Integrated coke oven bleeder cover

Abstract

The invention discloses an integrated coke oven bleeder cover which comprises a cylinder and a cover plate mounted at the top of the cylinder, a turnover mechanism for driving the cover plate to turn over is mounted on the cylinder, and the turnover mechanism is connected with a driving mechanism; the overturning mechanism comprises an overturning arm, one end of the overturning arm is connected with the cover plate, and the two sides of the overturning arm are hinged to supporting frames symmetrically arranged on the side wall of the barrel body respectively; a horizontal mounting plate is arranged between the two supporting frames, one side of the mounting plate and the side wall of the barrel are integrally arranged, and the cover plate is connected with the mounting plate through a linkage mechanism; the pipe cover is integrally formed, the problem that a split type pipe cover is prone to being impacted and damaged by waste gas due to the fact that a gap exists in the center of the pipe cover is solved, when the turnover mechanism drives the cover plate to turn over, the linkage mechanism is arranged so that the turnover mechanism can drive the cover plate to rotate, the cover plate can be jacked up by a certain distance and then turned over after being far away from the barrel, and therefore the cover plate can be conveniently turned over. The contact part of the cover plate and the barrel is prevented from being abraded, and the service life of the cover plate is prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of coke oven vent pipes, and in particular to an integrated coke oven vent pipe cover. Background Art

[0002] A vent pipe is a device specially used to discharge air or gas inside a pipeline. It releases gases with high pressure and fast flow rate, thereby protecting downstream equipment from overpressure. At present, the vent pipe cover is usually set in a split manner, consisting of two semicircular cover plates. During venting, the two cover plates rotate relative to each other to open the vent pipe. Since there is a gap between the two cover plates, the high-temperature exhaust gas during venting will impact the side of the cover plate, causing serious damage to the opposite end of the cover plate, shortening the service life of the cover plate. Moreover, sometimes the opening or closing of the vent pipe needs to rely on manual operation, which reduces the operating efficiency. The high-temperature exhaust gas generated during the venting of coke oven exhaust gas will cause high-temperature shock to the operator, posing certain safety hazards. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an integrated coke oven discharge pipe cover, which can solve the problems of the split pipe cover having a gap in the center of the pipe cover, being easily damaged by exhaust gas impact, and having a short lifespan, reduce the degree of wear of the cover plate, avoid the cover plate from being damaged by high temperature impact, and increase the service life of the cover plate.

[0004] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows.

[0005] The integrated coke oven discharge pipe cover comprises a cylinder body and a cover plate installed on the top of the cylinder body. A turning mechanism for driving the cover plate to turn over and controlling the opening and closing of the discharge pipe is installed on the cylinder body. The turning mechanism is connected to a driving mechanism which is integrally arranged on the cylinder body and controls the action of the turning mechanism. The turning mechanism comprises a turning arm, one end of which is connected to the cover plate, and both sides of the turning arm are respectively hinged to support frames symmetrically arranged on the side wall of the cylinder body. A horizontal mounting plate is arranged between the two support frames, one side of which is integrally arranged with the side wall of the cylinder body, and the cover plate and the mounting plate are connected by a linkage mechanism which lifts the cover plate for a distance when turning over to prevent wear at the contact point between the cover plate and the cylinder body.

[0006] The above-mentioned integrated coke oven venting pipe cover, the flip arm includes two symmetrically arranged bending rods, the bending rod includes a horizontal part and a bending part, the horizontal part and the bending part are connected by a first reinforcing rod, and the two bending parts are connected by a plurality of second reinforcing rods.

[0007] The above-mentioned integrated coke oven venting pipe cover, the linkage mechanism includes a first hinge seat symmetrically arranged on the mounting plate, a pull rod is hinged on the first hinge seat, and the other end of the pull rod is hinged to the cover plate.

