A processing equipment and processing method for metal tube production
By linking the fixing mechanism and the cutting mechanism, the automatic clamping and rotary cutting of metal tubes are achieved, which solves the problems of cutting efficiency, automation and stability of traditional equipment, and improves the production efficiency and equipment life of metal tube processing equipment.
Patent Information
- Application Number
- CN202510243473.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2045-03-03
AI Technical Summary
Traditional metal pipe processing equipment has shortcomings in cutting efficiency, automation level, pipe diameter adaptability, cutting stability and heat dissipation and cleaning, resulting in low production efficiency, low cutting accuracy and easy equipment damage.
The device employs a linkage between a fixing mechanism and a cutting mechanism. It achieves automatic clamping and cutting of metal tubes through a movable retractable positioning clamp and a rotating cutting blade. Combined with the design of a conforming roller and a squeezing bladder, it reduces friction and cleans up debris.
It improves the smoothness and efficiency of the cutting process, enhances the practicality and automation of the equipment, ensures cutting stability and the life of the cutting blade, and reduces maintenance costs.
Smart Images

Figure CN119772271B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pipe processing equipment technology, specifically to a processing equipment and method for metal pipe production. Background Technology
[0002] In the metal pipe manufacturing industry, efficient and precise processing equipment is crucial for meeting market demands and improving product quality. Metal pipe processing equipment is mainly used for cutting and shaping metal raw materials to produce metal pipe products that meet specifications and performance requirements. The performance of this equipment directly affects the dimensional accuracy, surface quality, and production efficiency of the metal pipes, and it has wide applications in industries such as construction, machinery manufacturing, and chemicals.
[0003] However, traditional metal pipe processing equipment has some significant shortcomings. In terms of cutting efficiency and automation, manual clamping and cutting are typically required, which is not only labor-intensive but also cumbersome, resulting in low efficiency and failing to meet the demands of large-scale production. Regarding pipe diameter adaptability, most equipment uses fixed clamping devices, making it difficult to adapt to metal pipes of different diameters, limiting the equipment's versatility and practicality. Furthermore, during the cutting process, factors such as friction can easily cause the metal pipe to rotate, affecting cutting accuracy and stability, and potentially damaging the cutting equipment. Additionally, the equipment's heat dissipation and debris removal functions are weak, failing to effectively reduce the temperature of the cutting area and remove debris in a timely manner, easily leading to decreased cutting quality and equipment malfunction. In conclusion, traditional metal pipe processing equipment urgently needs improvement and innovation to enhance production efficiency, quality, and automation levels. Summary of the Invention
[0004] This invention proposes a processing equipment and method for metal tube production, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a processing equipment for metal tube production, comprising a base plate, wherein a motor is fixedly mounted on the upper surface of the middle portion of the base plate, the motor being a dual-axis motor, and further comprising:
[0006] A fixing mechanism is symmetrically fixedly installed on both sides of the upper surface of the base plate, wherein the fixing mechanism is driven by a motor.
[0007] A cutting mechanism is fixedly installed on the upper surface of the middle part of the base plate. The cutting mechanism and the fixing mechanism work together, and the cutting mechanism is driven by a motor.
[0008] The fixing mechanism includes mounting rings. Two mounting rings are arranged parallel to each other on the same fixing mechanism and are fixedly connected. The mounting rings are fixedly connected to the upper surface of the base plate. A first bearing ring is rotatably connected to the inner surface of the mounting ring. A first drive wheel is rotatably connected to the bottom outer surface of the first bearing ring. A connecting shaft is fixedly connected through the middle outer surface of the first drive wheel. The end of the connecting shaft away from the motor is rotatably connected to the upper surface of the base plate. The interior of the first bearing ring is hollow. A positioning clamp is slidably connected to the inner surface of the first bearing ring. A first sliding groove is symmetrically formed on the side surface of the positioning clamp. The first sliding groove is arc-shaped and passes through the first bearing ring. The positioning clamp is slidably connected to the mounting ring through the first sliding groove.
