A high-efficiency strap welding machine
By integrating punching, bending and welding components in the pulling belt welding machine, the complete production process of pulling belts is achieved, solving the problems of low automation and insufficient production efficiency of traditional welding machines, and significantly improving the automation level and production efficiency of the welding machine.
Patent Information
- Application Number
- CN202510094116.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-08
AI Technical Summary
The scope of application of traditional pull belt welding machines is not flexible enough, and the degree of integrated automation is low. It is impossible to achieve integrated production of pull belts. It requires a lot of manual intervention, which limits the automation level and production efficiency of the welding machine.
An efficient belt pulling welding machine is designed, including punching components, bending components and cutting welding components. Through the coordinated work of these components, punching, bending and cutting welding of steel belts is realized, completing the complete production process of the belt pulling.
It improves the scope of application and integrated automation of the welding machine, reduces manual intervention, and significantly improves production efficiency.
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Figure CN119772589A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile parts processing, and in particular to a high-efficiency strap welding machine. Background Art
[0002] During transportation, trucks or vans often need external fuel tanks, air bags and other containers to meet the needs of long-distance travel. The fixation and safety of these external containers are crucial, and they are usually fixed by tie straps. The tie straps not only need to bear the weight of the container, but also need to remain stable under various road conditions. Therefore, there are high requirements for the welding quality of the tie straps. With the development of technology, tie strap welding machines have emerged, which are specially used to weld the tie straps in these key parts to ensure their firmness and safety.
[0003] Existing strap welding machines mainly realize the welding process through automation technology. They use robotic arms to automatically complete the tracking, welding and monitoring of welds to ensure that the welding quality meets the predetermined standards. These welding machines include basic parts such as welding power supply, control system, drive system and welding head gun.
[0004] However, in actual use, although the existing strap welding machines have improved production efficiency, their integrated automation efficiency is not high. Traditional strap welding machines usually only have the function of welding, and require staff or manipulators to control the welding gun to weld the straps. Therefore, the application scope of the welding machine is not flexible enough, the degree of integrated automation is low, and the integrated production of the straps cannot be achieved. There are many situations where manual intervention is required, which limits the automation level of the welding machine and affects the overall production efficiency. For this reason, the present application provides a high-efficiency strap welding machine. Summary of the invention
[0005] The purpose of the present application is to provide a high-efficiency strap welding machine to solve the problems that the application scope of the traditional strap welding machine is not flexible enough, the degree of integrated automation is low, and the integrated production of straps cannot be achieved.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A high-efficiency strap welding machine comprises a frame, one side of the frame is fixedly connected to a controller, the top of the frame is rotatably connected to a connecting wall, one end of the connecting wall is fixedly connected to a display, one side of the frame is fixedly connected to a fixed block, one side of the fixed block is rotatably connected to two straightening cylinders 1, one side of the fixed block is slidably provided with two straightening cylinders 2, an adjustment component is installed in the fixed block, one end of the fixed block is fixedly connected to a connecting plate, one side of the connecting plate is evenly and symmetrically rotatably connected to a plurality of guide cylinders, one end of the connecting plate is fixedly connected to a support plate, two guide rings are symmetrically fixedly connected to the support plate, and one side of the frame is symmetrically fixed Two support blocks are connected, and a plurality of support rods are fixedly connected to the opposite surfaces of the two support blocks, the top of one of the support blocks is fixedly connected to a cylinder one, and the output end of the cylinder one is fixedly connected to a pressing block, and punching components are installed in the two support blocks, one side of the frame is fixedly connected to a fixing plate, one side of the fixing plate is symmetrically fixedly connected to two placing tables, one side of the fixing plate is installed with a bending component, one side of the frame is symmetrically installed with a cutting and welding component, one side of the frame is fixedly connected to an auxiliary block, one side of the frame is installed with a material picking component, one side of the frame is obliquely fixedly connected to a waste chute, and the waste chute is located at the bottom of one of the support blocks.
[0007] By adopting the above technical solution, by moving the entire produced steel strip to the punching assembly, two punching holes of the steel strip can be completed according to the designed length, and then the bending assembly is used to extrude a certain arc bend, and then the steel strip can be cut and welded at the same time through the cutting and welding assembly, and finally the formed draw strip is taken out through the material taking assembly, translated away from the machine and released, and falls onto the conveyor belt below. Through the above series of operations, the complete production process of the draw strip is realized, which greatly improves the application scope of the welding machine, improves the degree of integrated automation, reduces the limitations of manual intervention, and effectively improves the overall production efficiency of the welding machine.
