788results about "Charging devices" patented technology

A process for the preparation of high quality char from organic waste materials. The waste is first sorted to remove recyclable inorganic materials of economic value (metals, glass) and other foreign materials that would be detrimental to the quality of the final product (stone, sand, construction debris, etc.). After size reduction, the waste is pyrolyzed at a temperature range of 250 to 600° F., in a high capacity, continuous mixer reactor, using in-situ viscous heating of the waste materials, to produce a highly uniform, granular synthetic product similar in energy content and handling characteristics to, but much cleaner burning than, natural coal.

A coal compaction system and method for a non-recovery coke oven having refractory roof, floor, side walls and end doors for coal charging and coke discharge provides an improved coal charging machine carrying a coal conveyor supported intermediate the ends of the conveyor to avoid conveyor sagging and non-uniform depth of a deposited coal bed, a number of pressurized fluid-driven vibratory compactors mounted on an end of the charging machine and spaced-apart across the width of the coal bed and serving to compact the coal bed on a retraction stroke of the charging machine, a pivoted lifting frame mounted on the charging machine above the compactors and from which the compactors individually are suspended and are provided with individual supply of pressurized fluid, and a coke pusher head mounted on the charging machine behind the compactors and serving, when the lifting frame and associated compactors are raised, to push finished coke from the coke oven.

The present invention provides methods for the thermolysis of lignocellulosic materials, such as wood, cellulose, lignin, and lignocellulose. In specific embodiments, the methods comprise combining the lignocellulosic material with an ionic liquid and subjecting the mixture of the lignocellulosic material and the ionic media to pyrolytic conditions to form a recoverable product, such as a commodity chemical.

The invention discloses a continuous biomass low-temperature pyrolytic charring method and a charring furnace thereof, belonging to the fields of biomass charring and biomass energy source utilization. The furnace body of the charring furnace adopts a screw propelling feed mode, and the power is derived from the drive of a motor; an external heating cylinder is sheathed outside an internal heating cylinder of the furnace body, the internal cylinder and the external cylinder are spaced, and the internal flue inside the sleeve has a labyrinth path to ensure heat supply from hot flue gas to pyrolytic reaction to uniformly heat a biomass raw material; and during charring, the generated flue gas supplies heat to a reaction cylinder after combustion in a combustion chamber, and the hot flue gas enters a heat exchanger device to dry the raw material after flowing through the sleeve. Through screw propelling, the method disclosed by the invention realizes continuous low-temperature pyrolytic charring reaction, and realizes accuracy control of the retention time of the biomass inside the charring furnace; and the furnace body adopts a sleeve structure, which fully utilizes the afterheat of the charring flue gas, and the reaction cylinder adopts interior heating and outer wall heating together, which enhances the uniformity characteristic of the temperature inside the reaction cylinder and prolongs the service life of an auger shaft.

The invention discloses a coking furnace capable of recycling heat energy, and the coking furnace comprises a furnace body, an exhaust gas recycling system and a raw coal gas treatment system, wherein the furnace body sequentially comprises a coal feeding segment, a rapid coal heating segment, a raw coal gas leading-out segment, a coal carbonization coking segment, a coke quenching and tempering segment, a dry coke quenching segment and a coke discharging segment from top to bottom; the exhaust gas recycling system comprises an exhaust gas leading-out unit, an exhaust gas heat exchanger, a commutator and the like; and the raw coal gas treatment system comprises a raw coal gas leading-out unit. By using the coking furnace disclosed by the invention, continuous coal carbonization coking canbe achieved and the exhaust gas after combustion is used for dry coke quenching in the furnace; pre-dried coal can be quickly heated to 300 DEG C during entering the furnace, the coal is carbonized and coked in the furnace body, and the exhaust gas generated by self-combustion is used for dry coke quenching at the furnace bottom after the exhaust gas is cooled by heat exchange with air, thus continuously producing coke; the pollution is less in the production process; the coal industrial chain is extended, the coking cost is lowered, the coking coal types are broadened, and the product quality is improved; the profit margins are expanded in a large extent; and the maintenance cost is low.

