Massage airbag inflation and deflation cushion for new energy vehicle seats, injection molding device and preparation method thereof

By designing a massage airbag filling and discharging cushion for new energy vehicle seats, using two-piece capsule structure and injection molding device technology, the problems of high airbag replacement cost and low efficiency of the charging and discharging cushion process in the prior art are solved, and a low-cost and high-efficiency massage airbag filling and discharging cushion are achieved.

CN119773610APending Publication Date: 2025-04-08HUIZHOU WEK PRECISION PART
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Patent Information

Application Number
CN202411763982.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In the prior art, airbag design has problems such as high replacement cost and waste of resources, and the filling and discharge cushion process cycle is long, there are many materials, low output, and high cost.

Method used

A massage airbag filling and deflation cushion for new energy vehicle seats was designed, and two capsules were structured, including airbags, gaskets and flanges. The capsules were quickly generated by injection molding devices, simplifying the process and reducing costs.

Benefits of technology

The massage airbag filling and discharging cushion with simple structure, light weight, low cost, low noise and long service life is realized. It can be replaced individually, reduce maintenance costs and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of massage air cushions, and discloses a massage airbag inflation and deflation air cushion for new energy vehicle seats, an injection molding device, and a preparation method thereof, including two capsule pieces, the capsule pieces including an airbag, a gasket, and a flange, the air outlet end of the airbag is connected to the inner circumference of the gasket, the airbag is located at the center of the gasket, the outer circumference of the gasket is connected to the flange, the two sides of the flange protrude from the two sides of the gasket, the flanges of the two capsule pieces are bonded to each other, the airbags, gaskets, and flanges of the two capsule pieces form a hollow buffer cavity, and the two airbags are both facing outward. The massage airbag inflation and deflation air cushion of the present invention has a simple structure, light material, can realize automatic inflation and deflation, the noise during use is less than 42dB, and its weight is 450g.
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Description

Technical Field

[0001] The present invention relates to the technical field of massage air cushions, and in particular to a massage airbag inflation and deflation air cushion for new energy vehicle seats, an injection molding device and a preparation method thereof. Background Art

[0002] Air cushions are widely used in home cushions, medical mattresses, sports protective gear, and packaging materials due to their light weight, good elasticity, and impact resistance. Through the built-in computer integrated board and air bag components of the seat, a series of precisely designed air bag circulation actions are performed to relieve the tense muscles caused by long-term riding, quickly achieve the effect of blood circulation, and effectively relieve fatigue.

[0003] The prior art discloses a leak-proof TPU airbag and a preparation method thereof, wherein the airbag preparation method first punches the surface material and the bottom material to obtain an upper airbag having a first airbag cavity and a lower airbag having a second airbag cavity, respectively, and then the upper airbag and the lower airbag are attached and pre-sealed to form an airbag embryo, wherein the first airbag cavity is connected to the corresponding second airbag cavity to form an airbag monomer, and the airbag embryo is preset with at least one air inlet channel, and then the airbag embryo is inflated and then secondary molding is performed to separate the air inlet channel and the airbag channel to obtain the airbag, and each airbag monomer of the airbag is independent of each other. Since the airbag is an integrated structure, if one of the airbag monomers of the airbag is damaged, the entire airbag needs to be replaced together, which has high replacement costs and wastes resources.

[0004] There is also an inflatable and deflated air cushion in the prior art, which is made by cutting thin sheets with a die, and hot pressing multiple thin sheets with a middle fixed column. It has a long cycle, a lot of materials, low output and high cost. Summary of the invention

[0005] The purpose of the present invention is to overcome the deficiencies of the above prior art and to provide a massage airbag inflation and deflation cushion for new energy vehicle seats.

[0006] The present invention also provides an injection molding device for inflating and deflating a massage airbag cushion for a new energy vehicle seat.

[0007] The present invention also provides a method for preparing a massage airbag inflatable and deflated air cushion for a new energy vehicle seat. The purpose of the present invention is achieved through the following technical solutions: A massage airbag inflatable and deflated air cushion for a new energy vehicle seat includes two capsule pieces, the capsule piece includes an airbag, a gasket and a flange, the air outlet end of the airbag is connected to the inner circumference of the gasket, the outer circumference of the gasket is connected to the flange, the two sides of the flange protrude from the two sides of the gasket, the two airbags are facing outward, the flanges of the two capsule pieces are bonded to each other, and the airbags, gaskets and flanges of the two capsule pieces form a hollow buffer cavity. The massage airbag inflatable and deflated air cushion has a simple structure, light weight, low cost, low noise during use, long service life, can be replaced individually, and reduces maintenance costs.

