An electric roll surface scraper

Through the design of the fixing mechanism, the deflection problem of the scraper when scraping the conductive roller is solved, and the scraping direction and angle can be adjusted, ensuring uniform force on the roller surface and improving the scraping effect.

CN119772274BActive Publication Date: 2025-07-22DALIAN SHENGGUANG TECH DEV CO LTD
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Patent Information

Application Number
CN202510279149.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-07-22
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

When scraping the conductive roller surface, the scraper is prone to deflection, resulting in changes in the scraping direction and angle, resulting in uneven force on different positions of the roller surface and uneven scraping effect.

Method used

The fixing mechanism design is adopted, including a connecting seat, a first connecting frame, a scraper, a drive member and a moving wheel. Through the cooperation of the ratchet ring and the elastic member, the scraping path and angle can be adjusted to ensure stable contact between the scraper and the roller surface.

Benefits of technology

The stability of the scraping direction and angle during the scraping process is achieved, ensuring uniform stress at all positions on the roller surface, and improving the scraping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of scraping processing, and specifically relates to an electric roller surface scraper, which includes a fixing mechanism. A connecting seat is arranged on the fixing mechanism, a first connecting frame is arranged on the connecting seat, and a scraper, a driving member and a moving wheel are arranged on the first connecting frame; the fixing mechanism includes a contact frame, balls and a binding strap are arranged on the contact frame, a buckle is arranged on the binding strap, a first ratchet ring is arranged on the contact frame, and a first elastic member is arranged between the first ratchet ring and the contact frame; a second ratchet ring is arranged at the bottom of the connecting seat, a sliding tube is arranged on the connecting seat, and a first tooth engaging ring is arranged at one end of the sliding tube. The beneficial effect of the present invention is that when scraping the roller surface, the scraping path and scraping angle can be adjusted according to needs, avoiding changes in the scraping direction or scraping angle during the scraping process, ensuring that when scraping the roller surface, different positions receive the same force and the scraping depth is the same, thereby improving the scraping effect on the roller surface.
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Description

Technical Field

[0001] The present invention relates to the technical field of scraping processing, and particularly relates to an electric scraper for a roller surface. Background Art

[0002] A conductive roller is a roller used for conducting electricity, usually made of conductive materials such as metal or carbon fiber. They are commonly used in the electronics manufacturing and printing industries, mainly for transmitting current and controlling static electricity. Conductive rollers can be used to disperse charges onto printing materials to prevent static interference and printing errors. They can also be used in the manufacture of electronic components, such as semiconductor chips and circuit boards.

[0003] A scraper is a common scraping processing instrument, and its usage methods are diverse. Among them, moving the scraper back and forth on the surface of an object to remove a layer of the object's surface is a common working method.

[0004] The scraper mechanism with adjustable scraper pressure disclosed in Chinese Patent CN209681332U includes a pushing block, and two first baffles are fixedly connected to the front of the pushing block. Cross through holes are opened at the tops of the two first baffles, and a cross rod is slidably connected to the inner wall of the first baffle through the cross through holes. A scraper is fixedly connected to the bottoms of the two cross rods, a fixed cylinder is fixedly connected to the top of the scraper, two sliding plates are slidably connected to the inner surface of the fixed cylinder, a spring is fixedly connected to the opposite surfaces of the two sliding plates, the bottom of the lower sliding plate is lapped with the top of the scraper, a threaded rod is rotatably connected to the top of the upper sliding plate, a second baffle is fixedly connected to the front of the pushing block, a threaded through hole is opened at the top of the second baffle, and the surface of the threaded rod is threadedly connected to the inner wall of the second baffle through the threaded through hole.

[0005] However, compared with the prior art and the comparative solutions, the following problems still exist in this scraper mechanism during actual use:

[0006] When scraping the surface of a conductive roller, since the roller surface is arc-shaped, it is prone to deflect along the arc-shaped roller surface during the scraping process, resulting in the situation of scraping deviation. And once scraping deviation occurs, due to the change in the scraping direction, the angle between the scraper and the roller surface also changes, so that the forces on different positions of the roller surface are different, resulting in uneven scraping effects on different positions of the roller surface, and further resulting in a poor scraping effect on the roller surface. Summary of the Invention

[0007] The present invention provides an electric scraper for a roller surface to solve the above technical problems.

