Activated carbon crushing device
Through the combination of high-voltage DC power supply and energy storage capacitors, plasma technology is used to achieve efficient crushing of activated carbon, solving the long time, high cost and dust-flying problems caused by mechanical grinding, and achieving fast, low-cost and dust-free crushing effects.
Patent Information
- Application Number
- CN202510157505.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the crushing of activated carbon is usually done by mechanical grinding, which leads to a long grinding time, is not suitable for large batches of micro particles, and is prone to flying dust, which is costly.
The combination of high-voltage DC power supply, energy storage capacitor, air switch, positive electrode sheet and negative electrode filter is adopted to store electrical energy in the energy storage capacitor through high-voltage DC power supply. When the energy is full, it breaks through the air switch and instantly transfers energy to the activated carbon to form a plasma channel to achieve efficient crushing of activated carbon.
It realizes rapid crushing of activated carbon, high energy conversion efficiency, no mechanical transmission loss, significantly reduces costs, and does not produce dust. It is suitable for large-scale preparation.
Smart Images

Figure CN119793645A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of activated carbon crushing, in particular to an activated carbon crushing device. Background Art
[0002] Activated carbon is a specially treated carbon. Organic raw materials (fruit shells, coal, wood, etc.) are heated in an airtight condition to reduce non-carbon components (this process is called carbonization), and then react with gas to erode the surface and produce a microporous structure (this process is called activation). Since the activation process is a microscopic process, that is, the surface erosion of a large number of molecular carbides is point erosion, so the surface of activated carbon has countless tiny pores.
[0003] In the prior art, for example, Chinese patent application CN109622193A discloses an activated carbon crushing device, which includes: a furnace body, a bracket for fixing the furnace body and a driving mechanism for controlling the rotation of the furnace body, wherein the furnace body has an inner cylinder and an outer cylinder, the inner cylinder is installed in the outer cylinder, a feed pipe and a discharge pipe are connected to the inner cylinder, one end of the feed pipe and the discharge pipe extend to the outside of the outer cylinder, the inner cylinder is composed of a base and a plurality of mutually stacked dividing plates, the plurality of dividing plates are all installed in the base, the outer periphery of the dividing plates are provided with insertion holes integrally formed therewith, and the insertion holes on the outer peripheries of adjacent dividing plates are arranged in different directions, an insertion rod is inserted in the insertion hole, each section of the insertion rod is connected to a guide rod, the guide rod is controlled by a driving device, and oppositely positioned material channels are opened on the dividing plates, and stirring rods are inserted in the material channels.
[0004] However, in the prior art, mechanical grinding devices are generally used to crush activated carbon. Mechanical grinding not only requires repeated grinding and a long grinding time, but is also not suitable for preparing large quantities of tiny particles of activated carbon. It is prone to flying dust, and when preparing large quantities, repetitive work accounts for a large proportion, and the cost will increase significantly. Summary of the invention
[0005] The purpose of the present invention is to provide an activated carbon crushing device to solve the problem of using a mechanical grinding device to crush activated carbon proposed in the above-mentioned background technology. Mechanical grinding not only requires repeated grinding and a long grinding time, but is also not suitable for the preparation of large quantities of tiny particles of activated carbon. It is easy to produce flying dust. In addition, when preparing in large quantities, repetitive work accounts for a large proportion, and the cost will increase significantly.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an activated carbon crushing device, comprising a body, a crushing chamber is provided on one side of the body, a support frame is fixedly connected to the interior of the crushing chamber, a negative electrode filter is fixedly connected to the interior of the support frame, a positive electrode sheet is arranged above the negative electrode filter, a placement chamber is provided on the other side of the body, an energy storage capacitor and a high-voltage DC power supply are arranged inside the placement chamber, an air switch is fixedly connected to a corner of one side of the body, the output end of the high-voltage DC power supply is electrically connected to the input end of the energy storage capacitor, the output end of the energy storage capacitor is electrically