A welding device for fan production and use method thereof

By designing a welding device for fan production with multiple mechanisms, the problem of difficulty in adjusting and fixing the fan blade angle in the prior art is solved, and an efficient and consistent quality welding effect is achieved.

CN119772496AInactive Publication Date: 2025-04-08SHANDONG JINWO SPECIAL FAN CO LTD

Patent Information

Application Number
CN202510284588.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing welding devices for fan production are difficult to effectively adjust and fix the different deflection angles of multiple fan blades, resulting in low welding efficiency and inconsistent quality.

Method used

A welding device for fan production is designed, including a base, a welding table, a fixing mechanism, a clamping mechanism, an unlocking mechanism, an adjustment mechanism and a reset mechanism. Through the coordinated work of these mechanisms, the disc workpiece and the fan blade workpiece can be fixed simultaneously, and the fan blade angle can be flexibly adjusted, making it easier to weld.

Benefits of technology

It realizes flexible adjustment of fan blade angle and efficient fixation of workpieces in fan production, improves welding efficiency and quality consistency, and saves time and manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of fan production, and specifically to a welding device for fan production and a method of using the device, comprising a base, a welding gun body fixedly connected to the surface of the base, a welding table fixedly connected to the surface of the base, a fixing mechanism fixedly connected to the interior of the welding table, a clamping mechanism rotatably connected to the interior of the welding table, an unlocking mechanism rotatably connected to the interior of the welding table, and an adjustment mechanism slidably connected to the outer surface of the welding table. In the present invention, when the extrusion block 1 is squeezed, the spring rod is driven to slide in the straight groove in the slide groove and the circulating chute until the extrusion block 1 slides over the block 1, so that the plane of the block 1 will clamp the plane of the extrusion block 1, and the extrusion block 2 will also slide downward at the same time and be clamped by the block 2, so that the disc workpiece and the fan blade workpiece can be fixed at the same time, and welding can be performed at the same time, saving time and improving efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of fan production, and in particular to a welding device for fan production and a use method thereof. Background Art

[0002] In the modern industrial field, fans are an important mechanical equipment and are widely used in ventilation, refrigeration, power generation and other industries. As various industries continue to increase their requirements for fan performance and quality, the production and manufacturing process of fans has also received more and more attention. Welding is a key link in the fan production process, and its welding quality directly affects the overall performance and service life of the fan.

[0003] The existing patent (Announcement No.: CN118321775B) discloses a blade welding device for fan production. It includes a workbench, the workbench is slidably connected to a first electric slider through an electric slide rail, the first electric slider is installed with a first elastic telescopic rod, the workbench is rotatably connected to a rotating telescopic rod, the telescopic end of the rotating telescopic rod is fixedly connected to a holding plate, the workbench is fixedly connected to a support frame, the support frame is fixedly connected to a limit block, and the upper side of the limit block is rotatably connected to a rotating frame. The above-mentioned blade welding device for fan production limits the inclination angle of the blade through the rotating frame, so that the inclination angle of the circumferentially distributed blades is consistent, avoiding deviations in the inclination angles between the circumferentially distributed blades, and using the movement of the telescopic end of the rotating telescopic rod to generate a height difference between the impeller and the blade, but in actual production, multiple blades will be combined together, and many blades have different deflection angle requirements, so a welding device for fan production is needed. Summary of the invention

[0004] The purpose of the present invention is to provide a welding device for fan production and a method of using the same, so as to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: a welding device for fan production, comprising a base, a welding gun body is fixedly connected to the surface of the base, a welding table is fixedly connected to the surface of the base, a fixing mechanism is fixedly connected to the inside of the welding table, a clamping mechanism is rotatably connected to the inside of the welding table, an unlocking mechanism is rotatably connected to the inside of the welding table, an adjustment mechanism is slidably connected to the outer surface of the welding table, and a reset mechanism is provided on the outer surface of the welding table; The fixing mechanism includes a support platform, which is fixedly connected to the inside of the welding platform, a rotating rod is rotatably connected to the inside of the support platform, one end of the rotating rod is fixedly connected to a large gear, a vortex disk is rotatably connected to the inside of the support platform, a small gear ring is fixedly connected to the lower end of the vortex disk, a telescopic rod is fixedly connected to the inside of the welding platform, a telescopic end of the telescopic rod is fixedly connected to a clamping block, and the clamping block is threadedly connected to the surface of the vortex disk.

