Residual material cleaning unit and high-speed rail cushion production system
By designing a residual material cleaning unit for high-speed rail cushion production, the problem of incomplete cleaning of residual material in the extrusion head is solved, and the equipment cleaning and production efficiency are improved.
Patent Information
- Application Number
- CN202510134748.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of high-speed rail cushions, the residual material of the extrusion head is not thoroughly cleaned, resulting in unclean equipment and affecting production efficiency.
A residue cleaning unit is designed, including support columns, support plates, connecting plates, reel rollers, unwinding rollers, cleaning parts and driving mechanisms. The cleaning member is made of elastic material, which contacts the extrusion head through the drive mechanism to clean the residue.
The residual material on the extrusion head is effectively cleaned, the equipment is kept clean, the production efficiency is improved, and the frequency of cleaning parts is reduced.
Smart Images

Figure CN119793959A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of seat cushion production, and relates to a residual material cleaning unit and a high-speed rail seat cushion production system. Background Art
[0002] As the name implies, a cushion is used for sitting. For example, cushions are widely used on high-speed train seats to improve sitting comfort. Among them, the common material of high-speed train cushions is foamed foam (also called foamed sponge), that is, flexible polyurethane foam (Flexible Polyurethane Foam, referred to as polyurethane soft foam), which has a certain elasticity and its main function is cushioning. Polyurethane soft foam is commonly used in sofa furniture, pillows, cushions, toys, clothing and sound insulation lining.
[0003] At present, in the production process of polyurethane soft foam on the market, the raw materials are first injected into the same mixing chamber through different pipes (the mixing chamber is connected to a driving plate driven by a robot arm, and the bottom of the driving plate has an extruder connected to the mixing chamber), and then mixed in the mixing chamber and injected into the cavity of the upper and lower molds of the mold, or directly injected into the cavity of the upper and lower molds of the mold, and then foaming is completed in the cavity. The raw materials are injected into the injection port of the upper mold through the extruder head, and then injected into the foaming cavity through the injection port.
[0004] A vertical rod is installed between the mold and the robot arm used to move the drive plate, and then a cloth ball is installed on the top of the rod. After the extruder head has been used for a period of time, some residual materials will usually adhere to the bottom and outside of the extruder head. At this time, the robot arm needs to move the drive plate to the position of the cloth ball, and move the extruder head to the cloth ball, and use the cloth ball to wipe the extruder head to ensure the cleanliness of the extruder head. In the actual production process, the cloth ball needs to be manually replaced regularly to ensure that there is enough cloth ball area to clean the extruder head. Summary of the invention
[0005] The purpose of the present invention is to provide a new residual material cleaning unit.
[0006] In order to achieve the above technical effects, the present invention provides a residual material cleaning unit, comprising:
[0007] A support column, wherein a support seat is provided on the top of the support column;
[0008] A support plate, the support plate being horizontally arranged on the top of the support seat;
[0009] A connecting plate, the connecting plate being horizontally connected to a side portion of the supporting seat;
[0010] A winding roller and an unwinding roller, wherein the winding roller and the unwinding roller are both connected to the connecting plate, and the winding roller and the unwinding roller are located on both sides of the supporting seat;
[0011] A cleaning piece, the two ends of which are respectively wound around the winding roller and the unwinding roller, and the middle part of which is movably attached to the top of the support plate;
[0012] A driving mechanism is used to drive the winding roller to rotate and make the unwinding roller release the cleaning piece. The winding roller winds up the cleaning piece. During cleaning, a driving plate moves downward and makes the extruder head at the bottom of the driving plate act on the upper side of the cleaning piece located above the support plate.
[0013] The present invention is further configured such that a deformable body is disposed on the top of the support plate, the deformable body is made of an elastic or flexible material, and the cleaning part acting on the extrusion head is located above the deformable body.
[0014] The present invention is further configured such that a support cover in the shape of a cover with an opening upward is provided on the top of the support column, a support platform is vertically provided in the middle of the support cover, a lifting groove matching with the support platform is vertically provided at the bottom of the support seat, and an elastic member which is continuously in a compressed state is provided between the top of the support platform and the top of the lifting groove;
[0015] Two U-shaped extension frames are arranged on the side of the support plate, a gear body is arranged vertically and rotatably in the middle of the extension frame, a long strip-shaped pressing strip is arranged on the side of the gear body, a rack body meshing with the gear body is arranged vertically on the top of the support cover, the projections of the rack body and the gear body in the vertical direction are dislocated with the projection of the driving plate in the cleaning state in the vertical direction, and the pressing strip includes a first state and a second state;
[0016] When the pressing strip is in the first state, the pressing strip is vertical, and the bottom of the pressing strip is in contact with the rack body on the side away from the support plate;
[0017] When the pressing strip is in the second state, the pressing strip is horizontal, the bottom of the pressing strip is in contact with the cleaning member located above the deformation body, and the upper side of the pressing strip is in contact with or in contact with the bottom of the driving plate.
[0018] The present invention is further configured such that a first steering roller and a second steering roller are respectively provided on both sides of the support plate for horizontal rotation, the cleaning member located between the unwinding roller and the support plate turns at the first steering roller, and the cleaning member located between the winding roller and the support plate turns at the second steering roller.
[0019] The present invention is further configured such that a linkage column is vertically arranged on the inner wall of the support cover, and a plurality of linkage teeth distributed vertically are arranged on the side of the linkage column, wherein the top of the linkage teeth is inclined and the bottom is horizontal;
[0020] The driving mechanism comprises a passive disk coaxially arranged on the winding roller, a plurality of terminating seats and a plurality of one-way members are arranged at intervals on the outer wall of the passive disk, a side portion of each terminating seat has a one-way member, the one-way members and the terminating seats are staggered, the one-way member is hinged to the passive disk, and a return torsion spring which is continuously in a compressed state is arranged between the one-way member and the outer wall of the passive disk;
[0021] When the connecting plate moves downward, the one-way member acting on the linkage tooth is located above the corresponding termination seat, and the one-way member is reciprocated by the linkage tooth and the reset torsion spring, and the angle of the winding roller remains unchanged;
[0022] When the connecting plate moves upward, the lower side of the linkage tooth acts on a portion of the one-way member, the one-way member drives the passive disk to rotate, and the passive disk drives the winding roller to rotate.