[0008] Furthermore, the adjustment component includes a cavity symmetrically opened on one side of the fixed block, and the adjustment block is slidably connected inside the cavity. Two screw rods are threadedly connected to the top of the fixed block, one end of the screw rod is rotatably connected to the top of the adjustment block, and the other end of the screw rod is fixedly connected to a handle.
[0009] By adopting the above technical solution, the straightening cylinder 2 and the straightening cylinder 1 are brought close to each other, so as to clamp and resist the upper part of the steel strip, thereby straightening the entire steel strip and preventing the steel strip from curling during processing.
[0010] Furthermore, the punching assembly includes a cylinder 2 fixedly connected to the top of one of the support blocks, the output end of the cylinder 2 is fixedly connected to a connecting block, and the bottom of the connecting block is fixedly connected to a punching head.
[0011] By adopting the above technical solution, the punching head is pushed by the connecting block to punch the steel strip.
[0012] Furthermore, the bending assembly includes a telescopic block symmetrically and slidably connected in the fixed plate, one side of the frame is symmetrically and fixedly connected with an electric telescopic rod, the output ends of the two electric telescopic rods are respectively fixedly connected to one side of the two telescopic blocks, the side of the telescopic block away from the output end is fixedly connected with a forming block, one side of the frame is symmetrically and fixedly connected with a cylinder three, one side of the frame is symmetrically and fixedly connected with a slide rail one, the interior of the slide rail one is slidably connected with a sliding block one, the output end of the cylinder three is fixedly connected to one end of the sliding block one, and one side of the sliding block one is fixedly connected with a bending block.
[0013] By adopting the above technical solution, the end of the steel strip is bent with a certain arc through the extrusion of the forming block and one end of the bending block, and the pulling strip is squeezed by the extrusion of the bending block to fix one end of it.
[0014] Furthermore, the forming block is in a teardrop shape, and one end of the bending block away from the sliding block is in an inclined arc shape.
[0015] By adopting the above technical solution, since the forming block is in the shape of a teardrop and one end of the bending block is in the shape of an inclined arc, the end of the steel strip will be bent with a certain arc through the extrusion of the forming block and one end of the bending block.
[0016] Furthermore, the cutting and welding assembly includes two U-shaped blocks symmetrically fixedly connected to one side of the frame, one end of the two U-shaped blocks are fixedly connected to cylinder four, the output ends of the two cylinders four are fixedly connected to square blocks, one end of the square block is fixedly connected to sliding block two, one side of the frame is symmetrically fixedly connected to two slide rails two, the two sliding blocks two are respectively slidably connected in the slide rail two, the opposite surfaces of the two sliding blocks two are fixedly connected to connecting columns, and one end of the two sliding blocks two are fixedly connected to welding heads.
[0017] By adopting the above technical solution, the woven copper belt ring can adapt to the lifting and moving while passing a large current, so as to conduct electricity to the welding head, so that the welding head forms a welding head that can be welded. Then, under the drive of four cylinders, two by two are used to extrude and pull the belt to complete the welding.
[0018] Furthermore, two of the connecting columns are fixedly connected with braided copper belt rings, one side of one of the sliding blocks is fixedly connected with a guide block, the bottom of the guide block is fixedly connected with a cutter, and one end of the auxiliary block is on the same horizontal line as the cutter.
[0019] By adopting the above technical solution, the movement of the sliding block 2 will drive the guide block and the cutter to approach the steel strip, and then one end of the steel strip will be completely cut off through the fitting and squeezing between one end of the auxiliary block and the cutter, so as to obtain a drawstring of a specified length.
[0020] Furthermore, the material picking assembly includes rails symmetrically fixedly connected to one side of the frame, two rails are slidably connected with sliders, the tops of the two sliders are fixedly connected with connecting plates, and the bottoms of the connecting plates are fixedly connected with pneumatic clamps.
[0021] By adopting the above technical solution, the formed drawstring is taken out by the pneumatic clamp, and the drawstring is driven to move horizontally away from the machine direction and loosened by the guidance of the track and the slider, so that the formed drawstring falls onto the conveyor belt below.
