Bamboo pulp sizing process and sizing equipment thereof

Abstract

The invention discloses a bamboo pulp slashing process and slashing equipment thereof, the bamboo pulp slashing process comprises a rack and a size tank located in the rack, a plurality of sizing units are arranged in the size tank, each sizing unit comprises a sizing roller and a pressure roller located on the sizing roller, and yarn passes through the space between the sizing roller and the pressure roller; the side edge of the sizing unit is provided with an area used for reinforcing sizing, a spraying unit is arranged in the area and comprises a plurality of installation boxes, a plurality of nozzles are arranged in the installation boxes and connected with pipe bodies in the installation boxes, pistons are connected into the pipe bodies in a sealed and sliding mode, the pistons are connected with moving rods in a matched mode, and the moving rods are connected with the spraying units in a matched mode. After the moving rod continuously reciprocates, the nozzle continuously discharges air; the spraying unit generates a dense bubble group through a piston-nozzle structure, micro impact force generated when bubbles are broken forces the bamboo slurry to penetrate into yarn fiber gaps, and a sizing roller and a pressure roller are combined in a sizing strengthening area, so that the permeation uniformity is further remarkably improved.

Description

Technical Field

[0001] The invention relates to the technical field of sizing, in particular to a bamboo pulp sizing process and a sizing device thereof. Background Art

[0002] The sizing machine is a device used for sizing cotton or cotton-type chemical fiber blended yarn. In the traditional bamboo sizing process, the sizing equipment mainly uses mechanical extrusion and impregnation to make the yarn absorb the slurry. This type of equipment has the following problems during use: uneven penetration. It only relies on the natural penetration of the slurry or static extrusion. It is difficult to ensure that the bamboo slurry fully enters the gap between the yarn fibers, resulting in uneven sizing and affecting the strength and wear resistance of the yarn. Poor slurry fluidity: The slurry in the slurry tank is easy to precipitate, resulting in uneven concentration distribution, requiring frequent manual intervention and stirring, affecting continuous production. Summary of the invention

[0003] Aiming at the deficiencies in the prior art, the invention provides a bamboo pulp sizing process and a sizing device thereof.

[0004] In order to solve the above technical problems, the present invention is solved by the following technical solutions: A bamboo pulp sizing process and a sizing device thereof include a frame and a sizing tank located in the frame, characterized in that: a plurality of sizing units are arranged in the sizing tank, and the sizing units include a sizing roller and a pressure roller located thereon, and the yarn passes between the sizing roller and the pressure roller; The side of the sizing unit is provided with an area for strengthening sizing, and the area is provided with a spray unit, and the spray unit includes a plurality of installation boxes, and a plurality of nozzles are provided in the installation boxes, and the nozzles are connected to the tube body in the installation box, and the tube body is sealed and slidably connected with a piston, and the piston is matched and connected with a moving rod, and after the moving rod moves back and forth continuously, the nozzle can continuously discharge gas; A first one-way valve is provided between the nozzle and the pipe body for air outlet, a connecting pipe is provided on the pipe body for through connection and the connecting pipe passes through the slurry tank and the frame, and a second one-way valve is provided in the connecting pipe for air intake; A stirring unit is provided at the bottom of the slurry tank, and the stirring unit includes a stirring impeller. The stirring impeller passes through the slurry tank through a connecting shaft. A first gear is provided on the connecting shaft. The first gear is meshed and connected with a second gear. The second gear is connected to a control unit for controlling the movement of the piston through a connecting unit. When the connecting shaft rotates, the moving rod moves back and forth.

[0005] In the above scheme, preferably, the control unit includes a rotating shaft, a first spring and a cam, and the plurality of moving rods are connected by a connecting rod, and the first spring is arranged between the tube body and the connecting rod through the moving rod, the rotating shaft is arranged below the connecting rod, and a plurality of cams are arranged on the rotating shaft, and the rotating shaft passes through the mounting box and the frame to set a driving pulley, and when the rotating shaft rotates, the piston and the moving rod continue to reciprocate.