[0023] The present invention is further configured such that the unwinding roller is fixedly connected to the connecting plate, the winding roller and the unwinding roller are both cylindrical, a first cylinder is sleeved on the outer wall of the winding roller, a second cylinder is sleeved on the outer wall of the unwinding roller, two ends of the cleaning member are respectively fixedly sleeved on the outer walls of the first cylinder and the second cylinder, the sliding friction force between the inner wall of the first cylinder and the outer wall of the winding roller is F1, the sliding friction force between the inner wall of the second cylinder and the outer wall of the unwinding roller is F2, wherein F1>F2;
[0024] A first limit platform is arranged on the outer wall of the winding roller, and a first limit member is arranged through the winding roller. A second limit platform is arranged on the outer wall of the unwinding roller, and a second limit member is arranged through the unwinding roller. Two ends of the first cylinder are respectively fitted with the first limit platform and the first limit member, and two ends of the second cylinder are respectively fitted with the second limit platform and the second limit member.
[0025] The present invention is further configured such that a linkage arm perpendicular to the first steering roller is provided on the side of the first steering roller, the linkage arm is located on the outside of the support plate, a positioning strip parallel to the first steering roller is provided on the free end of the linkage arm, a pointed positioning thorn is provided on the side of the positioning strip, a positioning plate is provided on the top of the support plate, and a positioning groove for inserting the positioning thorn is provided on the top of the positioning plate;
[0026] A swing column is vertically arranged on the top of the support cover, a swing part is arranged on the inner side of the swing column, a termination strip is horizontally arranged on the inner wall of the support cover, a swing wheel is coaxially arranged on the outer end of the first steering roller, the swing wheel is made of a flexible or elastic material, and the swing part is located between the swing wheel and the pressing strip;
[0027] The positioning bar includes a third state, a fourth state, a fifth state, a sixth state, a seventh state and an eighth state;
[0028] When the positioning strip is in the third state, the pressing strip is in the first state, the positioning thorn passes through the cleaning piece at the top or the positioning thorn and the positioning groove clamp the cleaning piece at the top, and a set pressure exists between the side of the swing wheel and the swing part;
[0029] When the positioning strip is in the fourth state, the first steering roller moves downward, the pressing strip is inclined, the swing wheel rotates under the action of the swing part, the first steering roller and the cleaning member move relatively, and the cleaning member and the support plate are relatively stationary;
[0030] When the positioning bar is in the fifth state, the first steering roller moves further downward, the pressing bar is inclined, the swing wheel is separated from the swing part and the swing column, and the cleaning member is relatively stationary with the first steering roller and the support plate;
[0031] When the positioning bar is in the sixth state, the pressing bar is in the second state, and the lower side of the linkage arm abuts against the top of the termination bar;
[0032] When the positioning bar is in the seventh state, the support plate moves upward, the winding roller rotates, the cleaning member drives the first steering roller to rotate, the swing wheel and the swing part are in a separated state, and the linkage arm drives the positioning bar to swing until the positioning thorn body passes through the cleaning member at the top or the positioning thorn body and the positioning groove body clamp the cleaning member at the top;
[0033] When the positioning bar is in the eighth state, the support plate moves upward to the highest height, the swing wheel slides relatively to the swing part, and the winding roller rotates relatively to the first cylinder.
[0034] The present invention is further configured as follows: a hinge seat is provided at the top of one side of the support plate, and a positioning seat is provided at the top of the other side, the hinge seat and the positioning seat are on the same side of the support plate as the first steering roller, the side of the hinge seat is hingedly provided with a hinge block up and down, a cylindrical booster column is provided on the hinge block, a positioning block is provided at the free end of the booster column, a positioning bolt is provided that movably passes through the positioning block, the positioning bolt is threadedly connected to the positioning seat, a booster cylinder is rotatably sleeved on the outer wall of the booster column, and the booster cylinder presses the cleaning piece to the top of the first steering roller.
[0035] The present invention is further configured that the free end of the clamping strip and the side close to the rack body are both rotatably provided with drag reducing beads, and the side of the clamping strip close to the rack body is provided with a plurality of drag reducing beads;
[0036] The support cover includes a fixed portion and a plug-in plate, which is in the shape of a plate and is directly opposite to the winding roller and the unwinding roller. Two plug-in strips are vertically arranged on the inner sides of both ends of the fixed portion, and both ends of the plug-in plate are engaged between the two plug-in strips, and the bottom is in contact with the fixed portion.
[0037] The present invention also provides a high-speed rail seat cushion production system, comprising:
[0038] A waste material cleaning unit as described in any one of the above items;
[0039] A mechanical arm, wherein a driving plate is disposed at the output end of the mechanical arm, a mixing chamber is disposed at the top of the driving plate, and an extrusion head communicating with the mixing chamber is disposed at the bottom of the driving plate;
[0040] Raw material pipes, a plurality of raw material pipes are connected to the top of the mixing chamber;
[0041] a compressed air pipe communicating with the top or side of the mixing chamber;
[0042] A bottom support platform and a top support platform horizontally rotatably connected to the top of the bottom support platform, a motor for driving the top support platform to rotate is arranged in the middle of the bottom support platform, and the support column is located between the bottom support platform and the mechanical arm;
[0043] A lower mold, wherein a plurality of lower molds are arranged on the top support platform;
[0044] A support frame, wherein a plurality of the support frames are arranged on the top support platform, each of the lower molds has a support frame on the inner side, each of the support frames is hingedly provided with an upper mold, and each of the upper molds has an injection port for communicating with the extruder head at the top;
[0045] A driving member, wherein the bottom of the driving member is hinged to the top support platform, and the top of the driving member is hinged to the upper side of the upper mold.
[0046] Compared with the prior art, the present invention provides a residual material cleaning unit, which is located between the foaming mold and the robotic arm when actually used; during the processing, after the robotic arm moves the driving plate, the extrusion head on the driving plate is connected to the injection port of the upper mold, and then the raw material pipe injects the raw material into the mixing chamber, passes through the mixing chamber and the extrusion head, and enters the cavity of the upper mold and the lower mold through the injection port, and is foamed and formed in the upper mold and the lower mold.
