Automatic film connecting device for release film coating production
By designing the lead, film coupling and driving mechanism of the automatic film coupling device, the problems of untidy cutting of release films and roll adhesion in the prior art are solved, and efficient film coupling and winding process is realized, and product quality and equipment utilization are improved.
Patent Information
- Application Number
- CN202510278815.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The existing release film coating and film coupling devices have adverse phenomena during cutting and winding, such as improper cutting, adhesion of the roll, resulting in waste of resources and equipment damage.
An automatic film coupling device is designed, including a material guide mechanism, a film coupling mechanism and a driving mechanism. Through these mechanisms, the release film is continuously clamped and cut, ensuring the smoothness and efficiency of the film coupling process and avoiding adhesion.
It realizes efficient cutting and winding of release film, avoids roll adhesion and resource waste, and improves the efficiency of the film coupling device and product quality.
Smart Images

Figure CN119774363A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of release film coating and film splicing, in particular to an automatic film splicing device for release film coating production. Background Art
[0002] Release film refers to a film with a distinguishable surface. When the release film comes into contact with a specific material under limited conditions, it is non-sticky or slightly sticky. After the existing release film is coated, it needs to be laminated with an isolation film and then rolled up by a film splicing device; The existing film splicing device generally cooperates with the cutting device and the pressing device to ensure automatic splicing and winding operations, but this method still has the following problems: 1. The existing cutting device is generally a cutter, etc., and the interface of the release film after cutting cannot be guaranteed to be neat and uniform, causing the release film to fold near the roll when changing the roll, resulting in a large number of defects, resulting in quality problems and waste; 2. The existing lamination device generally adheres the release film to the side of the roll by hot melting or glue, so that after the release film is subsequently used, the roll will be defective due to adhesion, causing the roll to be unable to be reused. In addition, the existing rolls are generally made of paper, and the wasted rolls also cause waste of resources. For this reason, we propose an automatic film splicing device for release film coating production. Summary of the invention
[0003] In order to overcome the technical problems existing in the above-mentioned prior art, the present invention provides an automatic film splicing device for release film coating production.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a control cabinet, a main frame is arranged on the side of the control cabinet, a first isolation film roll and a second isolation film roll are symmetrically arranged on the side of the main frame, a base film is arranged between the first isolation film roll and the second isolation film roll, a material guiding mechanism is arranged on the side of the main frame, a film joining mechanism is arranged on the side of the main frame, and a driving mechanism is arranged on the side of the film joining mechanism; The material guiding mechanism comprises a first electric push rod, a movable roller is arranged on the side of the first electric push rod, a pressing plate is arranged on the side of the movable roller, and a supporting cylinder is arranged on the side of the pressing plate; The film splicing mechanism comprises a support frame, a film splicing roller is arranged on the side of the support frame, a winding drum is arranged on the side of the film splicing roller, a limiting block is arranged on the side of the film splicing roller, a cutting plate is arranged inside the film splicing roller, a matching block is arranged on the side of the cutting plate, an adjusting shaft is arranged on the inner side of the film splicing roller, and a cleaning block is arranged on the side of the adjusting shaft; The driving mechanism comprises a fifth electric push rod, a connecting block is arranged on the side of the fifth electric push rod, a movable block is arranged on the side of the connecting block, a clamping block is arranged on the side of the movable block, and a friction block is arranged on the side of the movable block; Furthermore, the material guiding mechanism includes a guide roller rotatably mounted on the side of the main frame, the first electric push rod is fixedly mounted on the inner side of the main frame, a mounting plate is fixedly mounted on the output end of the first electric push rod, and a movable roller is arranged between the mounting plates.
[0005] Furthermore, the material guiding mechanism also includes a mounting block fixedly mounted on the side of the mounting plate, a pressure plate is arranged on the inner side of the mounting block, a restraining rod is fixedly mounted on the inner side of the mounting block, and a support tube is fixedly mounted between the side of the pressure plate and the inner side of the mounting block.
