Hybrid insulator injection molding machine

By designing a hybrid insulator injection molding machine, using a fork plate-type shift mold hoisting mechanism and other intelligent control systems, the problems of complex design and low production efficiency of injection molding machines in the existing technology are solved, and efficient and automated insulator production is achieved.

CN119773133AActive Publication Date: 2025-04-08NANCHANG UNIV
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Patent Information

Application Number
CN202411890983.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-04-08
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

The existing insulator injection molding machine designs have problems such as single station, complex operating processes and low production efficiency, and it is difficult to meet the high standards of insulator production in modern power systems.

Method used

A hybrid insulator injection molding machine is designed, which adopts a fork-plate-type shifting mold hoisting mechanism, an adjustable injection system, an opening and closing mechanism, a shifting mold lifting mechanism and an electronic control system, which realizes automatic operation and intelligent control, and simplifies the operation process.

Benefits of technology

Through automation and intelligent control, the production efficiency of the injection molding machine is improved, the operating process is simplified, the stability of product quality is ensured, and the high standard requirements of modern power systems for insulator production are met.

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Abstract

The invention provides a mixed insulator injection molding machine, and relates to the field of injection molding technical equipments.The two guide rails of a forked plate type mold moving jacking mechanism are symmetrically installed on a middle frame plate of the forked plate type mold moving jacking mechanism, and a screw rod is installed in the middle of the two guide rails through a pair of bearing seats; the speed reduction motor and the driving gear are installed on a bottom plate of the fork plate type mold moving jacking mechanism, the driven gear is installed at one end of the screw and meshed with the driving gear, the hydraulic cylinder is fixed to the guide plates and horizontally moves along with the two guide rails, and the mold moving fork plate is fixed to the supporting plate. The two linear guide rails on the mold moving lifting mechanism are symmetrically distributed and fixed to the two sides of the machine frame, the four guide rods are symmetrically distributed and arranged on the machine frame, a plurality of through holes matched with the four guide rods are formed in the lifting plate, and the oil cylinder is fixed to a bottom plate of the machine frame. Therefore, double-station alternate forming is adopted, the production period is shortened, the production capacity is improved, and the double-station alternate forming machine is suitable for forming products of the electric power industry such as electric power insulators.
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Description

Technical Field

[0001] The invention relates to the field of injection molding technical equipment, in particular to a hybrid insulator injection molding machine. Background Art

[0002] Insulators are important electrical equipment, widely used in power systems to support and insulate key components such as wires and conductors. With the rapid development of power systems and the continuous improvement of insulator performance requirements, traditional insulator production processes have been unable to meet the needs of modern production. Especially in the injection molding process, the single processing station, complex operation process and low production efficiency have become bottlenecks restricting the development of the insulator manufacturing industry.

[0003] Existing insulator injection molding machines usually adopt a single-station design, and the injection, mold closing, and mold opening processes require frequent manual intervention, resulting in low production efficiency and difficulty in ensuring product quality. In addition, the control system level of these devices is not high, making it difficult to achieve precise process control and automated operation.

[0004] Therefore, developing injection molding machines with high production efficiency, high-quality products, simplified operating procedures and high intelligence levels can meet the high standards required by modern power systems for insulator production and application. Summary of the invention

[0005] The purpose of the present invention is to provide a hybrid insulator injection molding machine, so as to simplify the operation process and make the process automatic.

[0006] The present invention provides a hybrid insulator injection molding machine, comprising a base, and also comprising a fork-plate type mold shifting and lifting mechanism fixed on the base, an adjustable injection system, an opening and closing mechanism, a mold shifting and lifting mechanism, and an electric control system. The two guide rails of the fork-plate type mold shifting and lifting mechanism are symmetrically installed on the middle frame plate of the fork-plate type mold shifting and lifting mechanism, the screw rod is installed at the middle position of the two guide rails with a pair of bearing seats, the reduction motor and the driving gear are installed on the bottom plate of the fork-plate type mold shifting and lifting mechanism, the driven gear is installed at one end of the screw rod and is in meshing state with the driving gear, the hydraulic cylinder is fixed on the guide plate and moves horizontally with the two guide rails, the mold shifting fork plate is fixed on the support plate, the two linear guide rails on the mold shifting and lifting mechanism are symmetrically distributed and fixed on both sides of the frame, the four guide rods are symmetrically distributed and arranged on the frame, the lifting plate is provided with a plurality of through holes matching the four guide rods, and the oil cylinder is fixed on the bottom plate of the frame.

