Wind turbine tower reinforcement device
By using a reinforced stabilization mechanism and an auxiliary fastening mechanism in the tower reinforcement device of the wind turbine, the risk of tower body shaking caused by bolts is solved, and the stability and integrity of the tower are improved.
Patent Information
- Application Number
- CN202411815693.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-08
AI Technical Summary
After long-term use of the existing wind turbine tower reinforcement device, the bolts are prone to loosening, resulting in the risk of tower body shaking.
A wind turbine tower reinforcement device is designed, using a reinforced and stable mechanism and an auxiliary fastening mechanism. The reinforcement and stabilization mechanism provides additional limiting and tightening through the combination of base plate, bolts, fixing frames, sliders and limiting blocks; the auxiliary fastening mechanism achieves opposite tightening of the bolts through guide rings, push blocks, bottom rings, brackets and placement rings.
It effectively reduces the possibility of bolts loosening after long-term use, improves the stability of the tower and the stability of installation and use, and enhances the integrity of the tower structure.
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Figure CN119778177A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal processing, and more specifically, to a wind turbine tower reinforcement device. Background Art
[0002] The wind turbine tower is the tower of the wind turbine, which mainly plays a supporting role in the wind turbine generator set. As an important part of the construction of a wind farm, the wind turbine tower is not only related to the safe and reliable operation of the wind farm, but also affects the return on investment of the wind farm.
[0003] The installation process of the existing wind turbine tower reinforcement device is relatively complicated, and most of them are fixed with a large number of bolts, which not only has high operating intensity but also affects the construction efficiency.
[0004] After searching, a Chinese patent with announcement number CN217712815U discloses a novel wind turbine tower reinforcement device. The invention enables the movable plate to move downward through the cooperation of the first bevel gear and the second bevel gear. The movable plate drives the annular plate and the support rod to move downward and allows the insertion rod to be inserted into the inside of the insertion ring, so that the reinforcement tube can be tightened and fixed to the top of the base. The reinforcement tube can be fixed to the top of the base without using bolts, thereby ensuring that the tower is firmly inserted into the inside of the reinforcement tube, thereby improving the stability of the tower.
[0005] However, when the above-mentioned tower reinforcement device is actually used, after the tower body and the base are bolted, the bolts will become loose after long-term use. If they are not checked and tightened in time, the screws may become loose, which may cause the risk of the tower body shaking. Summary of the invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a wind turbine tower reinforcement device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A wind turbine tower reinforcement device comprises two towers and a base, the towers are vertically placed on the top of the base, the outside of the base is fixedly connected with a plurality of connecting columns, the upper and lower ends of the towers are welded with connecting flanges, and the connecting flanges of the two tower connecting ends are plugged with a plurality of bolts 1, a strengthening and stabilizing mechanism is arranged on the top of the base, and an auxiliary fastening mechanism is arranged on the outside of the tower, the strengthening and stabilizing mechanism comprises a bottom plate, the lower surface of the bottom plate is fixedly connected to the outside of the base, the top of the bottom plate is fixedly connected with a plurality of bolts 2, the outside of the bottom plate is fixedly connected with a plurality of fixing frames, a slider is slidably connected inside the fixing frame, a latch is plugged on the outside of the slider, and the latch passes through the inside of the slider and is clamped with the bottom of the bottom of the base, one side of the slider is fixedly connected with a limiting block, and one side of the limiting block is clamped with the outside of the bolt 2, the tower and the inside of the base are both fixedly connected with a plurality of clamping columns, the bottoms of the two towers are both fixedly connected with lower plug pipes, the outside of the lower plug pipes are provided with a plurality of clamping grooves, and the inner sides of the clamping grooves are clamped with the clamping columns.
[0009] By adopting the above technical solution: different towers and bases are vertically distributed in sequence, and a pair of different towers are connected through corresponding connecting flanges and bolts. By strengthening the stabilizing mechanism, the connection between the tower and the base can be further limited to reduce the loosening of the screws after long-term use. At the same time, whether the screws are tightened in place can also be observed by whether the limit block can smoothly limit one side of the nut. At the same time, the different towers and bases can be further limited through the inner lower insert pipe, so that the connection between different towers and bases is strengthened.
[0010] As a further description of the above technical solution: the auxiliary fastening mechanism includes a guide ring, the inner side of the guide ring is fixedly connected to the outer side of the tower, the outer side of the guide ring is slidably connected to two push blocks, the bottoms of the two push blocks are fixedly connected to a bottom ring, the outer side of the push blocks is clamped with a bracket, the outer side of the bracket is threaded with two screws, the top of the bracket is hinged with a placement ring, and the two placement rings are symmetrically arranged on the outer side of the bottom ring.
