A robot double T-nail automatic control welding system
By designing an automatic control welding system in the T-spike welding control system, using belts and external racks to drive the transmission gears, controlling the connection components and quick disassembly components, the rapid and automatic replacement of the welding gun is achieved, which solves the troublesome problems of the existing system during the failover process and improves production efficiency.
Patent Information
- Application Number
- CN202510266464.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-07
AI Technical Summary
When the existing T-spike welding control system fails, it is necessary to switch another welding system, which is more troublesome and affects production efficiency.
A robot dual T-shaped nail automatic control welding system is designed. By setting a belt and external rack driven by a motor inside the installation frame, driving the rotation of the transmission gear and the drive wheel, controlling the movement of the connection components and quick disassembly components, the automatic replacement of the welding gun is realized.
It realizes rapid and automatic replacement of welding torch, reduces fault processing time, improves the operating efficiency of the production line, and avoids interference of faulty welding torch to normal welding torch.
Smart Images

Figure CN119772472B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automatic welding control, and in particular relates to a robot double T-nail automatic control welding system. Background Art
[0002] In the manufacturing workshop of automobile factories, the stability and reliability of various equipment on the automatic production line play an important role in ensuring the efficient production of the production line. In order to adapt to and improve the competitiveness of automobile brand production, the production capacity of each automatic line is usually set to high flexibility, high beat and high output for production. However, as one of the key and important equipment in the automatic line, the T-nail welding control system, whether it runs stably and reliably will directly affect the beat of the line and the quality of the product.
[0003] At present, T-nail welding equipment may produce various faults during long-term operation. The common welding equipment fault handling and troubleshooting solutions are: first, check and analyze according to the state and phenomenon of the fault, determine the specific cause of the fault, and finally determine whether to use tools or software for diagnosis and repair. A series of troubleshooting processes will take up extra time on the production line. At the same time, the repair time of the fault depends on the difficulty of the fault and the ability level of the engineer to determine the length of the power outage of the line. In addition, when it is difficult to judge the state of the equipment fault and the maintenance cannot be completed in a short time, power outages often cause serious economic losses. This traditional model can only rely on the completion of the current fault before continuing production operations. The production rhythm of each line in the workshop upstream and downstream will be stagnant, reducing the production efficiency of the line, and ultimately affecting the production indicators of the workshop.
[0004] The existing T-nail welding control system uses two welding systems to work. When one welding system fails, the other welding system is enabled to continue working to ensure the normal operation of the welding work. However, switching between the two welding systems is relatively troublesome. For this reason, the present invention proposes a robot double T-nail automatic control welding system. Summary of the invention
[0005] The purpose of the present invention is to provide a robot double T-nail automatic control welding system to solve the problem that the existing T-nail welding control system uses two welding systems to work. When one welding system fails, the other welding system is enabled to continue working to ensure the normal operation of the welding work, but the switching between the two welding systems is relatively troublesome.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention is a robot double T-nail automatic control welding system, comprising a connecting bracket, the connecting bracket comprising a mounting frame, a replacement component is movably mounted inside the mounting frame, a group of connecting components are respectively mounted on the left and right sides of the replacement component through a mounting block, and a quick-release component is arranged at one end of each group of connecting components, the mounting frame is used to mount various mechanical components inside the mounting frame, and the mounting block is used to connect the left and right groups of connecting components;
[0008] The replacement component includes a belt, a circle of external racks are fixedly connected to the outside of the belt, and the external racks located on the left and right sides of the belt are respectively meshed and connected to two transmission gears, and each of the transmission gears is meshed and connected to a passive gear at an angle of °, and the two passive gears on the same side are connected by a transmission rod, and a convex strip is fixedly connected to the peripheral side of the transmission rod, and the convex strip is movably connected to the connection component. The belt rotates under the drive of the driving motor, thereby driving the transmission gears and the passive gears on the left and right sides thereof to rotate, and at the same time drives the driving wheel arranged inside thereof to rotate, and the external rack is used to drive the transmission gear meshed with it to rotate when the belt rotates, and at the same time meshes with the driving gear through the external rack, and is driven to rotate by the driving motor;
[0009] Preferably, the replacement component also includes a driving wheel, the two driving wheels are installed at the left and right ends of the inner side of the belt, and a first bevel gear is fixedly connected to the surface of one of the driving wheels, a second bevel gear is meshed and connected to the first bevel gear at a 90° angle, a side surface of the second bevel gear is movably connected to one end of a first fixed rod, and the other end of the first fixed rod is fixedly connected to the ground inside the installation frame; a side surface of the second bevel gear is fixedly connected to a screw rod, a movable bearing is movably sleeved on the screw rod, and an outer side surface of the movable bearing is fixedly connected to the mounting block, and the driving wheel is driven to rotate by the belt, and the first bevel gear and the second bevel gear connected to its surface are driven to rotate during the rotation of the driving wheel. Since the screw rod is connected to the second bevel gear, the screw rod is driven to rotate at the same time, and the rotation direction of the belt affects the rotation direction of the screw rod, thereby controlling the movement direction of the movable bearing sleeved on the screw rod, thereby controlling the movable bearing to move left and right on the screw rod.
