A kind of silk winding machine with divided self-stabilizing counterweight
By setting up a counterweight adjustment structure and a movable rod chain mechanism driven by power equipment under the wire winding machine, the problems of unstable and maintenance difficulties in traditional wire winding machine equipment are solved, and the equipment is self-stable and efficient operation is achieved.
Patent Information
- Application Number
- CN202411751479.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-08
AI Technical Summary
Traditional wire winding machines have problems such as counterweight structure blocking sight, large space occupied, unstable equipment, unstable yarn tension, insufficient counterweight adjustment and wire structure stability, and complex structure resulting in difficult maintenance.
A wire winding machine with separate self-stable counterweights is designed. By setting the counterweight adjustment structure below, the counterweight adjustment rod and chain mechanism driven by the power equipment can be used to achieve dynamic balance and automatic adjustment of the counterweight, and the equipment can be ensured through the precise limiting frame and wire structure.
It reduces the overall height and footprint of the equipment, improves operational convenience and safety, ensures stable yarn tension, reduces equipment failures and maintenance costs, and simplifies the structural design and maintenance process.
Smart Images
Figure CN119774369A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silk winding machines, in particular to a silk winding machine with separately arranged self-stabilizing counterweights. Background Art
[0002] In the textile industry, the winding machine is an indispensable key equipment. Its main function is to draw the yarn from the bobbin, go through a series of processes, and finally reel it onto the winding drum. However, the traditional winding machine design has some inherent problems, which limit the improvement of its performance and efficiency.
[0003] First, the traditional silk winding machine usually sets the counterweight adjustment structure at the top, which not only increases the overall height of the equipment and takes up more space, but more importantly, the counterweight structure easily blocks the operator's line of sight, affecting the convenience and safety of operation. At the same time, the entire counterweight block is prone to shaking when moving, affecting the stability of the equipment.
[0004] Secondly, the traditional yarn processing process is not designed reasonably. The yarn is easily affected by various external forces during the transmission process, resulting in unstable tension, which affects the uniformity and tightness of the winding yarn. This not only reduces the quality of the product, but also increases the failure rate of the equipment.
[0005] In addition, traditional silk winding machines also have deficiencies in the stability of the weight adjustment mechanism and the conductor structure. Due to the lack of precise limit mechanisms, the weight adjustment mechanism and the conductor structure are prone to shaking or misalignment during operation, resulting in frequent equipment failures and high maintenance costs.
[0006] Finally, there are some unreasonable aspects in the structural design of traditional silk winding machines. For example, additional brackets are usually required between the power equipment and the support plate to support the counterweight structure, which not only increases the complexity of the equipment, but also makes the maintenance of the transmission belt difficult and requires complex disassembly work. Summary of the invention
[0007] In view of the above problems, the present invention proposes a silk winding machine with a separately placed self-stabilizing counterweight, aiming to solve the problems existing in traditional silk winding machines through innovative design, improve the performance and efficiency of the equipment, and reduce maintenance costs and time costs.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a silk winding machine with a separated self-stabilizing counterweight, comprising a power device and a base, the base being fixedly connected to the side wall of the power device, the side wall of the power device being fixedly connected to a fixing plate, the fixing plate being located directly above the base, a plurality of yarn bobbins being equidistantly arranged on the top of the base and the fixing plate, the side wall of the power device being fixedly connected to a connecting plate, the connecting plate being located obliquely above the fixing plate, a plurality of tensioners being equidistantly fixedly connected to the front surface of the connecting plate, the side wall of the power device being fixedly connected to a supporting plate, the supporting plate being located above the connecting plate, a plurality of winding rollers being equidistantly arranged on the top of the supporting plate, an internal driving structure of the power device being fixedly connected to a movable rod, a counterweight adjustment mechanism being fixedly connected to the bottom of the movable rod, the counterweight adjustment mechanism comprising two fixed blocks and a fixed bracket, the two fixed blocks being fixedly connected to the bottom of the movable rod, the opposite side walls of the two fixed blocks being fixedly connected to chains, one of which The bottom end of the chain is fixedly connected to a movable block, the top of the movable block is fixedly connected to two supporting rods, the two supporting rods are distributed at the front and rear of the chain, the bottom of the movable block is fixedly connected to two rollers, and the bottom end of another chain is fixedly connected to a counterweight block, the fixed bracket is fixedly connected to the top of the base, the top of the fixed bracket contacts with the movable rod, both side walls of the fixed bracket are fixedly connected with steering gears, the two chains are respectively meshed with the two steering gears, both side walls of the fixed bracket are fixedly connected to limiting frames, the limiting frames are located below the steering gears, the movable block and the counterweight block are distributed inside the two limiting frames, the two rollers are respectively in contact with the two inner walls of one of the limiting frames, and the counterweight block is distributed in contact with the two inner walls of the other limiting frame, the top of the support rod is fixedly connected to a connecting rod, the front surface of the connecting rod is equidistantly fixedly connected with a plurality of wire structures, and the plurality of wire structures are respectively located in front of the winding roller.