[0008] An electric scraper for a roller surface of the present invention adopts the following technical solutions: including a fixing mechanism, a connecting seat is arranged on the fixing mechanism, a first connecting frame is arranged on the connecting seat, and a scraper, a driving member and a moving wheel are arranged on the first connecting frame;

[0009] The fixing mechanism includes a contact frame, on which balls and a strap are arranged. A buckle is arranged on the strap, and a first ratchet ring is arranged on the contact frame. A first elastic member is arranged between the first ratchet ring and the contact frame;

[0010] A second ratchet ring is arranged at the bottom of the connecting seat. A sliding tube is arranged on the connecting seat. A first tooth engaging ring is arranged at one end of the sliding tube. A second elastic member is arranged between the first tooth engaging ring and the connecting seat;

[0011] A second tooth engaging ring is arranged on one side of the first connecting frame. A knob is arranged on the side of the first connecting frame away from the second tooth engaging ring. A third elastic member is arranged between the knob and the first connecting frame. A chute is formed on the first connecting frame. A first gear and a second gear are rotatably connected to the first connecting frame. A third gear is arranged axially on the first gear shaft, and an inclined disk is arranged axially on the second gear shaft;

[0012] The scraper is fixedly installed on the slider, and rollers are arranged on the slider.

[0013] Furthermore, a fourth gear is arranged at the output end of the driving member. The driving member is fixedly installed on the first connecting frame, and the first gear meshes with the fourth gear.

[0014] Furthermore, a second connecting frame is arranged on the moving wheel. The second connecting frame is rotatably connected to the first connecting frame. A fifth gear is arranged axially on the moving wheel. The fifth gear meshes with the fourth gear. A fixing bolt is arranged on the second connecting frame.

[0015] Furthermore, the connecting seat is rotatably connected to the contact frame, and the second ratchet ring is adapted to the first ratchet ring.

[0016] Furthermore, the first connecting frame is rotatably connected to the connecting seat.

[0017] Furthermore, the position of the second tooth engaging ring corresponds to the position of the first tooth engaging ring, and the second tooth engaging ring is adapted to the first tooth engaging ring.

[0018] Furthermore, the third elastic member is arranged between the first connecting frame and the connecting seat.

[0019] Furthermore, the third gear meshes with the second gear.

[0020] Furthermore, the slider is slidably connected to the first connecting frame through the chute.

[0021] Furthermore, the number of the rollers is two, and the inclined disk is arranged between the two rollers.

[0022] The beneficial effects of the present invention are as follows: When scraping the roll surface, the scraping path and scraping angle can be adjusted as needed, avoiding changes in the scraping direction or scraping angle during the scraping process, ensuring that when scraping the roll surface, different positions receive the same force and have the same scraping depth, thereby improving the scraping effect of the roll surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 It is a schematic structural diagram of the first working state of the embodiment of the present invention;

[0025] Figure 2 It is a schematic structural diagram of the second working state of the embodiment of the present invention;

[0026] Figure 3 It is a schematic structural diagram of the third working state of the embodiment of the present invention;

[0027] Figure 4 It is a schematic structural diagram of the first perspective of the embodiment of the present invention;

[0028] Figure 5 is Figure 4 an enlarged schematic structural diagram of part A in

[0029] Figure 6 is Figure 4 an enlarged schematic structural diagram of part B in

[0030] Figure 7 It is a schematic structural diagram of the second perspective of the embodiment of the present invention;

[0031] Figure 8 is Figure 7 an enlarged schematic structural diagram of part C in

[0032] Figure 9 It is a schematic structural diagram of the fixing mechanism of the embodiment of the present invention;

[0033] Figure 10 is Figure 9 an enlarged schematic structural diagram of part D in

[0034] Figure 11 It is a schematic structural diagram of the connecting seat of the embodiment of the present invention;

[0035] Figure 12 is Figure 11Schematic enlarged view of the structure at E;

[0036] Figure 13 Schematic structural view of the first connecting frame in the embodiment of the present invention;

[0037] Figure 14 Schematic structural view of the scraper in the embodiment of the present invention;

[0038] Figure 15 Schematic structural view of the driving member in the embodiment of the present invention;

[0039] Figure 16 Schematic structural view of the moving wheel in the embodiment of the present invention.