[0047] When the extruder head is cleaned regularly, the robot moves the drive plate and makes the extruder head act on the cleaning piece (consumable material, preferably a material with lower cost such as cloth) on the top of the support plate. At this time, the cleaning piece remains in place, and the robot drives the extruder head to rub on the cleaning piece, so that the residual material on the extruder head can be cleaned off. After cleaning, the robot removes the drive plate and the extruder head for injection in the next process, and the drive mechanism drives the winding roller to rotate, and more cleaning pieces are wound onto the winding roller, and the cleaning pieces of corresponding length are released from the unwinding roller. Since a cleaning piece with a long length can be installed on the winding roller each time, the cycle or frequency of replacing the cleaning piece can be greatly reduced, and the use effect is better. Secondly, if the cleaning parts need to be recycled after cleaning, since the cleaning parts with residual materials after cleaning are rolled up on the winding roller, it is relatively convenient to move the cleaning parts after cleaning or clean them. For example, when cleaning, the winding roller is fixed on a certain bracket, and then its free end is pulled, so that the cleaning parts in the middle are cleaned with various reagents and combined with physical cleaning. Finally, the cleaning parts are dried and rewound, and then they can be used as cleaning parts on the new unwinding roller, and the comprehensive use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a structural schematic diagram of a high-speed rail seat cushion production system of the present invention;
[0049] Figure 2 yes Figure 1 A magnified view of part A;
[0050] Figure 3 yes Figure 1 A magnified view of part B;
[0051] Figure 4 yes Figure 1 Enlarged view of part C;
[0052] Figure 5 yes Figure 4 A magnified view of part D in the middle;
[0053] Figure 6 yes Figure 4 Enlarged view of part E in the middle;
[0054] Figure 7 It is a schematic diagram of a mechanical arm part in a high-speed rail seat cushion production system of the present invention;
[0055] Figure 8 It is a structural schematic diagram of a residual material cleaning unit of the present invention;
[0056] Fig. 9 It is a schematic diagram of a partial structure of a residual material cleaning unit of the present invention in a standby state;
[0057] Fig.10 yes Fig. 9 Enlarged view of part F;
[0058] Fig.11 yes Fig. 9 Enlarged view of section G;
[0059] Fig.12 It is a schematic diagram of the swing wheel part of a residual material cleaning unit of the present invention in a standby state;
[0060] Fig.13 This is a partial cross-sectional view of the fixed part of a residual material cleaning unit of the present invention Figure 1 ;
[0061] Fig.14 It is a partial cross-sectional view of a passive disk of a residual material cleaning unit of the present invention;
[0062] Fig.15 It is a schematic diagram of a partial structure of a residual material cleaning unit of the present invention when in working state;
[0063] Fig.16 yes Fig.15 Schematic diagram of the H part;
[0064] Fig.17 This is a partial cross-sectional view of the fixed part of a residual material cleaning unit of the present invention Figure 2 ;
[0065] Fig.18 It is a schematic diagram of a fixed part of a residual material cleaning unit of the present invention;
[0066] Fig.19 It is a schematic diagram of a support seat part in a residual material cleaning unit of the present invention.
[0067] Among them, 1, support column; 2, support seat; 3, support plate; 4, connecting plate; 5, winding roller; 6, unwinding roller; 7, cleaning member; 8, deformation body; 9, support cover; 9a, fixing part; 9b, plug-in board; 10, support platform; 11, lifting slot; 12, elastic member; 13, extension frame; 14, gear body; 15, pressing strip; 16, rack body; 17, first steering roller; 18, second steering roller; 19, linkage column; 20, linkage gear; 21, passive disk; 22, termination seat; 23, one-way member; 24, first cylinder; 25, second cylinder; 26, first limit platform; 27, first limit member; 28, second Limiting member; 29, linkage arm; 30, positioning strip; 31, positioning thorn; 32, positioning plate; 33, swing column; 34, swing part; 35, termination strip; 36, swing wheel; 37, hinge seat; 38, positioning seat; 39, hinge block; 40, positioning block; 41, positioning bolt; 42, boost cylinder; 43, drag reduction bead; 44, plug-in strip; 45, mechanical arm; 46, driving plate; 47, mixing chamber; 48, extruder head; 49, raw material pipe; 50, compressed air pipe; 51, bottom support platform; 52, top support platform; 53, lower mold; 54, support frame; 55, upper mold; 56, injection port; 57, driving member. DETAILED DESCRIPTION
[0068] A residual material cleaning unit, reference Figures 1 to 19 ,include:
[0069] A support column 1, wherein a support seat 2 is provided on the top of the support column 1;
[0070] A support plate 3, wherein the support plate 3 is horizontally arranged on the top of the support seat 2;
[0071] A connecting plate 4, wherein the connecting plate 4 is horizontally connected to a side portion of the supporting seat 2;
[0072] The winding roller 5 and the unwinding roller 6 (both of which are cylindrical main parts and outer cube parts, wherein the cylindrical part cooperates with the first cylinder 24 or the second cylinder 25), the winding roller 5 and the unwinding roller 6 are both connected to the connecting plate 4, and the winding roller 5 and the unwinding roller 6 are located on both sides of the support seat 2;
[0073] A cleaning member 7, wherein two ends of the cleaning member 7 are respectively wound around the winding roller 5 and the unwinding roller 6, and a middle portion is movably attached to the top of the support plate 3;
[0074] The driving mechanism is used to drive the winding roller 5 to rotate and make the unwinding roller 6 release the cleaning piece 7. The winding roller 5 winds up the cleaning piece 7. During cleaning, a driving plate 46 moves downward and makes the extruder head 48 at the bottom of the driving plate 46 act on the upper side of the cleaning piece 7 located above the support plate 3.
[0075] A deformation body 8 is arranged on the top of the support plate 3 . The deformation body 8 is made of an elastic or flexible material. The cleaning member 7 acting on the extrusion head 48 is located above the deformation body 8 .
[0076] The top of the support column 1 is provided with a support cover 9 in the shape of a cover with an opening facing upward, a support platform 10 is vertically provided in the middle of the support cover 9, a lifting groove 11 is vertically provided at the bottom of the support seat 2 to match the support platform 10, and an elastic member 12 which is continuously in a compressed state is provided between the top of the support platform 10 and the top of the lifting groove 11;
[0077] Two U-shaped extension frames 13 are arranged on the side of the support plate 3, a gear body 14 is arranged vertically and rotatably in the middle of the extension frame 13, a long strip-shaped pressing strip 15 is arranged on the side of the gear body 14, a rack body 16 meshing with the gear body 14 is arranged vertically on the top of the support cover 9, and the projections of the rack body 16 and the gear body 14 in the vertical direction are dislocated with the projection of the driving plate 46 in the cleaning state in the vertical direction, and the pressing strip 15 includes a first state and a second state;
[0078] When the pressing strip 15 is in the first state, the pressing strip 15 is vertical, and the bottom of the pressing strip 15 is in contact with the rack body 16 on the side away from the support plate 3;
[0079] When the pressing strip 15 is in the second state, the pressing strip 15 is horizontal, and the bottom of the pressing strip 15 is in contact with the cleaning member 7 located above the deformation body 8, and the upper side of the pressing strip 15 is in contact with or in contact with the bottom of the driving plate 46.