[0009] Preferably, the plurality of tensioners are respectively located directly above the plurality of yarn tubes, and the plurality of tensioners are respectively located directly below the plurality of conductor structures.
[0010] Preferably, a connecting frame is provided inside the yarn drum, and a plurality of the connecting frames are respectively arranged on the top of the base and the fixed plate, two inclined rods are fixedly connected between the connecting frames, a turning handle is provided above the connecting block, a threaded rod is fixedly connected to the bottom of the turning handle, a moving block is threadedly connected to the outer surface of the threaded rod, both side walls of the moving block are fixedly connected with telescopic rods, an end of the telescopic rod away from the moving block is fixedly connected with a clamping rod, two of the inclined rods respectively pass through two clamping rods, and an end of the clamping rod away from the threaded rod is fixedly connected with a clamping block, and the two clamping blocks are respectively in contact with the two inner walls of the yarn drum.
[0011] Preferably, a plurality of openings are equidistantly formed through the top of the fixing plate, and the plurality of openings are respectively located above the plurality of yarn tubes of the base.
[0012] Preferably, the movable rod is located between two support rods, and the support rods are located behind the connecting plate and the support rods.
[0013] Preferably, the two chains are respectively located on two sides of the fixed bracket.
[0014] Working principle: When in use, the winding specifications are set through the control panel on the power equipment, and the operator places multiple yarn tubes on the base and the fixed plate respectively, so that the pressing blocks on the base and the fixed plate are in contact with the yarn tube and fixed, and the winding tubes are placed on the winding rollers respectively, and then the yarn on the yarn tubes is passed through the opening on the fixed plate, and then the yarn is passed through the tensioner, and finally one end of the yarn is passed through the wire structure and fixed to the winding tube, and the winding tube on the winding roller is driven to rotate by the power device in the power equipment, so that the winding tube can wind the yarn on the yarn tube. In this process, the driving structure in the power equipment can drive the movable rod to reciprocate horizontal linear motion, so that the movable rod can drive the fixed block to move, and when the movable rod moves to the left, the fixed block on the movable rod drives the chain to move horizontally, and the chain The steering gear on the fixed bracket changes direction, so that the chain can drive the support rod on the movable block to move upward, so that the support rod can drive the wire structure on the connecting rod to move upward, and the wire structure can change the position of the yarn winding on the winding drum, so that the winding drum can wind the yarn according to the set specifications. When the movable rod moves to the right, the chain drives the support rod on the movable block to move downward, so that the wire structure moves the yarn downward, so that the winding drum on the winding roller can perfectly wind up the yarn, and when the support rod moves back and forth up and down, another chain drives the counterweight block to move up and down in the opposite direction, so that the counterweight block can better adapt to the vibration of the winding machine during operation, and the counterweight block and the roller on the movable block are limited by the limit frame, so that the entire winding machine can remain in a stable state.