[0009] Preferably, the cutting mechanism includes positioning rings, two of which are symmetrically arranged on the upper surface of the base plate. The positioning rings are fixedly connected to the mounting rings by a connecting rod. A resistance ring is rotatably connected to the inner surface of the positioning rings. Damping is provided between the resistance rings and the positioning rings. The two positioning rings are fixedly connected to each other, and the positioning rings are fixedly connected to the middle upper surface of the base plate.
[0010] Preferably, a second bearing ring is rotatably connected to the inner surface of the resistance ring, and a second drive wheel is rotatably connected to the bottom outer surface of the second bearing ring. The second drive wheel is fixedly sleeved on the output shaft of the motor. The output shaft of the motor is rotatably connected to the connecting shaft, and damping is provided between the connecting shaft and the output shaft of the motor.
[0011] Preferably, a pressure block is slidably connected to the inner surface of the second bearing ring, and a first mounting groove is formed on the outer surface of the pressure block. A rotating plate is rotatably connected inside the first mounting groove. The outer side of the rotating plate is arc-shaped, and a cutting blade is fixedly connected to the outer surface of the rotating plate. The cutting blade is initially set outside the first mounting groove.
[0012] Preferably, an elastic plate is fixedly connected to the inner surface of the rotating plate. The elastic plate is V-shaped. The side of the elastic plate away from the rotating plate is fixedly connected to the inner surface of the first mounting groove. A corrugated plate is fixedly connected to the outer end of the elastic plate. The corrugated plate is disposed in the first mounting groove.
[0013] Preferably, the outer surfaces of the two sides of the second bearing ring are provided with a second sliding groove, the second sliding groove is arc-shaped and passes through the second bearing ring, wherein the second bearing ring is slidably connected to the resistance ring through the second sliding groove, the rotating plate is provided with an air gathering groove inside, the air gathering groove is connected to the inner cavity of the elastic plate, and the outlet of the air gathering groove is located at the tail of the cutting blade.
[0014] Preferably, the inner surface of the pressure block is provided with a second mounting groove. There are two second mounting grooves symmetrically arranged on the same pressure block. The second mounting grooves are symmetrically arranged on both sides of the first mounting groove. A compression bladder is fixedly installed inside the second mounting groove.
[0015] Preferably, a pressure plate is fixedly connected to the outer surface of the compression bladder, the pressure plate is elastically slidably connected in the second mounting groove, and the outer end of the pressure plate is initially set outside the second mounting groove. A fitting roller is rotatably connected to the outer surface of the pressure plate.
[0016] Preferably, the outer surface of the resistance ring is fixedly connected to a plug ring, the inner surface of the positioning ring is provided with a pressure groove, the pressure groove is set as an annular shape, the plug ring is inserted into the pressure groove, the two outer surfaces of the plug ring are pressed and fitted with friction rings, the friction rings are symmetrically slidably connected in the pressure groove, and the pressure groove communicates with the internal cavity of the compression bladder.
[0017] A processing method for a processing equipment used in metal tube production includes the following steps:
[0018] S1. Insert the metal tube through the middle of the mounting ring on one side of the fixing mechanism, and pass it through the cutting mechanism until it exits from the middle of the mounting ring on the other side of the fixing mechanism;
[0019] S2. Start the motor, which drives the connecting shaft to rotate, causing the first drive wheel to rotate the first bearing ring. Under the limiting action of the first slide groove, the positioning clamp begins to retract inward until it is firmly attached to the outer surface of the metal tube. At this time, as the motor continues to rotate, the positioning clamp can no longer retract, and the output shaft of the motor begins to rotate relative to the connecting shaft.
[0020] S3. When the motor starts, it will simultaneously drive the second drive wheel to rotate. The second drive wheel will drive the second bearing ring to rotate. At this time, under the limiting action of the second slide groove, the pressure block will begin to shrink inward until the inner surface of the contact roller is in contact with the outer surface of the metal tube. As the motor continues to rotate, the pressure block can no longer shrink. The second slide groove will drive the resistance ring to rotate, causing the cutting edge that is pressed on the outer surface of the metal tube to start to rotate and cut until the metal tube is finally cut.
[0021] S4. The reverse drive motor disengages the fixing mechanism and the cutting mechanism from the metal tube, and the cut metal tube is removed. This cycle continues to cut the metal tube.