[0011] By adopting the above technical solution: during the process of screw tightening, the fastening nuts between the tower and the base can be guided by two corresponding push blocks and placement rings, so that the nuts can be tightened in opposite directions, so that bolt one and bolt two can exert sufficient tightening force.
[0012] Technical effects and advantages of the present invention:
[0013] 1. By setting up a strengthening and stabilizing mechanism, compared with the prior art, the connection between different towers and bases can be further limited, and the nuts after tightening can be further limited, which can prevent the bolt 2 from loosening after tightening, and improve the stability of the installation and use of the wind turbine tower;
[0014] 2. By setting up an auxiliary fastening mechanism, compared with the prior art, construction workers can be guided to a certain extent and the bolts can be fastened in opposite directions, so that the bolts can provide better fastening, ensuring that the bolts are evenly stressed during the connection process, which helps to enhance the integrity of the wind turbine tower structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0016] Figure 2 It is a schematic diagram of the front structure of the present invention.
[0017] Figure 3 It is a partial schematic diagram of the connection between the base and the bottom plate of the present invention.
[0018] Figure 4 It is a partial schematic diagram of the connection between the fixing frame and the sliding block of the present invention.
[0019] Figure 5 It is a partial schematic diagram of the connection between the tower and the guide ring of the present invention.
[0020] Figure 6 It is a partial schematic diagram of the connection between the tower and the connecting flange of the present invention.
[0021] Figure 7 It is a schematic diagram of the structure of the auxiliary fastening mechanism of the present invention.
[0022] The accompanying drawings are marked as follows: 1. tower; 2. base; 3. connecting column; 4. connecting flange; 5. bolt one; 6. bottom plate; 7. bolt two; 8. fixing frame; 9. slider; 10. latch; 11. limit block; 12. clamping column; 13. lower insert pipe; 14. clamping groove; 15. guide ring; 16. push block; 17. bottom ring; 18. bracket; 19. screw; 20. placement ring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The embodiments of this application disclose Figure 1-7A wind turbine tower reinforcement device shown in the figure includes two towers 1 and a base 2, the tower 1 is vertically placed on the top of the base 2, a plurality of connecting columns 3 are fixedly connected to the outside of the base 2, the upper and lower ends of the tower 1 are welded with connecting flanges 4, and a plurality of bolts 5 are inserted into the connecting flanges 4 at the connecting ends of the two towers 1, a strengthening and stabilizing mechanism is arranged on the top of the base 2, and an auxiliary fastening mechanism is arranged on the outside of the tower 1, and the strengthening and stabilizing mechanism includes a bottom plate 6, the lower surface of the bottom plate 6 is fixedly connected to the outside of the base 2, a plurality of bolts 7 are fixedly connected to the top of the bottom plate 6, a plurality of fixing frames 8 are fixedly connected to the outside of the bottom plate 6, a slider 9 is slidably connected to the inside of the fixing frame 8, a latch 10 is inserted into the outside of the slider 9, and the latch 10 passes through the inner side of the slider 9 and the bottom of the bottom plate 6. The lower insert pipe 13 is fixedly connected to the lower insert pipe 13 at the bottom, and a plurality of card slots 14 are provided on the outer side of the card slots 14. The inner side of the card slots 14 is carded with the card column 12. The lower insert pipe 13 at the bottom of the tower 1 is carded with the plurality of card columns 12 on the inner side of the base 2 through the plurality of card slots 14, so that the inner side of the tower 1 and the base 2 are limited to a certain position. At the same time, the connecting flange 4 and the base plate 6 on the bottom side of the tower 1 are fastened by nuts and bolts 7, and then the fastened nuts are pushed by the corresponding slider 9 and the limit block 11 to reduce the possibility of loosening of the screws after tightening.
[0025] Reference Figure 5 , Figure 6 and Figure 7 As shown, the auxiliary fastening mechanism includes a guide ring 15, the inner side of the guide ring 15 is fixedly connected to the outer side of the tower 1, two push blocks 16 are slidably connected to the outer side of the guide ring 15, the bottom of the two push blocks 16 are fixedly connected to a bottom ring 17, a bracket 18 is clamped on the outer side of the push block 16, two screws 19 are threadedly connected to the outer side of the bracket 18, a placement ring 20 is hinged on the top of the bracket 18, the two placement rings 20 are symmetrically arranged on the outer side of the bottom ring 17, the nuts to be tightened are placed on the two placement rings 20, and the placement rings 20 can be rotated to align the placement rings 20 with the bolts 5 to be tightened, and two opposite bolts 5 can be tightened, so that multiple bolts 5 can be kept uniformly tightened during the process of connecting the two connecting flanges 4.