[0010] Preferably, the outer rack area located directly above the belt is meshed with the driving gear, one end of the driving gear is fixedly connected to the output end of the driving motor, and the driving motor housing is fixedly connected to the inner wall of the mounting frame.
[0011] Preferably, the back of the mounting frame is fixedly connected to the connecting flange, the connecting flange is fixedly connected to one end of the welding robot, and the welding robot is installed on the top of the base; the two groups of quick-release components are respectively connected to a group of welding guns, and each group of welding guns is connected to a group of control devices through a feed pipe.
[0012] Preferably, the connecting component includes a plurality of connecting blocks, each of which is provided with a movable groove on two opposite sides, and a telescopic part is movably arranged inside each movable groove. The plurality of connecting blocks are connected in sequence in a row, and each of the connecting blocks is connected by an elastic part, and both ends of the elastic part are respectively connected to the outer walls of the telescopic part inside two adjacent connecting blocks. A connecting block at one end of the connecting component is fixedly connected to the mounting block, and a connecting block at the other end of the connecting component is connected to the quick-release component. A plurality of connecting blocks are connected together in a row, and when movable, the connecting blocks are convenient for movement. The maximum movable angle between the two connecting blocks is 90°, and the elastic part and the telescopic part are used to enable smooth bending when the two adjacent connecting blocks are movable, thereby ensuring that the bending action can be completed.
[0013] Preferably, the quick-release assembly comprises an L-plate, the interior of the L-plate is a hollow structure, a piston is arranged inside the opening position at one end of the L-plate, a side surface of the piston is connected to a connecting block at one end of the connecting assembly through an elastic member, the other end of the L-plate is connected to the mounting seat through an opening, and mounting grooves are provided at both upper and lower ends of the L-plate at the opening position at one end adjacent to the mounting seat, a telescopic column is fixedly connected to the bottom of the mounting groove, a spring is sleeved on the side surface of the telescopic column, one end of the telescopic column is fixedly connected to a chuck, and one end of the chuck is an inclined surface; the chuck is arranged between the conical head and the movable block, the conical head is arranged in the internal channel of the L-plate, and a side surface of the conical head is fixedly connected to one end of the connecting rod, the other end of the connecting rod is fixedly connected to the inside of the mounting seat, and the movable block is movably sleeved on the connecting rod; the hollow channel inside the L-plate is surrounded by a sealed state by the piston and the conical head, and the interior of the L-plate is a central control structure. When the piston and the conical head are surrounded by a sealed state, the movement of the piston will drive the movement of the conical head at the other end.
[0014] Preferably, one side of the transmission gear is connected to one end of the second fixed rod, the other end of the second fixed rod is fixedly connected to the inner wall of the installation frame, one side of the passive gear is connected to one end of the third fixed rod, and the other end of the third fixed rod is fixedly connected to the inner wall of the installation frame.
[0015] Preferably, each of the connecting blocks and the same side of the L-plate is provided with a wedge-shaped groove, and the convex strips are movably arranged inside a plurality of the wedge-shaped grooves.