[0022] In summary, the present application includes at least one of the following beneficial effects: 1. The present application is provided with a punching assembly, a bending assembly and a cutting and welding assembly. By moving the entire produced steel strip to the punching assembly, two holes in the steel strip can be punched according to the designed length. Subsequently, a certain arc is bent by the bending assembly. Then, the steel strip can be cut and welded at the same time by the cutting and welding assembly. Through the above series of operations, the complete production process of the pull strip is realized, which greatly improves the application scope of the welding machine, improves the degree of integrated automation, reduces the limitations of manual intervention, and effectively improves the overall production efficiency of the welding machine.
[0023] 2. The present application is provided with an adjustment component, which allows one end of the steel belt to pass through a plurality of guide cylinders and be placed above a straightening cylinder. At this time, the upper portion of the steel belt can be clamped and resisted by manipulating the adjustment component to straighten the entire steel belt and prevent the steel belt from curling during processing.
[0024] 3. The present application is provided with a material taking assembly. When welding is completed, multiple welding heads can be retracted, and then the formed draw tape can be taken out by the pneumatic clamp, and the draw tape can be driven to move horizontally away from the machine and loosened by the guidance of the track and the slider, so that the formed draw tape falls onto the conveyor belt below. The overall production can be completed without human intervention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.
[0026] Figure 2 It is a front view of the main body of the device in this application.
[0027] Figure 3 It is a three-dimensional structural schematic diagram of the adjustment component in this application.
[0028] Figure 4 It is a three-dimensional structural schematic diagram of the bending component in this application.
[0029] Figure 5 It is a three-dimensional structural schematic diagram of the cutting and welding assembly in this application.
[0030] Description of reference numerals: 1. Rack; 2. Controller; 3. Connecting wall; 4. Display; 5. Fixing block; 6. Straightening cylinder 1; 7. Straightening cylinder 2; 8. Connecting plate; 9. Guide cylinder; 10. Support plate; 11. Guide ring; 12. Adjusting block; 13. Screw rod; 14. Handle; 15. Support block; 16. Support rod; 17. Cylinder 1; 18. Pressing block; 19. Cylinder 2; 20. Connecting block; 21. Punching head; 22. Fixing plate; 23. Placement table; 24. Telescopic block; 25. Electric telescopic rod; 26. Forming block; 27. Cylinder three; 28. Slide rail one; 29. Slide block one; 30. Bending block; 31. U-shaped block; 32. Cylinder four; 33. Square block; 34. Slide block two; 35. Slide rail two; 36. Connecting column; 37. Welding head; 38. Braided copper belt ring; 39. Guide block; 40. Cutter; 41. Auxiliary block; 42. Track; 43. Slider; 44. Connecting plate; 45. Pneumatic gripper; 46. Waste slide. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1 —5 further describes this application in detail.
[0032] The embodiment of the present application discloses a high-efficiency strap welding machine.
[0033] Reference Figure 1 and Figure 2A high-efficiency strap welding machine includes a frame 1, a controller 2 is fixedly connected to one side of the frame 1, a connecting wall 3 is rotatably connected to the top of the frame 1, a display 4 is fixedly connected to one end of the connecting wall 3, a fixed block 5 is fixedly connected to one side of the frame 1, two straightening cylinders 6 are rotatably connected to one side of the fixed block 5, two straightening cylinders 7 are slidably arranged on one side of the fixed block 5, an adjustment component is installed in the fixed block 5, a connecting plate 8 is fixedly connected to one end of the fixed block 5, a plurality of guide cylinders 9 are evenly and symmetrically rotatably connected to one side of the connecting plate 8, a support plate 10 is fixedly connected to one end of the connecting plate 8, two guide rings 11 are symmetrically fixedly connected to the support plate 10, and two are symmetrically fixedly connected to one side of the frame 1 A support block 15, a plurality of support rods 16 are fixedly connected to the opposite surfaces of the two support blocks 15, a cylinder 17 is fixedly connected to the top of one of the support blocks 15, a pressing block 18 is fixedly connected to the output end of the cylinder 17, punching components are installed in the two support blocks 15, a fixed plate 22 is fixedly connected to one side of the frame 1, two placement tables 23 are symmetrically fixedly connected to one side of the fixed plate 22, a bending component is installed on one side of the fixed plate 22, a cutting and welding component is symmetrically installed on one side of the frame 1, an auxiliary block 41 is fixedly connected to one side of the frame 1, a material picking component is installed on one side of the frame 1, a waste chute 46 is obliquely fixedly connected to one side of the frame 1, and the waste chute 46 is located at the bottom of one of the support blocks 15.