[0008] A more preferred option is that the airbag, the gasket and the flange are integrally formed. The airbag is integrally formed to reduce the production process, simplify the process and reduce the production cost.

[0009] A better choice is that the airbag, the gasket and the flange are all made of TPU. Made of TPU, it is light in weight and has good sealing performance.

[0010] A more preferred option is that the airbag is a hollow semicircular structure.

[0011] A more preferred option is that the gasket is an annular structure.

[0012] An injection molding device for a massage airbag inflatable and deflable air cushion for a new energy vehicle seat comprises a front mold, a rear mold, an upper core, a lower core and an ejector mold, wherein the front mold is slidably connected to the rear mold through a guide shaft, the upper core is installed at the bottom of the front mold, the lower core is installed at the top of the rear mold, the ejector mold is located in the middle of the lower core, the ejector mold is connected to the ejector pin of the rear mold, the upper core, the lower core and the ejector mold form a capsule mold, and the capsule mold is used to make the massage airbag inflatable and deflable air cushion for a new energy vehicle seat. This injection molding mold can quickly generate capsules, reduce the amount of raw materials used, save costs, improve production efficiency, and reduce the proficiency requirements of operators.

[0013] A more preferred option is that both the front mold and the rear mold are provided with coolant inlet and outlet holes, which facilitate the flow of coolant into the injection molding device, shorten the cooling time of the injection molding device, and improve production efficiency.

[0014] A method for preparing a massage airbag inflation and deflation air cushion for a new energy vehicle seat comprises the following steps:

[0015] S1. Two capsule pieces are obtained by injection molding through an injection molding device, wherein the injection molding device is an injection molding device for inflating and deflating a massage airbag cushion for a new energy vehicle seat;

[0016] S2, the two capsule pieces in step S1 are arranged in mirror symmetry, with the air bags of the two capsule pieces facing outwards, the flanges of the two capsule pieces are heat-sealed once to obtain an air bag embryo, and the air bag embryo is inflated or filled with foaming material and then blocked;

[0017] S3. Finally, the air bladder embryo is heat-sealed for a second time to obtain a massage air bladder inflation and deflation air cushion.

[0018] A better option is that step S1 includes the following steps:

[0019] S101, installing the upper core at the bottom of the front mold, the core injection hole of the upper core is connected to the injection hole of the front mold, installing the lower core on the top of the rear mold, installing the ejector mold in the middle of the lower core, connecting the ejector mold to the rear mold, and the upper core, the lower core and the ejector mold form an injection mold;

[0020] S102, installing the injection molding device of step S101 on the injection molding machine, the injection molding machine presses the injection molding device, so that the upper core, the lower core and the ejector mold are closed to form an injection cavity, and the injection molding machine injects liquefied TPU from the injection hole of the front mold, and the liquefied TPU flows into the injection cavity through the core injection hole until the injection cavity is filled with TPU;

[0021] S103, a constant temperature coolant enters and exits the injection molding device through the coolant inlet and outlet holes, and the constant temperature coolant cools the injection molding device until the liquefied TPU is completely solidified and cooled to a room temperature state, thereby obtaining a capsular sheet;

[0022] S104, the injection molding machine drives the front mold and the rear mold to separate, and under the action of the spring of the rear mold, the upper core and the lower core are separated, and at the same time, the ejector pin of the rear mold pushes the ejector mold to move upward, thereby ejecting the capsule from the lower core.

[0023] More preferably, the temperature range of the liquefied TPU in step S102 is 180-230°C.

[0024] The present invention has the following advantages and beneficial effects compared with the prior art:

[0025] 1. The massage airbag inflatable and deflation air cushion for new energy vehicle seats of the present invention has a simple structure, light material, can realize automatic inflation and deflation, and the noise during use is lower than 42dB. It weighs 450g and has a service life of more than 500K times. It can be replaced individually to reduce maintenance costs.