[0007] By adopting the above technical scheme, the driving force is converted into the force in the horizontal movement direction of the mold shifting fork plate through gears and screws, and the driving force of the hydraulic cylinder on the guide plate acting on the support plate is converted into the force in the vertical direction of the mold shifting fork plate, so that the mold shifting fork plate has two degrees of freedom in the vertical and horizontal directions, which is convenient for realizing the mold shifting and lifting function of the molding mold, and then the driving force is converted into the force in the horizontal movement direction of the mold shifting fork plate through gears and screws, and the driving force of the hydraulic cylinder on the guide plate acting on the support plate is converted into the force in the vertical direction of the mold shifting fork plate, so that the mold shifting fork plate has two degrees of freedom in the vertical and horizontal directions, which is convenient for realizing the mold shifting and lifting function of the molding mold, in addition, the two linear guide rails of the mold shifting and lifting mechanism are symmetrically distributed and installed on both sides of the frame through screw connection, which is convenient for the horizontal movement of the molding mold placed on the linear guide rails, and the four guide rods are symmetrically distributed on the frame, and the lifting plate is provided with four through holes for matching the four guide rods to ensure its stability in the vertical direction. The oil cylinder is fixed to the bottom plate of the frame by screw connection to provide the support plate with a driving force in the vertical direction.

[0008] Optionally, the adjustable injection system is arranged behind the hydraulic mold clamping mechanism and fixed above the support frame.

[0009] The above technical solution is used to inject the plasticized material into the mold cavity through the flow channel plate to perform the injection process.

[0010] Optionally, the hydraulic clamping mechanism is arranged at the center position of the frames on both sides, and the hydraulic clamping machine includes a hydraulic cylinder, a lower mold base, a lower heating plate, an upper mold base, an upper heating plate, and a Green column. The hydraulic cylinder is located at the bottom of the lower mold base, the lower heating plate is located on the top surface of the upper mold base, and the upper heating plate is located on the bottom surface of the upper mold base.

[0011] By adopting the above technical solution, the hydraulic cylinder in the hydraulic mold clamping mechanism provides a mold clamping driving force to lift the lower mold base, the lower heating plate on the lower mold base and the forming mold upward to the mold clamping position to carry out the mold clamping process.

[0012] Optionally, the four symmetrically distributed Green columns are fixed on the base, the upper die base is fixed above the Green columns by threaded connection, and the four through holes on the lower die base are clearance-matched with the Green columns.

[0013] By adopting the above technical solution, it can be ensured that during the mold closing process, the lower mold base is fixed by horizontal displacement through multiple Green columns, thereby improving the lifting stability of the lower mold base.

[0014] Optionally, two symmetrically distributed matching grooves are formed on the lower heating plate for matching with the mold shifting fork in the fork-plate type mold shifting and lifting mechanism.

[0015] The above technical solution is adopted to cooperate with the mold shifting fork in the fork-plate mold shifting and lifting mechanism, so that the mold shifting fork can pass through the lower heating plate to reach the bottom of the forming mold, and under the driving force of the hydraulic cylinder in the fork-plate mold shifting and lifting mechanism, the mold shifting fork together with the forming mold is lifted upward to a horizontal straight line direction that is separated from the lower heating plate and reaches the opening and closing position.

[0016] Optionally, the opening and closing mechanism is fixed to the upper end of the fork-plate mold shifting and lifting mechanism by screw connection, and includes a clamp fixing platform, a mold opening cylinder, an opening and closing clamp and a clamp mating block. The mold opening cylinder and the opening and closing clamp are assembled on the clamp fixing platform, and the mold opening cylinder is located on both sides of the opening and closing clamp.