[0006] Furthermore, the film joining mechanism includes a support frame arranged inside the main frame, a second electric push rod is fixedly installed on the side of the support frame, a film joining roller is movably installed on the side of the support frame, the reel is movably sleeved on the side of the film joining roller, a collecting box is threadedly installed on the side of the film joining roller, a connecting cavity is opened on the side of the film joining roller, a third electric push rod is arranged on the inner wall of the connecting cavity, a fourth electric push rod is fixedly installed on the output end of the third electric push rod, and a limit block is fixedly installed on the output end of the fourth electric push rod.
[0007] Furthermore, the film joining mechanism also includes a fixing plate fixedly mounted on the inner side of the film joining roller, the adjusting shaft is movably mounted on the inner side of the fixing plate, and the cleaning block is threadedly sleeved on the side of the adjusting shaft.
[0008] Furthermore, the film joining mechanism also includes a cutting plate movably installed inside the connecting cavity, a limiting rod is fixedly installed on the inner wall of the connecting cavity, a first spring is fixedly connected equidistantly between the inner wall of the connecting cavity and the side of the cutting plate, a support plate movably installed inside the connecting cavity, a second spring is fixedly connected between the side of the support plate and the inner wall of the connecting cavity, a mating groove is opened on the side of the film joining roller, and the mating block is movably installed inside the mating groove.
[0009] Furthermore, the driving mechanism includes a first motor arranged on the upper side of the control cabinet, a fifth electric push rod fixedly installed on the side of the first motor, a connecting block fixedly installed on the output end of the fifth electric push rod, a sixth electric push rod fixedly installed on the side of the connecting block, and a second motor fixedly installed on the side of the output end of the sixth electric push rod.
[0010] Furthermore, the driving mechanism also includes a movable block fixedly mounted on the output end of the second motor, a seventh electric push rod is arranged on the side of the movable block, a clamping block is fixedly mounted on the output end of the seventh electric push rod, a third motor is arranged on the side of the movable block, and a friction block is fixedly mounted on the output end of the third motor.
[0011] Compared with the prior art, the present invention can achieve the following beneficial effects: 1. The present invention can continuously clamp the release film to ensure the bonding effect by arranging a material guiding mechanism, a film splicing mechanism and a driving mechanism. When splicing the film, the winding operation can be performed without waiting for the release film to be cut, and the cutting is smooth. When winding, the release film can be continuously constrained and coordinated to ensure the winding effect of the release film. While winding, the waste material after cutting can be synchronously collected. In this way, after the wound release film is used, there is no adhesion operation on the side of the roll, which will not cause waste of the release film and will not affect the subsequent normal repeated use of the roll.
[0012] 2. The present invention provides a material guiding mechanism, and the pressure plate can clamp the release film. The clamped release film can be smoothly moved in coordination with the movement of the mounting plate so that it can be perfectly inserted into the connecting cavity. The synchronously wound release film is cut by a cutting device, and can also be clamped by the pressure plate to ensure that the release film can be subsequently spliced and wound for use. During winding, the pressure plate also ensures the fitting effect of the first isolation film roll, the second isolation film roll and the base film.
[0013] 3. The present invention sets a film splicing mechanism, and the cutting plate is first driven to the side position of the support plate, which can clamp the release film so that the release film will not be wrinkled when it is rolled up on the side of the roll, and the rolling operation can be performed without adhesion. Then the cutting plate squeezes the support plate to ensure the stable cutting operation of the release film through the support of the support plate. The cutting plate can also perform isolation operation on the inside of the film roller to ensure the subsequent waste cleaning effect.
[0014] 4. The present invention sets a driving mechanism, the first motor can drive the connecting block to connect the film roller to perform an overall driving operation, when the cutting plate is clamped and cut, the seventh electric push rod pushes the clamping block to clamp with the matching block, the second motor drives the matching block to make the cutting plate slide inside the connecting cavity, after cutting, the second motor stops driving to keep the cutting plate stationary, the sixth electric push rod pushes the friction block to fit the adjusting shaft, and the third motor drives the adjusting shaft and the cleaning block thread to drive it to slide inside the film roller to clean the waste, so that the release film can be kept when it is rolled up, and the clamping, cutting and cleaning of the release film can be completed, thereby ensuring the efficiency of film rolling up; In addition, the sixth electric push rod pulls the movable block to the staggered matching block position, and the seventh electric push rod pushes the card block to fit the film joining roller position, so that the card block further supports the inner side of the film joining roller, ensuring the stability of the film joining roller driven by the first motor to rotate, and avoiding the shaking of the film joining roller affecting the winding operation.
