Grass filament forming equipment for simulated lawn production and use method of grass filament forming equipment
By introducing a multi-stage cooling system into the grass wire forming equipment, including cooling boxes, cooling fans, water tanks and ventilation boxes, the problem of low cooling efficiency of existing equipment is solved, and faster and even forming of grass wire is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202510162826.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing grass wire forming equipment relies on a single cooling method during processing, which is inefficient, which leads to a long time for grass wire forming, extends the production cycle and reduces production efficiency.
A grass wire forming equipment for simulated lawn production including cooling components, discharge components and bases is designed, and preliminary cooling is performed using a cooling box and a cooling fan, and a more uniform cooling is achieved through a water tank and a ventilation box.
Through rapid preliminary cooling and uniform cooling, the strength and toughness of the grass silk are enhanced, the molding time of the grass silk is shortened, the production efficiency is improved and the production cycle is reduced.
Smart Images
Figure CN119773200A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of simulated lawn grass yarn molding, and in particular to a grass yarn molding device for simulated lawn production and a use method thereof. Background Art
[0002] With the acceleration of urbanization and the continuous improvement of people's requirements for the quality of living environment, artificial turf, as a ground covering material that combines beauty, practicality and environmental protection, has been widely used in many fields. Therefore, when producing artificial turf, grass silk forming equipment is required for processing and production.
[0003] Existing grass yarn forming equipment often relies on a single cooling method during processing. This cooling method is inefficient and takes a long time to make the grass yarn meet the forming requirements, thereby extending the entire production cycle and reducing production efficiency.
[0004] Therefore, in order to solve the problem that it takes a long time for the grass silk to meet the forming requirements, thereby extending the entire production cycle and reducing production efficiency, a grass silk forming device for simulated lawn production and a method of using the same can be designed. Summary of the invention
[0005] In order to overcome the problem that it takes a long time for the grass silk to reach the molding requirements, thereby extending the entire production cycle and reducing production efficiency.
[0006] The technical solution of the present invention is: a grass silk forming equipment for artificial lawn production, including a barrel; characterized in that: it also includes a cooling component, a discharging component and a base, the discharging port of the barrel is installed with the cooling component, the inside of the barrel is provided with the discharging component, the bottom end of the barrel is installed with the base, the cooling component includes a cooling box, the cooling box is installed at the discharging end of the barrel, a cooling fan is relatively installed at the top of the cooling box, and a filter plate is movably connected to the bottom end of the cooling box.
[0007] Preferably, the raw materials are transported to a cooling box, and under the action of natural gravity, the raw materials naturally fall downward, and the cooling fan is started, and the cold air generated performs preliminary cooling on the raw materials to give them preliminary shaping. During the falling process, the filter plate filters impurities in the raw materials.
[0008] Preferably, a mold box is provided at the bottom of the filter plate, a grass silk template is provided at the bottom of the mold box, a water tank is provided at the bottom of the grass silk template, a ventilation box is provided at the top of the cooling box, and the ventilation box is provided on the outside of the cooling fan.
[0009] Preferably, a base frame is provided at the bottom end of the water tank, and universal wheels are installed at the four corners of the bottom end of the base frame.
[0010] Preferably, the discharging assembly includes a vertical plate, which is installed relative to the bottom end of the barrel, and an arc-shaped bracket is fixed to the top of the vertical plate by bolts, and a feeding screw is arranged inside the top of the arc-shaped bracket.
[0011] Preferably, the outer side of the left end of the feeding screw is connected to a transmission gear, and the outer sides between the transmission gears are connected to a transmission belt.
[0012] Preferably, a servo motor is connected to the left side of the front feeding screw, and the output end of the servo motor is connected to the feeding screw, a fixing seat is installed between the servo motor and the barrel, and the fixing seat is arranged at the top of the base.
[0013] Preferably, a support is installed at the bottom end of the servo motor, and the support is installed on the base, and the rear end of the barrel is movably connected to a movable plate.