[0026] 2. The injection molding device of the massage airbag inflatable and deflation cushion for new energy vehicle seats of the present invention has a simple structure, reduces the loss of raw materials, and can replace the core mold. It is suitable for the production of inflatable and deflation cushions of different sizes, reduces the proficiency requirements of operators, and improves the product switching speed of the injection molding machine, thereby reducing production costs. It can quickly produce massage airbag inflatable and deflation cushions and improve production efficiency.

[0027] 3. The preparation method of the massage airbag inflation and deflation cushion for new energy vehicle seats of the present invention can simplify the manufacturing process of the massage airbag inflation and deflation cushion, shorten the production cycle of the massage airbag inflation and deflation cushion, reduce the loss of raw materials, improve production efficiency, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of a massage airbag inflation and deflation air cushion for a new energy vehicle seat of the present invention;

[0029] Figure 2 It is a schematic diagram of a capsule sheet for inflating and defusing an air cushion of a massage airbag for a new energy vehicle seat according to the present invention;

[0030] Figure 3 It is a schematic diagram of a capsule sheet for inflating and defusing an air cushion of a massage airbag for a new energy vehicle seat according to the present invention;

[0031] Figure 4 It is a schematic diagram of an injection molding device for inflating and defusing a massage airbag cushion for a new energy vehicle seat according to the present invention;

[0032] Figure 5 It is a schematic diagram of a front mold and an upper core of an injection molding device for a massage airbag inflation and deflation air cushion for a new energy vehicle seat according to the present invention;

[0033] Figure 6 It is a schematic diagram of a rear mold and a lower core of an injection molding device for a massage airbag inflation and deflation air cushion for a new energy vehicle seat according to the present invention;

[0034] Figure 7 It is a schematic diagram of a core mold of an injection molding device for a massage airbag inflation and deflation air cushion for a new energy vehicle seat according to the present invention;

[0035] Figure 8 It is a schematic diagram of a core mold of an injection molding device for a massage airbag inflation and deflation air cushion for a new energy vehicle seat according to the present invention;

[0036] Fig. 9 It is a cross-sectional view of a core mold of an injection molding device for inflating and defusing a massage airbag cushion for a new energy vehicle seat according to the present invention;

[0037] Fig.10 It is a flow chart of a method for preparing a massage airbag inflation and deflation air cushion for a new energy vehicle seat according to the present invention;

[0038] The markings of the components in the accompanying drawings are as follows: 1-massage airbag inflation and deflation cushion; 11-capsule piece; 101-airbag; 102-gasket; 103-flange; 104-semicircular groove; 2-outer mold; 201-front mold; 202-rear mold; 203-injection hole; 204-guide shaft; 205-cooling liquid inlet and outlet hole; 206-push rod; 207-spring; 3-core mold; 301-upper core; 302-lower core; 303-ejector mold; 3031-ejector mounting hole; 304-core injection hole. DETAILED DESCRIPTION

[0039] The purpose of the present invention is further described in detail below with reference to the accompanying drawings and specific examples. The examples cannot be described one by one here, but the implementation methods of the present invention are not therefore limited to the following examples.

[0040] Example 1

[0041] like Figure 1-3 As shown, a massage airbag inflation and deflation cushion 1 for new energy vehicle seats includes two capsule pieces 11, and the two capsule pieces 11 are arranged in mirror symmetry. The airbags 101 of the two capsule pieces 11 are facing outward, and the edges of the two capsule pieces 11 are bonded to each other to form a hollow buffer cavity, and the hollow buffer cavity is filled with air. Each capsule piece 11 includes an airbag 101, a gasket 102 and a flange 103. The airbag 101 is a hollow semicircular structure, and a semicircular groove 104 is provided on the airbag 101 for accommodating air. The gasket 102 is an annular structure, and the flange 103 is also an annular structure. The periphery of the air outlet end of the semicircular groove 104 is connected to the inner circumference of the gasket 102, that is, the airbag 101 is located at the center of the gasket 102. The outer circumference of the gasket 102 is connected to the flange 103, and both sides of the flange 103 protrude from both sides of the gasket 102, that is, the thickness of the flange 103 is greater than the thickness of the gasket 102. The airbag 101, the gasket 102 and the flange 103 are integrally formed by injection molding.