[0016] Preferably, magnetic patches are fixedly mounted on opposite ends of the mounting frame, and the L-plate is made of metal material.
[0017] Preferably, it also includes an automatic control unit, which is used to control the operation of the welding system and control the replacement of the welding gun when it is in a fault state; the automatic control unit includes a main control module, and a state detection module, a data storage module, a recovery detection module and an operation module that establish communication connections with the main control module;
[0018] Main control module: used to receive the working data of the welding system during operation, and to perform data transmission and reception processing according to the commands of each module;
[0019] Status detection module: used to regularly detect the working status of the welding gun and regularly upload the welding gun working status log. If an abnormal working status occurs, the abnormal working status data is output to the recovery detection module;
[0020] Recovery detection module: used to receive the abnormal working state data output by the state detection module, and try to restore the abnormal working state data of the welding gun. If the data cannot be restored, an abnormal command is output to the operation module;
[0021] Operation module: used to control the welding system to replace the welding gun and prevent engineers from disassembling and repairing the faulty welding gun;
[0022] Data storage module: used to store the welding gun's working status log and abnormal working status data for engineers to review.
[0023] The present invention has the following beneficial effects:
[0024] The present invention sets a replacement component, sets a belt driven by a motor inside the installation frame, and a circle of external racks is sleeved on the outside of the belt. The belt is driven by the motor to rotate, and the rotation direction of the belt controls the rotation direction of the transmission rod. When a group of welding guns fails, it is necessary to move the group of welding guns to one side, and move the other group of welding guns to the center position to replace the failed welding guns to continue working. Therefore, the belt controls the rotation direction to control the movement direction trajectory of the two groups of welding guns. The rotation of the belt drives the driving wheel, the first bevel gear, the second bevel gear and the screw rod inside to rotate. During the rotation of the screw rod, the movable bearing is driven to move on its surface, thereby driving the installation block to move. Since a group of connecting components are set on both sides of the installation block, and the connecting components are connected through a quick release component It is connected to the welding gun, and thus, ultimately controls the moving direction of the welding gun; on the other hand, when the belt rotates, it drives the transmission gear, the passive gear and the transmission rod meshing with it through the external rack to rotate. Since a convex strip is provided on the transmission rod, and a wedge-shaped groove is provided on the L-plate and the connecting block, when the transmission rod rotates, the convex strip will be stuck in the wedge-shaped groove, driving the L-plate or the connecting block to move and bend, and the bending angle is 90°, which ultimately makes the faulty welding gun and the normal welding gun distributed at a 90° angle and away from the robot working arm; this structure can separate the faulty welding gun from the normal welding gun, so that the normal welding gun is not disturbed by the faulty welding gun when working, and it is convenient for the staff to disassemble and repair the faulty welding gun; since a magnetic patch is provided on the outer wall of the mounting frame, when the L-plate is bent, it will be attracted by the magnetic patch.
[0025] The present invention sets a connection component, sets a plurality of connection blocks to be connected, and sets telescopic parts and elastic parts inside the connection blocks, so that the connection blocks can work normally when bent. This structure is simple and effective, and ensures the replacement speed of the welding gun. The elastic parts only ensure bending and have no telescopic characteristics.