connected to the input end of the air switch, and the negative electrode filter is provided on the other side of the body. The positive electrode sheet is electrically connected to the air switch, a rotating disk is fixedly connected to one side of the upper end of the body, a support frame is fixedly connected to the upper end of the rotating disk, a mounting block is fixedly connected to one end of the support frame, a sliding hole is provided on the upper end of the mounting block, a fixed tube is slidably connected to the inside of the sliding hole, a threaded hole is penetrated through one side of the sliding hole, a fixing bolt is threadedly connected to the inside of the threaded hole, the positive electrode sheet is fixedly connected to the lower end of the fixed tube, a through hole is penetrated through the inside of the fixed tube, a high-voltage DC power supply can directly convert 220V or 380V AC into high-voltage DC, holes are provided on one side of the crushing chamber and the placement chamber, and the negative electrode The lines on the filter and the energy storage capacitor are connected to the air switch through the holes, and the line of the positive plate is connected to the air switch through the through hole. Through the arrangement of the high-voltage DC power supply, the energy storage capacitor, the air switch, the positive plate and the negative filter, when the activated carbon is broken, the high-voltage DC power supply transfers the electric energy to the energy storage capacitor. When the energy in the energy storage capacitor is full, it will directly break through the air switch, thereby instantly transferring the energy to the activated carbon within microseconds or even nanoseconds, forming a plasma channel inside the activated carbon, and the activated carbon is broken to form millimeter-level powder or micron-level powder. The energy conversion efficiency is high, there is no loss in mechanical transmission, and it is the original The cost is only a fraction or even a dozen of that of mechanical crushing, and this method can improve the performance of the activated carbon itself. Plasma can modify the activated carbon and reduce the specific surface area of the activated carbon, but increase the number of macropores on the surface of the activated carbon, increase the concentration of surface acidic functions, greatly improve the saturated adsorption energy of metal ions such as copper and zinc, and improve the adsorption effect of activated carbon materials. Dust will not be generated during crushing, and repetitive work accounts for a small proportion in large-scale preparation, thus facilitating preparation and production. Through the setting of fixing bolts and fixing tubes, in conjunction with the rotating disk, the positive electrode sheet can be turned to one side when the No. 1 pulling slot needs to be replaced or cleaned, reducing disassembly obstruction and facilitating use.
[0007] Preferably, both sides of the crushing chamber are provided with card slots, and a limiting baffle is slidably connected between the two card slots. Through the matching arrangement of the limiting baffle and the card slot, the limiting baffle can be disassembled at any time, thereby facilitating the cleaning and disassembly of the negative electrode filter, and the limiting baffle can squeeze the collecting frame, thereby ensuring the stability of the collecting frame during use.
[0008] Preferably, a collecting frame is slidably connected between the lower portion of the supporting frame and the crushing chamber, and the upper end of the collecting frame is in contact with the lower end of the limiting baffle.
[0009] Preferably, the lower ends of both sides of the placement cavity are provided with side grooves, and the inside of the side grooves is slidably connected with connecting rods.
[0010] Preferably, a half-thread groove is provided in the middle of the lower end of one side of the connecting rod and the middle of the lower end of one side of the side groove, and a fixing screw is threadedly connected between the two half-thread grooves. Through the setting of the fixing screw, the connecting rod can be easily disassembled, and can be conveniently taken out and replaced when the roller is damaged and needs to be replaced.
[0011] Preferably, the connecting rod is rotatably connected to the inside with a roller, and a mounting plate is arranged above the roller. Both sides of the mounting plate are respectively located in two side grooves. Through the arrangement of the mounting plate and the roller, when the high-voltage DC power supply and the energy storage capacitor need to be disassembled and installed, the mounting plate can be pulled out to expose the mounting area, thereby facilitating installation and disassembly, and the roller can reduce the friction when the mounting plate is pulled out, and it is more labor-saving when pulled out, and it is more convenient to use.
[0012] Preferably, the energy storage capacitor and the high-voltage DC power supply are fixedly connected to two sides of the upper end of the mounting plate respectively.