[0015] The beneficial effects of the present invention are: 1. The invention improves the traditional counterweight adjustment structure on the upper part of the silk winding machine to be arranged below the silk winding machine. This innovative design significantly reduces the overall height of the silk winding machine, which not only reduces the floor space, but more importantly, avoids the counterweight structure from blocking the operator's line of sight, thereby improving the convenience and safety of operation. The movable rod driven precisely by the power equipment and the counterweight adjustment mechanism connected thereto realize the dynamic balance and automatic adjustment of the counterweight, effectively offsetting the vibration of the silk winding machine during operation, ensuring the smooth operation of the equipment, and further improving the product quality and production efficiency. Moreover, the entire traditional counterweight block is changed into a plurality of small counterweight blocks, and the counterweight block can be dispersed so that it will not shake when moving up and down.
[0016] 2. The yarn of this split self-stabilizing counterweight winder passes through the carefully designed fixed plate opening and tensioner, and is finally accurately fixed to the winding drum through the wire structure. This process design is scientific and reasonable, ensuring the stability of the yarn tension during the entire processing process, thereby ensuring the uniformity and tightness of the wound yarn. The application of the tensioner enhances the controllability of the yarn tension, making it difficult for the yarn to relax or break during the winding process, and improving the reliability and durability of the product.
[0017] 3. The steering gear and limit frame on the fixed bracket of the wire winder with separate self-stabilizing counterweights accurately limit the chain and movable block, ensuring the stable operation of the counterweight adjustment mechanism and the wire structure, and effectively preventing equipment failures caused by shaking or misalignment. This design not only improves the overall stability of the equipment, but also significantly extends the service life of the equipment and reduces maintenance costs and downtime caused by frequent failures.
[0018] 4. The silk winding machine with a separate self-stabilizing counterweight sets the counterweight structure under the silk winding machine, so that no additional bracket is required between the power equipment and the support plate, which not only simplifies the equipment structure, but also makes the maintenance of the transmission belt more convenient without complicated disassembly work. The silk winding machine of the present invention has a concise and clear design and a friendly operation interface. Operators can easily master the operation method of the equipment, reducing the difficulty of operation and training costs. The connection between the various components is tight and easy to disassemble, which is convenient for daily maintenance and troubleshooting of the equipment, reducing maintenance costs and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an overall schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the connection between the limit frame and the movable block of the present invention; Figure 3 For the present invention Figure 1 Enlarged view of point A.
[0020] Among them, 1. power equipment; 2. base; 3. fixed plate; 4. yarn tube; 5. connecting plate; 6. tensioner; 7. support plate; 8. winding roller; 9. movable rod; 10. fixed block; 11. chain; 12. fixed bracket; 13. limit frame; 14. counterweight; 15. support rod; 16. connecting rod; 17. wire structure; 18. movable block; 19. roller; 20. connecting frame; 21. threaded rod; 22. turning handle; 23. moving block; 24. telescopic rod; 25. tightening rod; 26. tightening block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0022] like Figure 1-3 As shown, an embodiment of the present invention provides a silk winding machine with a split self-stabilizing counterweight, comprising a power device 1 and a base 2, wherein the base 2 is fixedly connected to the side wall of the power device 1, a fixed plate 3 is fixedly connected to the side wall of the power device 1, the fixed plate 3 is located directly above the base 2, a plurality of yarn tubes 4 are equidistantly arranged on the top of the base 2 and the fixed plate 3, a connecting plate 5 is fixedly connected to the side wall of the power device 1, the connecting plate 5 is located obliquely above the fixed plate 3, a