[0005] Preferably, the clamping mechanism includes a rotating rod, one end of the rotating rod is rotatably connected inside the welding table, and the other end of the rotating rod is rotatably connected to the outer surface of the supporting table, the surface of the rotating rod is fixedly connected to the fan blade placing table, the fan blade placing table is fixedly connected to the lower clamping plate inside the fan blade placing table, a U-shaped slide groove is opened inside the fan blade placing table, an extrusion block 1 is slidably provided inside the U-shaped slide groove, an upper clamping plate is hinged on the side of the extrusion block 1, a slide groove is fixedly connected to the side of the fan blade placing table, a card block 1 is slidably connected inside the slide groove, a circulating inclined groove is provided inside the slide groove, a spring rod is rotatably provided on the side of the card block 1, the spring rod is slidably connected inside the circulating inclined groove, a card block 2 is fixedly connected on the side of the card block 1, and the card block 2 is slidably connected inside the U-shaped slide groove.

[0006] Preferably, the fan blade placement table is fixedly connected to a support rod, the surface of the support rod is provided with a special-shaped slide groove, one end of the upper clamping plate main rotating shaft rotates and slidably connected inside the special-shaped slide groove, the surface of the upper clamping plate main output shaft is fixedly connected to a sliding block, the surface of the upper clamping plate main output shaft is rotatably connected to an extrusion block 2, one end of the extrusion block 2 is slidably connected inside the U-shaped slide groove, the other end of the rotating rod is fixedly connected to a notch rod, and a spring 1 is arranged inside the special-shaped slide groove.

[0007] Preferably, the unlocking mechanism includes a large gear ring, which is rotatably connected inside the welding table, and a bevel extrusion block is fixedly connected to the inner side of the large gear ring. A spring groove is provided on the surface of the large gear ring, and teeth are slidably connected inside the spring groove. The other end of the spring rod is fixedly connected to a bevel extrusion rod, and a gear is fixedly connected to the surface of the rotating rod.

[0008] Preferably, the adjustment mechanism includes a sliding ring, which slides and is rotatably connected on the surface of the welding table, a telescopic spring is arranged between the sliding ring and the welding table, a round rod is fixedly connected to the surface of the sliding ring, and the round rod is slidably connected inside the notch rod.

[0009] Preferably, the reset mechanism includes a rotating groove, which is rotatably connected to the surface of the welding table, and a pawl is rotatably connected to the inside of the rotating groove through a torsion spring, a telescopic rod 1 is fixedly connected to the side of the rotating rod, a ratchet is fixedly connected to the surface of the telescopic rod 1, an L-shaped rod is fixedly connected to the surface of the rotating groove, the ratchet is engaged with the pawl, and one side of the L-shaped rod is slidably connected to the surface of the welding table.

[0010] Preferably, the large gear meshes with the small ring gear, and the gear meshes with the large ring gear.