[0015] 5. The present invention provides a limit block and its peripheral components. The fourth electric push rod initially pushes the limit block to the inside of the roll, which can complete the positioning and limiting operation of the roll. The fourth electric push rod continues to push the limit block to limit the side of the release film winding, thereby ensuring the effect of the release film winding; The synchronously coordinated pressing plate always maintains a fixed distance from the rolled release film, ensuring that the angle of the release film rolling will not change, thereby improving the film splicing and rolling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 3 It is a partial structural schematic diagram of the material guiding mechanism of the present invention; Figure 4 It is a schematic diagram of the partial explosion structure of the material guiding mechanism of the present invention; Figure 5 It is a schematic diagram of the peripheral structure of the support frame of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the film-joining roller of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the reel of the present invention; Figure 8 For the present invention Figure 6 A schematic diagram of the enlarged structure at point A; Fig. 9 For the present invention Figure 7 A schematic diagram of the enlarged structure at B; Fig.10 For the present invention Figure 2 A schematic diagram of the enlarged structure at C; Fig.11 It is a partial structural schematic diagram of the film joining mechanism of the present invention; Fig.12 It is a schematic diagram of the peripheral structure of the adjusting shaft of the present invention; Fig.13 It is a schematic diagram of the partial explosion structure of the driving mechanism of the present invention.
[0017] Among them: 1. Control cabinet; 2. Main frame; 21. First isolation film roll; 22. Second isolation film roll; 23. Base film; 3. Material guide mechanism; 31. Guide roller; 32. First electric push rod; 33. Mounting plate; 34. Active roller; 35. Mounting block; 36. Press plate; 37. Constraint rod; 38. Support cylinder; 4. Film connection mechanism; 41. Support frame; 42. Second electric push rod; 43. Film connection roller; 431. Connecting chamber; 432. Third electric push rod; 433. Fourth electric push rod; 434. Limit block; 435. Fixed plate; 436, adjusting shaft; 437, cleaning block; 44, reel; 45, collecting box; 46, cutting plate; 461, limiting rod; 462, first spring; 463, supporting plate; 464, second spring; 47, matching groove; 471, matching block; 5, driving mechanism; 51, first motor; 52, fifth electric push rod; 53, connecting block; 54, sixth electric push rod; 55, second motor; 56, movable block; 57, seventh electric push rod; 58, clamping block; 59, third motor; 591, friction block. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.