[0022] The end of the metal tube to be cut is inserted through the through hole of the mounting ring on one side, then passes through the cutting mechanism and exits through the through hole of the mounting ring on the other side. The motor is then started, causing its output shaft to rotate, which in turn causes the connecting shafts on both sides to rotate, thus causing the first drive wheel to rotate. The rotation of the first drive wheel drives the first bearing ring to rotate. The positioning clamp, which is slidably connected inside the first bearing ring, is connected to the mounting ring through the first groove. When the first bearing ring starts to rotate, it causes the positioning clamp to tighten inwards, ultimately firmly adhering to the outer surface of the metal tube, thus automatically fixing the metal tube. When the positioning clamp is firmly adhering to the outer surface of the metal tube, the first drive wheel can no longer rotate under the pressure. At this point, the motor's output shaft begins to rotate relative to the connecting shaft, driving the second drive wheel to continue rotating, forcing the cutting mechanism to continue working, thereby completing the cutting of the metal tube.
[0023] This invention provides a processing equipment and method for producing metal tubes. It has the following beneficial effects:
[0024] (I) This processing equipment and method for metal pipe production, by linking the fixing mechanism and the cutting mechanism, can automatically clamp and fix both sides of the metal pipe when cutting it, which greatly reduces the cutting process, improves the cutting smoothness, and also improves the cutting efficiency. By setting a movable and retractable positioning clamp, this equipment can be matched with metal pipes of different diameters, which also greatly improves the practicality of this equipment. When the second drive wheel rotates, it will drive the second bearing ring to rotate, forcing the pressure block to start to tighten synchronously, that is, the pressure block gradually approaches the metal pipe. When the pressure block contacts and adheres to the outer surface of the metal pipe, the pressure block cannot continue to retract due to the limiting effect of the second sliding groove, which in turn drives the resistance ring to start to rotate, so that the resistance ring and the second bearing ring rotate synchronously. The cutting blade in the first mounting groove on the pressure block is used to rotate and cut the metal pipe. That is, after automatically fixing the metal pipe, it can also automatically adapt to the diameter of the metal pipe and perform the cutting operation, further improving the automation level of this equipment.
[0025] (II) The processing equipment and method used for metal pipe production involves the following: When the pressure block approaches the metal pipe, the contact rollers come into contact with the metal pipe, and the contact rollers clamp and fix the two sides of the cutting part of the metal pipe. While achieving the positioning effect, the rotational characteristics of the contact rollers also reduce the friction between the pressure block and the metal pipe, thereby preventing the metal pipe from rotating during the cutting process and greatly improving the stability of the cutting process. At the same time, when the contact rollers and the metal pipe come into contact and are squeezed, the pressure plate is pressed into the No. 2 mounting groove under pressure, and the extrusion bladder is squeezed, causing the extrusion bladder to deliver its internal air pressure into the pressure groove. As the internal air pressure of the pressure groove increases, it will push the friction rings on both sides closer to each other, thereby greatly increasing the friction between the friction rings and the insertion rings. This ensures that the resistance rings themselves can always support stable operation, further improving the working stability of the equipment. At the same time, it also avoids the problem of high subsequent maintenance costs caused by the rapid decrease in friction due to traditional contact friction.