[0011] A method for using a welding device for fan production comprises the following steps: S1. First, place the central disc workpiece of the fan on the surface of the support platform, and then twist the telescopic rod 1. The telescopic rod 1 drives the rotating rod to rotate, and the rotating rod drives the large gear to rotate. When the large gear rotates, it drives the small gear ring to rotate. When the small gear ring rotates, it drives the vortex disk to rotate. When the vortex disk rotates, it drives the clamping blocks on the surface to gather toward the middle along the grain to clamp the disc workpiece. At the same time, the clamping blocks slide inside the support platform through the telescopic rod, and then all the fan blades are placed in the fan blade placement platform. The upper clamping plate is initially in the unfolded state. Press the upper clamping plate manually. After the upper clamping plate is pressed, it drives the sliding block to rotate, and Entering into the straight groove in the special-shaped chute, the upper clamping plate drives the extrusion block 1 to slide downward in the U-shaped chute, and the sliding block is limited and cannot rotate, and slides downward in the special-shaped chute. When the extrusion block 1 slides downward, it will squeeze the inclined surface of the clamping block 1. When the extrusion clamping block 1 is squeezed, it drives the spring rod to slide in the straight groove in the chute and the circulating chute until the extrusion block 1 slides over the clamping block 1, so that the plane of the clamping block 1 will clamp the plane of the extrusion block 1, and the extrusion block 2 will also slide downward at the same time and be clamped by the clamping block 2, so that the disc workpiece and the fan blade workpiece can be fixed at the same time, and welding can be carried out at the same time; S2. When the blade angle needs to be adjusted, the sliding ring can be manually rotated. When the sliding ring rotates, the round rod is driven to rotate. When the round rod is driven to rotate, the extrusion notch rod is driven, and the notch rod is driven to rotate. When the notch rod is driven to rotate, the rotating rod is driven to rotate. When the rotating rod is driven to rotate, the blade placement table is driven to rotate, and the four blade placement tables are rotated at the same time through the round rod, so that all the blades will deflect to the same angle at the same time, which is convenient for welding; S3. After welding is completed, rotate the telescopic rod 1 in the opposite direction. The telescopic rod 1 drives the rotating rod to rotate, and the rotating rod drives the large gear to rotate. When the large gear rotates, it drives the small gear ring to rotate. When the small gear ring rotates, it drives the vortex disk to rotate. When the vortex disk rotates, it drives the clamping blocks on the surface to spread outward along the grain to release the disc workpiece. At the same time, when the rotating rod rotates, it drives the gear to rotate. When the gear rotates forward, the teeth will be squeezed. When the teeth are squeezed, they will slide in the spring groove, so that the gear cannot mesh with the large gear ring. When the gear is reversed, the teeth cannot be squeezed, and it will mesh with the large gear ring, driving the large gear ring to rotate. When the large gear ring rotates, it drives the inclined surface extrusion block to rotate. When the inclined surface extrusion block rotates, it will squeeze the inclined surface Extrusion rod, when the inclined extrusion rod is squeezed, it will drive the spring rod to rotate. When the spring rod rotates, it will slide in the inclined groove in the circulating inclined groove and slide backward. When the spring rod slides backward, it will pull the clamping block 1 to slide backward until it is separated from the extrusion block 1, and at the same time drive the clamping block 2 to separate from the extrusion block 2. When the extrusion block 2 and the extrusion block 1 are not stuck, the spring 1 will push the upper clamping plate to slide upward, and at the same time drive the sliding block to slide upward inside the special-shaped slide groove. When the sliding block slides to the top, it will follow the inclined surface of the special-shaped slide groove, drive the upper clamping plate to rotate, and make the two upper clamping plates unfold, so that the entire welded workpiece can be taken out as a whole, which will save a lot of unlocking time; S4. At the same time, when the rotating rod rotates, it drives the ratchet to rotate. When the ratchet rotates forward, it cannot engage with the pawl, but when the ratchet rotates reversely, it engages with the pawl. At the same time, the rotating groove is driven to rotate through the pawl. When the rotating groove rotates, it drives the L-shaped rod to rotate. When the L-shaped rod rotates, it squeezes the sliding ring. When the sliding ring is squeezed, it drives the round rod to slide downward and pulls the notch rod. When the notch rod is pulled, it drives the rotating rod to reset, and at the same time drives the fan blade placement table to reset. When the notch rod is reset, it also drives the sliding ring to rotate and reset. Finally, pull the telescopic rod one to separate the ratchet and the pawl, so that the sliding ring is reset through the telescopic spring, and finally push the telescopic rod one back.

[0012] In the present invention, when the extrusion block 1 is squeezed, the spring rod is driven to slide in the straight groove in the slide groove and the circulating inclined groove until the extrusion block 1 slides over the clamping block 1, so that the plane of the clamping block 1 will clamp the plane of the extrusion block 1, and the extrusion block 2 will also slide downward at the same time and be clamped by the clamping block 2, so that the disc workpiece and the fan blade workpiece can be fixed at the same time, and welding can be carried out at the same time, saving time and improving efficiency.

[0013] In the present invention, the rotation of the round rod drives the extrusion notch rod, and drives the notch rod to rotate. The rotation of the notch rod drives the rotating rod to rotate. The rotation of the rotating rod drives the fan blade placement platform to rotate. The four fan blade placement platforms can rotate simultaneously through the round rod, so that all the fan blades will deflect to the same angle at the same time, which is convenient for welding and further improves the welding efficiency.

[0014] In the present invention, the sliding block slides upward inside the special-shaped slide groove. When the sliding block slides to the top, it will drive the upper clamping plate to rotate along the inclined surface of the special-shaped slide groove, so that the two upper clamping plates can be unfolded, so that the entire welded workpiece can be taken out as a whole, which will save a lot of unlocking time and further improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional appearance of the present invention; Figure 2 It is a schematic diagram of the enlarged structure of the welding station of the present invention; Figure 3 It is a schematic diagram of the side cross-sectional structure of the welding table of the present invention; Figure 4 It is a schematic diagram of the side cross-sectional structure of the fixing mechanism of the present invention; Figure 5 It is a schematic diagram of the top view of the fixing mechanism of the present invention; Figure 6 This is a schematic diagram of the top view of the welding station of the present invention; Figure 7 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Figure 8 It is a schematic diagram of the side cross-sectional structure of the clamping mechanism of the present invention; Fig. 9 It is a partial enlarged structural schematic diagram of the clamping mechanism of the present invention; Fig.10 For the present invention Fig. 9 A is a schematic diagram of the enlarged structure of the middle part; Fig.11 It is a schematic diagram of the upper clamping plate and other structures of the present invention; Fig.12 It is a schematic diagram of the unlocking mechanism and the adjusting mechanism of the present invention; Fig.13 This is an enlarged structural schematic diagram of the large gear ring of the present invention; Fig.14 It is a schematic diagram of the structure of the reset mechanism of the present invention.