[0019] Example: Figure 1 and Figure 2 As shown, an automatic film splicing device for release film coating production includes a control cabinet 1, which is an electronic PLC integrated rectangular cabinet for controlling various components. A main frame 2 is arranged on the side of the control cabinet 1, and the main frame 2 is a "C"-shaped frame. A first isolation film roll 21 and a second isolation film roll 22 are symmetrically arranged on the side of the main frame 2, and the first isolation film roll 21 and the second isolation film roll 22 are rotatably installed on the side of the main frame 2 through round rollers. A base film 23 is arranged between the first isolation film roll 21 and the second isolation film roll 22, and the base film 23 extends out from the material outlet of the coating machine. The coating machine is a prior art, and this technical solution is not repeated. A material guide mechanism 3 that can guide the release film is arranged on the side of the main frame 2 at a position corresponding to the base film 23, and a film splicing mechanism 4 that can centrally splice and remove impurities is arranged on the side of the main frame 2 at a position corresponding to the material guide mechanism 3, and a driving mechanism 5 that can be driven in multiple states is arranged on the side of the film splicing mechanism 4; The material guide mechanism 3 can be used to stably press the first isolation film roll 21, the second isolation film roll 22 and the base film 23 and cooperate with subsequent parts for film splicing; like Figures 2 to 4 As shown, the material guiding mechanism 3 includes a guide roller 31 symmetrically rotatably mounted on the side of the main frame 2, and the first isolation film roll 21 and the second isolation film roll 22 are attached to its side position, the guide roller 31 is a circular roller, and a first electric push rod 32 is symmetrically fixedly mounted on the inner side of the main frame 2 corresponding to the guide roller 31, and a mounting plate 33 is fixedly mounted on the output end of the first electric push rod 32, the mounting plate 33 is a rectangular block, and movable rollers 34 are symmetrically arranged between the mounting plates 33 and the movable rollers 34 are rotatably mounted on the side positions of the mounting plates 33, the movable rollers 34 are circular rollers, and a mounting block 35 is fixedly mounted on the side of the mounting plate 33 in a mirror image corresponding to the position of the movable roller 34, the mounting block 35 is a "C" shaped block, and a pressure plate 36 is mirror-arranged on the inner side of the mounting block 35, and the pressure plate 36 is a ladder-shaped plate, and a reciprocating cutting device is arranged on the side of the pressure plate 36, the technical solution is not limited, and any existing cutting machine that can realize reciprocating cutting can be used, and a constraint device is fixedly installed on the inner side of the mounting block 35 The rod 37 and the constraint rod 37 pass through the pressure plate 36. The constraint rod 37 is a cylindrical rod. A support cylinder 38 is fixedly installed between the side of the pressure plate 36 and the inner side of the mounting block 35, and the support cylinder 38 is movably sleeved on the side position of the constraint rod 37. The support cylinder 38 is a spring steel cylinder with a continuous "W"-shaped cross-section; specifically, the first isolation film roll 21, the second isolation film roll 22 and the base film 23 can be guided by the guide roller 31 and the movable roller 34. After the release agent is applied to one side or both sides of the base film 23, the first isolation film roll 21 and the second isolation film roll 22 are synchronously or the first isolation film roll 21 or the base film 23 is attached to the side position of the base film 23. The attached release film is placed on the side position of the pressure plate 36. The pressure plate 36 uses the elastic force of the support cylinder 38 to squeeze and clamp the first isolation film roll 21, the second isolation film roll 22 and the base film 23. The first electric push rod 32 can drive the mounting plate 33 to move. The film splicing mechanism 4 can be used to splice the release film, and centralized cutting and waste cleaning operations can be performed during splicing. like Figure 2 and Figures 5 to 12As shown, the film joining mechanism 4 includes a support frame 41 symmetrically arranged inside the main frame 2 and the support frame 41 is movably installed inside the main frame 2, the support frame 41 is a rectangular frame with a rectangular groove on the side, a second electric push rod 42 is fixedly installed on the side of the support frame 41 and the second electric push rod 42 is fixedly installed at a position inside the main frame 2, a film joining roller 43 is movably installed on the side of the support frame 41, the film joining roller 43 is an internal hollow circular roller with a cross-shaped cross section, a reel 44 is movably sleeved on the side of the film joining roller 43, the reel 44 is a cylindrical tube with a rectangular groove on the side, a collecting box 45 is threadedly installed on the side of the film joining roller 43 