[0080] The first steering roller 17 and the second steering roller 18 are respectively arranged horizontally and rotatably on both sides of the support plate 3. The cleaning member 7 located between the unwinding roller 6 and the support plate 3 turns at the first steering roller 17, and the cleaning member 7 located between the winding roller 5 and the support plate 3 turns at the second steering roller 18.
[0081] A linkage column 19 is vertically arranged on the inner wall of the support cover 9, and a plurality of linkage teeth 20 distributed vertically are arranged on the side of the linkage column 19, wherein the top of the linkage teeth 20 is inclined and the bottom is horizontal;
[0082] The driving mechanism comprises a passive disk 21 coaxially arranged on the winding roller 5, a plurality of end seats 22 and a plurality of one-way members 23 are arranged at intervals on the outer wall of the passive disk 21, each of the side portions of the end seats 22 has a one-way member 23, the one-way members 23 and the end seats 22 are staggered, the one-way members 23 are hinged to the passive disk 21, and a return torsion spring which is continuously in a compressed state is arranged between the one-way member 23 and the outer wall of the passive disk 21;
[0083] When the connecting plate 4 moves downward, the one-way member 23 acting on the linkage tooth 20 is located above the corresponding termination seat 22, and the one-way member 23 swings back and forth under the action of the linkage tooth 20 and the return torsion spring, and the angle of the winding roller 5 remains unchanged;
[0084] When the connecting plate 4 moves upward, the lower side of the linkage tooth 20 acts on a part of the one-way member 23 , the one-way member 23 drives the passive disk 21 to rotate, and the passive disk 21 drives the winding roller 5 to rotate.
[0085] The unwinding roller 6 is fixedly connected to the connecting plate 4, the winding roller 5 and the unwinding roller 6 are both cylindrical, a first cylinder 24 is sleeved on the outer wall of the winding roller 5, a second cylinder 25 is sleeved on the outer wall of the unwinding roller 6, two ends of the cleaning member 7 are respectively fixedly sleeved on the outer walls of the first cylinder 24 and the second cylinder 25, the sliding friction force between the inner wall of the first cylinder 24 and the outer wall of the winding roller 5 is F1, the sliding friction force between the inner wall of the second cylinder 25 and the outer wall of the unwinding roller 6 is F2, wherein F1>F2;
[0086] A first limit platform 26 is arranged on the outer wall of the winding roller 5, and a first limit member 27 is arranged through the winding roller 5. A second limit platform is arranged on the outer wall of the unwinding roller 6, and a second limit member 28 is arranged through the unwinding roller 6. The two ends of the first cylinder 24 are respectively fitted to the first limit platform 26 and the first limit member 27, and the two ends of the second cylinder 25 are respectively fitted to the second limit platform and the second limit member 28.
[0087] A linkage arm 29 perpendicular to the first steering roller 17 is provided on the side of the first steering roller 17, and the linkage arm 29 is located on the outside of the support plate 3. A positioning strip 30 parallel to the first steering roller 17 is provided at the free end of the linkage arm 29, and a pointed positioning thorn 31 is provided on the side of the positioning strip 30. A positioning plate 32 is provided on the top of the support plate 3, and a positioning groove for inserting the positioning thorn 31 is provided on the top of the positioning plate 32.
[0088] A swing column 33 is vertically arranged on the top of the support cover 9, a swing portion 34 is arranged on the inner side of the swing column 33, a termination strip 35 is horizontally arranged on the inner wall of the support cover 9, a swing wheel 36 is coaxially arranged on the outer end of the first steering roller 17, the swing wheel 36 is made of a flexible or elastic material, and the swing portion 34 is located between the swing wheel 36 and the pressing strip 15;
[0089] The positioning bar 30 includes a third state, a fourth state, a fifth state, a sixth state, a seventh state and an eighth state;
[0090] When the positioning strip 30 is in the third state, the pressing strip 15 is in the first state, the positioning thorn 31 passes through the cleaning piece 7 at the top or the positioning thorn 31 and the positioning groove clamp the cleaning piece 7 at the top, and there is a set pressure between the side of the swing wheel 36 and the swing part 34;
[0091] When the positioning bar 30 is in the fourth state, the first steering roller 17 moves downward, the pressing bar 15 is inclined, the swing wheel 36 rotates under the action of the swing portion 34, the first steering roller 17 and the cleaning member 7 move relatively, and the cleaning member 7 and the support plate 3 are relatively stationary;
[0092] When the positioning bar 30 is in the fifth state, the first steering roller 17 moves downward further, the pressing bar 15 is inclined, the swing wheel 36 is separated from the swing portion 34 and the swing column 33, and the cleaning member 7 is relatively stationary with the first steering roller 17 and the support plate 3.
[0093] When the positioning bar 30 is in the sixth state, the pressing bar 15 is in the second state, and the lower side of the linkage arm 29 abuts against the top of the termination bar 35;
[0094] When the positioning bar 30 is in the seventh state, the support plate 3 moves upward, the winding roller 5 rotates, the cleaning member 7 drives the first steering roller 17 to rotate, the swing wheel 36 and the swing portion 34 are in a separated state, and the linkage arm 29 drives the positioning bar 30 to swing until the positioning thorn body 31 passes through the cleaning member 7 at the top or the positioning thorn body 31 and the positioning groove body clamp the cleaning member 7 at the top;
[0095] When the positioning bar 30 is in the eighth state, the support plate 3 moves upward to the highest height, the swing wheel 36 slides relatively to the swing portion 34 , and the winding roller 5 rotates relatively to the first cylinder 24 .