[0013] Preferably, a sealing door is rotatably connected to one side of the body, and a handle is fixedly connected to one side of the sealing door.
[0014] Preferably, a rubber sheet is fixedly connected to the lower middle part of one side of the packaging door. Through the setting of the rubber sheet, the mounting plate can be restricted by the rubber sheet when the packaging door is closed, and the positions of the energy storage capacitor and the high-voltage DC power supply are not easily moved when the machine body is moved, thereby increasing the installation stability.
[0015] Preferably, a No. 1 pulling groove is provided on the upper middle portion of the limiting baffle, and a No. 2 pulling groove is provided on one side of the middle portion of the mounting plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, by setting a high-voltage DC power supply, an energy storage capacitor, an air switch, a positive electrode sheet and a negative electrode filter, when the activated carbon is crushed, the high-voltage DC power supply transfers electrical energy to the energy storage capacitor. When the energy in the energy storage capacitor is full, it will directly break through the air switch, thereby instantly transferring energy to the activated carbon within microseconds or even nanoseconds, forming a plasma channel inside the activated carbon, and the activated carbon is crushed to form millimeter-level powder or micron-level powder. The energy conversion efficiency is high, there is no loss in mechanical transmission, and the cost is a few times or even a dozen times of the original mechanical crushing cost. In addition, this method can improve the performance of the activated carbon itself. The plasma can modify the activated carbon and reduce the specific surface area of the activated carbon, but increase the number of macropores on the surface of the activated carbon, increase the concentration of the surface acidic function, greatly improve the saturated adsorption energy of metal ions such as copper and zinc, and improve the adsorption effect of the activated carbon material. Dust will not be generated during crushing. In large-scale preparation, repetitive work accounts for a small proportion, thereby facilitating preparation and production.
[0018] 2. In the present invention, by setting the mounting plate and the roller, when the high-voltage DC power supply and the energy storage capacitor need to be disassembled and installed, the mounting plate can be pulled out to expose the mounting area, thereby facilitating installation and disassembly, and the roller can reduce the friction when the mounting plate is pulled out, and it is more labor-saving and convenient to use when pulled out. By setting the fixing screw, the connecting rod can be easily disassembled, and when the roller is damaged and needs to be replaced, it can be conveniently taken out and replaced. By setting the fixing bolts and the fixing tube, in conjunction with the rotating disk, the positive electrode sheet can be turned to one side when the No. 1 pulling groove needs to be replaced or cleaned, thereby reducing disassembly obstruction and facilitating use.
[0019] 3. In the present invention, the limiting baffle can be disassembled at any time through the matching setting of the limiting baffle and the card slot, so as to facilitate the cleaning and disassembly of the negative filter, and the limiting baffle can squeeze the collection frame to ensure the stability of the collection frame when in use. Through the setting of the rubber sheet, the mounting plate can be restricted by the rubber sheet when the packaging door is closed, and the position of the energy storage capacitor and the high-voltage DC power supply can be prevented from moving when the body is moved, thereby increasing the installation stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the first three-dimensional structure of an activated carbon crushing device of the present invention;
[0021] Figure 2 It is a second three-dimensional structural schematic diagram of an activated carbon crushing device of the present invention;
[0022] Figure 3 This is a schematic diagram of the internal structure of an activated carbon crushing device of the present invention;
[0023] Figure 4It is a schematic diagram of the three-dimensional structure of a machine body in an activated carbon crushing device of the present invention;
[0024] Figure 5 The present invention is an activated carbon crushing device Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of a connecting rod in an activated carbon crushing device of the present invention;
[0026] Figure 7 It is an exploded schematic diagram of the connection structure between a fixed pipe and a mounting block in an activated carbon crushing device of the present invention.