[0014] A method for using a grass wire forming device for producing a simulated lawn, comprising the grass wire forming device for producing a simulated lawn as described above, and the steps are as follows: The first step is to transfer the raw materials of the artificial lawn into the barrel through the original feeding structure, start the servo motor to drive the left feeding screw and the transmission gear to rotate, and the feeding screw generates friction between the transmission belt and the feeding screw under the rotation of the feeding screw. Under the traction of the transmission belt, the feeding screw drives the feeding screw on the other side to move synchronously. The feeding screws on both sides face each other and operate in coordination, so as to perform all-round stirring, compression and conveying operations on the raw materials in the barrel; In the second step, the raw materials are transported to the cooling box. Under the action of natural gravity, the raw materials fall naturally downward. The cooling fan is started, and the cold air generated preliminarily cools the raw materials to make them preliminarily shaped. During the falling process, the filter plate filters the impurities in the raw materials. The filtered raw materials fall on the water tank and pass through the through holes on the water tank to be shaped into grass threads and then fall into the ventilation box to be cooled and shaped again; The third step is to select the water tank specifications according to the size of the grass fibers, remove the water tank from the filter plate and replace it, and clean the filter plate after work to avoid clogging of the filter plate. At the same time, the ventilation box and water tank are driven to move by the setting of the universal wheel.
[0015] The beneficial effects of the present invention are as follows: by setting up the cooling fan, the raw material can be quickly preliminarily cooled, thereby enhancing the strength and toughness of the grass silk; at the same time, with the cooperation of the cooling fan and the water tank, the grass silk can be cooled more evenly, avoiding the problem of excessive temperature difference between the surface and the inside caused by too fast or too slow cooling speed, and the grass silk can reach the required molding temperature in a shorter time, thereby shortening the entire production cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1Shown is a three-dimensional schematic diagram of the grass yarn forming equipment for producing artificial lawns of the present invention; Figure 2 The three-dimensional structure schematic diagram of the neutral plate of the grass yarn forming equipment for artificial lawn production of the present invention is shown; Figure 3 The three-dimensional structure schematic diagram of the movable plate in the grass yarn forming equipment for artificial lawn production of the present invention is shown; Figure 4 Shown is a schematic diagram of the internal three-dimensional structure of a cooling box in the grass yarn forming equipment for artificial lawn production of the present invention; Figure 5 Shown is a schematic diagram of the three-dimensional structure of the ventilation box in the grass yarn forming equipment for artificial lawn production of the present invention; Figure 6 What is shown is an enlarged three-dimensional structural schematic diagram of the feeding screw in the grass silk forming equipment for artificial lawn production of the present invention.
[0017] Explanation of the reference numerals: 1. barrel; 2. base; 301. cooling box; 302. cooling fan; 303. filter plate; 304. mold box; 305. grass wire template; 306. water tank; 307. ventilation box; 308. base frame; 309. universal wheel; 401. vertical plate; 402. arc bracket; 403. feed screw; 404. transmission gear; 405. transmission belt; 406. servo motor; 407. fixed seat; 408. support; 409. movable plate. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0019] See also Figure 1 - Figure 6 The present invention provides an embodiment: a grass silk forming device for artificial lawn production and a method of using the same, comprising a barrel 1; characterized in that: it also comprises a cooling component, a discharging component and a base 2, the discharging port of the barrel 1 is equipped with a cooling component, the inside of the barrel 1 is provided with a discharging component, the bottom end of the barrel 1 is equipped with a base 2, the cooling component comprises a cooling box 301, the cooling box 301 is installed at the discharging end of the barrel 1, a cooling fan 302 is relatively installed at the top end of the cooling box 301, and a filter plate 303 is movably connected to the bottom end of the cooling box 301.