[0016] In the figure: 1, base; 2, welding gun body; 3, welding table; 4, fixing mechanism; 5, clamping mechanism; 6, unlocking mechanism; 7, adjusting mechanism; 8, resetting mechanism; 41, supporting table; 42, rotating rod; 43, large gear; 44, vortex plate; 45, small gear ring; 46, telescopic rod; 47, clamping block; 51, rotating rod; 52, fan blade placement table; 53, lower clamping plate; 54, U-shaped slide; 55, upper clamping plate; 56, slide; 57, block 1; 58, circulation chute; 59, Spring rod; 510, block 2; 511, support rod; 512, special-shaped slide groove; 513, sliding block; 514, extrusion block 2; 515, extrusion block 1; 516, notch rod; 517, spring 1; 61, large gear ring; 62, inclined extrusion block; 63, spring groove; 64, teeth; 65, inclined extrusion rod; 66, gear; 71, sliding ring; 72, telescopic spring; 73, round rod; 81, rotating groove; 82, pawl; 83, telescopic rod 1; 84, ratchet; 85, L-shaped rod. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figures 1 to 14The present invention provides a technical solution: a welding device for fan production, comprising a base 1, a welding gun body 2 is fixedly connected to the surface of the base 1, a welding platform 3 is fixedly connected to the surface of the base 1, a fixing mechanism 4 is fixedly connected inside the welding platform 3, a clamping mechanism 5 is rotatably connected inside the welding platform 3, an unlocking mechanism 6 is rotatably connected inside the welding platform 3, an adjusting mechanism 7 is slidably connected to the outer surface of the welding platform 3, and a reset mechanism 8 is arranged on the outer surface of the welding platform 3; The fixing mechanism 4 includes a support platform 41, which is fixedly connected to the inside of the welding platform 3. The support platform 41 is rotatably connected to a rotating rod 42, one end of the rotating rod 42 is fixedly connected to a large gear 43, the support platform 41 is rotatably connected to a vortex disk 44, the lower end of the vortex disk 44 is fixedly connected to a small gear ring 45, the welding platform 3 is fixedly connected to a telescopic rod 46, the telescopic end of the telescopic rod 46 is fixedly connected to a clamping block 47, and the clamping block 47 is threadedly connected to the surface of the vortex disk 44.

[0019] The clamping mechanism 5 includes a rotating rod 51, one end of which is rotatably connected inside the welding table 3, and the other end of the rotating rod 51 is rotatably connected to the outer surface of the supporting table 41. A fan blade placement table 52 is fixedly connected to the surface of the rotating rod 51, and a lower clamping plate 53 is fixedly connected inside the fan blade placement table 52. A U-shaped slide groove 54 is provided inside the fan blade placement table 52, and an extrusion block 515 is slidably provided inside the U-shaped slide groove 54, and an upper clamping plate 55 is hinged on the side of the extrusion block 515. A slide groove 56 is fixedly connected to the side of the fan blade placement table 52, and a block 1 57 is slidably connected inside the slide groove 56. A circulating chute 58 is arranged inside the slide groove 56, and a spring rod 59 is rotatably provided on the side of the block 1 57, and the spring rod 59 is slidably connected inside the circulating chute 58. A block 2 510 is fixedly connected to the side of the block 1 57, and the block 2 510 is slidably connected inside the U-shaped slide groove 54.

[0020] A support rod 511 is fixedly connected to the inside of the fan blade placement table 52, and a special-shaped slide groove 512 is opened on the surface of the support rod 511. One end of the main rotating shaft of the upper clamping plate 55 rotates and is slidably connected inside the special-shaped slide groove 512. A sliding block 513 is fixedly connected to the surface of the main output shaft of the upper clamping plate 55. An extrusion block 2 514 is rotatably connected to the surface of the main output shaft of the upper clamping plate 55. One end of the extrusion block 2 514 is slidably connected inside the U-shaped slide groove 54. The other end of the rotating rod 51 is fixedly connected to a notch rod 516, and a spring 1 517 is arranged inside the special-shaped slide groove 512.