[0026] The present invention sets a quick-release component. When the L-plate is bent, the angle between the part of the L-plate connected to the connecting block gradually increases. Therefore, the piston inside the L-plate is pulled outward by the connecting block. When the piston moves outward, the air inside the L-plate is in a sealed state, so the conical head moves inward, and the chuck passes the movable block and is placed on the right side of the movable block. When the L-plate is completely bent and the connecting block on one side of it is also completely bent, the L-plate and the connecting block are in the same straight line. Therefore, the piston moves toward the internal cavity of the L-plate again, and the air inside the L-plate pushes the conical head to move outward. Since the movable block is a double-sided cone, the chuck moves to the left side of the conical head. In this way, the quick release of the welding gun can be completed. The staff can directly remove the welding gun and the connected mounting seat. This operation method is fast and effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0028] Figure 1 It is the overall structural diagram of the welding system;
[0029] Figure 2 It is a structural diagram of the connection bracket and the double T-nail welding gun when they are installed and fixed;
[0030] Figure 3 A schematic diagram of the overall structure of the connecting bracket provided by the present invention;
[0031] Figure 4 One of the internal structure schematic diagrams of the connecting bracket provided by the present invention;
[0032] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;
[0033] Figure 6 The second schematic diagram of the internal structure of the connecting bracket provided by the present invention;
[0034] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle;
[0035] Figure 8For the present invention Figure 6 Enlarged view of point C in the middle;
[0036] Fig. 9 A schematic diagram of the overall structure of the connection assembly provided by the present invention;
[0037] Fig.10 This is one of the schematic diagrams of the internal structure of the quick-release assembly provided by the present invention;
[0038] Fig.11 This is a second schematic diagram of the internal structure of the quick-release assembly provided by the present invention.
[0039] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0040] 1. Welding robot; 2. Base; 3. Control device; 4. Welding gun; 5. Connecting flange; 6. Mounting frame; 7. Driving motor; 8. Driving gear; 9. Belt; 10. External rack; 11. Driving wheel; 12. First bevel gear; 13. Second bevel gear; 14. Screw; 15. First fixed rod; 16. Movable bearing; 17. Transmission gear; 18. Second fixed rod; 19. Passive gear; 20. Third fixed rod; 21. Transmission rod; 22. Raised strip; 23. Mounting block; 24. Connecting block; 25. Telescopic member; 26. Elastic member; 27. L-plate; 28. Mounting seat; 29. Spring; 30. Telescopic column; 31. Conical head; 32. Connecting rod; 33. Clamp; 34. Movable block; 35. Magnetic patch; 36. Piston. DETAILED DESCRIPTION
[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0042] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] See also Figure 1-11 The present invention is a robot double T-nail automatic control welding system, including a connecting bracket, the connecting bracket includes a mounting frame 6, a replacement component is movably installed inside the mounting frame 6, and a group of connecting components are installed on the left and right sides of the external position of the replacement component through a mounting block 23, and a quick-release component is provided at one end of each group of connecting components. The mounting frame 6 is used to install various mechanical components inside it, and the mounting block 23 is used to connect the left and right groups of connecting components;
[0045] The replacement component includes a belt 9, and a circle of outer racks 10 are fixedly connected to the outside of the belt 9. The outer racks 10 located on the left and right sides of the belt 9 are respectively meshed and connected with two transmission gears 17. Each transmission gear 17 is meshed and connected with a driven gear 19 at a 90° angle. The two driven gears 19 on the same side are connected by a transmission rod 21. The side surface of the transmission rod 21 is fixedly connected with a convex strip 22. The convex strip 22 is movably connected to the connection component. The belt 9 rotates under the drive of the driving motor 7, thereby driving the transmission gears 17 and the driven gear 19 on the left and right sides thereof to rotate, and at the same time driving the driving wheel 11 arranged inside thereof to rotate. The outer racks 10 are used to drive the transmission gears 17 meshed with it to rotate when the belt 9 rotates, and at the same time mesh with the driving gear 8 through the outer racks 10, and are driven to rotate by the driving motor 7;
[0046] Among them, the replacement component also includes a driving wheel 11, two driving wheels 11 are installed at the left and right ends of the inner side of the belt 9, and a first bevel gear 12 is fixedly connected to the surface of one of the driving wheels 11, and a second bevel gear 13 is meshed and connected to the first bevel gear 12 at a 90° angle, and a side of the second bevel gear 13 is movably connected to one end of a first fixed rod 15, and the other end of the first fixed rod 15 is fixedly connected to the ground inside the installation frame 6; a side of the second bevel gear 13 is fixedly connected to a screw rod 14, and a movable bearing 16 is movably sleeved on the screw rod 14, and the outer side of the movable bearing 16 is fixedly connected to the mounting block 23. The driving wheel 11 is driven to rotate by the belt 9. During the rotation of the driving wheel 11, the first bevel gear 12 and the second bevel gear 13 connected to its surface are driven to rotate. Since the screw rod 14 is connected to the second bevel gear 13, the screw rod 14 is driven to rotate at the same time. The rotation direction of the belt 9 controls the rotation direction of the screw rod 14, thereby controlling the moving direction of the movable bearing 16 sleeved on the screw rod 14, thereby controlling the movable bearing 16 to move left and right on the screw rod 14.