[0008] The above-mentioned integrated coke oven discharge pipe cover, the top of the cover plate is provided with a first reinforcing rib plate and a second reinforcing rib plate, the first reinforcing rib plate and the second reinforcing rib plate are cross-arranged; the first reinforcing rib plate is arranged parallel to the mounting plate, and vertical connecting plates are respectively arranged at both ends of the first reinforcing rib plate, and the vertical connecting plates are connected to the end of the flip arm; the end of the second reinforcing rib plate close to the mounting plate is provided with a third reinforcing rib plate, the third reinforcing rib plate is arranged perpendicular to the second reinforcing rib plate, and vertical side plates are respectively arranged at both ends of the third reinforcing rib plate, and the bottom of the vertical side plates is hinged to the pull rod.

[0009] The above-mentioned integrated coke oven venting pipe cover, the driving mechanism includes an oil cylinder installed on the side wall of the cylinder, and the movable end of the oil cylinder is connected to the flip arm.

[0010] The above-mentioned integrated coke oven discharge pipe cover has a counterweight block at the end of the flip arm away from the cover plate, which can drive the cover plate to open and discharge under its own gravity after the driving mechanism is damaged. The weight of the counterweight block is greater than the weight of the cover plate.

[0011] The above-mentioned integrated coke oven discharge pipe cover, the lower part of the cylinder is also equipped with a buffer mechanism which plays a buffering role when the flip arm rotates; the buffer mechanism includes a bottom plate, a top plate and a buffer spring, one end of the buffer spring is connected to the top plate, and the other end of the buffer spring is connected to the bottom plate, the bottom plate is installed on the side wall of the cylinder and the bottom plate is tilted upward.

[0012] The above-mentioned integrated coke oven vent pipe cover has a refractory fiber block installed inside the cover plate to prevent the cover plate from being damaged by the impact of high-temperature exhaust gas.

[0013] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.

[0014] The present invention provides an integrated coke oven discharge pipe cover. The pipe cover is integrally formed, which solves the problem that the split type pipe cover is easily damaged by the impact of exhaust gas due to the presence of a gap in the center of the pipe cover. When the flip mechanism drives the cover plate to flip, a linkage mechanism is set so that when the flip mechanism drives the cover plate to rotate, the cover plate can be lifted up a distance first and then flipped away from the cylinder body, thereby avoiding wear at the contact point between the cover plate and the cylinder body. At the same time, a refractory fiber block is arranged inside the cover plate, which can avoid the cover plate from being damaged by high-temperature impact and improve the service life of the cover plate.

[0015] The present invention also provides a buffer mechanism so that when the flip arm rotates to the limit, it can gradually stabilize under the buffering of the buffer mechanism, thereby preventing the flip arm from directly hitting the cylinder when flipping downward and causing damage to the discharge pipe, thereby improving the safety of operation.

[0016] The present invention integrates a cover plate, a flip mechanism, and a driving mechanism on the venting pipe. The driving mechanism drives the cover plate to flip and open the venting pipe to release high-temperature exhaust gas, thereby improving the release efficiency of the venting pipe. Since the present invention does not require manual operation, it can also avoid damage to the human body during the release process of the venting pipe, thereby improving the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the specific structure of the present invention; Figure 2 It is a front view of the present invention; Figure 3 is an internal cross-sectional view of the present invention; Figure 4 This is a state diagram of the cover of the present invention when it is opened; Figure 5 It is a schematic diagram of the specific structure of the cylinder of the present invention; Figure 6 It is a schematic diagram of the specific structure of the flip arm of the present invention; Figure 7 This is a schematic diagram of the specific structure of the installation of the refractory fiber block inside the cover plate of the present invention; Figure 8 It is a schematic diagram of the specific structure of the buffer mechanism of the present invention.