[0017] By adopting the above technical scheme, the mold opening cylinder in the opening and closing mechanism provides driving force to the opening and closing claws on both sides, and a pair of lateral movable slides on the forming mold that reaches the opening and closing position are pulled left and right to complete the opening and closing process of the forming mold, so that the formed product in the forming mold is exposed, which is convenient for the subsequent mold removal, mold cleaning and loading processes.

[0018] Optionally, the mold shifting and lifting mechanism is arranged on one side of the fork plate type mold shifting and lifting mechanism, and the mold shifting and lifting mechanism includes a linear guide rail, a cylinder, and a lifting plate. The cylinder is located at the bottom of the lifting plate, and the linear guide rail is located at the bottom of the molding mold.

[0019] By adopting the above technical scheme, the forming mold that has completed the opening and closing process is moved to the mold removal position through the linear guide rail in the mold transfer and lifting mechanism. The oil cylinder of the mold transfer and lifting mechanism provides a vertical driving force to act on the lifting plate, and the forming mold is vertically lifted to the optimal mold removal position set by the electronic control system to carry out the mold removal, mold cleaning and loading processes.

[0020] Optionally, the electric control system includes an electric control unit, a human-machine interaction unit, and a rotating bracket. The human-machine interaction unit and the rotating bracket are fixed on the upper mold base of the hydraulic clamping mechanism, and the electric control unit is located behind the support frame of the adjustable injection system.

[0021] The above technical solution can monitor and control the operation status of each mechanism in real time to ensure the intelligence of the entire production process. Operators can easily set parameters and monitor equipment through the human-machine interaction unit to improve the transparency and controllability of the production process. The mold lifting mechanism moves the forming mold that has completed the opening and closing process to the mold removal position through a linear guide rail, and provides a vertical driving force through the oil cylinder to lift the forming mold to the most suitable mold removal position set by the electronic control system. This design not only improves the comfort and safety of operators, but also significantly reduces labor intensity and further improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1The present invention is a schematic diagram of the overall structure of a hybrid insulator injection molding machine disclosed in the present invention.

[0023] Figure 2 The present invention discloses a schematic diagram of the coordination between an adjustable injection system and a runner plate of a hybrid insulator injection molding machine.

[0024] Figure 3 The present invention is a schematic diagram of a fork-plate type mold shifting and lifting mechanism of a hybrid insulator injection molding machine disclosed in the present invention.

[0025] Figure 4 The present invention is a schematic diagram of a mold shifting and lifting mechanism of a hybrid insulator injection molding machine disclosed in the present invention.

[0026] Figure 5 The invention discloses an installation schematic diagram of an opening and closing mechanism of a hybrid insulator injection molding machine.

[0027] Figure 6 The present invention discloses a schematic diagram of the working cooperation between a mold transfer fork plate and a molding mold of a hybrid insulator injection molding machine.

[0028] Figure 7 The present invention discloses a structural schematic diagram of a hydraulic mold clamping mechanism of a hybrid insulator injection molding machine.

[0029] Description of the accompanying drawings: 1. adjustable injection system; 11. feeding mechanism; 12. plasticizing mechanism; 13. injection mechanism; 14. support frame; 2. hydraulic clamping mechanism; 21. hydraulic cylinder; 22. base; 23. upper mold base; 24. upper heating plate; 25. upper mold plate; 26. runner plate; 26-1. nozzle; 27. lower mold base; 28. lower heating plate; 29. ​​Green column; 2-10. oil tank; 3. fork plate type mold lifting mechanism; 31. reduction motor; 32. gear; 33. coupling; 34. bearing seat; 35. screw; 36. guide plate; 37. Guide rail; 38 support plate; 39, hydraulic cylinder; 3-10, mold shifting fork plate; 3-11, vertical guide sleeve 3-11; 4, opening and closing mechanism; 41, clamping jaw fixing platform; 42, mold opening cylinder; 43, opening and closing clamping jaws; 44, clamping jaw matching block; 45, lateral moving slide; 46, molding mold; 47, installation cavity; 5, mold shifting lifting mechanism; 51, frame; 52, guide rod; 53, lifting plate; 54, linear guide rail; 55, cylinder; 56, hydraulic piston rod; 6, electronic control system; 61, power control unit; 62, human-computer interaction unit; 63, rotating bracket. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be understood by people with general skills in the field to which the present invention belongs. "Including" and similar words used in this article mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects.