[0047] The outer rack 10 region located just above the belt 9 meshes with the driving gear 8 , one end of the driving gear 8 is fixedly connected to the output end of the driving motor 7 , and the outer shell of the driving motor 7 is fixedly connected to the inner wall of the mounting frame 6 .
[0048] Among them, the back of the mounting frame 6 is fixedly connected to the connecting flange 5, the connecting flange 5 is fixedly connected to one end of the welding robot 1, and the welding robot 1 is installed on the top of the base 2; the two groups of quick-release components are respectively connected to a group of welding guns 4, and each group of welding guns 4 is connected to a group of control devices 3 through a feed pipe.
[0049] Among them, the connecting component includes a plurality of connecting blocks 24, each connecting block 24 is provided with movable grooves on two opposite sides, and a telescopic member 25 is movably arranged inside each movable groove. The plurality of connecting blocks 24 are connected in a row in sequence, and each connecting block 24 is connected by an elastic member 26, and the two ends of the elastic member 26 are respectively connected to the outer walls of the telescopic member 25 inside two adjacent connecting blocks 24. A connecting block 24 at one end of the connecting component is fixedly connected to the mounting block 23, and a connecting block 24 at the other end of the connecting component is connected to the quick-release component. A plurality of connecting blocks 24 are connected together in a row. When they are movable, it is convenient for the connecting blocks 24 to move. The maximum movable angle between the two connecting blocks 24 is 90°. The elastic member 26 and the telescopic member 25 are used to be able to bend smoothly when the two adjacent connecting blocks 24 are movable, so as to ensure that the bending action can be completed.
[0050] The quick-release assembly includes an L-plate 27, which has a hollow structure inside. A piston 36 is arranged inside the opening position at one end of the L-plate 27. A side of the piston 36 is connected to a connecting block 24 at one end of the connecting assembly through an elastic member 26. The opening at the other end of the L-plate 27 is connected to a mounting seat 28. The opening position at one end of the L-plate 27 adjacent to the mounting seat 28 is provided with mounting grooves at both ends. A telescopic column 30 is fixedly connected to the bottom of the mounting groove. A spring 29 is sleeved on the side of the telescopic column 30. One end of the telescopic column 30 is fixedly connected to a chuck 33. One end of the chuck 33 is Inclined surface; the chuck 33 is arranged between the conical head 31 and the movable block 34, the conical head 31 is arranged in the internal channel of the L-plate 27, and one side of the conical head 31 is fixedly connected to one end of the connecting rod 32, the other end of the connecting rod 32 is fixedly connected to the inside of the mounting seat 28, and the movable block 34 is movably sleeved on the connecting rod 32; the hollow channel inside the L-plate 27 is sealed by the piston 36 and the conical head 31, and the interior of the L-plate is a hollow structure. When the piston 36 and the conical head 31 are sealed, the movement of the piston 36 will drive the conical head 31 at the other end to move.
[0051] Among them, one side of the transmission gear 17 is connected to one end of the second fixed rod 18, the other end of the second fixed rod 18 is fixedly connected to the inner wall of the installation frame 6, one side of the passive gear 19 is connected to one end of the third fixed rod 20, and the other end of the third fixed rod 20 is fixedly connected to the inner wall of the installation frame 6.
[0052] A wedge-shaped groove is formed on the same side of each connecting block 24 and the L-plate 27 , and the protruding strips 22 are movably disposed inside the wedge-shaped grooves.
[0053] Wherein, magnetic patches 35 are fixedly mounted on opposite ends of the mounting frame 6, and the L-plate 27 is made of metal material.