[0027] In the figure: 1. body; 2. packaging door; 3. handle; 4. air switch; 5. support frame; 6. rotating disk; 7. positive electrode; 8. mounting block; 9. fixing tube; 10. through hole; 11. fixing bolt; 12. limiting baffle; 13. collecting frame; 14. No. 1 pulling groove; 15. rubber sheet; 16. placement cavity; 17. energy storage capacitor; 18. high-voltage DC power supply; 19. mounting plate; 20. No. 2 pulling groove; 21. crushing cavity; 22. card slot; 23. support frame; 24. negative electrode filter; 25. side groove; 26. connecting rod; 27. fixing screw; 28. roller; 29. semi-threaded groove; 30. sliding hole; 31. threaded hole. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Embodiment 1
[0030] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7As shown: an activated carbon crushing device, including a body 1, a crushing chamber 21 is opened on one side of the body 1, a support frame 23 is fixedly connected to the inside of the crushing chamber 21, a negative filter 24 is fixedly connected to the inside of the support frame 23, a positive plate 7 is arranged above the negative filter 24, a placement chamber 16 is opened on the other side of the body 1, a storage capacitor 17 and a high-voltage DC power supply 18 are arranged inside the placement chamber 16, an air switch 4 is fixedly connected to a corner of one side of the body 1, the output end of the high-voltage DC power supply 18 is electrically connected to the input end of the energy storage capacitor 17, the output end of the energy storage capacitor 17 is electrically connected to the input end of the air switch 4, the negative filter 24 and the positive plate 7 are both electrically connected to the air switch 4, and a rotating disk 6 is fixedly connected to one side of the upper end of the body 1. A support frame 5 is fixedly connected to the upper end of the rotating disk 6, and a mounting block 8 is fixedly connected to one end of the support frame 5. A sliding hole 30 is provided at the upper end of the mounting block 8, and a fixing tube 9 is slidably connected inside the sliding hole 30. A threaded hole 31 is penetrated through one side of the sliding hole 30, and a fixing bolt 11 is threadedly connected to the inner part of the threaded hole 31. The positive electrode sheet 7 is fixedly connected to the lower end of the fixing tube 9, and a through hole 10 is penetrated through the inside of the fixing tube 9. The high-voltage DC power supply 18 can directly convert 220V or 380V AC into high-voltage DC. Holes are provided on one side of the crushing chamber 21 and the placement chamber 16. The lines on the negative electrode filter 24 and the energy storage capacitor 17 are connected to the air switch 4 through the holes, and the line of the positive electrode sheet 7 is connected to the air switch 4 through the through hole 10.
[0031] In this embodiment, by setting the high-voltage DC power supply 18, the energy storage capacitor 17, the air switch 4, the positive electrode sheet 7 and the negative electrode filter 24, when the activated carbon is crushed, the high-voltage DC power supply 18 transfers the electric energy to the energy storage capacitor 17. When the energy in the energy storage capacitor 17 is full, the air switch 4 will be directly broken down, thereby instantly transferring the energy to the activated carbon within microseconds or even nanoseconds, forming a plasma channel inside the activated carbon, and the activated carbon is crushed, so that millimeter-level powder or micron-level powder can be formed, with high energy conversion efficiency, no mechanical transmission loss, and a fraction of the original mechanical crushing cost, or even One tenth, and this method can improve the performance of the activated carbon itself, plasma can modify the activated carbon, reduce the specific surface area of the activated carbon, but increase the number of macropores on the surface of the activated carbon, increase the concentration of surface acidic functions, greatly improve the saturated adsorption energy of metal ions such as copper and zinc, and improve the adsorption effect of activated carbon materials. Dust will not be generated during crushing. In large-scale preparation, repetitive work accounts for a small proportion, which facilitates preparation and production. Through the setting of the fixing bolt 11 and the fixing tube 9, in conjunction with the rotating disk 6, when the No. 1 pulling groove 14 needs to be replaced or cleaned, the positive electrode sheet 7 can be turned aside to reduce disassembly and obstruction, which is convenient for use.