[0031] The embodiment of the present invention provides a hybrid insulator injection molding machine, characterized in that it includes a base 22, and also includes a fork-plate type mold transfer and lifting mechanism 3 fixed on the base 22, an adjustable injection system 1, an opening and closing mechanism 4, a mold transfer and lifting mechanism 5, and an electric control system 6. The two guide rails 37 of the fork-plate type mold transfer and lifting mechanism 3 are symmetrically installed on the middle frame plate of the fork-plate type mold transfer and lifting mechanism 3, and the screw 35 is installed in the middle position of the two guide rails 37 with a pair of bearing seats 34. The reduction motor 31 and the driving gear 32 are installed on the fork-plate type mold transfer and lifting mechanism On the bottom plate of the mechanism 3, the driven gear 32 is installed at one end of the screw 35 and is in meshing state with the driving gear 32, the hydraulic cylinder 39 is fixed on the guide plate 36 and moves horizontally with the two guide rails 37, the mold shifting fork plate 3-10 is fixed on the support plate 38, the two linear guide rails 54 on the mold shifting lifting mechanism 5 are symmetrically distributed and fixed on both sides of the frame 51, the four guide rods 52 are symmetrically distributed on the frame 51, the lifting plate 53 is provided with a plurality of through holes matching the four guide rods 52, and the oil cylinder 55 is fixed on the bottom plate of the frame 51.

[0032] See also Figure 1-Figure 4, the driving force is converted into the force in the horizontal movement direction of the mold shifting fork plate 3-10 through the gear 32 and the screw 35, and the driving force of the hydraulic cylinder 39 on the guide plate 36 acting on the support plate 38 is converted into the vertical force of the mold shifting fork plate 3-10, so that the mold shifting fork plate 3-10 has two degrees of freedom in the vertical and horizontal directions, which is convenient for realizing the mold shifting and lifting function of the molding mold 46, and then the driving force is converted into the force in the horizontal movement direction of the mold shifting fork plate 3-10 through the gear 32 and the screw 35, and the driving force of the hydraulic cylinder 39 on the guide plate 36 acting on the support plate 38 is converted into the vertical force of the mold shifting fork plate 3-10, so that The mold shifting fork plate 3-10 has two degrees of freedom in the vertical and horizontal directions, which is convenient for realizing the mold shifting and lifting function of the molding mold 46. In addition, the two linear guide rails 54 of the mold shifting and lifting mechanism 5 are symmetrically installed on both sides of the frame 51 through screw connection, which is convenient for the molding mold 46 placed on the linear guide rails 54 to move in the horizontal direction. The four guide rods 52 are symmetrically distributed on the frame 51. The lifting plate 53 is provided with four through holes for matching the four guide rods 52 to ensure its stability in the vertical direction. The cylinder 55 is fixed to the bottom plate of the frame 51 by screw connection to provide a vertical driving force to the support plate 38.

[0033] In some embodiments, the adjustable injection system 1 is disposed behind the hydraulic mold clamping mechanism 2 and fixed above the support frame 14 .

[0034] In fact, the plasticized material is injected into the mold cavity through the flow channel plate 26 to perform the injection process.

[0035] In some embodiments, the hydraulic clamping mechanism 2 is arranged at the center position of the two side frames 51, and the hydraulic clamping machine includes a hydraulic cylinder 21, a lower mold base 27, a lower heating plate 28, an upper mold base 23, an upper heating plate 24, and a Green column 29. The hydraulic cylinder 21 is located at the bottom of the lower mold base 27, the lower heating plate 28 is located on the top surface of the upper mold base 23, and the upper heating plate 24 is located on the bottom surface of the upper mold base 23.

[0036] See also Figure 5-Figure 7 The hydraulic cylinder 21 in the hydraulic mold clamping mechanism 2 provides a mold clamping driving force to lift the lower mold base 27 and the lower heating plate 28 on the lower mold base 27 and the molding mold 46 upward to the mold clamping position to perform the mold clamping process.