[0096] A hinge seat 37 is provided at the top of one side of the support plate 3, and a positioning seat 38 is provided at the top of the other side. The hinge seat 37 and the positioning seat 38 are on the same side of the support plate 3 as the first steering roller 17. The side of the hinge seat 37 is hingedly provided with a hinge block 39, and a cylindrical boost column is provided on the hinge block 39. A positioning block 40 is provided at the free end of the boost column, and a positioning bolt 41 is provided to movably pass through the positioning block 40. The positioning bolt 41 is threadedly connected to the positioning seat 38. A boost cylinder 42 is rotatably sleeved on the outer wall of the boost column, and the boost cylinder 42 presses the cleaning piece 7 to the top of the first steering roller 17. The booster cylinder 42 makes the sliding friction force between the cleaning piece 7 and the first steering roller 17 to be F3. Under the action of F3, the first steering roller 17 can stably and synchronously drive the linkage arm 29 and the positioning bar 30 to move when the support plate 3 just goes up; at the same time, F3+F2<F1 (wherein the magnitudes of F1, F2 and F3 are mainly controlled by the magnitude of the clamping force between the two structures. For example, the clamping force between the first cylinder 24 and the winding roller 5 is large, so the sliding friction force F1 between the two is large; at the same time, the value of F2 is required to be small, mainly because after the cleaning piece 7 stops being pulled, the cleaning piece 7 can be quickly stopped from being rolled up, and too many cleaning pieces 7 can be prevented from being released). In this way, when the swing wheel 36 is rotated by the swing part 34 during the downward process, the first steering roller 17 cannot pull the first cylinder 24 to rotate, that is, the cleaning piece 7 and the support plate 3 remain relatively still at this time, but can move relatively with the first steering roller 17. At the same time, when the support plate 3 just goes up, the winding roller 5 can drive the first cylinder 24 to rotate, and make the cleaning piece 7 unwind from the unwinding roller 6 and pass through the first turning roller 17 normally, and at the same time drive the linkage arm 29 and the positioning bar 30 to move.
[0097] The free end of the clamping strip 15 and the side close to the rack body 16 are both rotatably provided with drag reducing beads 43, and the side of the clamping strip 15 close to the rack body 16 is provided with a plurality of drag reducing beads 43;
[0098] The support cover 9 includes a fixed portion 9a and a plug-in plate 9b. The plug-in plate 9b is in a plate shape and is directly opposite to the winding roller 5 and the unwinding roller 6. Two plug-in strips 44 are vertically arranged on the inner sides of both ends of the fixed portion 9a. Both ends of the plug-in plate 9b are engaged between the two plug-in strips 44, and the bottom is in contact with the fixed portion 9a.
[0099] The present invention also provides a high-speed rail seat cushion production system, referring to 1 to Figure 7 ,include:
[0100] A waste material cleaning unit as described in any one of the above items;
[0101] A mechanical arm 45, wherein a driving plate 46 is disposed at the output end of the mechanical arm 45, a mixing chamber 47 is disposed at the top of the driving plate 46, and an extrusion head 48 communicating with the mixing chamber 47 is disposed at the bottom of the driving plate 46;
[0102] A raw material pipe 49, wherein the top of the mixing chamber 47 is connected to a plurality of raw material pipes 49;
[0103] A compressed air pipe 50, the compressed air pipe 50 is connected to the top or side of the mixing chamber 47, and is used to inject compressed air into the mixing chamber 47 and blow the material into the injection port 56, or blow it into the outside to clean the inner wall of the mixing chamber 47;
[0104] A bottom support platform 51 and a top support platform 52 horizontally rotatably connected to the top of the bottom support platform 51, a motor (preferably a reduction motor) for driving the top support platform 52 to rotate is disposed in the middle of the bottom support platform 51, and the support column 1 is located between the bottom support platform 51 and the mechanical arm 45;
[0105] A lower mold 53, wherein a plurality of lower molds 53 are disposed on the supporting platform 52;
[0106] Support frame 54, a plurality of support frames 54 are arranged on the top support platform 52, each of the inner sides of the lower mold 53 has a support frame 54, each of the support frames 54 is hingedly provided with an upper mold 55, and each of the upper molds 55 is provided with an injection port 56 for communicating with the extrusion head 48 at the top;
[0107] The driving member 57 has a bottom hinged to the supporting platform 52 and a top hinged to the upper side of the upper mold 55. The driving member 57 is preferably a cylinder, an electric push rod, etc. If it is a cylinder, an air pump is provided in the middle of the supporting platform 52. The supporting platform 52 does not rotate continuously in one direction, but rotates clockwise and counterclockwise in a circular manner, so as to prevent the entanglement of wires or air pipes, etc., and reduce the difficulty of equipment production and use.
[0108] During production, the robot arm 45 moves the drive plate 46 to the upper mold 55 of the mold, and connects the extruder head 48 with the injection port 56. After the valve on the corresponding raw material pipe 49 is opened, the pump on the raw material pipe 49 inputs the corresponding raw material into the mixing chamber 47, and injects it into the cavity formed by the upper mold 55 and the lower mold 53 through the extruder head 48 and the injection port 56 for foaming. After the foaming is completed, the drive member 57 drives the upper mold 55 to rotate and separate from the lower mold 53. At this time, the worker can take out the product in the cavity and move it to other stations for subsequent processing. After the product is taken out, the drive member 57 drives the upper mold 55 to rotate and close the mold with the lower mold 53, waiting for the next use.
[0109] A residual material cleaning unit provided by the present invention is located between the foaming mold and the robot arm 45 when actually used; during the processing, after the robot arm 45 moves the driving plate 46, the extrusion head 48 on the driving plate 46 is connected with the injection port 56 of the upper mold 55, and then the raw material pipe 49 injects the raw material into the mixing chamber 47, and after passing through the mixing chamber 47 and the extrusion head 48, it enters the cavity of the upper mold 55 and the lower mold 53 through the injection port 56, and is foamed and formed in the upper mold 55 and the lower mold 53.
[0110] When the extruder head 48 is regularly cleaned, the mechanical arm 45 moves the driving plate 46, and the extruder head 48 is acted on the cleaning member 7 (consumable material, preferably a material with lower cost such as cloth) on the top of the support plate 3, and the cleaning member 7 remains in place, and the mechanical arm 45 drives the extruder head 48 to rub on the cleaning member 7, so that the residual material on the extruder head 48 can be cleaned up. After cleaning up, the mechanical arm 45 removes the driving plate 46 and the extruder head 48 for injection in the next process, and the driving mechanism drives the winding roller 5 to rotate, and more cleaning members 7 are wound on the winding roller 5, and the cleaning members 7 of corresponding length are released from the unwinding roller 6. Since the cleaning member 7 with a very long length can be installed on the winding roller 5 at each time, the cycle or frequency of replacing the cleaning member 7 can be greatly reduced, and the use effect is better. Secondly, if it is necessary to recycle the cleaning piece 7 after cleaning, since the cleaning piece 7 with residual material stuck on it after cleaning is rolled up on the winding roller 5, it is convenient to move the cleaned cleaning piece 7 or clean it. For example, when cleaning, the winding roller 5 is fixed to a certain bracket, and then its free end is pulled, so that the cleaning piece 7 in the middle is cleaned with various reagents and combined with physical cleaning. Finally, the cleaned cleaning piece 7 is dried and rewound, and then it can be used as the cleaning piece 7 on the new unwinding roller 6, and the comprehensive use effect is better.