[0018] Wherein: 1. Cylinder, 2. Cover plate, 3. Support frame, 4. Flip arm, 5. Counterweight, 6. Mounting plate, 7. First hinged seat, 8. Pull rod, 9. Cylinder, 10. Second hinged seat, 11. Articulated shaft, 12. Vertical connecting plate, 13. Refractory fiber block, 14. First reinforcing rib plate, 15. Second reinforcing rib plate, 16. Fourth reinforcing rib plate, 17. Vertical side plate, 18. Horizontal part, 19. Bending part, 20. First reinforcing rod, 21. Second reinforcing rod, 22. Welding plate, 23. Cylinder mounting seat, 24. Extension frame, 25. Buffer mechanism, 26. Bolt, 27. Pad, 28. Gasket, 29. Bottom plate, 30. Top plate, 31. Buffer spring, 32. Lower sleeve, 33. Upper sleeve. DETAILED DESCRIPTION

[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] Integrated coke oven vent pipe cover, such as Figures 1 to 8 As shown, it includes a cylinder 1 and a cover plate 2 installed on the top of the cylinder 1. A turning mechanism for driving the cover plate 2 to turn over is installed on the cylinder 1, and the turning mechanism is connected to a driving mechanism integrally arranged on the cylinder 1.

[0021] The flipping mechanism includes a flipping arm 4, one end of which is connected to the cover plate 2, and both sides of the flipping arm 4 are respectively hinged to the support frame 3 symmetrically arranged on the side wall of the cylinder 1. The flipping arm 4 rotates under the drive of the driving mechanism, thereby driving the cover plate 2 to flip.

[0022] A second hinge seat 10 is arranged outside the support frame 3 , and the flip arm 4 is connected to the second hinge seat 10 via a hinge shaft 11 .

[0023] The support frame 3 is arranged in an inverted right triangle shape, and the support frame 3 is connected to the side wall of the cylinder 1 via a gasket 28 .

[0024] The driving mechanism includes a cylinder 9 mounted on the side wall of the cylinder 1 through a cylinder mounting seat 23. Figure 2 As shown, the movable end of the oil cylinder 9 is connected to the flip arm 4, and the flip arm 4 can rotate around the hinge shaft 11 through the extension and retraction of the movable end of the oil cylinder 9.

[0025] The driving mechanism can be directly welded to the side wall of the cylinder 1 , or connected to the cylinder 1 by welding a welding plate 22 that fits the side wall of the cylinder 1 to the side wall of the cylinder 1 .

[0026] The flip arm 4 includes two symmetrically arranged bending rods, such as Figure 6 As shown, the bending rod includes a horizontal portion 18 and a bending portion 19 , the horizontal portion 18 and the bending portion 19 are connected by a first reinforcing rod 20 , and the two bending portions 19 are connected by a plurality of second reinforcing rods 21 to ensure the stability of the flip arm 4 .

[0027] A horizontal mounting plate 6 is installed between the two support frames 3. Figure 5 As shown, one side of the mounting plate 6 is integrally arranged with the side wall of the cylinder 1, and the cover plate 2 is connected to the mounting plate 6 through a linkage mechanism. When the flip arm 4 rotates, the cover plate 2 can be lifted up for a distance to avoid wear at the contact point between the cover plate 2 and the cylinder 1, which affects the service life of the cover plate.

[0028] The linkage mechanism comprises a first hinge seat 7 symmetrically arranged on the mounting plate 6 , a pull rod 8 is hinged on the first hinge seat 7 , and the other end of the pull rod 8 is hinged to the cover plate 2 .

[0029] When the cover plate 2 is turned over by the turning arm 4 , the linkage mechanism cooperates with the movement of the cover plate 2 to realize the turning and resetting of the cover plate 2 .

[0030] A first reinforcing rib plate 14 and a second reinforcing rib plate 15 are disposed on the top of the cover plate 2 , and the first reinforcing rib plate 14 and the second reinforcing rib plate 15 are disposed cross-shaped.

[0031] The first reinforcing rib plate 14 is arranged parallel to the mounting plate 6 , and vertical connecting plates 12 are respectively arranged at both ends of the first reinforcing rib plate 14 , and the vertical connecting plates 12 are connected to the ends of the flip arms 4 .

[0032] A third reinforcing rib plate 16 is arranged at the end of the second reinforcing rib plate 15 near the mounting plate 6 . The third reinforcing rib plate 16 is arranged perpendicular to the second reinforcing rib plate 15 . Vertical side plates 17 are respectively arranged at both ends of the third reinforcing rib plate 16 . The bottom of the vertical side plate 17 is hinged to the pull rod 8 .