[0037] In some embodiments, the four symmetrically distributed Green columns 29 are fixed on the base 22 , the upper die base 23 is fixed above the Green columns 29 by threaded connection, and the four through holes on the lower die base 27 are clearance-fitted with the Green columns 29 .

[0038] In fact, the movement of the lower mold base 27 along the direction of the Green rods 29 can ensure that during the mold closing process, the lower mold base 27 is horizontally displaced and fixed by multiple Green rods 29, thereby improving the lifting and lowering stability of the lower mold base 27.

[0039] In some embodiments, two symmetrically distributed matching grooves are formed on the lower heating plate 28 for matching with the mold shifting fork plate 3 - 10 in the fork plate type mold shifting and lifting mechanism 3 .

[0040] In fact, it is used to cooperate with the mold shifting fork plate 3-10 in the fork plate type mold shifting and lifting mechanism 3, so that the mold shifting fork plate 3-10 can pass through the lower heating plate to reach the bottom of the forming mold 46, and under the driving force of the hydraulic cylinder 39 in the fork plate type mold shifting and lifting mechanism 3, the mold shifting fork plate 3-10 is lifted upward together with the forming mold 46 to the horizontal straight line direction that is separated from the lower heating plate 28 and reaches the opening and closing position.

[0041] In some embodiments, the opening and closing mechanism 4 is fixed to the upper end position of the fork-plate mold shifting and lifting mechanism 3 by screw connection, and includes a clamp fixing platform 41, a mold opening cylinder 42, an opening and closing clamp 43 and a clamp matching block 44. The mold opening cylinder 42 and the opening and closing clamp 43 are assembled on the clamp fixing platform 41, and the mold opening cylinder 42 is located on both sides of the opening and closing clamp 43.

[0042] In fact, the mold opening cylinder 42 in the opening and closing mechanism 4 provides driving force to the opening and closing claws 43 on both sides, so that a pair of lateral movable slides 45 on the molding mold 46 that reaches the opening and closing position are pulled left and right, completing the opening and closing process of the molding mold 46, so that the molded product in the molding mold 46 is exposed, which is convenient for the subsequent mold removal, mold cleaning and loading processes.

[0043] In some embodiments, the mold shifting and lifting mechanism 5 is arranged on one side of the fork plate type mold shifting and lifting mechanism 3, and the mold shifting and lifting mechanism 5 includes a linear guide rail 54, a cylinder 55, and a lifting plate 53. The cylinder 55 is located at the bottom of the lifting plate 53, and the linear guide rail 54 is located at the bottom of the molding mold.

[0044] In fact, the molding mold 46 that has completed the opening and closing process is moved to the mold removal position through the linear guide rail 54 in the mold moving and lifting mechanism 5, and the vertical driving force provided by the oil cylinder 55 of the mold moving and lifting mechanism 5 acts on the lifting plate 53 to vertically lift the molding mold 46 to the optimal mold removal position set by the electronic control system 6 to carry out the mold removal, mold cleaning and material loading processes.

[0045] In some embodiments, the electric control system 6 includes an electric control unit 61, a human-machine interaction unit 62, and a rotating bracket 63. The human-machine interaction unit 62 and the rotating bracket 63 are fixed on the upper mold base 23 of the hydraulic clamping mechanism 2, and the electric control unit 61 is located behind the support frame 14 of the adjustable injection system 1.

[0046] In fact, the operation status of each mechanism can be monitored and regulated in real time to ensure the intelligence of the entire production process. The operator can conveniently set parameters and monitor the equipment through the human-machine interaction unit 62 to improve the transparency and controllability of the production process. The mold moving and lifting mechanism 5 moves the molding mold 46 that has completed the opening and closing process to the mold removal position through the linear guide 54, and provides a vertical driving force through the oil cylinder 55 to lift the molding mold 46 to the most suitable mold removal position set by the electronic control system 6. This design not only improves the comfort and safety of the operators, but also significantly reduces the labor intensity and further improves the work efficiency.