[0042] The capsule 11 is made of TPU injection molding, which is light in weight, about 225g, has low noise during use, is friction-resistant, and is used to form the massage airbag inflation and deflation cushion 1 to play a buffering role. The airbag 101 is made of TPU and is used to store most of the air to play a buffering role; the gasket 102 is used to accommodate a small part of the air, increase the force bearing area of ​​the massage airbag 101 inflation and deflation cushion 1, and also play a buffering role; the flange 103 is made of TPU and is used to connect the two gaskets 102, and leave a certain gap between the gaskets 102.

[0043] like Figure 4-9As shown, an injection molding device for a massage airbag inflatable and deflation air cushion 1 for a new energy vehicle seat includes an outer mold 2 and a core mold 3, the outer mold 2 includes a front mold 201, four guide shafts 204 and a rear mold 202, and the core mold 3 includes an upper core 301, a lower core 302 and an ejector mold 303. The front mold 201 is connected to the rear mold 202 by four guide shafts 204 and can slide up and down. The upper core 301 is installed at the bottom center of the front mold 201, and the lower core 302 is installed at the top center of the rear mold 202. A mounting hole is provided in the middle of the lower core 302, and the ejector mold 303 can slide up and down in the mounting hole. The ejector mold 303 is connected to the ejector pin of the rear mold 202. The upper core 301, the lower core 302 and the ejector mold 303 surround the capsule sheet 11 mold. Cooling pipes are provided in the front mold 201 and the rear mold 202, which are not shown in the figure and belong to the prior art. The two ends of the cooling pipe are respectively connected to the two coolant inlet and outlet holes 205. An ejector pin mounting hole 3031 is provided in the center of the ejector mold in the same axial direction as that of the ejector mold, and the ejector pin mounting hole 3031 is used to connect with the ejector pin of the rear mold.

[0044] The outer mold 2 can be purchased in the existing market, and is used to inject liquefied TPU into the core mold 3 and cool the core mold 3. The front mold 201 is used to fix the upper core 301 and introduce liquefied TPU into the upper core 301. The guide shaft 204 allows the front mold 201 and the rear mold 202 to slide relative to each other, and accurately align the front mold 201 and the rear mold 202. The rear mold 202 is used to install the lower core 302, cool the lower core 302, and automatically push the front mold 201 and the ejector mold 303 upward to move. The core mold 3 is used to inject liquefied TPU and form an injection mold for the capsule 11; the upper core 301 is used to form an injection mold for the top of the capsule 11. The lower core 302 is used to form an injection mold for the bottom of the capsule 11; the ejector mold 303 is used for the injection mold at the bottom of the airbag 101 of the capsule 11, and the capsule 11 is ejected from the lower core 302.

[0045] like Fig.10 As shown, a method for preparing a massage airbag inflation and deflation air cushion for a new energy vehicle seat comprises the following steps:

[0046] S1, using liquefied TPU to obtain two caplets 11 through injection molding. Step S1 specifically includes the following steps:

[0047] S101, installing the upper core 301 at the bottom of the front mold 201, the core injection hole 304 of the upper core 301 is connected with the injection hole 203 of the front mold 201, installing the lower core 302 on the top of the back mold 202, installing the ejector mold 303 in the middle of the lower core 302, the ejector mold 303 is connected with the back mold 202, and the upper core 301, the lower core 302 and the ejector mold 303 form an injection mold;

[0048] S102, the injection molding device of step S101 is installed on the injection molding machine, the injection molding machine presses the injection molding device, the front mold 201 and the rear mold 202 are closed, so that the upper core 301, the lower core 302 and the ejector mold 303 are closed to form an injection cavity, and the injection molding machine injects liquefied TPU from the injection hole 203 of the front mold 201, and the TPU flows into the injection cavity through the core injection hole 304 until the injection cavity is filled with TPU; TPU (Thermoplastic Polyurethane, full name thermoplastic polyurethane elastomer) is a polymer material between rubber and plastic. The temperature range of the liquefied TPU in step S102 includes 180°C.

[0049] S103, the constant temperature coolant enters and exits the injection molding device through the coolant inlet and outlet hole 205, and the constant temperature coolant cools the core mold 3 of the injection molding device until the TPU is completely solidified and cooled to a normal temperature state, thereby obtaining the capsular sheet 11. The injection molding machine can be purchased in the existing market, and the coolant is used to cool the TPU, which can also be purchased in the existing market.