[0026] (III) The processing equipment and method used in metal pipe production, during the process of the contact roller contacting the outer surface of the metal pipe, also causes the tail of the cutting blade to contact the metal pipe first. Then, under the action of extrusion pressure, the tail of the cutting blade retracts into the first mounting groove along with the rotating plate until the cutting blade is in complete contact with the outer surface of the metal pipe. The elastic force provided by the elastic plate and the corrugated plate further increases the extrusion pressure of the cutting blade on the metal pipe, thereby ensuring a smooth cutting process. As the cutting progresses, the tail of the cutting blade gradually moves in and out of the first mounting groove. Even when the tail of the cutting blade automatically expands to match the larger wall thickness of the metal pipe, a smooth cutting process can still be maintained. At the same time, compared with commonly used rotary cutting methods... Cutting via a cutting gear significantly reduces the pressure on the cutting edge during operation, extending its service life. When the rotating plate moves into the first mounting slot under pressure, the elastic plate contracts, compressing its internal cavity and transferring the internal air pressure to the air-gathering groove inside the rotating plate. This pressure is then discharged through the tail of the cutting edge. Since the pressure on the cutting edge during operation is not constant, the air pressure in the air-gathering groove fluctuates, releasing pressure outwards at times. This not only helps cool the cutting area but also blows away debris, preventing cutting quality issues caused by blade misalignment during operation. Attached Figure Description
[0027] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0028] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 This is a schematic diagram of the connecting shaft of the present invention;
[0030] Figure 3 This is a schematic diagram of the positioning clamping block of the present invention;
[0031] Figure 4 This is a schematic diagram of the resistance ring structure of the present invention;
[0032] Figure 5 This is a schematic diagram of the positioning ring of the present invention;
[0033] Figure 6 This is the present invention. Figure 5 A magnified view of a section at point A in the middle;
[0034] Figure 7 This is a schematic diagram of the pressure block structure of the present invention;
[0035] Figure 8 This is a schematic diagram of the rotating plate of the present invention;
[0036] Figure 9 This is a schematic diagram of the structure of the gas-gathering groove of the present invention;
[0037] Figure 10 This is a schematic diagram of the internal structure of the No. 2 mounting slot of the present invention.
[0038] In the diagram: 1. Base plate; 2. Motor; 3. Fixing mechanism; 31. Mounting ring; 32. First bearing ring; 33. First drive wheel; 34. Connecting shaft; 35. Positioning clamp; 36. First slide groove; 4. Cutting mechanism; 41. Positioning ring; 42. Resistance ring; 43. Second bearing ring; 44. Second drive wheel; 45. Pressure block; 46. First mounting groove; 47. Rotating plate; 48. Cutting blade; 49. Elastic plate; 410. Corrugated plate; 411. Second slide groove; 412. Air gathering groove; 413. Second mounting groove; 414. Compression bladder; 415. Pressure plate; 416. Adhesive roller; 417. Insertion ring; 418. Pressure groove; 419. Friction ring. Detailed Implementation
[0039] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0040] First embodiment: as follows Figures 1 to 10As shown, the present invention provides a technical solution: a processing equipment for metal pipe production, including a base plate 1, a motor 2 fixedly mounted on the upper surface of the middle part of the base plate 1, the motor 2 being a dual-axis motor 2, and further comprising:
[0041] Fixing mechanism 3 is symmetrically fixedly installed on both sides of the upper surface of the base plate 1, wherein fixing mechanism 3 is driven by motor 2;
[0042] The cutting mechanism 4 is fixedly installed on the upper surface of the middle part of the base plate 1. The cutting mechanism 4 and the fixing mechanism 3 work together, and the cutting mechanism 4 is driven by the motor 2.
[0043] The fixing mechanism 3 includes mounting rings 31. Two mounting rings 31 are arranged parallel to each other on the same fixing mechanism 3 and are fixedly connected to each other. The mounting rings 31 are fixedly connected to the upper surface of the base plate 1. A first bearing ring 32 is rotatably connected to the inner surface of the mounting ring 31. A first drive wheel 33 is rotatably connected to the bottom outer surface of the first bearing ring 32. A connecting shaft 34 is fixedly connected through the middle outer surface of the first drive wheel 33. The end of the connecting shaft 34 away from the motor 2 is rotatably connected to the upper surface of the base plate 1. The interior of the first bearing ring 32 is hollow. A positioning clamp 35 is slidably connected to the inner surface of the first bearing ring 32. A first sliding groove 36 is symmetrically opened on the side surface of the positioning clamp 35. The first sliding groove 36 is arc-shaped and passes through the first bearing ring 32. The positioning clamp 35 is slidably connected to the mounting ring 31 through the first sliding groove 36.
[0044] Second embodiment: as follows Figures 1 to 10 As shown, the cutting mechanism 4 includes a positioning ring 41. Two positioning rings 41 are symmetrically arranged on the upper surface of the base plate 1. The positioning ring 41 is fixedly connected to the mounting ring 31 by a connecting rod. A resistance ring 42 is rotatably connected to the inner surface of the positioning ring 41. A damping is provided between the resistance ring 42 and the positioning ring 41. The two positioning rings 41 are fixedly connected to each other, and the positioning ring 41 is fixedly connected to the middle upper surface of the base plate 1.