[0047] In actual use, the working process of the invention includes the following steps:

[0048] S1, the molding die 46 is located at the initial mold removal position, at which time the pair of lateral movable slides 45 are in the pulled apart state, after the mold blank is placed into the exposed mold installation cavity 47, the molding die 46 is moved to the open and closed position under the driving force provided by the linear guide rail 54 in the mold transfer lifting mechanism 5, and enters S2;

[0049] S2, after the molding die 46 reaches the opening and closing position, the jaw matching block 44 and the opening and closing jaw 43 in the opening and closing mechanism 4 are in a matching state, and the mold opening cylinders 42 on both sides respectively provide a pair of inward tightening forces to tighten a pair of lateral moving slides 45 inward, so that the lateral moving slides 45 wrap the placed mold blank, and enter S3;

[0050] S3, the molding die 46 that has completed the tightening process is lifted upward by the driving force provided by the hydraulic cylinder 3921 in the fork-plate type mold shifting and lifting mechanism 3 to lift the mold shifting fork plate 3-10 to contact the molding die 46 above, and then the reduction motor 31 provides driving force to move the mold shifting fork plate 3-10 and the molding die 46 horizontally to just above the lower heating plate 28 in the hydraulic mold clamping mechanism 2. After the molding die 46 arrives at the position, under the driving force provided by the hydraulic cylinder 39 in the fork-plate type mold shifting and lifting mechanism 3, the mold shifting fork plate 3-10 and the molding die 46 move vertically downward until the molding die 46 contacts the lower heating plate 28. After the molding die 46 is placed on the lower heating plate 28, the mold shifting fork plate 3-10 is located at the matching groove position of the lower heating plate 28, and the reduction motor 31 and the hydraulic cylinder 39 provide driving force to return the mold shifting fork plate 3-10 to the initial position, and enter S4;

[0051] S4, after the molding mold 46 is placed on the lower heating plate 28, the hydraulic cylinder 21 in the hydraulic mold clamping mechanism 2 provides a driving force to act on the lower mold base 27, and the lower mold base 27, the lower heating plate 28 and the molding mold 46 are vertically lifted upward to the mold clamping position, entering the mold locking injection process, and entering S5;

[0052] S5, after the molding mold 46 reaches the mold clamping position, the adjustable injection system 1 injects the plasticized material into the flow channel plate 26 in the hydraulic mold clamping mechanism 2, and the plasticized material entering the flow channel plate 26 enters the mold cavity through the four nozzles 26-1 for injection molding, and then enters S6;

[0053] S6, after the injection molding process is completed, the hydraulic cylinder 21 in the hydraulic mold clamping mechanism 2 provides a mold opening force, so that the lower mold base 27, the lower heating plate 28 and the molding mold 46 move downward to the initial position of the lower mold base 27, and enter S7;

[0054] S7, after the molding mold 46 that has completed the injection process reaches the initial position of the lower mold base 27, the hydraulic cylinder 39 and the reduction motor 31 in the fork plate type mold shifting and lifting mechanism 3 provide driving force to move the mold shifting fork plate 3-10 to the matching groove position of the lower heating plate 28, and the hydraulic cylinder 39 in the fork plate type mold shifting and lifting mechanism 3 provides a vertical upward driving force to move the mold shifting fork plate 3-10 upward to the horizontal straight line direction in which the lower heating plate 28 is out of contact with the molding mold 46 and is in the open and closed position, and the reduction motor 31 provides a driving force to move the mold shifting fork plate 3-10 together with the molding mold 46 horizontally to the open and closed position, and enter S8;

[0055] S8, after the molding die 46 reaches the opening and closing position, at this time, the opening and closing clamping jaws 43 in the opening and closing mechanism 4 are in a mating state with the clamping jaw mating block 44, and the mold opening cylinders 42 on both sides of the opening and closing mechanism 4 provide a pair of forces for the lateral moving slides 45 on both sides to open outward, exposing the molded insulator product in the mold cavity, and entering S9;

[0056] S9, after the opening process of the molding die 46 is completed, the molding die 46 is horizontally moved to the mold removal position above the mold transfer and lifting mechanism 5 by the linear guide rail 54 in the mold transfer and lifting mechanism 5, and the driving state of the oil cylinder 55 in the mold transfer and lifting mechanism 5 is controlled by the electric control system 6, and the lifting platform together with the molding die 46 is vertically lifted to the most suitable mold removal position, and the mold removal, mold cleaning and material discharge process are carried out, and then enter S10;