[0050] S104, the injection molding machine releases the front mold 201 and the rear mold 202, and the front mold 201 no longer presses the push rod 206 of the rear mold 202. Under the action of the spring 207 of the rear mold 202, the upper core 301 is separated from the lower core 302. At the same time, the spring 207 drives the ejector pin of the rear mold 202 to push upward, and the ejector pin drives the ejection mold 303 to move upward, thereby ejecting the capsule 11 from the lower core 302.

[0051] S2, the two capsule pieces 11 of step S1 are arranged in mirror symmetry, the air bags 101 of the two capsule pieces 11 are facing outward, and the flanges 103 of the two capsule pieces 11 are heat-pressed and bonded by a high-frequency machine. The current of the high-frequency machine is 1.2A, the current-on time is 40S, and the temperature is 180°C. The edges of the two capsule pieces 11 are bonded to each other to obtain an air balloon embryo, and an inflation hole is reserved at the flange 103 of the air balloon embryo; an air compressor is used to inflate the air balloon embryo of step S2 through the inflation hole, and when the inflation is completed, the inflation hole of the inflated air balloon embryo is blocked and sealed. In this embodiment, only air needs to be filled, which can reduce production costs.

[0052] S3, the air bladder blank of step S2 is subjected to secondary hot pressing and laminating by a high frequency machine, the current of the high frequency machine is 1.2A, the current conduction time is 40S, and the temperature is 180° C. The flanges 103 of the two obtained bladder sheets 11 are sealed and reinforced for a secondary time, and a massage air bladder inflation and deflation air cushion 1 is obtained.

[0053] Example 2

[0054] Another method for preparing a massage airbag inflation and deflation cushion for a new energy vehicle seat in this embodiment includes the following steps:

[0055] S1, using liquefied TPU to obtain two caplets 11 through injection molding. Step S1 specifically includes the following steps:

[0056] S101, installing the upper core 301 at the bottom of the front mold 201, the core injection hole 304 of the upper core 301 is connected with the injection hole 203 of the front mold 201, installing the lower core 302 on the top of the back mold 202, installing the ejector mold 303 in the middle of the lower core 302, the ejector mold 303 is connected with the back mold 202, and the upper core 301, the lower core 302 and the ejector mold 303 form an injection mold;

[0057] S102, the injection molding device of step S101 is installed on the injection molding machine, the injection molding machine presses the injection molding device, the front mold 201 and the rear mold 202 are closed, so that the upper core 301, the lower core 302 and the ejector mold 303 are closed to form an injection cavity, and the injection molding machine injects liquefied TPU from the injection hole 203 of the front mold 201, and the TPU flows into the injection cavity through the core injection hole 304 until the injection cavity is filled with TPU; TPU (Thermoplastic Polyurethane, full name thermoplastic polyurethane elastomer) is a polymer material between rubber and plastic. The temperature range of the liquefied TPU in step S102 includes 230°C.

[0058] S103, the constant temperature coolant enters and exits the injection molding device through the coolant inlet and outlet hole 205, and the constant temperature coolant cools the core mold 3 of the injection molding device until the TPU is completely solidified and cooled to a normal temperature state, thereby obtaining the capsular sheet 11. The injection molding machine can be purchased in the existing market, and the coolant is used to cool the TPU, which can also be purchased in the existing market.

[0059] S104, the injection molding machine releases the front mold 201 and the rear mold 202, and the front mold 201 no longer presses the push rod 206 of the rear mold 202. Under the action of the spring 207 of the rear mold 202, the upper core 301 is separated from the lower core 302. At the same time, the spring 207 drives the ejector pin of the rear mold 202 to push upward, and the ejector pin drives the ejection mold 303 to move upward, thereby ejecting the capsule 11 from the lower core 302.

[0060] S2, fill the two capsule pieces 11 in step S1 with foaming material, then align the flanges 103 of the two capsule pieces 11, with the airbags 101 of the two capsule pieces 11 facing outward, and then use a high-frequency machine to heat-press the two aligned capsule pieces 11 to obtain an airbag embryo. The current of the high-frequency machine is 1.2A, the current-on time is 40S, and the temperature is 210°C. This embodiment uses foaming material instead of filling part of the air, that is, it can still be used in the case of air leakage. The foaming material is made of EUDE, FOAM, D3O, SAS-TEC or PORON to improve the cushioning effect of the airbag. Different foaming materials are selected according to specific needs.