[0034] When in use, first insert one end of the entire produced steel belt into the two guide rings 11, and use the two guide rings 11 to correct the left and right ends of the steel belt, then continue to pass one end of the steel belt through multiple guide cylinders 9 and place it above the straightening cylinder 6. At this time, the upper part of the steel belt can be clamped and resisted by controlling the adjustment component to straighten the entire steel belt to prevent the steel belt from curling during processing. Then continue to push the steel belt forward so that one end of the steel belt moves to the bottom of the pressing block 18. At this time, the cylinder 17 can be started to operate to push the pressing block 18 down, and one end of the steel belt can be pressed by the pressing block 18. Then the punching component can be started to perform the first punching. When the punching is completed, the pressing can be released and the steel belt can be continued to be pushed. After the steel belt moves forward to the designed length of the pull belt, the steel belt can be pressed again by the pressing block 18, so that the punching component completes the second punching, and the waste after the punching is discharged outward through the waste slide 46. The above situation is used to achieve the two punching ends of the pull belt. The hole, at this time the draw tape is not cut off, but continues to push the steel tape forward, so that it stays at the position on the placement table 23 ready for welding according to the designed length of the draw tape, and then the right end bending assembly is started to operate to extrude one end of the steel tape into a certain arc bend and squeeze the draw tape to fix it, and then the cutting and welding assembly can be started to operate to cut the steel tape first, so as to obtain a draw tape of a specified length, and then the bending assembly on the left end can be started again to bend the other end of the draw tape. When both ends of the draw tape are bent, the cutting and welding assembly can be started again to move, and the conductive welding of the cutting and welding assembly is used to extrude the two ends of the draw tape in groups of two to complete the welding, and finally the formed draw tape is taken out by the material taking assembly, translated away from the machine and released, and falls onto the conveyor belt below. Through the above series of operations, the complete production process of the draw tape is realized, which greatly improves the application scope of the welding machine, improves the degree of integrated automation, reduces the limitations of manual intervention, and effectively improves the overall production efficiency of the welding machine.
[0035] Reference Figure 1 , Figure 2 and Figure 3 The adjustment component includes a cavity symmetrically opened on one side of the fixed block 5, and the adjustment block 12 is slidably connected inside the cavity. Two screw rods 13 are threadedly connected to the top of the fixed block 5, one end of the screw rod 13 is rotatably connected to the top of the adjustment block 12, and the other end of the screw rod 13 is fixedly connected to a handle 14.
[0036] When in use, first turn the handle 14 to drive the screw rod 13 to rotate. The rotation of the screw rod 13 will cause the screw rod 13 to move in the cavity, so that the adjustment block 12 drives the straightening cylinder 2 7 to move. At this time, the straightening cylinder 2 7 and the straightening cylinder 1 6 are close to each other, so that the upper part of the steel strip can be clamped and resisted, so as to straighten the entire steel strip and prevent the steel strip from curling during the processing.
[0037] Reference Figure 1 and Figure 2 The punching assembly includes a cylinder 19 fixedly connected to the top of one of the support blocks 15, the output end of the cylinder 19 is fixedly connected to a connecting block 20, and the bottom of the connecting block 20 is fixedly connected to a punching head 21.
[0038] When in use, first start the cylinder 2 19 to push the connecting block 20 to move, so as to push the punching head 21 through the connecting block 20 to punch the steel strip to perform the first punching. When the punching is completed, the pressure can be released and the steel strip can be continued to be pushed so that the steel strip moves forward to the designed length of the drawstring. The steel strip is pressed again by the pressing block 18, and then the cylinder 2 19 is started again to push the punching head 21 to punch the other end of the steel strip to complete the second punching. The waste after punching is discharged outward through the waste chute 46. The above situation realizes the two punching holes at the end of the drawstring.