[0021] The unlocking mechanism 6 includes a large gear ring 61, which is rotatably connected inside the welding table 3. A bevel extrusion block 62 is fixedly connected to the inner side of the large gear ring 61. A spring groove 63 is provided on the surface of the large gear ring 61. A tooth 64 is slidably connected inside the spring groove 63. The other end of the spring rod 59 is fixedly connected to a bevel extrusion rod 65. A gear 66 is fixedly connected to the surface of the rotating rod 42. The large gear 43 is meshed with the small gear ring 45, and the gear 66 is meshed with the large gear ring 61.

[0022] The adjustment mechanism 7 includes a sliding ring 71, which slides and rotates on the surface of the welding table 3. A telescopic spring 72 is arranged between the sliding ring 71 and the welding table 3. A round rod 73 is fixedly connected to the surface of the sliding ring 71, and the round rod 73 is slidably connected inside the notch rod 516.

[0023] The reset mechanism 8 includes a rotating groove 81, which is rotatably connected to the surface of the welding table 3. The interior of the rotating groove 81 is rotatably connected to a pawl 82 through a torsion spring. A telescopic rod 83 is fixedly connected to the side of the rotating rod 42. A ratchet 84 is fixedly connected to the surface of the telescopic rod 83. An L-shaped rod 85 is fixedly connected to the surface of the rotating groove 81. The ratchet 84 engages with the pawl 82. One side of the L-shaped rod 85 is slidably connected to the surface of the welding table 3.

[0024] The use method and advantages of the present invention: The welding device for fan production and the use method thereof, when in use, the working process is as follows: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 As shown; A method for using a welding device for fan production comprises the following steps: S1. First, place the central disc workpiece of the fan on the surface of the support platform 41, and then twist the telescopic rod 83, the telescopic rod 83 drives the rotating rod 42 to rotate, the rotating rod 42 drives the large gear 43 to rotate, the large gear 43 drives the small gear ring 45 to rotate, the small gear ring 45 drives the vortex disk 44 to rotate, the vortex disk 44 drives the surface clamping block 47 to gather toward the middle along the grain when the vortex disk 44 rotates, and the disc workpiece is clamped. At the same time, the clamping block 47 slides inside the support platform 41 through the telescopic rod 46, and then all the fan blades are placed in the fan blade placement platform 52. The upper clamping plate 55 is initially in the expanded state. The upper clamping plate 55 is manually pressed. After the upper clamping plate 55 is pressed, it drives the sliding block 513 to rotate and enters the special-shaped slide In the straight groove in the groove 512, the upper clamping plate 55 drives the extrusion block 1 515 to slide downward in the U-shaped slide groove 54, and the sliding block 513 is limited and cannot rotate, and slides downward in the special-shaped slide groove 512. When the extrusion block 1 515 slides downward, it will squeeze the inclined surface of the clamping block 1 57. When the extrusion clamping block 1 57 is squeezed, it drives the spring rod 59 to slide in the straight groove in the slide groove 56 and the circulating inclined groove 58 until the extrusion block 1 515 slides over the clamping block 1 57. In this way, the plane of the clamping block 1 57 will clamp the plane of the extrusion block 1 515, and the extrusion block 2 514 will also slide downward at the same time and be clamped by the clamping block 2 510. In this way, the disc workpiece and the fan blade workpiece can be fixed at the same time, and welding can be carried out at the same time, saving time and improving efficiency. S2. When the blade angle