away from the control cabinet 1, the collecting box 45 is a hollow cylindrical box with a threaded outer side, a connecting cavity 431 is opened on the side of the film joining roller 43 corresponding to the rectangular groove of the reel 44, and it passes through it, the connecting cavity 431 is an arc cavity with a cross-shaped cross section, and the inner wall of the connecting cavity 431 is mirrored A third electric push rod 432 is provided and the third electric push rod 432 is fixedly installed in the internal position of the film joining roller 43, and a fourth electric push rod 433 is fixedly installed at the output end of the third electric push rod 432, and a limit block 434 is fixedly installed at the output end of the fourth electric push rod 433, and the limit block 434 extends to the inside of the rectangular groove of the reel 44; specifically, the reel 44 is sleeved on the side position of the film joining roller 43, and the fourth electric push rod 433 is pushed and pulled by the third electric push rod 432 to correspond to the rectangular groove position of the film joining roller 43, and the fourth electric push rod 433 is pushed and pulled to the inside of the rectangular groove of the film joining roller 43, so that the limiting operation of the reel 44 is completed, and the limiting block 434 is pushed by the fourth electric push rod 433 to limit the rolled release film, and then the limit block 434 can continue to be pushed by the fourth electric push rod 433 to continuously constrain the rolled side of the release film when the release film is rolled; A fixing plate 435 is fixedly installed on the inner side of the film-joining roller 43, and the fixing plate 435 corresponds to the position of one side of the connecting chamber 431. The fixing plate 435 is a circular ring plate, and an adjusting shaft 436 is movably installed on the inner side of the fixing plate 435, and the adjusting shaft 436 extends to the position of the collecting box 45. The adjusting shaft 436 is a cylindrical threaded rod with a protrusion on the side. A cleaning block 437 is threadedly sleeved on the side of the adjusting shaft 436, and the cleaning block 437 is movably installed in the inner position of the connecting chamber 431, and the cleaning block 437 is a convex circular block; specifically, the adjusting shaft 436 is driven to rotate by subsequent components, and the fixing plate 435 supports the adjusting shaft 436. The adjusting shaft 436 is threadedly engaged with the cleaning block 437 to drive the cleaning block 437 to slide inside the film-joining roller 43 to perform a cleaning operation. At this time, the cleaning block 437 also supports the adjusting shaft 436; A cutting plate 46 is movably installed inside the connecting chamber 431, and the cutting plate 46 is an arc-shaped blade plate. A limiting rod 461 is fixedly installed equidistantly on the inner wall of the connecting chamber 431, and the limiting rod 461 penetrates and is movably arranged inside the cutting plate 46. The limiting rod 461 is an arc-shaped cylindrical rod. A first spring 462 is fixedly connected equidistantly between the inner wall of the connecting chamber 431 and the side of the cutting plate 46, and the first spring 462 is movably sleeved on the side position of the limiting rod 461. A supporting plate 463 is movably installed inside the connecting chamber 431 at a position corresponding to the cutting plate 46. The supporting plate 463 is a concave rectangular plate. A second spring 464 is fixedly connected equidistantly between the side of the supporting plate 463 and the inner wall of the connecting chamber 431. A matching groove 47 is provided at the fixed plate 435 and penetrates the film-joining roller 43 to the inside of the connecting cavity 431. The matching groove 47 is an arc-shaped groove. A matching block 471 is movably installed inside the matching groove 47 and the matching block 471 is fixedly installed at the side of the cutting plate 46. The matching groove 47 is an arc-shaped block with a serrated side. Specifically, the matching block 471 can be triggered to slide inside the matching groove 47 by subsequent components, and the matching block 471 drives the cutting plate 46 to slide inside the connecting cavity 431 to cut the release film. The synchronous release film is supported at the side of the support plate 463, and the support plate 463 is elastically supported by the second spring 464, so that the cutting plate 46 can effectively and stably cut the release film. The drive mechanism 5 can be configured to correspond to different drive modes as required, and can ensure stable driving and avoidance of various components; like Figure 2 , Figures 5 to 9 , Fig.11 and Fig.13As shown, the driving mechanism 5 includes a first motor 51 arranged on the upper side of the control cabinet 1 and the first motor 51 is fixedly installed at the upper side of the control cabinet 1 through a connecting piece, a fifth electric push rod 52 is fixedly installed on the side of the first motor 51, a connecting block 53 is fixedly installed at the output end of the fifth electric push rod 52 and the connecting block 53 corresponds to the side position of the film-joining roller 43, the connecting block 