[0039] Reference Figure 1 , Figure 2 and Figure 4 The bending assembly includes a telescopic block 24 symmetrically slidably connected in the fixed plate 22, an electric telescopic rod 25 is symmetrically fixedly connected to one side of the frame 1, the output ends of the two electric telescopic rods 25 are respectively fixedly connected to one side of the two telescopic blocks 24, and a forming block 26 is fixedly connected to the side of the telescopic block 24 away from the output end, a cylinder three 27 is symmetrically fixedly connected to one side of the frame 1, a slide rail 28 is symmetrically fixedly connected to one side of the frame 1, a sliding block 29 is slidably connected inside the slide rail 28, the output end of the cylinder three 27 is fixedly connected to one end of the sliding block 29, a bending block 30 is fixedly connected to one side of the sliding block 29, the forming block 26 is in the shape of a water drop, and the end of the bending block 30 away from the sliding block 29 is in the shape of an inclined arc.
[0040] When in use, first start the electric telescopic rod 25 to push the telescopic block 24 and the electric telescopic rod 25 out. At this time, the steel strip continues to move, moves to the position ready for welding and stops moving after reaching the specified length. At this time, the cylinder 3 27 at the right end can be started to operate to push the sliding block 1 29 to slide inside the slide rail 1 28, so that the bending block 30 is driven to approach one end of the steel strip through the movement of the sliding block 1 29. Because the forming block 26 is in the shape of a teardrop and one end of the bending block 30 is in the shape of an inclined arc, the extrusion of the forming block 26 and one end of the bending block 30 will cause the end of the steel strip to extrude a certain arc, and the extrusion of the bending block 30 will squeeze the drawstring to fix one end of it. Subsequently, when one end of the steel strip is cut off to form a drawstring of a specified length, the electric telescopic rod 25 at the left end can be started again to push the other bending block 30 to bend the left end of the drawstring, so as to achieve rapid bending of both ends.
[0041] Reference Figure 1 , Figure 2 and Figure 5 The cutting and welding assembly includes two U-shaped blocks 31 symmetrically fixedly connected to one side of the frame 1, one end of the two U-shaped blocks 31 are fixedly connected to a cylinder four 32, the output ends of the two cylinder four 32 are fixedly connected to a square block 33, one end of the square block 33 is fixedly connected to a sliding block two 34, one side of the frame 1 is symmetrically fixedly connected to two slide rails two 35, the two sliding blocks two 34 are respectively slidably connected in the slide rail two 35, the opposite surfaces of the two sliding blocks two 34 are fixedly connected to connecting columns 36, one end of the two sliding blocks two 34 is fixedly connected to a welding head 37, wherein the two connecting columns 36 are fixedly connected to a braided copper belt ring 38, one side of one sliding block two 34 is fixedly connected to a guide block 39, the bottom of the guide block 39 is fixedly connected to a cutter 40, and one end of the auxiliary block 41 is on the same horizontal line as the cutter 40.
[0042] When in use, first start the two cylinders 4 32 at the upper end of the drawstring to push the two square blocks 33 and the sliding block 2 34 to approach the steel belt. At this time, the movement of the sliding block 2 34 will drive the guide block 39 and the cutter 40 to approach the steel belt. Then, through the fit and extrusion between one end of the auxiliary block 41 and the cutter 40, one end of the steel belt will be completely cut off, so as to obtain a drawstring of a specified length. Secondly, when welding is required, all the four cylinders 32 can be started to operate and the upper and lower welding heads 37 can be pushed closer to the draw belt through the guidance of the square block 33 and the sliding block 2 34, and the woven copper belt ring 38 can be adapted to the lifting and lowering movement while passing a large current, so as to conduct electricity to the welding head 37, so that the welding head 37 forms a welding head 37 that can be welded. Then, under the drive of the four cylinders 32, the draw belt is squeezed in groups of two to complete the welding.
[0043] Reference Figure 1 and Figure 2 The material taking assembly includes a track 42 symmetrically fixedly connected to one side of the frame 1, two tracks 42 are slidably connected with sliders 43, the tops of the two sliders 43 are fixedly connected with connecting plates 44, and the bottoms of the connecting plates 44 are fixedly connected with pneumatic clamps 45.
[0044] During use, after welding is completed, the multiple welding heads 37 can be retracted, and then the formed draw tape can be taken out by the pneumatic clamp 45, and the draw tape can be driven to move horizontally away from the machine direction and loosened by the guidance of the track 42 and the slider 43, so that the formed draw tape falls onto the conveyor belt below.