[0040] In the figure: 1, fixing mechanism; 101, contact frame; 102, ball; 103, strap; 104, buckle; 105, first ratchet ring; 106, first elastic member; 2, connecting seat; 201, second ratchet ring; 202, sliding tube; 203, first toothed ring; 204, second elastic member; 3, first connecting frame; 301, second toothed ring; 302, knob; 303, third elastic member; 304, chute; 305, first gear; 306, second gear; 307, third gear; 308, swash plate; 4, scraper; 401, slider; 402, roller; 5, driving member; 501, fourth gear; 6, moving wheel; 601, second connecting frame; 602, fifth gear; 603, fixing bolt. Detailed implementation manners

[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0042] An embodiment of a roller surface electric scraper of the present invention, as Figures 1 to 8 shown, it includes a fixing mechanism 1, a connecting seat 2 is arranged on the fixing mechanism 1, a first connecting frame 3 is arranged on the connecting seat 2, and a scraper 4, a driving member 5 and a moving wheel 6 are arranged on the first connecting frame 3;

[0043] As Figures 9 to 10 shown, the fixing mechanism 1 includes a contact frame 101, a ball 102, a strap 103, a buckle 104, a first ratchet ring 105, and a first elastic member 106. A ball 102 and a strap 103 are arranged on the contact frame 101, a buckle 104 is arranged on the strap 103, a first ratchet ring 105 is arranged on the contact frame 101, and a first elastic member 106 is arranged between the first ratchet ring 105 and the contact frame 101;

[0044] As Figures 8 to 12 shown, a second ratchet ring 201 is provided at the bottom of the connecting seat 2. The connecting seat 2 is rotatably connected to the contact frame 101. The second ratchet ring 201 is adapted to the first ratchet ring 105. A sliding tube 202 is provided on the connecting seat 2. A first tooth engaging ring 203 is provided at one end of the sliding tube 202. A second elastic member 204 is provided between the first tooth engaging ring 203 and the connecting seat 2;

[0045] As Figures 1 to 4 、 Figures 9 to 13 shown, the first connecting frame 3 is rotatably connected to the connecting seat 2. A second tooth engaging ring 301 is provided on one side of the first connecting frame 3. The position of the second tooth engaging ring 301 corresponds to the position of the first tooth engaging ring 203. The second tooth engaging ring 301 is adapted to the first tooth engaging ring 203. A knob 302 is provided on the side of the first connecting frame 3 away from the second tooth engaging ring 301. A third elastic member 303 is provided between the knob 302 and the first connecting frame 3. The third elastic member 303 is provided between the first connecting frame 3 and the connecting seat 2. A chute 304 is formed on the first connecting frame 3. A first gear 305 and a second gear 306 are rotatably connected to the first connecting frame 3. A third gear 307 is provided axially on the first gear 305. The third gear 307 meshes with the second gear 306. An inclined disk 308 is provided axially on the second gear 306;

[0046] As Figure 5 、 Figure 13 and Figure 14 shown, the scraper 4 is fixedly installed on the slider 401. The slider 401 is slidably connected to the first connecting frame 3 through the chute 304. Two rollers 402 are provided on the slider 401. The inclined disk 308 is provided between the two rollers 402;

[0047] As Figure 4 、 Figure 13 、 Figure 15 shown, a fourth gear 501 is provided at the output end of the driving member 5. The driving member 5 is fixedly installed on the first connecting frame 3. The first gear 305 meshes with the fourth gear 501;

[0048] As Figure 4 、 Figure 6 、 Figure 13 、 Figure 16 shown, a second connecting frame 601 is provided on the moving wheel 6. The second connecting frame 601 is rotatably connected to the first connecting frame 3. A fifth gear 602 is provided axially on the moving wheel 6. The fifth gear 602 meshes with the fourth gear 501. A fixing bolt 603 is provided on the second connecting frame 601.

[0049] The working process is as follows:

[0050] S1. Before use, according to the scraping path required, rotate the rotating connection seat 2 along the direction of the ratchets on the first ratchet ring 105 and the second ratchet ring 201. The connection seat 2 drives the scraper 4 to rotate through the first connecting frame 3 to adjust the orientation of the scraper 4.

[0051] S2. When linear scraping is required, make the direction of the scraper 4 face the end face of the conductive roller to be scraped. When circular scraping is required, make the direction of the scraper 4 tangent to the roller surface. When spiral scraping is required, make the direction of the scraper 4 inclined relative to the axis of the conductive roller.

[0052] S3. Then, according to the scraping depth required, rotate the first connecting frame 3 through the knob 302 to drive the scraper 4 to rotate and adjust the angle between the scraper 4 and the roller surface.