53 is a circular block made of wear-resistant material, a sixth electric push rod 54 is fixedly installed on the side of the connecting block 53 away from the fifth electric push rod 52 and the sixth electric push rod 54 is arranged at an internal position of the film-joining roller 43, a second motor 55 is fixedly installed on the side of the output end of the sixth electric push rod 54, and a movable block 56 is fixedly installed at the output end of the second motor 55 and The movable block 56 corresponds to the position of the matching block 471. The movable block 56 is a circular block. A seventh electric push rod 57 is arranged on the side of the movable block 56 corresponding to the position of the matching block 471 and the seventh electric push rod 57 is fixedly installed in the internal position of the movable block 56. A clamping block 58 is fixedly installed at the output end of the seventh electric push rod 57. The clamping block 58 is an arc block with a serrated side. A third motor 59 is arranged on the side of the movable block 56 close to the adjusting shaft 436 and the third motor 59 is fixedly installed in the internal position of the movable block 56. A friction block 591 is fixedly installed at the output end of the third motor 59. The friction block 591 is a circular block made of wear-resistant material. Specifically, when connecting the film, the fifth electric push rod 52 pushes the connecting block 53 to fit in At the side position of the film connecting roller 43, the sixth electric push rod 54 pushes the movable block 56 to correspond to the matching block 471. At this time, the friction block 591 is not fitted to the side position of the adjusting shaft 436, and the release film is inserted into the internal position of the connecting cavity 431. The seventh electric push rod 57 pushes the clamping block 58 to clamp at the side position of the matching block 471. The second motor 55 drives the movable block 56 to rotate so that the matching block 471 drives the cutting plate 46 to the support plate 463. At this time, the release film is slightly clamped. The first motor 51 drives the connecting block 53 to rotate so that the release film is wrapped around the side of the reel 44 for one circle. Then, the second motor 55 continues to drive the cutting plate 46 to squeeze the support plate 463 to cut the release film. The cutting plate 46 rotates one After a certain angle, the second motor 55 stops driving, and finally the sixth electric push rod 54 pushes the movable block 56 to make the friction block 591 fit against the side position of the adjusting shaft 436, and the third motor 59 drives the adjusting shaft 436 to engage with the cleaning block 437 threadedly so that it slides inside the film joining roller 43 to push and clean the waste release film after cutting, and the waste is concentrated in the internal position of the collecting box 45. After the waste is collected, the third motor 59 rotates in the opposite direction to reset the cleaning block 437, and the sixth electric push rod 54 pulls the movable block 56 to interlace with the matching block 471, and the seventh electric push rod 57 continues to push the card block 58 to fit against the inner side of the film joining roller 43, thereby ensuring the stability of the first motor 51 driving the film joining roller 43.
[0020] Working principle: Before use: First, according to whether the release agent is coated on one side or both sides of the base film 23, the required first isolation film roll 21 and the second isolation film roll 22 are attached to the side position of the base film 23, and the combined release film is placed between the pressing plates 36 for clamping; In the second step, the second electric push rod 42 pushes the support frame 41 to slide out of the inner side of the main frame 2, and the film-joining roller 43 is removed by the lifting device, and the roll 44 on its side is peeled off for replacement. The second electric push rod 42 pulls the support frame 41 to return to the inner side of the main frame 2, and the roll 44 is manually rotated so that the rectangular groove on its side corresponds to the position of the connecting cavity 431. The position of the limit block 434 is moved by the third electric push rod 432 and the fourth electric push rod 433 so that it is inserted into the roll 44 to limit it. Step 3: The fifth electric push rod 52 and the sixth electric push rod 54 are used to make the connection block 53 fit to the side of the film splicing roller 43 and the position of the movable block 56 to the matching block 471, waiting for the film splicing and winding operation; When in use: In the first step, the first electric push rod 32 pushes the mounting plate 33 to insert the clamped release film into the connecting cavity 431, the seventh electric push rod 57 pushes the clamping block 58 to clamp with the matching block 471, and the second motor 55 drives the cutting plate 46 to slide inside the connecting cavity 431 to the position of the supporting plate 463, and the cutting plate 46 clamps the release film, and the first motor 51 drives the connecting block 53 to drive the film connecting roller 43 to rotate, and the release film is rolled up on the side of the reel 