[0045] The implementation principle of the high-efficiency belt welding machine of this embodiment is as follows: when in use, first insert one end of the entire produced steel belt into the inside of the two guide rings 11, and use the two guide rings 11 to correct the left and right ends of the steel belt, and then continue to pass one end of the steel belt through multiple guide cylinders 9 and put it on the top of the straightening cylinder 6. At this time, the handle 14 can be turned to drive the screw rod 13 to rotate, and the rotation of the screw rod 13 will cause the screw rod 13 to move in the cavity, so that the adjustment block 12 drives the straightening cylinder 2 7 to move. At this time, the straightening cylinder 2 7 and the straightening cylinder 1 6 are close to each other, so that the upper part of the steel belt can be clamped and resisted, so as to straighten the entire steel belt to prevent the steel belt from curling during the processing process, and then continue to push the steel belt forward. One end of the steel strip moves to the bottom of the pressing block 18, at which time the cylinder 17 can be started to operate to push the pressing block 18 down, and the pressing block 18 can be used to press one end of the steel strip, and then the cylinder 2 19 can be started to operate to push the connecting block 20 to move, so as to push the punching head 21 to punch the steel strip through the connecting block 20 to perform the first punching. When the punching is completed, the pressing can be released and the steel strip can be pushed forward to the length designed for the drawstring, and the steel strip can be pressed again by the pressing block 18, and then the cylinder 2 19 can be started for the second time to push the punching head 21 to punch the other end of the steel strip to complete the second punching, and the waste after the punching is discharged outward through the waste slide 46, and the two punching holes at the end of the drawstring are achieved through the above situation; At this time, the drawstring is not cut off, but the steel strip continues to be pushed forward, so that it stays on the placement table 23 in the position ready for welding according to the designed length of the drawstring, and then the cylinder 2 19 is started to drive the connecting block 20 to move, so as to push the punching head 21 to punch the steel strip through the connecting block 20 to perform the first punching. When the punching is completed, the pressure can be released and the steel strip can be continued to be pushed, so that the steel strip moves forward to the designed length of the drawstring, and the steel strip is pressed again by the pressing block 18, and then the cylinder 2 19 is started for the second time to push the punching head 21 to punch the other end of the steel strip Punching is performed to complete the second punching, and the waste after punching is discharged outward through the waste slide 46. The two punching holes at the end of the drawstring are realized through the above situation, and then the two cylinders 432 at the upper end of the drawstring can be started to operate to push the two square blocks 33 and the sliding block 2 34 to approach the steel belt. At this time, the movement of the sliding block 2 34 will drive the guide block 39 and the cutter 40 to approach the steel belt together, and then the end of the steel belt will be completely cut off through the fitting and extrusion between one end of the auxiliary block 41 and the cutter 40, so as to obtain a drawstring of a specified length, and then start again. The electric telescopic rod 25 at the left end pushes another bending block 30 to bend the left end of the drawstring, so as to achieve rapid bending of both ends. When both ends of the drawstring are bent, all cylinders 4 32 can be started again to push the upper and lower welding heads 37 to approach the drawstring through the guidance of the square block 33 and the sliding block 2 34, and the braided copper belt ring 38 can be adapted to the lifting and lowering movement while passing a large current, so as to conduct electricity to the welding head 37, so that the welding head 37 forms a welding head 37 that can be welded, and then the four cylinders 4 Driven by 32, the draw tapes are squeezed in groups of two to complete welding. Finally, when welding is completed, the multiple welding heads 37 can be retracted, and then the formed draw tapes are taken out by the pneumatic clamps 45, and the draw tapes are driven to move horizontally away from the machine direction and loosen through the guidance of the track 42 and the slider 43, so that the formed draw tapes fall onto the conveyor belt below. Through the above series of operations, the complete production process of the draw tape is realized, which greatly improves the application scope of the welding machine, improves the degree of integrated automation, reduces the limitations of manual intervention, and effectively improves the overall production efficiency of the welding machine.