[0006] In the above scheme, preferably, the connecting unit includes a double-layer pulley arranged on the outer side of the pulp groove, the double-layer pulley is connected to two driving pulleys arranged to match the double-layer pulley through a belt, a control pulley is arranged on one side of the double-layer pulley, the control pulley is connected to the connecting pulley below it through a belt, the connecting pulley is connected to the control shaft, and the control shaft is connected to the second gear.

[0007] In the above scheme, preferably, the clutch unit includes a first key sleeve, a second key sleeve and a spline shaft, the first key sleeve is concentrically connected to the control pulley, the second key sleeve is concentrically connected to the double-layer pulley on the side wall of the slurry groove, the spline shaft is embedded in the second key sleeve, and the spline shaft is moved between the first key sleeve and the second key sleeve, and the double-layer pulley can drive the driving pulley to rotate.

[0008] In the above scheme, preferably, the first key sleeve and the second key sleeve are both provided with key sleeves matching the spline shaft, a second spring is provided between the second key sleeve and the spline shaft, an electromagnet is provided in the second key slot, and when the electromagnet is energized, the spline shaft is magnetically repelled and moves into the second key sleeve to achieve connection with the first key sleeve.

[0009] In the above scheme, preferably, each of the connecting shafts is provided with a first pulley, and the first pulleys are connected to each other by a belt, and the motor is connected to the first pulley to drive it to rotate.

[0010] In the above solution, preferably, the first key sleeve is rotatably arranged on the pulp groove through a bracket.

[0011] In the above scheme, preferably, the spline shaft includes several shaft segments, each shaft segment has teeth with different distribution densities, the tooth density of the first shaft segment is higher than that of the second shaft segment, the tooth density of the second shaft segment is higher than that of the third shaft segment, and the first shaft segment is arranged close to the second key sleeve.

[0012] In the above scheme, preferably, the electromagnet is electrically connected to the starting unit, and the starting unit includes a shell, a cutting piece and a permanent magnet. When the shell is arranged on the slurry groove outside the sizing roller, the permanent magnet is distributed on the shell to form a magnetic field, and the cutting piece is coaxially connected to the sizing roller. When the sizing roller is started, the cutting piece cuts the magnetic field to generate current to change the magnetic force of the electromagnet, so that the first key sleeve and the second key sleeve of different shaft segments are connected.

[0013] In the above scheme, preferably, a bamboo pulp sizing equipment process, the process is as follows: S1: starting the motor so that the stirring impeller starts, and the stirring impeller continuously stirs the inside of the slurry tank; S2: Each of the stirring impellers continuously rotates under the action of the first pulley, and the first gear and the second gear are used to drive the pulley and control the rotation of the pulley; S3: When the yarn is transported to the sizing tank and passes through the sizing roller, the sizing roller rotates continuously, and the cutting element rotates in the magnetic field to energize the electromagnet and generate corresponding magnetic force; S4: After the spline shaft overcomes the second spring and moves toward the first key sleeve so that the first key sleeve and the second key sleeve are connected, the control pulley drives the double-layer pulley to rotate, and the rotating shaft rotates; S5: When the rotating shaft continuously rotates, the rotating shaft drives the cam to rotate, and under the action of the first spring, the moving rod continuously and repeatedly moves, and a large number of bubbles are generated around the yarn, thereby achieving stable sizing inside the yarn.

[0014] The beneficial effects of the present invention are as follows: the jet unit generates a dense bubble group through a piston-nozzle structure, and the micro-impact force generated when the bubbles burst forces the bamboo slurry to penetrate into the gaps between the yarn fibers, and the sizing area is strengthened by combining the sizing roller and the pressure roller to further significantly improve the penetration uniformity. At the same time, according to the running speed of the sizing roller, the jet intensity is adaptive to the yarn moving speed through the starting unit, the clutch unit and the control unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a stereogram of the present invention.

[0016] Figure 2 It is a schematic diagram of the internal working of the present invention.

[0017] Figure 3 This is a connection diagram between the first gear and the second gear of the present invention.

[0018] Figure 4 It is a schematic diagram of the internal installation of the installation box of the present invention.

[0019] Figure 5 for Figure 4 Enlarged view of point A.

[0020] Figure 6 It is a three-dimensional diagram of the clutch unit of the present invention.