[0033] like Figure 3 As shown, a refractory fiber block 13 is also arranged inside the cover plate 2. When the high-temperature exhaust gas is discharged, the high-temperature exhaust gas is blocked by the refractory layer to prevent the high-temperature exhaust gas from directly contacting the cover plate 2 and preventing the cover plate 2 from being damaged by high-temperature impact.

[0034] Specifically, Figure 7 As shown, a threaded hole is provided in the middle of the refractory fiber block 13, a threaded groove is provided in the cover plate 2, a pad 27 is provided between the refractory fiber block 13 and the cover plate 2, and a bolt 26 passes through the center threaded hole of the refractory fiber block 13, the center threaded hole of the pad 27 and the threaded groove on the cover plate 2 at one time to be threadedly connected.

[0035] A counterweight 5 is provided at the end of the flip arm 4 away from the cover plate 2. The weight of the counterweight 5 is greater than the weight of the cover plate 2. When the oil cylinder in the driving mechanism fails, the counterweight 5 can drive the cover plate 2 to flip under the action of its own gravity, open the discharge pipe to release the high-temperature exhaust gas, and avoid the accumulation of high-temperature exhaust gas inside the discharge pipe to form a safety hazard.

[0036] The number of the counterweight blocks 5 can be selected according to actual needs. In the present embodiment, the number of the counterweight blocks 5 is two, and the counterweight blocks 5 are mounted on the flip arm 4 via a bolt assembly.

[0037] The lower part of the cylinder 1 is also provided with a buffer mechanism 25 for buffering. Figure 8 As shown, the buffer mechanism includes a bottom plate 29, a top plate 30 and a buffer spring 31, one end of the buffer spring 31 is connected to the top plate 30, and the other end of the buffer spring 31 is connected to the bottom plate 29. The bottom plate 29 is installed on the side wall of the cylinder 1 and is tilted upward.

[0038] The bottom plate 29 is mounted on the extension frame 24 on the cylinder 1. The bottom plate 29 is provided with a lower sleeve 32 sleeved on the side of the buffer spring 31. The top plate 30 is provided with an upper sleeve 33 sleeved on the side of the buffer spring 31. The lower sleeve 32 is slidably mounted inside the upper sleeve 33.

[0039] When it is necessary to open the diffusion pipe, the movable end of the cylinder 9 is contracted to drive the flip arm 4 to rotate around the hinge shaft 11. At the same time, with the cooperation of the linkage mechanism, the cover plate 2 is lifted up for a distance and then flipped to avoid wear between the cover plate 2 and the cylinder 1 when flipping, thereby opening the diffusion pipe to discharge the exhaust gas.

[0040] At the same time, the flip arm 4 contacts the buffer mechanism after flipping to a certain angle, and slowly stops rotating under the action of the buffer mechanism, so as to prevent the flip arm 4 from hitting the cylinder and causing damage to the cylinder.

[0041] When it is not necessary to release, the movable end of the oil cylinder 9 extends out to press the flip arm 4 upward to prevent the flip arm 4 from rotating under the deadweight of the counterweight 5, so that the cover plate 2 covers the cylinder 1 to block the release pipe.

[0042] The cover plate in the present invention is integrally formed, which solves the problem that the split type pipe cover is easily damaged by the impact of exhaust gas due to the gap in the center of the pipe cover. When the flipping mechanism drives the cover plate to rotate, a linkage mechanism is provided so that when the flipping mechanism drives the cover plate to rotate, the cover plate can be lifted up a distance first, away from the cylinder body, and then flipped, thereby avoiding wear at the contact point between the cover plate and the cylinder body. At the same time, a refractory fiber block is provided inside the cover plate, which can avoid the cover plate from being damaged by high-temperature impact and improve the service life of the cover plate.

[0043] The present invention also provides a buffer mechanism so that when the flip arm rotates to the limit, it can gradually stabilize under the buffering of the buffer mechanism, thereby preventing the flip arm from directly hitting the cylinder when flipping downward and causing damage to the discharge pipe, thereby improving the safety of operation.