Claims
1. A high-efficiency strap welding machine, comprising a frame (1), characterized in that: One side of the frame (1) is fixedly connected to a controller (2); the top of the frame (1) is rotatably connected to a connecting wall (3); one end of the connecting wall (3) is fixedly connected to a display (4); one side of the frame (1) is fixedly connected to a fixing block (5); one side of the fixing block (5) is rotatably connected to two straightening cylinders (6); one side of the fixing block (5) is slidably provided with two straightening cylinders (7); an adjustment component is installed in the fixing block (5); one end of the fixing block (5) is fixedly connected to a connecting plate (8); one side of the connecting plate (8) is evenly and symmetrically rotatably connected to a plurality of guide cylinders (9); one end of the connecting plate (8) is fixedly connected to a supporting plate (10); two guide rings (11) are symmetrically and fixedly connected to the supporting plate (10); one side of the frame (1) is symmetrically and fixedly connected to two supporting blocks (15); A plurality of support rods (16) are fixedly connected to opposite surfaces of the two support blocks (15), a cylinder 1 (17) is fixedly connected to the top of one of the support blocks (15), a pressing block (18) is fixedly connected to the output end of the cylinder 1 (17), a punching assembly is installed in the two support blocks (15), a fixing plate (22) is fixedly connected to one side of the frame (1), two placing tables (23) are symmetrically fixedly connected to one side of the fixing plate (22), a bending assembly is installed to one side of the fixing plate (22), a cutting and welding assembly is symmetrically installed to one side of the frame (1), an auxiliary block (41) is fixedly connected to one side of the frame (1), a material taking assembly is installed to one side of the frame (1), a waste chute (46) is fixedly connected to one side of the frame (1) at an angle, and the waste chute (46) is located at the bottom of one of the support blocks (15).
2. The high-efficiency strap welding machine according to claim 1 is characterized in that: The adjustment assembly comprises a cavity symmetrically opened on one side of the fixed block (5), the inside of each cavity being slidably connected to an adjustment block (12), the top of the fixed block (5) being threadedly connected to two screw rods (13), one end of the screw rod (13) being rotatably connected to the top of the adjustment block (12), and the other end of the screw rod (13) being fixedly connected to a handle (14).
3. The high-efficiency strap welding machine according to claim 1 is characterized in that: The punching assembly comprises a second cylinder (19) fixedly connected to the top of one of the support blocks (15); an output end of the second cylinder (19) is fixedly connected to a connection block (20); and a punching head (21) is fixedly connected to the bottom of the connection block (20).
4. The high-efficiency strap welding machine according to claim 1, characterized in that: The bending assembly comprises a telescopic block (24) symmetrically slidably connected in a fixed plate (22); an electric telescopic rod (25) is symmetrically fixedly connected to one side of the frame (1); the output ends of the two electric telescopic rods (25) are respectively fixedly connected to one side of two telescopic blocks (24); a forming block (26) is fixedly connected to the side of the telescopic block (24) away from the output end; a cylinder three (27) is symmetrically fixedly connected to one side of the frame (1); a slide rail one (28) is symmetrically fixedly connected to one side of the frame (1); a slide block one (29) is slidably connected inside the slide rail one (28); the output end of the cylinder three (27) is fixedly connected to one end of the slide block one (29); and a bending block (30) is fixedly connected to one side of the slide block one (29).
5. The high-efficiency strap welding machine according to claim 4 is characterized in that: The forming block (26) is in the shape of a water drop, and the end of the bending block (30) away from the sliding block (29) is in the shape of an inclined arc.
6. The high-efficiency strap welding machine according to claim 1 is characterized in that: The cutting and welding assembly comprises two U-shaped blocks (31) symmetrically fixedly connected to one side of the frame (1), one end of the two U-shaped blocks (31) are fixedly connected to a cylinder four (32), the output ends of the two cylinder fours (32) are fixedly connected to a square block (33), one end of the square block (33) is fixedly connected to a sliding block two (34), one side of the frame (1) is symmetrically fixedly connected to two sliding rails two (35), the two sliding blocks two (34) are respectively slidably connected in the sliding rails two (35), the opposite surfaces of the two sliding blocks two (34) are fixedly connected to a connecting column (36), and one end of the two sliding blocks two (34) is fixedly connected to a welding head (37).
7. The high-efficiency strap welding machine according to claim 6, characterized in that: Two of the connecting columns (36) are fixedly connected to braided copper belt loops (38), one side of one of the sliding blocks (34) is fixedly connected to a guide block (39), a bottom of the guide block (39) is fixedly connected to a cutter (40), and one end of the auxiliary block (41) is on the same horizontal line as the cutter (40).
8. The high-efficiency strap welding machine according to claim 1, characterized in that: The material taking assembly comprises a track (42) symmetrically fixedly connected to one side of the frame (1); two slide blocks (43) are slidably connected to the two tracks (42); a connecting plate (44) is fixedly connected to the top of the two slide blocks (43); and a pneumatic clamp (45) is fixedly connected to the bottom of the connecting plate (44).