[0061] S201 , placing a capsular sheet 11 on a fixture of a high-frequency machine, adsorbing the capsular sheet 11 on the fixture of the high-frequency machine, and pouring a foaming material on the capsular sheet 1 .

[0062] S202, first put another capsule sheet 11 on top of the capsule sheet 11 filled with foaming material, and align it with the capsule sheet 11 filled with foaming material, and heat-seal the two capsule sheets with a high-frequency machine to obtain an air balloon embryo, because the foaming material is located inside it, supporting the two capsule sheets 11. There is foaming material and air in the air balloon embryo, so there is no need to additionally inflate the air balloon embryo, which reduces the inflation steps, and the foaming material can be protected by the two capsule sheets 11.

[0063] S3, the air bag blank of step S2 is sealed again by a high frequency machine, the current of the high frequency machine is 1.2A, the current conduction time is 40S, and the temperature is 180° C. The flanges 103 of the two obtained capsule sheets 11 are sealed and reinforced for a second time to obtain a massage air bag inflation and deflation air cushion 1.

[0064] Example 3

[0065] like Fig.10 As shown, a method for preparing a massage airbag inflation and deflation air cushion for a new energy vehicle seat comprises the following steps:

[0066] S1, using liquefied TPU to obtain two caplets 11 through injection molding. Step S1 specifically includes the following steps:

[0067] S101, installing the upper core 301 at the bottom of the front mold 201, the core injection hole 304 of the upper core 301 is connected with the injection hole 203 of the front mold 201, installing the lower core 302 on the top of the back mold 202, installing the ejector mold 303 in the middle of the lower core 302, the ejector mold 303 is connected with the back mold 202, and the upper core 301, the lower core 302 and the ejector mold 303 form an injection mold;

[0068] S102, the injection molding device of step S101 is installed on the injection molding machine, the injection molding machine presses the injection molding device, the front mold 201 and the rear mold 202 are closed, so that the upper core 301, the lower core 302 and the ejector mold 303 are closed to form an injection cavity, and the injection molding machine injects liquefied TPU from the injection hole 203 of the front mold 201, and the TPU flows into the injection cavity through the core injection hole 304 until the injection cavity is filled with TPU; TPU (Thermoplastic Polyurethane, full name thermoplastic polyurethane elastomer) is a polymer material between rubber and plastic. The temperature range of the liquefied TPU in step S102 includes 210°C.

[0069] S103, the constant temperature coolant enters and exits the injection molding device through the coolant inlet and outlet hole 205, and the constant temperature coolant cools the core mold 3 of the injection molding device until the TPU is completely solidified and cooled to a normal temperature state, thereby obtaining the capsular sheet 11. The injection molding machine can be purchased in the existing market, and the coolant is used to cool the TPU, which can also be purchased in the existing market.

[0070] S104, the injection molding machine releases the front mold 201 and the rear mold 202, and the front mold 201 no longer presses the push rod 206 of the rear mold 202. Under the action of the spring 207 of the rear mold 202, the upper core 301 is separated from the lower core 302. At the same time, the spring 207 drives the ejector pin of the rear mold 202 to push upward, and the ejector pin drives the ejection mold 303 to move upward, thereby ejecting the capsule 11 from the lower core 302.

[0071] S2, the two capsule pieces 11 of step S1 are arranged in mirror symmetry, the air bags 101 of the two capsule pieces 11 are facing outward, and the flanges 103 of the two capsule pieces 11 are heat-pressed and bonded by a high-frequency machine. The current of the high-frequency machine is 1.2A, the current-on time is 40S, and the temperature is 210°C. The edges of the two capsule pieces 11 are bonded to each other to obtain an air balloon embryo, and an inflation hole is reserved at the flange 103 of the air balloon embryo; an air compressor is used to inflate the air balloon embryo of step S2 through the inflation hole, and when the inflation is completed, the inflation hole of the inflated air balloon embryo is blocked and sealed. In this embodiment, only air needs to be filled, which can reduce production costs.

[0072] S3, the air bladder blank of step S2 is subjected to secondary hot pressing and laminating by a high frequency machine, the current of the high frequency machine is 1.2A, the current conduction time is 40S, and the temperature is 210° C. The flanges 103 of the two obtained bladder sheets 11 are sealed and reinforced for a secondary time, and a massage air bladder inflation and deflation air cushion 1 is obtained.