[0111] When actually cleaning the extruder head 48, first the mechanical arm 45 moves the driving plate 46 to the top of the clamping strip 15 and then moves downward. During the downward movement, the bottom of the driving plate 46 first acts on the top of the two clamping strips 15, driving the clamping strips 15 to move downward. At the same time, the clamping strip 15 also drives the gear body 14 to move downward, and the gear body 14 rotates after being acted on by the rack body 16, so that the action process of the clamping strip 15 is to swing downward while moving downward. Before the driving plate 46 drops to the lowest height, the driving plate 46 moves slightly in the direction away from the rack body 16 to prevent the subsequent driving plate 46 from acting on the rack body 16 and the gear body 14, ensuring that the extruder head 48 can smoothly act on the cleaning member 7.
[0112] When the clamping strip 15 rotates to a nearly horizontal state, its lower side has already acted on the top of the cleaning piece 7, and then the driving plate 46 moves slightly downward a small distance, so that the clamping strip 15 continues to move downward until it moves to a horizontal state. At this time, the bottom deformation body 8 (having a certain thickness and elasticity, preferably rubber, silicone or other conventional materials) is pressed and deformed by the two clamping strips 15, which not only improves the clamping stability of the clamping strip 15 on the cleaning piece 7, but also the bottom of the extrusion head 48 is lower than the bottom of the two clamping strips 15 at this time, so that the bottom of the extrusion head 48 is also sunk into the deformed deformation body 8 (the cleaning piece 7 and the deformation body 8 are both elastically deformed and not damaged; the degree of deformation is small, and the impact on the overall use of the cleaning piece 7 can be ignored). In this way, the cleaning piece 7 has a better wrapping effect on the extrusion head 48, which can not only clean the bottom of the extrusion head 48, but also clean its edge and inner side to a certain extent, so that the overall cleaning effect is better. When cleaning, preferably, the extruder 48 and the drive plate 46 reciprocate along the length direction of the compression strip 15, so that the cleaning effect is better. Since the extruder 48 presses the cleaning member 7 to deformation, when it slides relative to the cleaning member 7, a larger force will be applied to the cleaning member 7, but since the two sides of the extruder 48 are compressed by the compression strip 15, the position stability of the cleaning member 7 can be fully guaranteed.
[0113] When the driving plate 46 just acts on the top of the compression strip 15, the drag reducing beads 43 on the top of the compression strip 15 can facilitate the movement of the compression strip 15 relative to the driving plate 46; at the same time, in the subsequent process of cleaning the extruder head 48, the drag reducing beads 43 on the upper side of the compression strip 15 can greatly reduce the resistance between the driving plate 46 and the compression strip 15, which not only reduces the generation of noise, but also protects the two.
[0114] Before the driving plate 46 is pressed down to the pressing strip 15, the positioning thorn body 31 at this moment passes through the cleaning member 7, or the positioning thorn body 31 and the positioning groove body clamp the cleaning member 7. Then in the process of the pressing strip 15 moving downward, the swing wheel 36 (preferably made of materials such as rubber or silica gel, which can generate a larger static friction force with the swing part 34, and the swing part 34 can drive the swing wheel 36 to rotate) is subjected to the effect of the swing part 34 and rotates, and the positioning strip 30 is separated from the cleaning member 7. Wherein at this moment, the swing wheel 36 also drives the first turning roller 17 to rotate, but because the sliding friction force between the first cylinder 24 and the winding roller 5 is larger, the first turning roller 17 can only slide relative to the cleaning member 7, and the cleaning member 7 and the support plate 3 and the winding roller 5 all remain relatively static.
[0115] Before the pressing strip 15 is pressed down to the horizontal state, the swing wheel 36 is separated from the swing part 34. At this time, the swing wheel 36 is not subjected to external force, so the swing arm and the positioning strip 30 will not rotate further. In addition, the force applied by the booster cylinder 42 to the first steering roller 17 keeps the linkage arm 29 in an inclined state to prevent it from excessive rotation. When the pressing strip 15 is pressed down to the horizontal state, the linkage arm 29 contacts the top of the termination strip 35, and the positioning strip 30 and the cleaning member 7 are separated. The swing wheel 36 and the swing part 34 are also separated, and the angle between the linkage arm 29 and the horizontal plane is fixed.
[0116] During the entire downward process of the support seat 2, the support seat 2 is buckled on the support platform 10 through the lifting groove 11 at its bottom, so that the support seat 2 can only be lifted vertically; at the same time, the passive disk 21 is also driven downward by the winding roller 5, and during its downward process, part of the one-way member 23 acts on the upper side of the linkage tooth 20, wherein the inclination direction of this part of the one-way member 23 is the same as the inclination direction of the upper side of the linkage tooth 20, and at this time, the corresponding terminal seats 22 of the one-way member 23 are all located below it, so when the passive disk 21 descends, the one-way member 23 can only swing back and forth under the dual action of the upper side of the linkage tooth 20 and the reset torsion spring, and cannot drive the passive disk 21 and the winding roller 5 to rotate (there is friction between the winding roller 5 and the connecting plate 4, and when the passive disk 21 descends, the force acting on the one-way member 23 is less than the friction, so the winding roller 5 maintains the angle unchanged).
[0117] After the extruder head 48 is cleaned, the drive plate 46 moves upward and separates from the clamping strip 15. At this time, the support seat 2 is raised under the elastic force of the elastic member 12, and the passive disk 21 is also raised during the raising process. At this time, the one-way member 23 (one or more) acting on the lower side of the linkage tooth 20 is affected by the linkage tooth 20 and rotates, and drives the first cylinder 24 to reel in. That is, when the support plate 3 is raised, automatic reeling is achieved under the joint action of the passive disk 21, the linkage column 19, the linkage tooth 20, etc.
[0118] During the winding process, the first cylinder 24 also drives the second cylinder 25 and the first and second steering rollers 17 and 18 to rotate, wherein the booster cylinder 42 enables sufficient force between the cleaning member 7 and the first steering roller 17, so that the first steering roller 17 can drive the linkage arm 29 and the positioning bar 30 to move, and when the support plate 3 is raised to a corresponding height, the positioning thorn 31 passes through the cleaning member 7 or the positioning thorn 31 and the positioning groove body clamp the cleaning member 7; at this time, the support plate 3 has not yet been raised to the highest state, and the swing wheel 36 preferably has not yet acted on the swing part 34. Afterwards, since the cleaning member 7 is fixed in position by the positioning thorn 31, during the subsequent raising process of the support plate 3, the first cylinder 24 can only slide relative to the winding roller 5, and prevent too many cleaning members 7 from being wound on the winding roller 5.