Relatively high speed methods for increasing the bulk density of coal particles without impacting the coal particles and an apparatus for compacting coal for making metallurgical coke. The method includes depositing coal particles onto a charging plate external to a coking oven. The charging plate has side walls, and at least one movable end wall to provide an elongate bed of dry, uncompacted coal having an upper surface on the charging plate. The uncompacted coal is compacted by passing a vibratory cylindrical compactor along a length of the uncompacted coal for a number of passes sufficient to decrease a thickness of the bed of coal to less than about 80 percent of an original thickness of the uncompacted coal. The vibratory cylindrical compactor has a length to diameter ratio ranging from about 1.4:1 to about 2:1.

Described herein are methods and mechanisms for laterally dispensing fluid to a coke drum in a predictable and maintainable manner that alleviates thermal stress. In one embodiment, the methods and mechanisms utilize a split piping system to dispense fluid through two or more inlets into a spool that is connected to a coke drum and a coke drum bottom deheader valve. A combination of block valves and clean out ports provides a more effective means to clean the lines and allows fluid to be laterally dispensed in a controllable and predictable manner. The fluid is preferably introduced to the spool in opposing directions toward a central vertical axis of the spool at equal but opposing angles ranging from minus thirty (−30) to thirty (30) degrees relative to a horizontal line laterally bisecting the spool. Alternatively, however, fluid can be introduced to the spool tangentially.

The present invention provides an autothermal torrefaction device, which can be either stationary of mobile. Embodiments of the present invention include a torrefaction chamber having a chamber inlet for receiving biomass and at least one chamber outlet. The torrefaction chamber can be substantially surrounded by an exterior housing defining an outer jacket and having a jacket inlet and a jacket outlet. The outer jacket and torrefaction chamber define a space therebetween such that a burner unit including an inlet operatively connected to the chamber outlet and an outlet operatively connected to the jacket inlet allows vapors produced or released from within the torrefaction chamber to travel into the burner unit for combustion of at least a portion of the vapors and subsequently travel through the space between the jacket and the torrefaction chamber to provide heat necessary for autothermal torrefaction of biomass.

A catalyst loading system for utilizing catalyst from a bulk supply located adjacent but not on the upper tube sheet of a catalytic reactor and for mechanized measuring of multiple identical quantities of catalyst and for mechanized loading of catalyst pellets into the reaction tubes of the reactor to achieve even drop rate, compaction and outage of the reaction tubes. From the bulk supply, multi-compartment catalyst charging hoppers are individually filled in rapid and accurately measured fashion by mechanized filling equipment having a predetermined sequence of operation that ensures accuracy of volumetric catalyst measurement. The charging hoppers are used for delivery of measured volumes of catalyst of a reactor tube loading mechanism which may take the form of a mobile cart framework being selectively positionable relative to the upper tube sheet and reaction tubes of a catalytic reactor to be charged with catalyst pellets. A pair of electronic vibrators are mounted to the cart framework and provide for support and vibratory movement of a vibratory tray having a catalyst feed hopper adapted to feed catalyst pellets to a plurality of generally parallel catalyst transfer troughs along which catalyst pellets are moved by vibration of the vibratory tray to a plurality of drop tubes. A compartmented hopper is fixed to the vibratory tray and controllably feeds catalyst pellets into respective catalyst transfer troughs. A plurality of charging tubes are connected to respective drop tubes by a plurality of elongate flexible tubes and are maintained in fixed, spaced relation by a structural element so as to define a charging manifold for simultaneous, timed delivery of catalyst pellets into a plurality of reactor tubes. The charging manifold has locator pins which are inserted into selected reactor tubes for orienting the charging tubes of the charging manifold with respect to a selected group of reaction tubes. A system is also provided for raising and lowering the charging manifold for efficiency of reactor tube charging operations. An electronic control system is effective for controlling the vibrators to achieve even drop rate from each of the catalyst transfer troughs and to control the vibrators responsive to catalyst weight to achieve even catalyst drop rate during an entire catalyst charging cycle.

A thermal decomposition apparatus for decomposing polymer waste is provided which is simple in structure, small in size and inexpensive, and also the operating cost thereof is low. A feed pipe 18 and an inclined pipe 23 are connected in the form of the letter V at a large angle therebetween, and a feed screw 19 and an feed-up screw 25 are arranged inside the respective pipes. Polymer waste introduced into a hopper 17 is melted in the interior of the feed pipe 18 by heat from a first hot air furnace 10 and accumulated in the V-shaped portion. The polymer melt is then conveyed upward by the feed-up screw 25. In the process of conveyance, the polymer melt undergoes primary decomposition by means of heat from a second hot air furnace 11 and the cracked gas thus generated undergoes secondary decomposition by the heat from a third hot air furnace 12, the resultant gas being guided to a condenser 7. Sludge drops down through a chute pipe 35 into a water tank 36.