needs to be adjusted, the sliding ring 71 can be manually rotated. When the sliding ring 71 rotates, the round rod 73 is driven to rotate. When the round rod 73 rotates, the extrusion notch rod 516 is driven, and the notch rod 516 is driven to rotate. When the notch rod 516 rotates, the rotating rod 51 is driven to rotate. When the rotating rod 51 rotates, the blade placement platform 52 is driven to rotate, and the four blade placement platforms 52 are rotated at the same time through the round rod 73. In this way, all the blades will deflect to the same angle at the same time, which is convenient for welding and further improves the welding efficiency. S3. After welding is completed, the telescopic rod 83 is rotated in the opposite direction. The telescopic rod 83 drives the rotating rod 42 to rotate, and the rotating rod 42 drives the large gear 43 to rotate. When the large gear 43 rotates, it drives the small gear ring 45 to rotate. When the small gear ring 45 rotates, it drives the vortex disk 44 to rotate. When the vortex disk 44 rotates, it drives the clamping block 47 on the surface to spread outward along the texture to release the disc workpiece. At the same time, when the rotating rod 42 rotates, it drives the gear 66 to rotate. When the gear 66 rotates forward, it squeezes the teeth 64. When the teeth 64 are squeezed, they will slide in the spring groove 63, so that the gear 66 cannot mesh with the large gear ring 61. When the gear 66 is reversed, it cannot squeeze the teeth 64, and it will mesh with the large gear ring 61, driving the large gear ring 61 to rotate. When the large gear ring 61 rotates, it drives the inclined surface extrusion block 62 to rotate. When the inclined surface extrusion block 62 rotates, it will squeeze the inclined surface extrusion rod 6 When the inclined extrusion rod 65 is squeezed, the spring rod 59 will be driven to rotate. When the spring rod 59 rotates, it will slide in the inclined groove in the circulation inclined groove 58 and slide backward. When the spring rod 59 slides backward, it will pull the clamping block 1 57 to slide backward until it is separated from the extrusion block 1 515, and at the same time drive the clamping block 2 510 to separate from the extrusion block 2 514. When the extrusion block 2 514 and the extrusion block 1 515 are not stuck, the spring 1 517 will push the upper clamping plate 55 to slide upward, and at the same time drive the sliding block 513 to slide upward inside the special-shaped slide groove 512. When the sliding block 513 slides to the top, it will follow the inclined surface of the special-shaped slide groove 512 to drive the upper clamping plate 55 to rotate, so that the two upper clamping plates 55 are unfolded, so that the entire welded workpiece can be taken out as a whole, which will save a lot of unlocking time and further improve work efficiency. S4. At the same time, when the rotating rod 42 rotates, it drives the ratchet 84 to rotate. When the ratchet 84 rotates forward, it cannot engage with the pawl 82, but when the ratchet 84 rotates reversely, it engages with the pawl 82. At the same time, the rotating groove 81 is driven to rotate through the pawl 82. When the rotating groove 81 rotates, it drives the L-shaped rod 85 to rotate. When the L-shaped rod 85 rotates, it squeezes the sliding ring 71. When the sliding ring 71 is squeezed, it drives the round rod 73 to slide downward and pulls the notch rod 516. When the notch rod 516 is pulled, it drives the rotating rod 51 to reset, and at the same time drives the fan blade placement platform 52 to reset. When the notch rod 516 is reset, it also drives the sliding ring 71 to rotate and reset. Finally, pull the telescopic rod 1 83 to separate the ratchet 84 from the pawl 82, so that the sliding ring 71 is reset through the telescopic spring 72, and finally push the telescopic rod 1 83 back.