[0119] In actual use, as the use time increases, the diameter of the cleaning member 7 on the outer wall of the first cylinder 24 becomes larger and larger, and the height of the passive disk 21 rising in each cycle is fixed, so the rotation angle of the winding roller 5 during the rising process is fixed. When the cleaning member 7 passes over the first turning roller 17, the swing arm and the positioning bar 30 are also driven to move.
[0120] Moreover, in actual use, the length of the swing arm can be designed according to the diameter of the extruder head 48, and the length of the cleaning piece 7 released each time can be slightly larger than the diameter of the extruder head 48. This can not only further improve the utilization rate of the cleaning piece 7, but also design the position of the clamping strip 15 above the winding roller 5, so that the clamping strip 15 is pressed against the cleaning piece 7 that does not contact the residual material each time, thereby achieving a better use effect.
[0121] After the positioning thorn body 31 fixes the position of the cleaning member 7, the support plate 3 is still very high, and at a certain node, the swing wheel 36 acts on the side of the swing part 34, but because the positioning bar 30 is limited by the positioning plate 32 at this time, the swing wheel 36 cannot rotate, that is, the swing wheel 36 and the swing part 34 can only slide relative to each other; at the same time, the two can also play a buffering role for the force of the elastic member 12, and finally can protect the pressing bar 15 and the tooth bar body 16. When the support plate 3 is raised to the highest height, the outer side of the pressing bar 15 contacts the side of the tooth bar body 16, and because the gear body 14 cannot continue to rotate, the support plate 3 cannot continue to rise; at the same time, the elastic member 12 is still in a compressed state.
[0122] The two ends of the first cylinder 24 are respectively limited by the first limiting platform 26 and the first limiting member 27, so that there can be a certain distance between the cleaning member 7 and the gear body 14, so that the extruder head 48 can act on the width of the entire cleaning member 7, thereby improving the utilization rate of the cleaning member 7; secondly, the position stability of the first cylinder 24 is also improved. Similarly, the second limiting platform and the second limiting member 28 can also improve the position stability of the second cylinder 25. At the same time, the first limiting member 27 and the second limiting member 28 are preferably Ω-shaped elastic buckles or iron wires, and holes are opened on the winding roller 5 and the unwinding roller 6; after the first limiting member 27 and the second limiting member 28 pass through the corresponding holes, the first limiting member 27 and the second limiting member 28 are swung to prevent the first limiting member 27 and the second limiting member 28 from escaping from the holes; at this time, the first limiting member 27 and the second limiting member 28 can limit the outer sides of the first cylinder 24 and the second cylinder 25. When the cleaning member 7 is removed, it is only necessary to remove the first stopper 27 and the second stopper 28, which is simple and convenient. In another embodiment, the first stopper 27 and the second stopper 28 are both bolts, which are connected to the winding roller 5 and the unwinding roller 6 respectively, and then the first cylinder 24 and the second cylinder 25 can be limited.
[0123] At the same time, when replacing the cleaning member 7, the fixing portion 9a can be opened by simply lifting the plug plate 9b upward. When installing a new cleaning member 7, the second cylinder 25 is sleeved onto the unwinding roller 6, and then the positioning bolt 41 is unscrewed, and the boost column is rotated upward to allow the free section of the cleaning member 7 to pass around the first steering roller 17 and the second steering roller 18, and then be fixedly connected to the first cylinder 24 (for example, using adhesive tape); then the boost column and the positioning block 40 are rotated downward, and the positioning bolt 41 is passed through the positioning block 40 and then threadedly connected to the positioning seat 38.
[0124] In another embodiment, the cleaning process of the extruder head 48 and the cleaning member 7 is point cleaning, that is, when cleaning, the extruder head 48 only acts on a point (or a very small range) on the cleaning member 7, rather than reciprocating swing cleaning. At this time, there is no need for the drive plate 46 to act on the pressing strip 15 every time, but only when the cleaning member 7 needs to move the position, it acts on the pressing strip 15. Specifically, in the first multiple cleaning processes within the use cycle of a small section of the cleaning member 7, the drive plate 46 drives the extruder head 48 to directly act on the cleaning member 7 on the support plate 3; then when the position of the cleaning member 7 needs to be moved, the drive plate 46 acts downward on the pressing strip 15, and then the extruder head 48 at this time moves to a clean and unused place on the cleaning member 7; then after using the clean place of the cleaning member 7 to clean the extruder head 48, the drive plate 46 goes up, and the cleaning member 7 automatically moves a fixed distance toward the winding roller 5, and then the extruder head 48 can have a clean cleaning member 7 for use, and so on.
[0125] It should also be noted that all the "settings" and similar descriptive words in this application (especially the specification) express that there is or exists a connection relationship between two structures, but there is no excessive limitation on the specific means by which the two are connected, and it is usually a conventional connection means, that is, it should be understood that the means are prior art and there is no need for excessive elaboration. For example, "n is set on m" only expresses that there is n structure on m structure, and the two are specifically connected by welding, riveting, adhesive connection or integral molding, which are all within the protection scope of this application; for another example, "y is rotatably set on x" only expresses that y and x can rotate relative to each other, and whether the two are connected by bearing rotation, or y directly passes through x and is connected to x rotationally, or other feasible methods, are all within the protection scope of this application.
[0126] The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes or modifications made by a person skilled in the art in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. A residual material cleaning unit, characterized in that: include: A support column (1), wherein a support seat (2) is provided on the top of the support column (1); A support plate (3), the support plate (3) being horizontally arranged on the top of the support seat (2); A connecting plate (4), the connecting plate (4) being horizontally connected to a side portion of the supporting seat (2); A winding roller (5) and an unwinding roller (6), wherein the winding roller (5) and the unwinding roller (6) are both connected to the connecting plate (4), and the winding roller (5) and the unwinding roller (6) are located on both sides of the support seat (2); A cleaning member (7), wherein two ends of the cleaning member (7) are respectively wound around the winding roller (5) and the unwinding roller (6), and a middle portion is movably attached to the top of the support plate (3); A driving mechanism, wherein the driving mechanism is used to drive the winding roller (5) to rotate and to cause the unwinding roller (6) to release the cleaning piece (7), the winding roller (5) to wind up the cleaning piece (7), and during cleaning, a driving plate (46) moves downward, and causes the extruder head (48) at the bottom of the driving plate (46) to act on the upper side of the cleaning piece (7) located above the support plate (3).