[0021] Figure 7 It is a schematic diagram of the interior of the clutch unit of the present invention.

[0022] Figure 8 This is an expanded view of the clutch unit of the present invention.

[0023] Fig. 9 Schematic diagram of the starting unit of the present invention.

[0024] Fig.10 It is a schematic diagram of the spline shaft of the present invention. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: Example 1: See Figure 1-Figure 9 A bamboo pulp sizing process and a sizing device thereof are supported by a frame 1, and a sizing tank 2 is fixed inside the frame 1 for containing bamboo slurry. A plurality of sizing units are arranged in the sizing tank 2, each unit comprising a sizing roller 13 and a pressure roller 4 located thereon, and when the sizing roller 13 is actively rotated, the yarn can pass through the sizing tank 2 along each roller.

[0026] Preferably, the pressure roller 4 can be arranged to slide, and the distance between the pressure roller 4 and the sizing roller 13 can be adjusted by matching the pressure roller 4 to adapt to different yarn thicknesses.

[0027] A reinforcement area is set on the side of the sizing unit, and the reinforcement area is used to enhance the efficiency of sizing. The reinforcement area is located between two sizing rollers 13, and can cooperate with pressure sizing to better complete the penetration inside the yarn. An injection unit is set in the reinforcement area, and the injection unit is composed of a plurality of independent installation boxes 5. A plurality of conical nozzles 6 are arranged in each installation box 5. The nozzle 6 is set at the top of the tube body 7 located in the installation box 5, and a piston 8 is set in the tube body 7.

[0028] The piston 8 in the tube body 7 is connected to the moving rod 9, and the piston 8 is repeatedly moved by controlling the moving rod 9. The installation box 5 and the nozzle 6 are arranged in the slurry. In order to enable normal use, a first one-way valve 11 is arranged between the nozzle 6 and the tube body 7. At the same time, the upper part of the tube body 7 is connected and penetrated by a connecting pipe 12. The connecting pipe 12 passes through the installation box 5 and the slurry tank 2 to communicate with the outside world, and a second one-way valve 13 is arranged in the connecting pipe 12. Specifically, the first one-way valve 11 is an outlet valve, and the second one-way valve 13 is an inlet valve. When the piston 8 moves downward, the gas enters the tube body 7 through the second one-way valve 13. When the piston 8 moves upward, the gas is ejected from the nozzle 6 to form a large number of bubbles near the yarn, which helps to better size the inside of the yarn.

[0029] When the slurry is not circulating, the injection unit is started, which will affect the quality of bubble generation. Therefore, a stirring unit is arranged at the bottom of the slurry tank 2, including a plurality of stirring impellers 14. The stirring impellers 14 penetrate the bottom of the slurry tank 2 through a connecting shaft 15. At the same time, each connecting shaft 15 is provided with a first pulley 33, and the first pulleys 33 are connected by belts, so that the two groups of stirring impellers 14 can be started synchronously, and the entire slurry tank 2 can be stirred to ensure the flow of bamboo pulp slurry therein.

[0030] Furthermore, in order to simultaneously control the synchronous rotation of the rotating shaft 18 and the connecting shaft 15, a first gear 16 is provided on the rotating shaft 18, and a control shaft 27 is connected to the second gear 17. The control shaft 27 passes through the frame 1 to set a connecting pulley 26, that is, when the stirring impeller 14 rotates, the connecting pulley 26 rotates synchronously.

[0031] The first gear 16 and the second gear 17 are both bevel gears. At the same time, the connecting pulley 26 drives the rotating shaft 18 after being connected to the connecting unit; the mounting box 5 is provided with a rotating shaft 18, the control unit includes a rotating shaft 18, a first spring 19 and a cam 20, and several moving rods 9 are connected by a connecting rod 21. The first spring 19 for resetting is arranged between the tube body 7 and the connecting rod 21 through the moving rod 9, and the rotating shaft 18 is located below the connecting rod 21. Several cams 20 are arranged on the rotating shaft 18. The rotating shaft 18 passes through the box body and the frame 1 to set a driving pulley 22. When the rotating shaft 18 rotates, the piston 8 and the moving rod 9 continue to reciprocate.