[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A welding device for fan production, comprising a base (1), characterized in that: The surface of the base (1) is fixedly connected to a welding gun body (2), the surface of the base (1) is fixedly connected to a welding platform (3), the interior of the welding platform (3) is fixedly connected to a fixing mechanism (4), the interior of the welding platform (3) is rotatably connected to a clamping mechanism (5), the interior of the welding platform (3) is rotatably connected to an unlocking mechanism (6), the outer surface of the welding platform (3) is slidably connected to an adjusting mechanism (7), and the outer surface of the welding platform (3) is provided with a reset mechanism (8); The fixing mechanism (4) comprises a support platform (41), wherein the support platform (41) is fixedly connected to the inside of the welding platform (3), a rotating rod (42) is rotatably connected to the inside of the support platform (41), one end of the rotating rod (42) is fixedly connected to a large gear (43), a vortex disk (44) is rotatably connected to the inside of the support platform (41), a small gear ring (45) is fixedly connected to the lower end of the vortex disk (44), a telescopic rod (46) is fixedly connected to the inside of the welding platform (3), a telescopic end of the telescopic rod (46) is fixedly connected to a clamping block (47), and the clamping block (47) is threadedly connected to the surface of the vortex disk (44).

2. A welding device for fan production according to claim 1, characterized in that: The clamping mechanism (5) comprises a rotating rod (51), one end of the rotating rod (51) is rotatably connected inside the welding platform (3), the other end of the rotating rod (51) is rotatably connected to the outer surface of the supporting platform (41), the surface of the rotating rod (51) is fixedly connected to a fan blade placement platform (52), the interior of the fan blade placement platform (52) is fixedly connected to a lower clamping plate (53), the interior of the fan blade placement platform (52) is provided with a U-shaped slide groove (54), the interior of the U-shaped slide groove (54) is slidably provided with an extrusion block (515), and the extrusion block (515) The side of the fan blade placement platform (52) is hinged with an upper clamping plate (55), the side of the fan blade placement platform (52) is fixedly connected with a slide groove (56), the interior of the slide groove (56) is slidably connected with a clamping block (57), the interior of the slide groove (56) is provided with a circulating inclined groove (58), the side of the clamping block (57) is rotatably provided with a spring rod (59), the spring rod (59) is slidably connected inside the circulating inclined groove (58), the side of the clamping block (57) is fixedly connected with a clamping block (510), and the clamping block (510) is slidably connected inside the U-shaped slide groove (54).

3. A welding device for fan production according to claim 2, characterized in that: The fan blade placement platform (52) is fixedly connected to a support rod (511) inside, and a special-shaped slide groove (512) is provided on the surface of the support rod (511). One end of the main rotating shaft of the upper clamping plate (55) rotates and is slidably connected inside the special-shaped slide groove (512). A sliding block (513) is fixedly connected to the surface of the main output shaft of the upper clamping plate (55). The surface of the main output shaft of the upper clamping plate (55) is rotatably connected to an extrusion block 2 (514), and one end of the extrusion block 2 (514) is slidably connected inside the U-shaped slide groove (54). The other end of the rotating rod (51) is fixedly connected to a notch rod (516), and a spring 1 (517) is provided inside the special-shaped slide groove (512).

4. A welding device for fan production according to claim 3, characterized in that: The unlocking mechanism (6) comprises a large gear ring (61), the large gear ring (61) is rotatably connected inside the welding table (3), an inclined surface extrusion block (62) is fixedly connected to the inner side of the large gear ring (61), a spring groove (63) is provided on the surface of the large gear ring (61), a tooth (64) is slidably connected inside the spring groove (63), the other end of the spring rod (59) is fixedly connected to the inclined surface extrusion rod (65), and a gear (66) is fixedly connected to the surface of the rotating rod (42).

5. A welding device for fan production according to claim 4, characterized in that: The adjustment mechanism (7) comprises a sliding ring (71), the sliding ring (71) slidingly and rotatably connected on the surface of the welding table (3), a telescopic spring (72) being arranged between the sliding ring (71) and the welding table (3), a round rod (73) being fixedly connected to the surface of the sliding ring (71), and the round rod (73) being slidably connected inside the notch rod (516).

6. A welding device for fan production according to claim 5, characterized in that: The reset mechanism (8) comprises a rotating groove (81), the rotating groove (81) is rotatably connected to the surface of the welding table (3), a ratchet (82) is rotatably connected inside the rotating groove (81) via a torsion spring, a telescopic rod (83) is fixedly connected to the side of the rotating rod (42), a ratchet (84) is fixedly connected to the surface of the telescopic rod (83), an L-shaped rod (85) is fixedly connected to the surface of the rotating groove (81), the ratchet (84) is meshed with the ratchet (82), and one side of the L-shaped rod (85) is slidably connected to the surface of the welding table (3).

7. A welding device for fan production according to claim 6, characterized in that: The large gear (43) meshes with the small ring gear (45), and the gear (66) meshes with the large ring gear (61).