[0044] Since the cover plate, cylinder, flip mechanism and driving mechanism are arranged in one piece, the release pipe can be released quickly, which improves the operating efficiency. At the same time, there is no need for manual operation to open the release pipe, which avoids high-temperature damage to the human body caused by high-temperature exhaust gas when the release pipe is opened, thus ensuring the safety of the equipment during operation.

Claims

1. Integrated coke oven vent pipe cover, characterized by: The invention comprises a cylinder (1) and a cover plate (2) mounted on the top of the cylinder (1), a turning mechanism for driving the cover plate (2) to turn over and controlling the opening and closing of the discharge pipe being mounted on the cylinder (1), the turning mechanism being connected to a driving mechanism which is integrally mounted on the cylinder (1) and controls the action of the turning mechanism; the turning mechanism comprises a turning arm (4), one end of which is connected to the cover plate (2), and both sides of the turning arm (4) are respectively hinged to support frames (3) symmetrically mounted on the side wall of the cylinder (1); a horizontal mounting plate (6) is arranged between the two support frames (3), one side of which is integrally mounted on the side wall of the cylinder (1), the cover plate (2) and the mounting plate (6) being connected via a linkage mechanism which lifts the cover plate (2) for a certain distance when turning over and prevents wear at the contact point between the cover plate (2) and the cylinder (1); a refractory fiber block (13) is mounted inside the cover plate (2) to prevent the cover plate (2) from being damaged by the impact of high-temperature exhaust gas.

2. The integrated coke oven venting pipe cover according to claim 1 is characterized in that: The flip arm (4) comprises two symmetrically arranged bending rods, the bending rod comprising a horizontal portion (18) and a bending portion (19), the horizontal portion (18) and the bending portion (19) being connected via a first reinforcing rod (20), and the two bending portions (19) being connected via a plurality of second reinforcing rods (21).

3. The integrated coke oven venting pipe cover according to claim 1 is characterized in that: The linkage mechanism comprises a first hinge seat (7) symmetrically arranged on the mounting plate (6), a pull rod (8) being hinged on the first hinge seat (7), and the other end of the pull rod (8) being hinged to the cover plate (2).

4. The integrated coke oven venting pipe cover according to claim 3 is characterized in that: A first reinforcing rib plate (14) and a second reinforcing rib plate (15) are arranged on the top of the cover plate (2), and the first reinforcing rib plate (14) and the second reinforcing rib plate (15) are arranged in a cross shape; the first reinforcing rib plate (14) is arranged parallel to the mounting plate (6), and vertical connecting plates (12) are respectively arranged at both ends of the first reinforcing rib plate (14), and the vertical connecting plates (12) are connected to the end of the flip arm (4); a third reinforcing rib plate (16) is arranged at the end of the second reinforcing rib plate (15) close to the mounting plate (6), and the third reinforcing rib plate (16) is arranged perpendicular to the second reinforcing rib plate (15), and vertical side plates (17) are respectively arranged at both ends of the third reinforcing rib plate (16), and the bottom of the vertical side plates (17) are hinged to the pull rod (8).

5. The integrated coke oven venting pipe cover according to claim 1 is characterized in that: The driving mechanism comprises an oil cylinder (9) mounted on the side wall of the cylinder (1), and a movable end of the oil cylinder (9) is connected to the flip arm (4).

6. The integrated coke oven venting pipe cover according to claim 1, characterized in that: A counterweight (5) is provided at the end of the flip arm (4) away from the cover plate (2), which can drive the cover plate (2) to open and release under the action of its own gravity after the driving mechanism is damaged, and the weight of the counterweight (5) is greater than the weight of the cover plate (2).

7. The integrated coke oven venting pipe cover according to claim 1 is characterized in that: A buffer mechanism (25) is also installed at the lower part of the cylinder (1) for buffering when the flip arm (4) rotates; the buffer mechanism comprises a bottom plate (29), a top plate (30) and a buffer spring (31); one end of the buffer spring (31) is connected to the top plate (30), and the other end of the buffer spring (31) is connected to the bottom plate (29); the bottom plate (29) is installed on the side wall of the cylinder (1) and is arranged to be tilted upward.

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