[0073] The above specific implementation modes are preferred embodiments of the present invention and cannot be used to limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the protection scope of the present invention.

Claims

1. A massage airbag inflation and deflation cushion for a new energy vehicle seat, characterized in that: It comprises two capsule sheets, which comprise an airbag, a gasket and a flange. The air outlet end of the airbag is connected to the inner circumference of the gasket, the outer circumference of the gasket is connected to the flange, both sides of the flange protrude from both sides of the gasket, the two airbags are facing outwards, the flanges of the two capsule sheets are bonded to each other, and the airbags, gaskets and flanges of the two capsule sheets form a hollow buffer cavity.

2. According to claim 1, a massage airbag inflation and deflation cushion for a new energy vehicle seat, characterized in that: The airbag, the gasket and the flange are integrally formed.

3. According to claim 2, a massage airbag inflation and deflation cushion for a new energy vehicle seat, characterized in that: The airbag, the gasket and the flange are all made of TPU.

4. According to claim 1, a massage airbag inflation and deflation cushion for a new energy vehicle seat is characterized in that: The air bag is a hollow semicircular structure.

5. According to claim 1, a massage airbag inflation and deflation cushion for a new energy vehicle seat is characterized in that: The gasket is an annular structure.

6. An injection molding device for a massage airbag inflation and deflation cushion for a new energy vehicle seat, characterized in that: It includes a front mold, a rear mold, an upper core, a lower core and an ejector mold, the front mold is slidably connected to the rear mold through a guide shaft, the upper core is installed at the bottom of the front mold, the lower core is installed at the top of the rear mold, the ejector mold is located in the middle of the lower core, the ejector mold is connected to the ejector pin of the rear mold, the upper core, the lower core and the ejector mold form a capsule mold, and the capsule mold is used to make a massage airbag charging and discharging air cushion for new energy vehicle seats as described in any one of claims 1-5.

7. According to claim 6, an injection molding device for a massage airbag inflation and deflation air cushion for a new energy vehicle seat, characterized in that: The front mold and the rear mold are both provided with cooling liquid inlet and outlet holes.

8. A method for preparing a massage airbag inflation and deflation cushion for a new energy vehicle seat, characterized in that: The following steps are involved: S1. Two capsule pieces are obtained by injection molding through an injection molding device, wherein the injection molding device is an injection molding device for inflating and deflating a massage airbag cushion for a new energy vehicle seat as described in claim 6; S2, the two capsule pieces in step S1 are arranged in mirror symmetry, with the air bags of the two capsule pieces facing outwards, and the flanges of the two capsule pieces are heat-sealed once to obtain an air bag embryo, and the air bag embryo is inflated or filled with foaming material; S3. Finally, the air bladder embryo is heat-sealed for a second time to obtain a massage air bladder inflation and deflation air cushion.

9. A method for preparing a massage airbag inflation and deflation cushion for a new energy vehicle seat according to claim 8, characterized in that: Step S1 includes the following steps: S101, installing the upper core at the bottom of the front mold, the core injection hole of the upper core is connected to the injection hole of the front mold, installing the lower core on the top of the rear mold, installing the ejector mold in the middle of the lower core, connecting the ejector mold to the rear mold, and the upper core, the lower core and the ejector mold form an injection mold; S102, installing the injection molding device of step S101 on the injection molding machine, the injection molding machine presses the injection molding device, so that the upper core, the lower core and the ejector mold are closed to form an injection cavity, and the injection molding machine injects liquefied TPU from the injection hole of the front mold, and the liquefied TPU flows into the injection cavity through the core injection hole until the injection cavity is filled with TPU; S103, a constant temperature coolant enters and exits the injection molding device through the coolant inlet and outlet holes, and the constant temperature coolant cools the injection molding device until the liquefied TPU is completely solidified and cooled to a room temperature state, thereby obtaining a capsular sheet; S104, the injection molding machine drives the front mold and the rear mold to separate, and under the action of the spring of the rear mold, the upper core and the lower core are separated, and at the same time, the ejector pin of the rear mold pushes the ejector mold to move upward, thereby ejecting the capsule from the lower core.

10. A method for preparing a massage airbag inflation and deflation cushion for a new energy vehicle seat according to claim 9, characterized in that: The temperature range of the liquefied TPU in step S102 includes 180-230°C.