[0045] The inner surface of the resistance ring 42 is rotatably connected to the second bearing ring 43, and the bottom outer surface of the second bearing ring 43 is rotatably connected to the second drive wheel 44. The second drive wheel 44 is fixedly sleeved on the output shaft of the motor 2. The output shaft of the motor 2 is rotatably connected to the connecting shaft 34, and damping is provided between the connecting shaft 34 and the output shaft of the motor 2.
[0046] A pressure block 45 is slidably connected to the inner surface of the second bearing ring 43. A first mounting groove 46 is opened on the outer surface of the pressure block 45. A rotating plate 47 is rotatably connected inside the first mounting groove 46. The outer side of the rotating plate 47 is arc-shaped. A cutting blade 48 is fixedly connected to the outer surface of the rotating plate 47. The cutting blade 48 is initially set on the outer side of the first mounting groove 46.
[0047] An elastic plate 49 is fixedly connected to the inner surface of the rotating plate 47. The elastic plate 49 is V-shaped. The side of the elastic plate 49 away from the rotating plate 47 is fixedly connected to the inner surface of the first mounting groove 46. A corrugated plate 410 is fixedly connected to the outer end of the elastic plate 49. The corrugated plate 410 is set in the first mounting groove 46.
[0048] The outer surfaces of the two sides of the second bearing ring 43 are provided with second sliding grooves 411. The second sliding grooves 411 are arc-shaped and pass through the second bearing ring 43. The second bearing ring 43 is slidably connected to the resistance ring 42 through the second sliding grooves 411. The rotating plate 47 is provided with an air gathering groove 412. The air gathering groove 412 is connected to the inner cavity of the elastic plate 49. The outlet of the air gathering groove 412 is located at the tail of the cutting blade 48.
[0049] The inner surface of the pressure block 45 is provided with a second mounting groove 413. There are two second mounting grooves 413 symmetrically arranged on the same pressure block 45. The second mounting grooves 413 are symmetrically arranged on both sides of the first mounting groove 46. The compression bladder 414 is fixedly installed inside the second mounting groove 413.
[0050] A pressure plate 415 is fixedly connected to the outer surface of the compression bladder 414. The pressure plate 415 is elastically slidably connected in the second mounting groove 413, and the outer end of the pressure plate 415 is initially set on the outside of the second mounting groove 413. A fitting roller 416 is rotatably connected to the outer surface of the pressure plate 415.
[0051] A plug ring 417 is fixedly connected to the outer surface of the resistance ring 42. A pressure groove 418 is provided on the inner surface of the positioning ring 41. The pressure groove 418 is annular. The plug ring 417 is inserted into the pressure groove 418. Friction rings 419 are pressed and attached to the outer surfaces of both sides of the plug ring 417. The friction rings 419 are symmetrically slidably connected in the pressure groove 418. The pressure groove 418 is connected to the internal cavity of the compression bladder 414.
[0052] A processing method for a processing equipment used in metal tube production includes the following steps:
[0053] S1. Insert the metal tube through the middle of the mounting ring 31 on one side of the fixing mechanism 3, and through the cutting mechanism 4 until it is output from the middle of the mounting ring 31 on the other side of the fixing mechanism 3.
[0054] S2. Start motor 2, which drives the connecting shaft 34 to rotate, causing the first drive wheel 33 to drive the first bearing ring 32 to rotate. Under the limiting action of the first slide groove 36, the positioning clamp 35 begins to retract inward until it is firmly attached to the outer surface of the metal tube. At this time, as the motor 2 continues to rotate, the positioning clamp 35 can no longer retract, and the output shaft of the motor 2 begins to rotate relative to the connecting shaft 34.
[0055] S3. When motor 2 starts, it will simultaneously drive the second drive wheel 44 to rotate. The second drive wheel 44 drives the second bearing ring 43 to rotate. At this time, under the limiting action of the second slide groove 411, the pressure block 45 begins to shrink inward until the inner surface of its contact roller 416 is in contact with the outer surface of the metal tube. At this time, as motor 2 continues to rotate, the pressure block 45 can no longer shrink. The second slide groove 411 drives the resistance ring 42 to rotate, causing the cutting blade 48 pressed on the outer surface of the metal tube to start rotating and cutting until the metal tube is finally cut.