8. A method for using a welding device for fan production, using the welding device for fan production as claimed in any one of claims 1 to 7, characterized in that: The steps include: S1. First, place the central disc workpiece of the fan on the surface of the support platform (41), and then twist the telescopic rod (83). The telescopic rod (83) drives the rotating rod (42) to rotate, and the rotating rod (42) drives the large gear (43) to rotate. When the large gear (43) rotates, it drives the small gear ring (45) to rotate. When the small gear ring (45) rotates, it drives the vortex disk (44) to rotate. When the vortex disk (44) rotates, it drives the clamping block (47) on the surface to gather toward the middle along the grain to clamp the disc workpiece. At the same time, the clamping block (47) slides inside the support platform (41) through the telescopic rod (46), and then all the fan blades are placed in the fan blade placement platform (52). The upper clamping plate (55) is initially in the unfolded state. The upper clamping plate (55) is manually pressed. After the upper clamping plate (55) is pressed, it drives the sliding block (513) to rotate, and Entering into the straight groove in the special-shaped slide groove (512), the upper clamping plate (55) drives the extrusion block 1 (515) to slide downward in the U-shaped slide groove (54), and at the same time, the sliding block (513) is limited and cannot rotate, and at the same time slides downward in the special-shaped slide groove (512). When the extrusion block 1 (515) slides downward, it will squeeze the inclined surface of the clamping block 1 (57). When the extrusion clamping block 1 (57) is squeezed, it drives the spring rod (59) to slide in the straight groove in the slide groove (56) and the circulating inclined groove (58) until the extrusion block 1 (515) slides over the clamping block 1 (57), so that the plane of the clamping block 1 (57) will clamp the plane of the extrusion block 1 (515), and at the same time, the extrusion block 2 (514) will also slide downward at the same time and be clamped by the clamping block 2 (510), so that the disc workpiece and the fan blade workpiece can be fixed at the same time and welding can be carried out at the same time; S2. When the blade angle needs to be adjusted, the sliding ring (71) can be manually rotated. When the sliding ring (71) rotates, the round rod (73) is driven to rotate. When the round rod (73) is driven to rotate, the extrusion notch rod (516) is driven, and the notch rod (516) is driven to rotate. When the notch rod (516) is driven to rotate, the rotating rod (51) is driven to rotate. When the rotating rod (51) is driven to rotate, the blade placement platform (52) is driven to rotate. The four blade placement platforms (52) are driven to rotate simultaneously through the round rod (73). In this way, all the blades are deflected to the same angle at the same time, which is convenient for welding. S3. After welding is completed, the telescopic rod (83) is rotated in the opposite direction. The telescopic rod (83) drives the rotating rod (42) to rotate. The rotating rod (42) drives the large gear (43) to rotate. When the large gear (43) rotates, the small gear ring (45) is driven to rotate. When the small gear ring (45) rotates, the vortex disk (44) is driven to rotate. When the vortex disk (44) rotates, the clamping blocks (47) on the surface are spread outward along the lines to release the disc workpiece. At the same time, when the rotating rod (42) rotates, the clamping blocks (47) on the surface are driven to rotate. The movable gear (66) rotates, and when the gear (66) rotates forward, the teeth (64) are squeezed. When the teeth (64) are squeezed, they slide in the spring groove (63), so that the gear (66) cannot mesh with the large ring gear (61). When the gear (66) rotates reversely, the teeth (64) cannot be squeezed, and it will mesh with the large ring gear (61), driving the large ring gear (61) to rotate. When the large ring gear (61) rotates, the inclined surface squeezing block (62) is driven to rotate, and the inclined surface squeezing block (62) rotates. When the inclined extrusion rod (65) moves, it will squeeze the inclined extrusion rod (65). When the inclined extrusion rod (65) is squeezed, it will drive the spring rod (59) to rotate. When the spring rod (59) rotates, it will slide in the inclined groove in the circulation inclined groove (58) and slide backward. When the spring rod (59) slides backward, it will pull the clamping block (57) to slide backward until it is separated from the extrusion block (515), and at the same time drive the clamping block (510) to separate from the extrusion block (514). The extrusion block (514) and the extrusion block (514) are separated. When (515) is not stuck, spring 1 (517) will push the upper clamping plate (55) to slide upward, and at the same time drive the sliding block (513) to slide upward inside the special-shaped slide groove (512). When the sliding block (513) slides to the top, it will follow the inclined surface of the special-shaped slide groove (512) to drive the upper clamping plate (55) to rotate, so that the two upper clamping plates (55) can be unfolded, so that the entire welded workpiece can be taken out as a whole, which will save a lot of unlocking time; S4. When the rotating rod (42) rotates, the ratchet wheel (84) is driven to rotate. When the ratchet wheel (84) rotates forward, it cannot mesh with the pawl (82). However, when the ratchet wheel (84) rotates reversely, it meshes with the pawl (82). At the same time, the pawl (82) drives the rotating groove (81) to rotate. When the rotating groove (81) rotates, the L-shaped rod (85) is driven to rotate. When the L-shaped rod (85) rotates, it squeezes the sliding ring (71). When the sliding ring (71) is squeezed, it drives the round rod (71). 3) Slide downward and pull the notch rod (516). When the notch rod (516) is pulled, the rotating rod (51) is driven to reset, and the fan blade placement platform (52) is driven to reset. When the notch rod (516) is reset, the sliding ring (71) is driven to rotate and reset. Finally, the telescopic rod (83) is pulled to separate the ratchet (84) from the pawl (82), so that the sliding ring (71) is reset through the telescopic spring (72), and finally the telescopic rod (83) is pushed back.

Citation Information

Patent Citations

  • A blade welding device for fan production

    CN118321775B

Cited By

  • Fan blade welding machine

    CN120023435A