[0032] Specifically, the connecting unit includes a double-layer pulley 23, a driving pulley 22 and a control pulley 25. The control pulley 25 is concentrically connected to the double-layer pulley 23, and the driving pulley 22 is arranged on the outside of the double-layer pulley 23. At the same time, the driving pulley 22 and the control pulley 25 can be connected by a belt, and a clutch unit is arranged between the control pulley 25 and the double-layer pulley 23.

[0033] The clutch unit includes a first key sleeve 28, a second key sleeve 29 and a spline shaft 30, the first key sleeve 28 is concentrically connected to the control pulley 25, and the first key is rotatably connected to the side wall of the pulp groove 2 through a bracket 36. Furthermore, the control pulley 25 is connected to the first key sleeve 28. Similarly, the second key sleeve 29 is concentrically connected to the double-layer pulley 23 on the side wall of the pulp groove 2, wherein the double-layer pulley 23 rotates synchronously with the second key sleeve 29.

[0034] The spline shaft 30 is embedded and connected in the second key sleeve 29. Further, the spline shaft 30 is moved between the first key sleeve 28 and the second key sleeve 29. The control pulley 25 drives the double-layer pulley 23 to rotate. The rotating shaft 18 is provided with a driving pulley 22. The driving pulley 22 is respectively arranged at the grooves corresponding to the double-layer pulley 23. At the same time, the double-layer pulley 23 is connected to the driving pulley 22 through two sets of belts, that is, the double-layer pulley 23 drives the driving pulley 22 to rotate.

[0035] In the actual production process, the yarn needs to be reinstalled between the rollers, so the sizing roller 13 needs to be temporarily used, and the rotating shaft 18 is stopped at this time. Therefore, a starting unit is provided between the double-layer pulley 23 and the control pulley 25, and the starting unit is used to control the clutch unit. Specifically, the clutch unit includes the starting shell 37, a cutting piece 38 and a permanent magnet 39. At the same time, a second spring 31 and an electromagnet 32 ​​are arranged in the second keyway. The spline shaft 30 is provided with a magnetic block corresponding to the electromagnet 32, and its magnetic pole relative to the energized electromagnet 32 ​​is the same. When the electromagnet 32 ​​is energized, the spline shaft 30 overcomes the second spring 31 and moves to, and the spline shaft 30 connects the first key sleeve 28 and the second key sleeve 29. Further, the starting unit is connected to the electromagnet 32. A shell 37 is arranged on the outside of the slurry groove 2. The shell 37 is arranged on the outside of the slurry roller 13, and is connected with a cutting piece 38 that rotates synchronously with the slurry roller 13. The permanent magnet 39 is distributed on the shell 37 to form a magnetic field. When the slurry roller 13 rotates, the cutting piece 38 cuts the magnetic field to generate current to supply the electromagnet 32, so that the electromagnet 32 ​​drives the spline shaft 30 to connect.

[0036] Working principle: When the equipment is running, the motor drives the connecting shaft 15 to drive the stirring impeller 14 to rotate, and the stirring impeller 14 continuously stirs the inside of the slurry tank 2; the rotation of the control pulley 25 is realized through the cooperation of the first gear 16 and the second gear 17, and the stirring impeller 14 continuously stirs the inside of the slurry tank 2; At this time, the sizing unit is not working, and the spline shaft 30 is kept separated from the first key sleeve 28 under the action of the second spring 31 because the electromagnet 32 ​​is powered off. After the yarn is shuttled through each roller to the sizing roller 13, the sizing roller 13 starts to rotate; The cutting member 38 coaxially mounted with the sizing roller 3 rotates accordingly, cutting the magnetic field formed by the permanent magnet 39 arranged on the side wall of the sizing tank 2, generating current to energize the electromagnet 32, so that the spline shaft 30 overcomes the spring resistance and engages with the first key sleeve 28. At this time, the control pulley 25 is connected to the double-layer pulley 23 through the spline shaft 30; After the rotating shaft 18 is driven to rotate by the connecting unit, the eccentric cam 20 rotates accordingly, periodically lifting the connecting rod 21, so that the moving rod 9 drives the piston 8 to reciprocate. The piston 8 inhales air through the second one-way valve 13 each time it returns, and the compressed air forms a bubble group through the nozzle 6 during the advancement. The micro-impact force generated by the bursting of the bubbles on the yarn surface causes the bamboo pulp to penetrate into the gaps between the yarn fibers.