[0026] Working principle of the present invention: when installing the cylinder of the wind turbine, first place the base 2 in the pre-set foundation, and the base 2 can be placed stably through multiple connecting columns 3, then insert the lower plug 13 at the bottom of one of the towers 1 into the inside of the base 2, so that the multiple card grooves 14 on the outside of the lower plug 13 can be plugged into the multiple card columns 12 inside the base 2, and the stress between the lower plug 13 and the card grooves 14 and the card columns 12 is more evenly distributed through multiple card columns 12 arranged in sequence at different heights, and then align the plug hole on the outside of the connecting flange 4 at the bottom of the tower 1 with the multiple bolts 7 on the top of the bottom plate 6 for plugging;
[0027] At the same time, insert the two brackets 18 into the inside of the two push blocks 16, and then screw the two screws 19 to fix the brackets 18 and the corresponding push blocks 16, then place the nuts into the inside of the two placement rings 20, and the staff will tighten the corresponding bolts 27 according to the positions of the two placement rings 20, remove the nuts from the top of the placement rings 20, and tighten the two diagonal bolts 27, so that the tower 1 and the base plate 6 can be tightened diagonally, so that the bolts can get a better tightening effect. After tightening the bolts 27 with the nuts, push the slide on the top of the corresponding fixing frame 8. Block 9 and limit block 11, so that the limit block 11 can limit the nut after the outer side of bolt 2 7 is tightened, and the slider 9 is inserted into the slider 9 and the base plate 6 to prevent the slider 9 from loosening. Finally, the two corresponding screws 19 are turned to remove the two brackets 18 from the outer side of the push block 16, so that the staff can drive the two brackets 18 to rise between the two towers 1 with the assistance of transportation tools, and tighten the two connecting flanges 4 by bolts 1 5. Then, the two brackets 18 can be inserted into the outer side of the corresponding push block 16 again for auxiliary guiding installation again.
[0028] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A wind turbine tower reinforcement device, comprising two towers (1) and a base (2), characterized in that: The tower (1) is vertically placed on the top of the base (2), a plurality of connection columns (3) are fixedly connected to the outside of the base (2), the upper and lower ends of the tower (1) are welded with connection flanges (4), and the connection flanges (4) at the two connecting ends of the tower (1) are plugged with a plurality of bolts (5), a strengthening and stabilizing mechanism is arranged on the top of the base (2), and an auxiliary fastening mechanism is arranged on the outside of the tower (1).
2. The wind turbine tower reinforcement device according to claim 1, characterized in that: The strengthening and stabilizing mechanism comprises a bottom plate (6), the lower surface of the bottom plate (6) is fixedly connected to the outer side of the base (2), the top of the bottom plate (6) is fixedly connected with a plurality of bolts (7), and the outer side of the bottom plate (6) is fixedly connected with a plurality of fixing frames (8).
3. The wind turbine tower reinforcement device according to claim 1, characterized in that: The fixing frame (8) is slidably connected to a slider (9) inside, and a latch (10) is inserted on the outside of the slider (9). The latch (10) passes through the inside of the slider (9) and is clamped with the bottom of the bottom plate (6). One side of the slider (9) is fixedly connected to a limiting block (11), and one side of the limiting block (11) is clamped with the outside of the second bolt (7).
4. The wind turbine tower reinforcement device according to claim 1, characterized in that: The inner sides of the tower (1) and the base (2) are both fixedly connected with a plurality of clamping columns (12); the bottoms of the two towers (1) are both fixedly connected with lower insert pipes (13); the outer sides of the lower insert pipes (13) are provided with a plurality of clamping grooves (14); the inner sides of the clamping grooves (14) are clamped with the clamping columns (12).
5. The wind turbine tower reinforcement device according to claim 1, characterized in that: The auxiliary fastening mechanism comprises a guide ring (15), the inner side of the guide ring (15) is fixedly connected to the outer side of the tower (1), and the outer side of the guide ring (15) is slidably connected to two push blocks (16).
6. The wind turbine tower reinforcement device according to claim 5, characterized in that: The bottoms of the two push blocks (16) are fixedly connected with a bottom ring (17), the outer sides of the push blocks (16) are clamped with a bracket (18), and the outer sides of the bracket (18) are threadedly connected with two screws (19).
7. The wind turbine tower reinforcement device according to claim 6, characterized in that: A placement ring (20) is hinged on the top of the bracket (18), and two placement rings (20) are symmetrically arranged on the outside of the bottom ring (17).
Citation Information
Patent Citations
Novel wind driven generator tower reinforcing device
CN217712815U
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