[0054] Among them, it also includes an automatic control unit, which is used to control the operation of the welding system and control the replacement of the welding gun 4 when it is in a fault state; the automatic control unit includes a main control module, and a state detection module, a data storage module, a recovery detection module and an operation module that establish communication connections with it;
[0055] Main control module: used to receive the working data of the welding system during operation, and to perform data transmission and reception processing according to the commands of each module;
[0056] Status detection module: used to regularly detect the working status of the welding gun and regularly upload the welding gun working status log. If an abnormal working status occurs, the abnormal working status data is output to the recovery detection module;
[0057] Recovery detection module: used to receive the abnormal working state data output by the state detection module, and try to restore the abnormal working state data of the welding gun. If the data cannot be restored, an abnormal command is output to the operation module;
[0058] Operation module: used to control the welding system to replace the welding gun and prevent engineers from disassembling and repairing the faulty welding gun;
[0059] Data storage module: used to store the welding gun's working status log and abnormal working status data for engineers to review.
[0060] When the present invention is used, when a group of welding guns fails, it is necessary to move the group of welding guns to one side, and move the other group of welding guns to the center position to replace the failed welding gun to continue working. Therefore, the belt controls the rotation direction to control the moving direction trajectory of the two groups of welding guns. The belt rotates to drive the driving wheel, the first bevel gear, the second bevel gear and the screw rod inside to rotate. During the rotation of the screw rod, the movable bearing is driven to move on its surface, thereby driving the installation block to move. Since a group of connecting components are provided on both sides of the installation block, and the connecting components are connected to the welding gun through a quick-release component, Therefore, the moving direction of the welding gun is finally controlled; on the other hand, when the belt rotates, it drives the transmission gear, the passive gear and the transmission rod meshing with it through the external rack to rotate. Since the transmission rod is provided with a convex strip, and the L-plate and the connecting block are provided with a wedge-shaped groove, when the transmission rod rotates, the convex strip will be stuck in the wedge-shaped groove, driving the L-plate or the connecting block to move and bend, and the bending angle is 90°, which ultimately makes the faulty welding gun and the normal welding gun distributed at a 90° angle and away from the robot working arm; since the outer wall of the mounting frame is provided with a magnetic patch, when the L-plate is bent, it will be attracted by the magnetic patch.
[0061] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A robot double T-nail automatic control welding system, characterized in that: The connecting bracket comprises a mounting frame (6), a replacement component is movably mounted inside the mounting frame (6), a group of connecting components are respectively mounted on the left and right sides of the replacement component through a mounting block (23), and a quick-release component is arranged at one end of each group of connecting components; The replacement component comprises a belt (9), the belt (9) is fixedly connected to an outer ring of an outer rack (10), the outer rack (10) located on the left and right sides of the belt (9) is respectively meshed and connected to two transmission gears (17), each of the transmission gears (17) is meshed and connected to a passive gear (19) at an angle of 90°, the two passive gears (19) on the same side are connected via a transmission rod (21), the peripheral side of the transmission rod (21) is fixedly connected to a convex strip (22), and the convex strip (22) is movably connected to the connection component; The connection assembly comprises a plurality of connection blocks (24), each of which is provided with movable grooves on two opposite sides, and a telescopic member (25) is movably arranged inside each movable groove. The plurality of connection blocks (24) are connected in a row in sequence, and each of the connection blocks (24) is connected by an elastic member (26), and the two ends of the elastic member (26) are respectively connected to the outer walls of the telescopic members (25) inside two adjacent connection blocks (24). A connection block (24) at one end of the connection assembly is fixedly connected to the mounting block (23), and a connection block (24) at the other end of the connection assembly is connected to the quick-release assembly; The quick-release assembly comprises an L-plate (27), the interior of the L-plate (27) being a hollow structure, a piston (36) being arranged inside an opening at one end of the L-plate (27), a side surface of the piston (36) being connected to a connection block (24) at one end of the connection assembly via an elastic member (26), the other end of the L-plate (27) being connected to a mounting seat (28), a mounting groove being arranged at both upper and lower ends of an opening at one end of the L-plate (27) adjacent to the mounting seat (28), a telescopic column (30) being fixedly connected to the bottom of the mounting groove, a spring (29) being sleeved on the side surface of the telescopic column (30), one end of the telescopic column (30) being fixedly connected to a chuck (33), one end of the chuck (33) being an inclined surface; the chuck (33) being arranged between a conical head (31) and a movable block (34), the conical head (31) being arranged at the L-plate (27), and the spring (29) being sleeved on the side surface of the telescopic column (30). The movable block (34) is movably sleeved on the connecting rod (32); the hollow passage inside the L plate (27) is surrounded by the piston (36) and the conical head (31) to form a sealed state.