[0037] Embodiment 2: Based on Embodiment 1, the spline shaft 30 is further improved, see Fig.10 The spline shaft 30 is provided with several shaft sections with different tooth densities. Specifically, the tooth density of the first shaft section 40 is greater than that of the second shaft section 41 , and the sealing of the teeth of the second shaft section 41 is greater than that of the third shaft section 42 .

[0038] The teeth density of the spline shaft 30 matched with the second key sleeve 29 is different. Different shaft sections are matched with the first key sleeve 28 to achieve different steam drum production intensities to prevent strong bubbles from impacting the yarn during chronic processing. The shaft section with a higher density is set closer to the second key sleeve 29.

[0039] At the same time, the rotation speed of the sizing roller changes, that is, the faster the rotation speed, the faster the rotating shaft 18 needs to rotate, that is, when the paddle wheel speed fluctuates, the current generated by the cutting piece 38 changes synchronously, and the magnetic force of the electromagnet 32 ​​is adjusted accordingly, so that the second key sleeve 29 is connected to different shaft segments. Moreover, the faster the speed of the cutting piece 38, the greater the current, the greater the magnetic force of the electromagnet 32, and the denser the shaft segments are used in conjunction with the first key sleeve 28.

[0040] At the same time, after the sizing process is completed, the sizing roller stops rotating, the electromagnet 32 ​​is powered off, the spline shaft 30 is reset under the action of the spring to disconnect the power transmission, and the stirring unit continues to work until the slurry tank 2 is emptied to avoid residual slurry precipitation.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A bamboo pulp sizing device, comprising a frame (1), and a sizing tank (2) located in the frame (1), characterized in that: A plurality of sizing units are arranged in the sizing tank (2), wherein the sizing units include a sizing roller (3) and a pressure roller (4) located thereon, and the yarn passes between the sizing roller (3) and the pressure roller (4); An area for strengthening sizing is arranged on the side of the sizing unit, and an injection unit is arranged in the area. The injection unit comprises a plurality of installation boxes (5), and a plurality of nozzles (6) are arranged in the installation boxes (5). The nozzles (6) are connected to a tube body (7) in the installation box (5), and a piston (8) is sealed and slidably connected in the tube body (7). The piston (8) is cooperatively connected to a moving rod (9), and after the moving rod (9) moves back and forth continuously, the nozzle (6) can continuously discharge air.

2. The bamboo pulp sizing equipment according to claim 1, characterized in that: A first one-way valve (11) is provided between the nozzle (6) and the pipe body (7) for air outlet, a connecting pipe (12) is provided on the pipe body (7) for through connection and the connecting pipe (12) passes through the pulp tank (2) and the frame (1), and a second one-way valve (13) is provided in the connecting pipe (12) for air intake; A stirring unit is arranged at the bottom of the slurry tank (2), and the stirring unit comprises a stirring impeller (14). The stirring impeller (14) is arranged through the slurry tank (2) via a connecting shaft (15). A first gear (16) is arranged on the connecting shaft (15). The first gear (16) is meshedly connected with a second gear (17). The second gear (17) is connected to a control unit for controlling the movement of the piston (8) via a connecting unit. When the connecting shaft (15) rotates, the moving rod (9) moves back and forth.

3. The bamboo pulp sizing equipment according to claim 2, characterized in that: The control unit comprises a rotating shaft (18), a first spring (19) and a cam (20); a plurality of the moving rods (9) are connected via a connecting rod (21); a first spring (19) is arranged between the tube body (7) and the connecting rod (21) through the moving rod (9); the rotating shaft (18) is arranged below the connecting rod (21); a plurality of cams (20) are arranged on the rotating shaft (18); a driving pulley (22) is arranged on the rotating shaft (18) through the mounting box (5) and the frame (1); when the rotating shaft (18) rotates, the piston (8) and the moving rod (9) continuously reciprocate.