44, thereby ensuring the effect of rolling up the release film; In the second step, the release film is continuously rolled up on the side of the reel 44. When the film is rolled up for one circle, the second motor 55 continues to drive the cutting plate 46 to squeeze the support plate 463 to cut the release film. The cutting plate 46 pushes the support plate 463 to slide inside the limit rod 461. At this time, the cutting plate 46 isolates the inner side of the film roller 43 to ensure that the cutting surface is flat and there is no need to stop the rolling to ensure efficiency. In the third step, after the release film is cut, the second motor 55 stops driving, the sixth electric push rod 54 pushes the friction block 591 to fit the side of the adjustment shaft 436, and the third motor 59 drives the adjustment shaft 436 to engage with the cleaning block 437 to slide inside the film-joining roller 43 to push the cut release film waste to the inner position of the collection box 45, and then the third motor 59 drives in the reverse direction to reset the cleaning block 437, and completes the waste collection operation during winding, and there is no need to stop winding to ensure efficiency; In the fourth step, after the waste is collected, the sixth electric push rod 54 pulls the movable block 56 to interlace with the matching block 471, and the seventh electric push rod 57 continues to push the clamping block 58 to fit the inner side of the film-joining roller 43. The clamping block 58 further supports the film-joining roller 43, ensuring the stable driving and rotating operation of the first motor 51 to the film-joining roller 43, so that no shaking occurs when the release film is rolled up; When the reel 44 is rolling up the release film, the fourth electric push rod 433 pushes the limit block 434 to move, so that the limit block 434 is continuously kept at the side position of the release film rolling up, which plays a restraining role and ensures the effect of the release film rolling up; the first electric push rod 32 pulls the mounting plate 33 to slowly reset, so that the pressure plate 36 continues to clamp the first isolation film roll 21, the second isolation film roll 22 and the base film 23 together stably, and cooperates with the change of the large diameter of the rolling up to ensure that the pressure plate 36 always keeps a fixed distance from the rolled up release film, ensuring that the angle of the release film rolling up does not change, thereby improving the effect of the film splicing and rolling up; After use, the release film is cut by the cutting device on the side of the pressure plate 36, and the pressure plate 36 keeps clamping the release film. The fifth electric push rod 52 and the sixth electric push rod 54 pull the movable block 56 out of the internal position of the film splicing roller 43, and the second electric push rod 42 pushes the support frame 41 to slide out. The film splicing roller 43 is removed by the lifting device, and the reel 44 on its side is peeled off for replacement, and the collection box 45 can be threadedly removed to pour out the waste. The subsequent film splicing and winding operations can be carried out by performing the above steps.
[0021] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An automatic film splicing device for release film coating production, comprising a control cabinet (1), a main frame (2) is arranged on the side of the control cabinet (1), a first isolation film roll (21) and a second isolation film roll (22) are symmetrically arranged on the side of the main frame (2), a base film (23) is arranged between the first isolation film roll (21) and the second isolation film roll (22), a material guiding mechanism (3) is arranged on the side of the main frame (2), a film splicing mechanism (4) is arranged on the side of the main frame (2), and a driving mechanism (5) is arranged on the side of the film splicing mechanism (4); Features: The material guiding mechanism (3) comprises a first electric push rod (32), a movable roller (34) is arranged on the side of the first electric push rod (32), a pressing plate (36) is arranged on the side of the movable roller (34), and a supporting cylinder (38) is arranged on the side of the pressing plate (36); The film joining mechanism (4) comprises a support frame (41), a film joining roller (43) is arranged on the side of the support frame (41), a winding drum (44) is arranged on the side of the film joining roller (43), a limiting block (434) is arranged on the side of the film joining roller (43), a cutting plate (46) is arranged inside the film joining roller (43), a matching block (471) is arranged on the side of the cutting plate (46), an adjusting shaft (436) is arranged on the inner side of the film joining roller (43), and a cleaning block (437) is arranged on the side of the adjusting shaft (436); The driving mechanism (5) comprises a fifth electric push rod (52), a connecting block (53) being arranged on a side of the fifth electric push rod (52), a movable block (56) being arranged on a side of the connecting block (53), a clamping block (58) being arranged on a side of the movable block (56), and a friction block (591) being arranged on a side of the movable block (56).