2. According to claim 1, a robot double T-nail automatic control welding system is characterized in that: The replacement assembly further comprises a driving wheel (11), wherein the two driving wheels (11) are mounted on the left and right ends of the inner side of the belt (9), and a first bevel gear (12) is fixedly connected to the surface of one of the driving wheels (11), and a second bevel gear (13) is meshedly connected to the first bevel gear (12) at a 90° angle, and a side surface of the second bevel gear (13) is movably connected to one end of a first fixed rod (15), and the other end of the first fixed rod (15) is fixedly connected to the inner bottom surface of the mounting frame (6); a side surface of the second bevel gear (13) is fixedly connected to a screw rod (14), and the screw rod (14) is movably connected to another fixed rod symmetrically arranged with the first fixed rod (15), and a movable bearing (16) is movably sleeved on the screw rod (14), and the outer side surface of the movable bearing (16) is fixedly connected to the mounting block (23).
3. According to claim 2, a robot double T-nail automatic control welding system is characterized in that: The outer rack (10) region located directly above the belt (9) meshes with the drive gear (8), one end of the drive gear (8) is fixedly connected to the output end of the drive motor (7), and the housing of the drive motor (7) is fixedly connected to the inner wall of the mounting frame (6).
4. According to claim 3, a robot double T-nail automatic control welding system is characterized in that: The back of the mounting frame (6) is fixedly connected to the connecting flange (5), the connecting flange (5) is fixedly connected to one end of the welding robot (1), and the welding robot (1) is mounted on the top of the base (2); the two groups of quick-release components are respectively connected to a welding gun (4), and each welding gun (4) is connected to a group of control devices (3) via a feed pipe.
5. A robot double T-nail automatic control welding system according to claim 4, characterized in that: One side of the transmission gear (17) is connected to one end of a second fixing rod (18), and the other end of the second fixing rod (18) is fixedly connected to the inner wall of the mounting frame (6). One side of the passive gear (19) is connected to one end of a third fixing rod (20), and the other end of the third fixing rod (20) is fixedly connected to the inner wall of the mounting frame (6).
6. A robot double T-nail automatic control welding system according to claim 5, characterized in that: Each of the connecting blocks (24) and the L-plate (27) has a wedge-shaped groove on the same side, and the convex strips (22) are movably arranged inside the wedge-shaped grooves.
7. A robot double T-nail automatic control welding system according to claim 6, characterized in that: Magnetic patches (35) are fixedly mounted on opposite ends of the mounting frame (6), and the L-plate (27) is made of metal material.
8. A robot double T-nail automatic control welding system according to claim 7, characterized in that: It also includes an automatic control unit, which is used to control the operation of the welding system and control the replacement of the welding gun (4) when it is in a fault state; the automatic control unit includes a main control module, and a state detection module, a data storage module, a recovery detection module and an operation module that are in communication with the main control module; Main control module: used to receive the working data of the welding system during operation, and to perform data transmission and reception processing according to the commands of each module; Status detection module: used to regularly detect the working status of the welding gun and regularly upload the welding gun working status log. If an abnormal working status occurs, the abnormal working status data is output to the recovery detection module; Recovery detection module: used to receive the abnormal working state data output by the state detection module, and try to restore the abnormal working state data of the welding gun. If the data cannot be restored, an abnormal command is output to the operation module; Operation module: used to control the welding system to replace the welding gun and prevent engineers from disassembling and repairing the faulty welding gun; Data storage module: used to store the welding gun's working status log and abnormal working status data for engineers to review.
Citation Information
Patent Citations
Manipulator welding equipment
CN118321811A