[0053] S4. At this time, first pull the first connecting frame 3 through the knob 302, the third elastic member 303 contracts, the second ratchet ring 301 leaves the first ratchet ring 203 to release the limit on the first connecting frame 3, and then rotate the first connecting frame 3 through the knob 302. The first connecting frame 3 drives the scraper 4 to rotate to adjust the angle between the scraper 4 and the roller surface.

[0054] S5. After the adjustment is completed, loosen the knob 302, the third elastic member 303 rebounds to drive the first connecting frame 3 to reset, the second ratchet ring 301 engages with the first ratchet ring 203 to limit the first connecting frame 3 and fix the angle between the scraper 4 and the roller surface.

[0055] S6. Then loosen the fixing bolt 603 and rotate the second connecting frame 601 to make the moving wheel 6 contact the roller surface, and then tighten the fixing bolt 603 to limit the second connecting frame 601.

[0056] S7. During use, start the driving member 5. The driving member 5 drives the first gear 305 and the fifth gear 602 to rotate through the fourth gear 501. The first gear 305 drives the second gear 306 to rotate through the third gear 307. The second gear 306 drives the swash plate 308 to rotate. The swash plate 308 drives the slider 401 to reciprocate in the chute 304 through the roller 402. The slider 401 drives the scraper 4 to reciprocate to scrape the roller surface.

[0057] S8. At the same time, the fifth gear 602 drives the moving wheel 6 to rotate to push the scraper 4 to move and scrape the roller surface.

[0058] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An electric scraper for roll surface, characterized in that: It includes a fixing mechanism, on which a connecting seat is provided, on which a first connecting frame is provided, and on which a scraper, a driving member and a moving wheel are provided; The fixing mechanism includes a contact frame, on which balls and a binding strap are provided, on which a buckle is provided, on which a first ratchet ring is provided, and a first elastic member is provided between the first ratchet ring and the contact frame; A second ratchet ring is provided at the bottom of the connecting seat, a sliding tube is provided on the connecting seat, a first ratchet ring is provided at one end of the sliding tube, and a second elastic member is provided between the first ratchet ring and the connecting seat; A second ratchet ring is provided on one side of the first connecting frame, a knob is provided on the side of the first connecting frame away from the second ratchet ring, a third elastic member is provided between the knob and the first connecting frame, a chute is provided on the first connecting frame, a first gear and a second gear are rotatably connected to the first connecting frame, a third gear is provided axially on the first gear, and an inclined plate is provided axially on the second gear; The scraper is fixedly installed on a slider, and rollers are provided on the slider.

2. The electric roll surface scraping knife according to claim 1, characterized in that: A fourth gear is provided at the output end of the driving member, the driving member is fixedly installed on the first connecting frame, and the first gear meshes with the fourth gear.

3. The electric roll surface scraping knife according to claim 2, characterized in that: A second connecting frame is provided on the moving wheel, the second connecting frame is rotatably connected to the first connecting frame, a fifth gear is provided axially on the moving wheel, the fifth gear meshes with the fourth gear, and a fixing bolt is provided on the second connecting frame.

4. A roll surface electric scraper according to claim 1, characterized in that: The connecting seat is rotatably connected to the contact frame, and the second ratchet ring is adapted to the first ratchet ring.

5. A roll surface electric scraping knife according to claim 1, characterized in that: The first connecting frame is rotatably connected to the connecting seat.

6. The electric roll surface scraping knife according to claim 1, characterized in that: The position of the second ratchet ring corresponds to the position of the first ratchet ring, and the second ratchet ring is adapted to the first ratchet ring.

7. The electric roll surface scraping knife according to claim 1, characterized in that: The third elastic member is provided between the first connecting frame and the connecting seat.

8. A roller surface electric scraping knife according to claim 1, characterized in that: The third gear meshes with the second gear.

9. The electric scraping knife for roll surface according to claim 1, wherein: The slider is slidably connected to the first connecting frame through the chute.

10. A roll surface electric scraping knife according to claim 1, characterized in that: The number of the rollers is two, and the inclined plate is provided between the two rollers.

Citation Information

Patent Citations

  • Scraper mechanism capable of adjusting scraper pressure

    CN209681332U

  • Automobile film production cutting device with blade convenient to replace

    CN116787503A

  • Stainless steel composite pipe traceless welding device with protection structure

    CN118559349A