2. The automatic film splicing device for release film coating production according to claim 1, characterized in that: The material guiding mechanism (3) comprises a guide roller (31) rotatably mounted on the side of the main frame (2), a first electric push rod (32) fixedly mounted on the inner side of the main frame (2), a mounting plate (33) fixedly mounted on the output end of the first electric push rod (32), and a movable roller (34) arranged between the mounting plates (33).
3. The automatic film splicing device for release film coating production according to claim 2, characterized in that: The material guiding mechanism (3) further comprises a mounting block (35) fixedly mounted on a side surface of the mounting plate (33); a pressing plate (36) is arranged on the inner side of the mounting block (35); a restraining rod (37) is fixedly mounted on the inner side of the mounting block (35); and a supporting cylinder (38) is fixedly mounted between the side surface of the pressing plate (36) and the inner side of the mounting block (35).
4. The automatic film splicing device for release film coating production according to claim 1, characterized in that: The film joining mechanism (4) comprises a support frame (41) arranged inside the main frame (2), a second electric push rod (42) being fixedly mounted on the side of the support frame (41), a film joining roller (43) being movably mounted on the side of the support frame (41), a winding drum (44) being movably sleeved on the side of the film joining roller (43), a collecting box (45) being threadedly mounted on the side of the film joining roller (43), a connecting cavity (431) being provided on the side of the film joining roller (43), a third electric push rod (432) being provided on the inner wall of the connecting cavity (431), a fourth electric push rod (433) being fixedly mounted on the output end of the third electric push rod (432), and a limit block (434) being fixedly mounted on the output end of the fourth electric push rod (433).
5. The automatic film splicing device for release film coating production according to claim 4, characterized in that: The film bonding mechanism (4) further comprises a fixing plate (435) fixedly mounted on the inner side of the film bonding roller (43), an adjusting shaft (436) movably mounted on the inner side of the fixing plate (435), and a cleaning block (437) threadedly sleeved on the side of the adjusting shaft (436).
6. The automatic film splicing device for release film coating production according to claim 5, characterized in that: The film joining mechanism (4) further comprises a cutting plate (46) movably mounted inside the connecting cavity (431); a limiting rod (461) is fixedly mounted on the inner wall of the connecting cavity (431); a first spring (462) is fixedly connected equidistantly between the inner wall of the connecting cavity (431) and the side of the cutting plate (46); a supporting plate (463) is movably mounted inside the connecting cavity (431); a second spring (464) is fixedly connected between the side of the supporting plate (463) and the inner wall of the connecting cavity (431); a matching groove (47) is provided on the side of the film joining roller (43); and a matching block (471) is movably mounted inside the matching groove (47).
7. The automatic film splicing device for release film coating production according to claim 1, characterized in that: The driving mechanism (5) comprises a first motor (51) arranged on the upper side of the control cabinet (1), a fifth electric push rod (52) fixedly mounted on the side of the first motor (51), a connecting block (53) fixedly mounted on the output end of the fifth electric push rod (52), a sixth electric push rod (54) fixedly mounted on the side of the connecting block (53), and a second motor (55) fixedly mounted on the side of the output end of the sixth electric push rod (54).
8. The automatic film splicing device for release film coating production according to claim 7, characterized in that: The driving mechanism (5) further comprises a movable block (56) fixedly mounted on the output end of the second motor (55); a seventh electric push rod (57) is arranged on the side of the movable block (56); a clamping block (58) is fixedly mounted on the output end of the seventh electric push rod (57); a third motor (59) is arranged on the side of the movable block (56); and a friction block (591) is fixedly mounted on the output end of the third motor (59).
Citation Information
Patent Citations
Device for removing external impurities in fabric winding process
CN111573366A
Waste edge winding device for bag making machine
CN111591804A
Machining device for textile production
CN112960436A
Feeding device and film laminating machine using same
CN209306669U
Efficient die cutting device facilitating cutting edge chip removal
CN217168808U