4. The bamboo pulp sizing equipment according to claim 2, characterized in that: The connection unit comprises a double-layer pulley (23) arranged on the outer side of the pulp tank (2), the double-layer pulley (23) is connected to two driving pulleys (22) arranged to match the double-layer pulley (23) through a belt, a control pulley (25) is arranged on one side of the double-layer pulley (23), the control pulley (25) is connected to a connecting pulley (26) below it through a belt, the connecting pulley (26) is connected to a control shaft (27), and the control shaft (27) is connected to the second gear (17).

5. A bamboo pulp sizing device according to any one of claims 1-4, characterized in that: The clutch unit comprises a first key sleeve (28), a second key sleeve (29) and a spline shaft (30), wherein the first key sleeve (28) is concentrically connected to the control pulley (25), the second key sleeve (29) is concentrically connected to the double-layer pulley (23) on the side wall of the pulp groove (2), and the spline shaft (30) is embedded in the second key sleeve (29). When the spline shaft (30) is moved between the first key sleeve (28) and the second key sleeve (29), the double-layer pulley (23) can drive the driving pulley (22) to rotate.

6. The bamboo pulp sizing equipment according to claim 5, characterized in that: The first key sleeve (28) and the second key sleeve (29) are both provided with key sleeves matching the spline shaft (30), a second spring (31) is provided between the second key sleeve (29) and the spline shaft (30), an electromagnet (32) is provided in the second key slot, and when the electromagnet (32) is energized, the spline shaft (30) is repelled by magnetic force and moves into the second key sleeve (29) to achieve connection with the first key sleeve (28).

7. The bamboo pulp sizing equipment according to claim 5, characterized in that: Each of the connecting shafts (15) is provided with a first pulley (33), and the first pulleys (33) are connected to each other via a belt, so that the motor is connected to the first pulley (33) to drive the motor to rotate; The first key sleeve (28) is rotatably arranged on the pulp tank (2) via a bracket (36).

8. The bamboo pulp sizing equipment according to claim 5, characterized in that: The spline shaft (30) comprises a plurality of shaft sections, each of which has teeth with different distribution densities. The first shaft section (40) has a higher tooth density than the second shaft section (41), and the second shaft section (41) has a higher tooth density than the third shaft section (42). The first shaft section (40) is arranged close to the second key sleeve (29).

9. The bamboo pulp sizing equipment according to claim 6, characterized in that: The electromagnet (32) is electrically connected to a starting unit, and the starting unit includes a shell (37), a cutting piece (38) and a permanent magnet (39). When the shell (37) is arranged on the slurry groove (2) outside the sizing roller (3), the permanent magnet (39) is distributed on the shell (37) to form a magnetic field. The cutting piece (38) is coaxially connected to the sizing roller (3). When the sizing roller (3) is started, the cutting piece (38) cuts the magnetic field to generate current to change the magnetic force of the electromagnet (32), so that different shaft sections are connected to the first key sleeve (28) and the second key sleeve (29).

10. A bamboo pulp sizing process, characterized in that: The process steps are as follows: S1: starting the motor so that the stirring impeller (14) starts, and the stirring impeller (14) continuously stirs the inside of the slurry tank (2); S2: Each of the stirring impellers (14) continuously rotates under the action of the first pulley (33), and the rotation of the driving pulley (22) and the control pulley (25) is realized through the first gear (16) and the second gear (17); S3: When the yarn is transported to the sizing tank (2) and passes through the sizing roller (3), the sizing roller (3) continues to rotate, and the cutting element (38) rotates in the magnetic field to energize the electromagnet (32) and generate a corresponding magnetic force; S4: After the spline shaft (30) overcomes the second spring (31) and moves toward the first key sleeve (28) so that the first key sleeve (28) and the second key sleeve (29) are connected, the control pulley (25) drives the double-layer pulley (23) to rotate, and the rotating shaft (18) rotates; S5: When the rotating shaft (18) continues to rotate, the rotating shaft (18) drives the cam (20) to rotate, and under the action of the first spring (19), the moving rod (9) continues to move repeatedly, and a large number of bubbles are generated around the yarn, thereby achieving stable sizing inside the yarn.

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