plurality of tensioners 6 are equidistantly fixedly connected to the front surface of the connecting plate 5, a support plate 7 is fixedly connected to the side wall of the power device 1, the support plate 7 is located above the connecting plate 5, a plurality of winding rollers 8 are equidistantly arranged on the top of the support plate 7, an internal driving structure of the power device 1 is fixedly connected to a movable rod 9, a counterweight adjustment mechanism is fixedly connected to the bottom of the movable rod 9, and the counterweight adjustment mechanism comprises two fixed blocks 10 and a fixed bracket 12, the two fixed blocks 10 are both fixedly connected to the bottom of the movable rod 9, chains 11 are fixedly connected to the opposite side walls of the two fixed blocks 10, and a movable block 18 is fixedly connected to the bottom end of one of the chains 11 The top of the movable block 18 is fixedly connected to two support rods 15, and the two support rods 15 are distributed in the front and rear of the chain 11. The bottom of the movable block 18 is fixedly connected to two rollers 19, and the bottom end of another chain 11 is fixedly connected to a counterweight 14. The fixed bracket 12 is fixedly connected to the top of the base 2, and the top of the fixed bracket 12 is in contact with the movable rod 9. The two side walls of the fixed bracket 12 are fixedly connected to steering gears. The two chains 11 are respectively meshed with the two steering gears. The two side walls of the fixed bracket 12 are fixedly connected to the limiting frame 13, and the limiting frame 13 is located below the steering gear. The movable block 18 and the counterweight 14 are distributed inside the two limiting frames 13. The two rollers 19 are respectively in contact with the two inner walls of one of the limiting frames 13, and the counterweight 14 is distributed in contact with the two inner walls of the other limiting frame 13. The top of the support rod 15 is fixedly connected to a connecting rod 16, and the front surface of the connecting rod 16 is equidistantly fixedly connected with a plurality of wire structures 17, and the plurality of wire structures 17 are respectively located in front of the winding roller 8.
[0023] Multiple tensioners 6 are respectively located directly above multiple yarn drums 4 and directly below multiple wire structures 17. This layout ensures that the yarn on each yarn drum 4 can be accurately regulated by the tensioner 6, thereby maintaining the stability of the tension of the yarn during transmission. At the same time, the tensioner 6 is located directly below the wire structure 17, which helps to further fine-tune the tension of the yarn before winding and ensure the quality of the yarn after winding. The accuracy and stability of yarn tension control are improved, and the yarn quality problems caused by uneven tension are reduced.
[0024] By arranging a connection frame 20 and a series of adjustment mechanisms including a rotating handle 22, a threaded rod 21, a moving block 23, a telescopic rod 24, a pressing rod 25 and a pressing block 26 inside the yarn tube 4, the yarn tube 4 can be quickly fixed and released. This design simplifies the replacement process of the yarn tube 4 and improves work efficiency. The replacement process of the yarn tube 4 is simplified, the difficulty of operation is reduced, and the flexibility and production efficiency of the equipment are improved.
[0025] The top of the fixed plate 3 is equidistantly penetrated with a plurality of openings, which are respectively located above the plurality of yarn tubes 4 of the base 2. This design enables the yarn to smoothly pass through the fixed plate 3 from the yarn tube 4 and enter the subsequent tensioner 6 and the conductor structure 17, ensuring the smoothness of the entire yarn processing process. The yarn processing process is optimized, the friction and resistance of the yarn during the transmission process are reduced, and the transmission efficiency and quality of the yarn are improved.
[0026] The movable rod 9 is located between the two support rods 15, and the support rod 15 is located behind the connecting plate 5 and the support plate 7. This layout ensures that the movable rod 9 will not interfere with the connecting plate 5 or the support plate 7 when moving, and the support rod 15 can stably support the wire structure 17 to ensure the accurate transmission of the yarn. The structural stability and operational reliability of the equipment are improved, and the failure rate caused by component interference is reduced.