[0032] Embodiment 2
[0033] Figure 2 - Figure 6 As shown, side grooves 25 are provided at the lower ends of both sides of the placement cavity 16, and connecting rods 26 are slidably connected inside the side grooves 25. Semi-threaded grooves 29 are provided in the middle of the lower end of one side of the connecting rod 26 and the middle of the lower end of one side of the side grooves 25, and a fixing screw 27 is threadedly connected between the two semi-threaded grooves 29. A roller 28 is rotatably connected inside the connecting rod 26, and a mounting plate 19 is provided above the roller 28. Both sides of the mounting plate 19 are respectively located in the two side grooves 25, a No. 1 pulling groove 14 is provided above the middle of the limiting baffle 12, and a No. 2 pulling groove 20 is provided on one side of the middle of the mounting plate 19, and the energy storage capacitor 17 and the high-voltage DC power supply 18 are respectively fixedly connected to both sides of the upper end of the mounting plate 19.
[0034] In this embodiment, through the arrangement of the mounting plate 19 and the roller 28, when the high-voltage DC power supply 18 and the energy storage capacitor 17 need to be disassembled and installed, the mounting plate 19 can be pulled out to expose the mounting area, thereby facilitating installation and disassembly, and the roller 28 can reduce the friction when the mounting plate 19 is pulled out, and it is more labor-saving and convenient to use when pulled out. Through the arrangement of the fixing screw 27, the connecting rod 26 can be easily disassembled, and when the roller 28 is damaged and needs to be replaced, it can be conveniently taken out and replaced.
[0035] Embodiment 3
[0036] according to Figure 1-7 As shown, both sides of the crushing chamber 21 are provided with card slots 22, a limiting baffle 12 is slidably connected between the two card slots 22, a collecting frame 13 is slidably connected between the lower part of the supporting frame 23 and the crushing chamber 21, the upper end of the collecting frame 13 is fitted with the lower end of the limiting baffle 12, a sealing door 2 is rotatably connected to one side of the body 1, a handle 3 is fixedly connected to one side of the sealing door 2, and a rubber sheet 15 is fixedly connected to the lower middle part of one side of the sealing door 2.
[0037] In this embodiment, through the matching setting of the limiting baffle 12 and the card slot 22, the limiting baffle 12 can be disassembled at any time, so as to facilitate the cleaning and disassembly of the negative filter 24, and the limiting baffle 12 can squeeze the collection frame 13, so as to ensure the stability of the collection frame 13 when in use. Through the setting of the rubber sheet 15, when the packaging door 2 is closed, the mounting plate 19 can be restricted by the rubber sheet 15, and when the body 1 is moved, the position of the energy storage capacitor 17 and the high-voltage DC power supply 18 is not easy to move, thereby increasing the installation stability.
[0038] The method of use and working principle of the device are as follows: when in use, the activated carbon is placed on the negative filter 24, and then the support frame 5 is rotated so that the positive plate 7 is located above the negative filter 24, and then the fixed tube 9 is moved downward so that the positive plate 7 contacts with the activated carbon, and the fixing bolt 11 is rotated to fix the position of the fixed tube 9, and then the high-voltage DC power supply 18 supplies energy to the energy storage capacitor 17, and when the energy in the energy storage capacitor 17 is full, the air switch 4 is broken down, and the energy is instantly transferred to the activated carbon within microseconds or even nanoseconds, forming a The activated carbon is broken into a plasma channel, and millimeter-sized powder or micron-sized powder is formed, thereby completing the broken activated carbon. The broken powder passes through the holes of the negative filter 24 and falls into the collection frame 13. Then, the fixing bolt 11 is turned, and the fixing tube 9 is lifted upward, and the fixing bolt 11 is turned to fix the fixing tube 9, and the support frame 5 is turned to move the positive electrode sheet 7 to one side, and then the powder on the negative filter 24 is brushed to make the activated carbon powder completely fall into the collection frame 13, and then the collection frame 13 is taken out, and the activated carbon powder can be stored;