[0020] See also Figure 3 - Figure 4In this embodiment, a mold box 304 is provided at the bottom of the filter plate 303, a grass silk template 305 is provided at the bottom of the mold box 304, a water tank 306 is provided at the bottom of the grass silk template 305, a ventilation box 307 is provided at the top of the cooling box 301, and the ventilation box 307 is provided on the outside of the cooling fan 302; a bottom frame 308 is provided at the bottom of the water tank 306, and universal wheels 309 are installed at the four corners of the bottom of the bottom frame 308, and the filtered raw materials fall down. On the water tank 306, the raw material is formed into grass thread through the through holes on the water tank 306 and then falls into the ventilation box 307 to be cooled and shaped again; the third step, when the specifications of the water tank 306 need to be selected according to the size of the grass thread, the water tank 306 is removed from the filter plate 303 and replaced, and after work, the filter plate 303 is cleaned to avoid clogging of the filter plate 303, and at the same time, the ventilation box 307 and the water tank 306 are driven to move through the setting of the universal wheel 309.
[0021] See also Figure 2 , Figure 6 In this embodiment, the discharging assembly includes a vertical plate 401, which is relatively installed at the bottom end of the barrel 1. The top of the vertical plate 401 is bolted with an arc-shaped bracket 402, and a feeding screw 403 is arranged inside the top of the arc-shaped bracket 402; the outer side of the left end of the feeding screw 403 is connected to the transmission gear 404, and the outer side between the transmission gears 404 is connected to the transmission belt 405; the left side of the front feeding screw 403 is connected to the servo motor 406, and the output end of the servo motor 406 is connected to the feeding screw 403, and a fixed seat 407 is installed between the servo motor 406 and the barrel 1, and the fixed seat 407 It is arranged at the top of the base 2; a support 408 is installed at the bottom end of the servo motor 406, and the support 408 is installed on the base 2, and the rear end of the barrel 1 is movably connected with a movable plate 409. Starting the servo motor 406 drives the left feeding screw 403 and the transmission gear 404 to rotate. Under the rotation of the feeding screw 403, friction is generated between the transmission belt 405 and the feeding screw 403. Under the traction of the transmission belt 405, the feeding screw 403 drives the feeding screw 403 on the other side to move synchronously. The feeding screws 403 on both sides face each other and operate in coordination, so as to perform all-round stirring, compression and conveying operations on the raw materials in the barrel 1. When working, the first step is to transfer the raw materials of the simulated lawn into the barrel 1 through the original feeding structure, start the servo motor 406 to drive the left feeding screw 403 and the transmission gear 404 to rotate, and under the rotation of the feeding screw 403, friction is generated between the transmission belt 405 and the feeding screw 403. Under the traction of the transmission belt 405, the feeding screw 403 drives the feeding screw 403 on the other side to move synchronously. The feeding screws 403 on both sides face each other and operate in coordination to perform all-round stirring, compression and conveying operations on the raw materials in the barrel 1; the second step is to transport the raw materials to the cooling box 301, and under the action of natural gravity, the raw materials naturally move to The raw material falls downward, and the cooling fan 302 is started. The cold wind generated preliminarily cools the raw material to make it initially take shape. During the falling process, the filter plate 303 filters the impurities in the raw material. The filtered raw material falls on the water tank 306, and is formed into a grass thread shape through the through holes on the water tank 306, and then falls into the ventilation box 307 to be cooled and shaped again; in the third step, when it is necessary to select the specifications of the water tank 306 according to the size of the grass thread, the water tank 306 is removed from the filter plate 303 and replaced, and after work, the filter plate 303 is cleaned to avoid clogging of the filter plate 303, and at the same time, the ventilation box 307 and the water tank 306 are driven to move through the setting of the universal wheel 309.
[0022] Through the above steps, by setting the cooling fan 302, the raw material can be quickly preliminarily cooled, so as to enhance the strength and toughness of the grass silk. At the same time, with the cooperation of the cooling fan 302 and the water tank 306, the grass silk can be cooled more evenly, which can better ensure the shape integrity of the grass silk, so that it meets the design requirements, and can make the grass silk reach the required molding temperature in a shorter time, thereby shortening the entire production cycle; so as to solve the problem that it takes a long time for the grass silk to reach the molding requirements, thereby extending the entire production cycle and reducing production efficiency.