A distillation system is provided for batch thermolytic distillation of lump carbonaceous material, such as lump wood and shredded rubber tires. The system preferably includes multiple distillation units mounted side-by-side. Each unit includes a reactor bath for holding molten tin at approximately 455° C., a two-compartment reservoir for storing molten tin, and a porous basket pivotally mounted within the reactor bath for tipping motion. A process for batch thermolytic distillation of lump carbonaceous material includes rotating the porous basket into a reactor bath by rotating the basket about an axis passing through the reactor bath; putting a charge of wood into the basket; closing a retractable lid onto the reactor bath; filling the reactor bath with molten material to produce gas and char by thermolytic conversion of the charge, draining the reactor bath of molten material while the lid is closed; quenching the char in the reactor bath with steam; opening the lid; and tipping the char from the basket.

Methods and systems for substantially continuously treating comminuted material containing carbon and hydrogen, for example, used tires, are provided. The methods include the steps of introducing the tire material to an elongated chamber, transferring the tire material through the elongated chamber, heating the tire material to a temperature sufficient to pyrolyze the material to produce a gaseous stream; discharging the gaseous stream from the chamber, and cooling at least some of the gaseous stream to liquefy components of the stream. The transfer may be effected by a flexible, center-less screw conveyor to minimize material buildup in the vessel. The cooling of the gaseous stream may be practiced by reverse condensation. One or more re-usable fuel streams are provided by aspects of the invention.

An apparatus including a coke drum for coking hydrocarbon substances, a valve disposed near the bottom of the coke drum, and a discharge conduit for removing coke from the coke drum, wherein the discharge conduit is connected to the valve such that when the valve is open, the coke may be removed via the discharge conduit.

The invention discloses a spiral push type low temperature pyrolysis carbonation furnace which comprises a bracket and a furnace body, wherein the furnace body is provided with a feed port and a discharge hole; the furnace body comprises an inner heating cylinder and an outer heating cylinder which are sleeved together; the tail end of the inner heating cylinder penetrates out of the outer heating cylinder; the tail end of the inner heating cylinder is provided with an tail gas outlet; the outer heating cylinder is provided with a high temperature smoke gas inlet and a high temperature smoke gas outlet; a plurality of deflectors are misplaced on the inner wall of the outer heating cylinder and the outer wall of the inner heating cylinder; and a plurality of hollow material transportation screws penetrate through the furnace, and the inside of the furnace body is provided with an electricity or smoke gas heating device. Because a double-layer tube-in-tube structure and a spiral push type pyrolysis carbonation mode are adopted and the tail gas outlet is arranged at the tail end of the inner heating cylinder, the spiral push type low temperature pyrolysis carbonation furnace has the characteristics that raw material adaptability is wide and a structure is simple, tail gas waste heat and low-grade pyrolysis carbonized gas can be fully utilized, thermal efficiency is high, and the like.

Process for reclaiming useful products from a waste oil, comprising a thermal separation step performed in a vessel at conditions, of temperature and pressure, allowing to substantially avoid cracking of the waste oil and to assure the separation of said heated waste oil into a first heavy oil fraction and into a second light oil fraction having, in comparison with the waste oil, a low content in solids and/or in other contaminants that are different from water and from inert gas. The process is further characterized in that while, during the thermal separation treatment, the waste oil is heated to a temperature about the boiling temperature of the heavy oil fraction, and below the cracking temperature of the waste oil, and at a pressure that is preferably below the atmospheric pressure, the heavy oil fraction of the vapours existing the vessel, in contact with a cooler surface, condenses and falls back into the vessel, while the second fraction, in a gaseous state, is eventually submitted to at least one further separation treatment. When water is present in the waste oil, said water is used to improve the amount of recovered light oils; and/or when no water is present in the waste oil, water or at least one inert gas or at least one component that may become an inert gas by heating may be added to the waste oil or to the thermal separation unit. Uses of the process for environmental applications and for treating used oils and to prepare oil products. Systems for reclaiming useful products from waste oils comprising at least one rotating kiln and at least one self-refluxing condenser and/or at least one dephlegmator.