[0056] S4. Reverse drive motor 2 causes the fixing mechanism 3 and cutting mechanism 4 to disengage from the metal tube, and the cut metal tube is removed. This cycle is repeated to form a continuous cutting process.
[0057] During operation, the end of the metal tube to be cut is inserted through the through hole of the mounting ring 31 on one side, then passes through the cutting mechanism 4 and exits through the through hole of the mounting ring 31 on the other side. The motor 2 is then started, causing its output shaft to rotate, which in turn causes the connecting shafts 34 on both sides to rotate, thus causing the first drive wheel 33 to rotate. When the first drive wheel 33 rotates, it drives the first bearing ring 32 to rotate. The positioning clamp 35, which is slidably connected inside the first bearing ring 32, is connected to the mounting ring 31 through the first sliding groove 36. Therefore, when the first bearing ring 32 starts to rotate, it causes the positioning clamp 35 to tighten inwards, ultimately firmly adhering to the outer surface of the metal tube, thus automatically fixing the metal tube. When the positioning clamp 35 is firmly attached to the outer surface of the metal tube, the first drive wheel 33 cannot continue to rotate under the pressure. At this time, the output shaft of the motor 2 begins to rotate relative to the connecting shaft 34, thereby driving the second drive wheel 44 to rotate continuously, forcing the cutting mechanism 4 to continue working, thus completing the cutting of the metal tube. By linking the fixing mechanism 3 with the cutting mechanism 4, the two sides of the metal tube can be automatically clamped and fixed during the cutting process, greatly reducing the cutting process, improving the cutting smoothness, and also increasing the cutting efficiency. By setting the movable and retractable positioning clamp 35, this equipment can be matched with metal tubes of different diameters, which also greatly improves the practicality of the equipment. The second drive wheel 44 rotates... This will cause the second bearing ring 43 to rotate, forcing the pressure block 45 to begin to tighten synchronously. Ultimately, the pressure block 45 gradually approaches the metal tube. When the pressure block 45 contacts and adheres to the outer surface of the metal tube, it cannot continue to contract due to the limiting effect of the second sliding groove 411. This causes the resistance ring 42 to begin rotating, ensuring that the resistance ring 42 rotates synchronously with the second bearing ring 43. The cutting blade 48 in the first mounting groove 46 on the pressure block 45 then performs a rotary cut on the metal tube. This achieves automatic adaptation to the diameter of the metal tube after automatic fixing and cutting operation, further improving the automation level of the equipment. When the pressure block 45 approaches the metal tube, the contact roller 416 contacts the metal tube, ultimately achieving contact through the contact roller. The rollers 416 clamp and fix the metal tube on both sides of the cutting area. While achieving a positioning effect, the rotational characteristics of the rollers 416 also reduce the friction between the pressure block 45 and the metal tube, thereby preventing the metal tube from rotating during the cutting process and greatly improving the stability of the cutting process. At the same time, when the rollers 416 come into contact with and squeeze the metal tube, the pressure plate 415 is pressed into the second mounting groove 413 under pressure, and squeezes the compression bladder 414, causing the compression bladder 414 to transfer its internal air pressure into the pressure groove 418. As the internal air pressure of the pressure groove 418 increases, it pushes the friction rings 419 on both sides closer together, thus greatly increasing the friction between the friction rings 419 and the insertion ring 417.This ensures that the resistance ring 42's own resistance can always support stable operation, further improving the working stability of the equipment. It also avoids the problem of high maintenance costs caused by the rapid decrease in friction due to traditional contact friction methods, which often require frequent repairs. During the contact between the roller 416 and the outer surface of the metal tube, the tail of the cutting blade 48 first contacts the metal tube. Then, under the pressure, the tail of the cutting blade 48 retracts into the first mounting slot 46 along with the rotating plate 47 until the cutting blade 48 is in complete contact with the outer surface of the metal tube. The elasticity provided by the elastic plate 49 and the corrugated plate 410 further increases the pressure of the cutting blade 48 on the metal tube, ensuring a smooth cutting process. As cutting progresses, the tail of the cutting blade 48 gradually moves in and out of the first mounting slot 46, allowing the tail of the cutting blade 48 to automatically expand to match the metal tube. Even with thicker walls, the cutting process remains smooth. Furthermore, compared to the commonly used gear-based cutting method, the rotary cutting significantly reduces the pressure on the cutting edge 48 during operation, resulting in a longer service life. When the rotating plate 47 moves into the first mounting slot 46 under pressure, the elastic plate 49 contracts, compressing its internal cavity and transferring the internal air pressure to the air-gathering groove 412 inside the rotating plate 47. This pressure is then discharged through the tail of the cutting edge 48. Since the pressure on the cutting edge 48 during operation is not constant, the pressure in the air-gathering groove 412 fluctuates, releasing pressure outwards at times. This not only helps cool the cutting area but also removes debris, preventing cutting quality issues caused by the cutting edge 48 shifting during operation.