[0023] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. A grass yarn forming device for producing artificial lawn, comprising a barrel (1); characterized in that: It also comprises a cooling component, a discharge component and a base (2); the discharge port of the barrel (1) is equipped with the cooling component; the discharge component is arranged inside the barrel (1); the bottom end of the barrel (1) is equipped with the base (2); the cooling component comprises a cooling box (301); the cooling box (301) is installed at the discharge end of the barrel (1); a cooling fan (302) is installed relative to the top end of the cooling box (301); and the bottom end of the cooling box (301) is movably connected to a filter plate (303).
2. The artificial lawn production grass yarn forming equipment according to claim 1, characterized in that: A mold box (304) is provided at the bottom end of the filter plate (303), a grass silk template (305) is provided at the bottom end inside the mold box (304), a water tank (306) is provided at the bottom end of the grass silk template (305), and a ventilation box (307) is provided at the top end of the cooling box (301), and the ventilation box (307) is arranged on the outside of the cooling fan (302).
3. The artificial lawn production grass yarn forming equipment according to claim 2, characterized in that: A bottom frame (308) is provided at the bottom end of the water tank (306), and universal wheels (309) are installed at the four corners of the bottom end of the bottom frame (308).
4. The artificial lawn production grass yarn forming equipment according to claim 1, characterized in that: The discharge assembly comprises a vertical plate (401), the vertical plate (401) is mounted relative to the bottom end of the barrel (1), an arc-shaped bracket (402) is bolted to the top end of the vertical plate (401), and a feeding screw (403) is arranged inside the top end of the arc-shaped bracket (402).
5. The artificial lawn production grass yarn forming equipment according to claim 4, characterized in that: The outer sides of the left ends of the feeding screw rods (403) are all transmission-connected with transmission gears (404), and the outer sides between the transmission gears (404) are transmission-connected with transmission belts (405).
6. The artificial lawn production grass yarn forming equipment according to claim 4, characterized in that: A servo motor (406) is connected to the left side of the front feeding screw (403), and the output end of the servo motor (406) is connected to the feeding screw (403). A fixing seat (407) is installed between the servo motor (406) and the barrel (1), and the fixing seat (407) is arranged at the top end of the base (2).
7. The artificial lawn production grass yarn forming equipment according to claim 1, characterized in that: A support (408) is installed at the bottom end of the servo motor (406), and the support (408) is installed on the base (2). A movable plate (409) is movably connected to the rear end of the barrel (1).
8. A method for using a grass yarn forming device for producing a simulated lawn, comprising the grass yarn forming device for producing a simulated lawn according to claims 1-7, characterized in that: The steps are as follows: The first step is to transfer the raw materials of the artificial lawn into the barrel (1) through the original feeding structure, start the servo motor (406) to drive the left feeding screw (403) and the transmission gear (404) to rotate, and when the feeding screw (403) rotates, friction is generated between the transmission belt (405) and the feeding screw (403), and under the traction of the transmission belt (405), the feeding screw (403) drives the feeding screw (403) on the other side to move synchronously, and the feeding screws (403) on both sides face each other and operate in coordination, so as to perform all-round stirring, compression and conveying operations on the raw materials in the barrel (1); In the second step, the raw material is transported to the cooling box (301). Under the action of natural gravity, the raw material naturally falls downward. The cooling fan (302) is started, and the cold air generated is used to preliminarily cool the raw material so that it is preliminarily shaped. During the falling process, the filter plate (303) filters impurities in the raw material. The filtered raw material falls onto the water tank (306), passes through the through holes on the water tank (306), is shaped into a grass-like shape, and then falls into the ventilation box (307) to be cooled and shaped again. In the third step, when the specification of the water tank (306) needs to be selected according to the size of the grass fibers, the water tank (306) is removed from the filter plate (303) and replaced. After the operation, the filter plate (303) is cleaned to prevent the filter plate (303) from being blocked. At the same time, the ventilation box (307) and the water tank (306) are driven to move by the setting of the universal wheel (309).