[0057] S10, after completing the process of mold removal, mold cleaning, and material discharge, the lifting platform and the molding mold 46 return to the initial mold removal position under the driving force provided by the oil cylinder 55 in the mold transfer lifting mechanism 5, and return to S1;

[0058] Although the embodiments of the present invention are described in detail above, it is obvious to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations are within the scope and spirit of the present invention as described in the claims. Moreover, the present invention described herein may have other embodiments and may be implemented or realized in a variety of ways.

Claims

1. A hybrid insulator injection molding machine, characterized in that: It includes a base, and also includes a fork-plate type mold shifting and lifting mechanism, an adjustable injection system, an opening and closing mechanism, a mold shifting and lifting mechanism, and an electric control system fixed on the base. The two guide rails of the fork-plate type mold shifting and lifting mechanism are symmetrically installed on the middle frame plate of the fork-plate type mold shifting and lifting mechanism. The screw is installed in the middle position of the two guide rails with a pair of bearing seats. The reduction motor and the driving gear are installed on the bottom plate of the fork-plate type mold shifting and lifting mechanism. The driven gear is installed at one end of the screw and is in a meshing state with the driving gear. The hydraulic cylinder is fixed on the guide plate and moves horizontally with the two guide rails. The mold shifting fork is fixed on the support plate. The two linear guide rails on the mold shifting and lifting mechanism are symmetrically distributed and fixed on both sides of the frame. The four guide rods are symmetrically distributed on the frame. The lifting plate is provided with a plurality of through holes matching the four guide rods. The oil cylinder is fixed on the bottom plate of the frame.

2. A hybrid insulator injection molding machine according to claim 1, characterized in that: The adjustable injection system is arranged behind the hydraulic mold clamping mechanism and fixed above the supporting frame.

3. A hybrid insulator injection molding machine according to claim 2, characterized in that: The hydraulic mold clamping mechanism is arranged at the center position of the frames on both sides. The hydraulic mold clamping machine includes a hydraulic cylinder, a lower mold base, a lower heating plate, an upper mold base, an upper heating plate, and a Green column. The hydraulic cylinder is located at the bottom of the lower mold base, the lower heating plate is located on the top surface of the upper mold base, and the upper heating plate is located on the bottom surface of the upper mold base.

4. A hybrid insulator injection molding machine according to claim 3, characterized in that: The four symmetrically distributed Green columns are fixed on the base, the upper die base is fixed above the Green columns through threaded connection, and the four through holes on the lower die base are clearance-matched with the Green columns.

5. A hybrid insulator injection molding machine according to claim 4, characterized in that: The lower heating plate is provided with two symmetrically distributed matching grooves for matching with the mold shifting fork plate in the fork plate type mold shifting and lifting mechanism.

6. A hybrid insulator injection molding machine according to claim 5, characterized in that: The opening and closing mechanism is fixed to the upper end of the fork-plate type mold shifting and lifting mechanism by screw connection, and includes a clamp fixing platform, a mold opening cylinder, an opening and closing clamp and a clamp matching block. The mold opening cylinder and the opening and closing clamp are assembled on the clamp fixing platform, and the mold opening cylinder is located on both sides of the opening and closing clamp.

7. A hybrid insulator injection molding machine according to claim 6, characterized in that: The mold shifting and lifting mechanism is arranged on one side of the fork plate type mold shifting and lifting mechanism, and the mold shifting and lifting mechanism includes a linear guide rail, an oil cylinder, and a lifting plate. The oil cylinder is located at the bottom of the lifting plate, and the linear guide rail is located at the bottom of the molding mold.

8. The hybrid insulator injection molding machine according to claim 7, characterized in that: The electric control system includes an electric control unit, a human-machine interaction unit, and a rotating bracket. The human-machine interaction unit and the rotating bracket are fixed on the upper mold base of the hydraulic mold clamping mechanism, and the electric control unit is located behind the support frame of the adjustable injection system.

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