[0058] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A processing apparatus for metal pipe production comprising a base plate (1), characterized in that: The middle upper surface of the bottom plate (1) is fixedly installed with a motor (2), the motor (2) is provided as a double-shaft motor (2), and further comprises: A fixing mechanism (3) is symmetrically fixedly installed on the upper surfaces of the two sides of the bottom plate (1), wherein the fixing mechanism (3) is driven to work by the motor (2); A cutting mechanism (4) is fixedly installed on the middle upper surface of the bottom plate (1), the cutting mechanism (4) and the fixing mechanism (3) work cooperatively, and the cutting mechanism (4) is driven to work by the motor (2); The fixing mechanism (3) comprises an installation ring (31), two installation rings (31) are provided in parallel on the same fixing mechanism (3), the two installation rings (31) on the same fixing mechanism (3) are fixedly connected, the installation ring (31) is fixedly connected with the upper surface of the bottom plate (1), the inner side surface of the installation ring (31) is rotatably connected with a first bearing ring (32), the bottom outer surface of the first bearing ring (32) is rotatably connected with a first drive wheel (33), the middle outer surface of the first drive wheel (33) is fixedly connected with a connecting shaft (34) penetrating through, the end of the connecting shaft (34) away from the motor (2) is rotatably connected with the upper surface of the bottom plate (1), the inside of the first bearing ring (32) is hollow, the inner surface of the first bearing ring (32) is slidably connected with a positioning clamping block (35), the side surface of the positioning clamping block (35) is symmetrically provided with a first sliding groove (36), the first sliding groove (36) is provided in an arc shape, and the first sliding groove (36) penetrates through the first bearing ring (32), and the positioning clamping block (35) is slidably connected with the installation ring (31) through the first sliding groove (36); The cutting mechanism (4) comprises a positioning ring (41), two positioning rings (41) are symmetrically provided on the upper surface of the bottom plate (1), the positioning ring (41) and the installation ring (31) are fixedly connected through a connecting rod, the inner surface of the positioning ring (41) is rotatably connected with a resistance ring (42), the resistance ring (42) and the positioning ring (41) are provided with a damper, the two positioning rings (41) are fixedly connected, and the positioning ring (41) is fixedly connected with the middle upper surface of the bottom plate (1).
2. The processing apparatus for metal pipe production according to claim 1, characterized by: The inner side surface of the resistance ring (42) is rotatably connected with a second bearing ring (43), the bottom outer surface of the second bearing ring (43) is rotatably connected with a second drive wheel (44), and the second drive wheel (44) is fixedly sleeved on the output shaft of the motor (2), wherein the output shaft of the motor (2) and the connecting shaft (34) are rotatably connected, and the connecting shaft (34) and the output shaft of the motor (2) are provided with a damper.
3. The processing apparatus for metal pipe production according to claim 2, characterized by: The inner surface of the second bearing ring (43) is slidably connected with a pressure block (45), the outer surface of the pressure block (45) is provided with a first mounting groove (46), the inner portion of the first mounting groove (46) is rotatably connected with a rotating plate (47), the outer side of the rotating plate (47) is arc-shaped, the outer side surface of the rotating plate (47) is fixedly connected with a cutting edge (48), and the cutting edge (48) is initially arranged outside the first mounting groove (46).