[0027] The two chains 11 are respectively located on both sides of the fixed bracket 12. This layout ensures that the chains 11 can remain stable when moving, avoiding uneven weight or equipment failure caused by the shaking of the chains 11. The stability and accuracy of the weight adjustment mechanism are improved, ensuring that the equipment can remain stable during operation.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silk winding machine with a split self-stabilizing counterweight, comprising a power device (1) and a base (2), characterized in that: The base (2) is fixedly connected to the side wall of the power device (1); the side wall of the power device (1) is fixedly connected to a fixing plate (3); the fixing plate (3) is located directly above the base (2); a plurality of yarn tubes (4) are equidistantly arranged on the top of the base (2) and the fixing plate (3); the side wall of the power device (1) is fixedly connected to a connecting plate (5); the connecting plate (5) is located obliquely above the fixing plate (3); a plurality of tensioners (6) are equidistantly fixedly connected to the front surface of the connecting plate (5); the side wall of the power device (1) is fixedly connected to a supporting plate (7); the supporting plate (7) is located on the connecting plate ( 5), a plurality of winding rollers (8) are equidistantly arranged on the top of the support plate (7), the internal driving structure of the power device (1) is fixedly connected to a movable rod (9), the bottom of the movable rod (9) is fixedly connected to a counterweight adjustment mechanism, the counterweight adjustment mechanism comprises two fixed blocks (10) and a fixed bracket (12), the two fixed blocks (10) are fixedly connected to the bottom of the movable rod (9), the opposite side walls of the two fixed blocks (10) are fixedly connected to chains (11), the bottom end of one of the chains (11) is fixedly connected to a movable block (18), the top of the movable block (18) is fixedly connected to Two support rods (15) are connected, and the two support rods (15) are distributed at the front and rear of the chain (11). The bottom of the movable block (18) is fixedly connected to two rollers (19), and the bottom end of the other chain (11) is fixedly connected to a counterweight (14). The fixed bracket (12) is fixedly connected to the top of the base (2), and the top of the fixed bracket (12) is in contact with the movable rod (9). Both side walls of the fixed bracket (12) are fixedly connected to steering gears. The two chains (11) are respectively meshed with the two steering gears. Both side walls of the fixed bracket (12) are fixedly connected to limited The limiting frame (13) is located below the steering gear, the movable block (18) and the counterweight block (14) are distributed inside the two limiting frames (13), the two rollers (19) are respectively in contact with the two inner walls of one of the limiting frames (13), and the counterweight block (14) is distributed in contact with the two inner walls of the other limiting frame (13), the top end of the support rod (15) is fixedly connected to a connecting rod (16), and the front surface of the connecting rod (16) is equidistantly fixedly connected to a plurality of wire structures (17), and the plurality of wire structures (17) are respectively located in front of the winding roller (8).
2. A silk winding machine with separate self-stabilizing counterweights according to claim 1, characterized in that: The plurality of tensioners (6) are respectively located directly above the plurality of yarn tubes (4), and the plurality of tensioners (6) are respectively located directly below the plurality of conductor structures (17).
3. A silk winding machine with separate self-stabilizing counterweights according to claim 1, characterized in that: A connecting frame (20) is provided inside the yarn drum (4), and a plurality of the connecting frames (20) are respectively arranged on the top of the base (2) and the fixed plate (3), and two inclined rods are fixedly connected between the connecting frames (20). A rotating handle (22) is provided above the connecting block (20), and a threaded rod (21) is fixedly connected to the bottom of the rotating handle (22), and a moving block (23) is threadedly connected to the outer surface of the threaded rod (21), and telescopic rods (24) are fixedly connected to both side walls of the moving block (23), and a clamping rod (25) is fixedly connected to one end of the telescopic rod (24) away from the moving block (23), and two inclined rods respectively penetrate the two clamping rods (25), and a clamping block (26) is fixedly connected to one end of the clamping rod (25) away from the threaded rod (21), and the two clamping blocks (26) are respectively in contact with two inner walls of the yarn drum (4).
4. A silk winding machine with separate self-stabilizing counterweights according to claim 1, characterized in that: A plurality of openings are equidistantly provided through the top of the fixing plate (3), and the plurality of openings are respectively located above the plurality of yarn tubes of the base (2).
5. A silk winding machine with separate self-stabilizing counterweights according to claim 1, characterized in that: The movable rod (9) is located between two support rods (15), and the support rods (15) are located behind the connecting plate (5) and the support rods (7).
6. A silk winding machine with separate self-stabilizing counterweights according to claim 1, characterized in that: The two chains (11) are respectively located on two sides of the fixed bracket (12).