[0039] When the energy storage capacitor 17 and the high-voltage DC power supply 18 need to be repaired, the packaging door 2 is opened, and then the mounting plate 19 is pulled out, so that the connection between the high-voltage DC power supply 18, the energy storage capacitor 17 and the mounting plate 19 can be exposed, and the disassembly can be convenient. When the energy storage capacitor 17 and the high-voltage DC power supply 18 are damaged, the fixing screw 27 is rotated and taken out, and then the connecting rod 26 is pulled out to expose the roller 28, and then the roller 28 can be removed and replaced.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An activated carbon crushing device, characterized in that: The invention comprises a machine body (1), wherein a crushing chamber (21) is provided on one side of the machine body (1), a support frame (23) is fixedly connected to the interior of the crushing chamber (21), a negative electrode filter (24) is fixedly connected to the interior of the support frame (23), a positive electrode sheet (7) is arranged above the negative electrode filter (24), a placement chamber (16) is provided on the other side of the machine body (1), an energy storage capacitor (17) and a high-voltage direct current power supply (18) are arranged inside the placement chamber (16), an air switch (4) is fixedly connected to a corner of one side of the machine body (1), an output end of the high-voltage direct current power supply (18) is electrically connected to an input end of the energy storage capacitor (17), and an output end of the energy storage capacitor (17) is electrically connected to an input end of the air switch (4). The negative electrode filter (24) and the positive electrode sheet (7) are both electrically connected to the air switch (4); a rotating disk (6) is fixedly connected to one side of the upper end of the machine body (1); a support frame (5) is fixedly connected to the upper end of the rotating disk (6); a mounting block (8) is fixedly connected to one end of the support frame (5); a sliding hole (30) is provided at the upper end of the mounting block (8); a fixing tube (9) is slidably connected to the inside of the sliding hole (30); a threaded hole (31) is penetrated through one side of the sliding hole (30); a fixing bolt (11) is threadedly connected to the inside of the threaded hole (31); the positive electrode sheet (7) is fixedly connected to the lower end of the fixing tube (9); a through hole (10) is penetrated through the inside of the fixing tube (9).
2. The activated carbon crushing device according to claim 1, characterized in that: Both sides of the crushing chamber (21) are provided with a clamping groove (22), and a limiting baffle (12) is slidably connected between the two clamping grooves (22).
3. The activated carbon crushing device according to claim 1, characterized in that: A collecting frame (13) is slidably connected between the lower portion of the supporting frame (23) and the crushing chamber (21), and the upper end of the collecting frame (13) is in contact with the lower end of the limiting baffle (12).
4. The activated carbon crushing device according to claim 2, characterized in that: The lower ends of both sides of the placement cavity (16) are provided with side grooves (25), and the inside of the side grooves (25) is slidably connected with connecting rods (26).
5. The activated carbon crushing device according to claim 4, characterized in that: A half-thread groove (29) is provided at the middle of the lower end of one side of the connecting rod (26) and the middle of the lower end of one side of the side groove (25), and a fixing screw rod (27) is threadedly connected between the two half-thread grooves (29).
6. The activated carbon crushing device according to claim 4, characterized in that: A roller (28) is rotatably connected inside the connecting rod (26), and a mounting plate (19) is arranged above the roller (28). Both sides of the mounting plate (19) are respectively located in two side grooves (25).
7. The activated carbon crushing device according to claim 1, characterized in that: The energy storage capacitor (17) and the high-voltage DC power supply (18) are respectively fixedly connected to two sides of the upper end of the mounting plate (19).
8. The activated carbon crushing device according to claim 1, characterized in that: A sealing door (2) is rotatably connected to one side of the machine body (1), a handle (3) is fixedly connected to one side of the sealing door (2), and a rubber sheet (15) is fixedly connected to the lower middle portion of one side of the sealing door (2).
9. The activated carbon crushing device according to claim 6, characterized in that: A first pulling groove (14) is provided on the upper middle portion of the limiting baffle (12), and a second pulling groove (20) is provided on one side of the middle portion of the mounting plate (19).
Citation Information
Patent Citations
Activated carbon crushing device
CN109622193A