4. The processing apparatus for metal pipe production according to claim 3, characterized by: The inner side surface of the rotating plate (47) is fixedly connected with an elastic plate (49), the elastic plate (49) is V-shaped, the side surface of the elastic plate (49) away from the rotating plate (47) is fixedly connected to the inner surface of the first mounting groove (46), and the outer end of the elastic plate (49) is fixedly connected with a corrugated plate (410) arranged in the first mounting groove (46).
5. The processing apparatus for the production of metal pipes according to claim 4, characterized in that: The outer surfaces of the two sides of the second bearing ring (43) are provided with second sliding grooves (411) arranged in an arc shape, the second sliding grooves (411) penetrate through the second bearing ring (43), wherein the second bearing ring (43) is slidably connected between the second sliding grooves (411) and the resistance ring (42), the inner portion of the rotating plate (47) is provided with a gas collecting groove (412) in communication with the inner cavity of the elastic plate (49), and the outlet of the gas collecting groove (412) is arranged at the tail portion of the cutting edge (48).
6. The processing apparatus for metal pipe production according to claim 5, characterized by: The inner side surface of the pressure block (45) is provided with a second mounting groove (413), two second mounting grooves (413) are symmetrically arranged on the same pressure block (45), the second mounting grooves (413) are symmetrically arranged on the two sides of the first mounting groove (46), and the inner portion of the second mounting groove (413) is fixedly provided with an extrusion capsule (414).
7. The processing apparatus for metal pipe production according to claim 6, characterized by: The outer surface of the extrusion capsule (414) is fixedly connected with a pressure plate (415) which is elastically and slidably connected in the second mounting groove (413), and the outer end of the pressure plate (415) is initially arranged outside the second mounting groove (413). The outer side surface of the pressure plate (415) is rotatably connected with a matching roller (416).
8. The processing apparatus for metal pipe production according to claim 7, characterized by: The outer surface of the resistance ring (42) is fixedly connected with a plug-in ring (417), the inner side surface of the positioning ring (41) is provided with a pressure groove (418) arranged in a ring shape, the plug-in ring (417) is plugged into the pressure groove (418), the outer surfaces of the two sides of the plug-in ring (417) are extruded and matched with a friction ring (419), the friction ring (419) is symmetrically and slidably connected in the pressure groove (418), and the pressure groove (418) is in communication with the inner cavity of the extrusion capsule (414).
9. A processing method for a processing apparatus for metal pipe production, comprising the processing apparatus for metal pipe production as claimed in claim 8, characterized by: The method comprises the following steps: S1, the metal pipe is passed through the middle portion of the mounting ring (31) on the one side fixing mechanism (3) and passes through the cutting mechanism (4) until it is output from the middle portion of the mounting ring (31) on the other side fixing mechanism (3); S2, start the motor (2), drive the connecting shaft (34) to rotate through the motor (2), promote the first drive wheel (33) to drive the first bearing ring (32) to rotate, and the positioning clamp block (35) starts to shrink inward under the limiting action of the first sliding groove (36) until it is firmly attached to the outer surface of the metal pipe. At this time, with the continuous rotation of the motor (2), the positioning clamp block (35) cannot continue to shrink, and the output shaft of the motor (2) starts to rotate relative to the connecting shaft (34); S3, the motor (2) will drive the second drive wheel (44) to rotate at the same time, drive the second bearing ring (43) to rotate through the second drive wheel (44), at this time, under the limiting action of the second sliding groove (411), the pressure block (45) starts to shrink inward until the inner surface of the attached roller (416) is attached to the outer surface of the metal pipe. At this time, with the continuous rotation of the motor (2), the pressure block (45) cannot continue to shrink, drive the resistance ring (42) to rotate through the second sliding groove (411), so that the cutting edge (48) accumulated on the outer surface of the metal pipe starts to rotate and cut until the metal pipe is finally cut off; S4, reverse drive motor (2), make the fixed mechanism (3) and the cutting mechanism (4) separate from the contact with the metal pipe, take out the cut metal pipe, and so on.
Citation Information
Patent Citations
Pipeline cutting equipment for water conservancy project
CN214557818U