2. A waste material cleaning unit according to claim 1, characterized in that: A deformation body (8) is arranged on the top of the support plate (3), and the deformation body (8) is made of elastic or flexible material. The cleaning member (7) acting on the extrusion head (48) is located above the deformation body (8).
3. A waste material cleaning unit according to claim 2, characterized in that: A support cover (9) in the shape of a cover with an opening facing upward is arranged on the top of the support column (1); a support platform (10) is vertically arranged in the middle of the support cover (9); a lifting groove (11) matching with the support platform (10) is vertically opened on the bottom of the support seat (2); and an elastic member (12) which is continuously in a compressed state is arranged between the top of the support platform (10) and the top of the lifting groove (11); Two U-shaped extension frames (13) are arranged on the side of the support plate (3), a gear body (14) is arranged in a vertically rotatable manner in the middle of the extension frame (13), a long strip-shaped pressing strip (15) is arranged on the side of the gear body (14), a rack body (16) meshing with the gear body (14) is arranged vertically on the top of the support cover (9), the projections of the rack body (16) and the gear body (14) in the vertical direction are dislocated with the projection of the driving plate (46) in the cleaning state in the vertical direction, and the pressing strip (15) includes a first state and a second state; When the pressing strip (15) is in the first state, the pressing strip (15) is vertical, and the bottom of the pressing strip (15) is in contact with the rack body (16) on the side away from the support plate (3); When the pressing strip (15) is in the second state, the pressing strip (15) is horizontal, and the bottom of the pressing strip (15) is in contact with the cleaning member (7) located above the deformation body (8), and the upper side of the pressing strip (15) is in contact with or in contact with the bottom of the driving plate (46).
4. A residual material cleaning unit according to claim 3, characterized in that: A first steering roller (17) and a second steering roller (18) are respectively arranged horizontally and rotatably on both sides of the support plate (3); the cleaning member (7) located between the unwinding roller (6) and the support plate (3) is turned at the first steering roller (17); and the cleaning member (7) located between the winding roller (5) and the support plate (3) is turned at the second steering roller (18).
5. A residual material cleaning unit according to claim 4, characterized in that: A linkage column (19) is vertically arranged on the inner wall of the support cover (9), and a plurality of vertically distributed linkage teeth (20) are arranged on the side of the linkage column (19), wherein the top of the linkage teeth (20) is inclined and the bottom is horizontal; The driving mechanism comprises a passive disk (21) coaxially arranged on the winding roller (5), a plurality of end seats (22) and a plurality of one-way members (23) are arranged at intervals on the outer wall of the passive disk (21), each of the end seats (22) has a one-way member (23) on the side, the one-way members (23) and the end seats (22) are staggered, the one-way members (23) and the passive disk (21) are hinged, and a return torsion spring which is continuously in a compressed state is arranged between the one-way member (23) and the outer wall of the passive disk (21); When the connecting plate (4) moves downward, the one-way member (23) acting on the linkage tooth (20) is located above the corresponding terminating seat (22), and the one-way member (23) swings back and forth under the action of the linkage tooth (20) and the return torsion spring, and the angle of the winding roller (5) remains unchanged; When the connecting plate (4) moves upward, the lower side of the linkage tooth (20) acts on part of the one-way member (23), the one-way member (23) drives the passive disk (21) to rotate, and the passive disk (21) drives the winding roller (5) to rotate.
6. A residual material cleaning unit according to claim 5, characterized in that: The unwinding roller (6) is fixedly connected to the connecting plate (4); the winding roller (5) and the unwinding roller (6) are both cylindrical; a first cylinder (24) is sleeved on the outer wall of the winding roller (5); a second cylinder (25) is sleeved on the outer wall of the unwinding roller (6); two ends of the cleaning member (7) are respectively fixedly sleeved on the outer walls of the first cylinder (24) and the second cylinder (25); the sliding friction force between the inner wall of the first cylinder (24) and the outer wall of the winding roller (5) is F1, and the sliding friction force between the inner wall of the second cylinder (25) and the outer wall of the unwinding roller (6) is F2, wherein F1>F2; A first limit platform (26) is arranged on the outer wall of the winding roller (5), and a first limit member (27) is arranged through the winding roller (5); a second limit platform is arranged on the outer wall of the unwinding roller (6), and a second limit member (28) is arranged through the unwinding roller (6); two ends of the first cylinder (24) are respectively fitted to the first limit platform (26) and the first limit member (27); and two ends of the second cylinder (25) are respectively fitted to the second limit platform and the second limit member (28).
7. A residual material cleaning unit according to claim 6, characterized in that: A linkage arm (29) perpendicular to the first steering roller (17) is arranged on the side of the first steering roller (17), the linkage arm (29) is located on the outside of the support plate (3), a positioning strip (30) parallel to the first steering roller (17) is arranged at the free end of the linkage arm (29), a pointed positioning thorn (31) is arranged on the side of the positioning strip (30), a positioning plate (32) is arranged on the top of the support plate (3), and a positioning groove for inserting the positioning thorn (31) is opened on the top of the positioning plate (32); A swing column (33) is vertically arranged on the top of the support cover (9), a swing portion (34) is arranged on the inner side of the swing column (33), a termination strip (35) is horizontally arranged on the inner wall of the support cover (9), a swing wheel (36) is coaxially arranged on the outer end of the first steering roller (17), the swing wheel (36) is made of a flexible or elastic material, and the swing portion (34) is located between the swing wheel (36) and the pressing strip (15); The positioning bar (30) includes a third state, a fourth state, a fifth state, a sixth state, a seventh state and an eighth state; When the positioning strip (30) is in the third state, the pressing strip (15) is in the first state, the positioning thorn (31) passes through the cleaning piece (7) at the top or the positioning thorn (31) and the positioning groove clamp the cleaning piece (7) at the top, and a set pressure exists between the side of the swing wheel (36) and the swing part (34); When the positioning strip (30) is in the fourth state, the first steering roller (17) moves downward, the pressing strip (15) is inclined, the swing wheel (36) rotates under the action of the swing portion (34), the first steering roller (17) and the cleaning member (7) move relatively, and the cleaning member (7) and the support plate (3) are relatively stationary; When the positioning strip (30) is in the fifth state, the first steering roller (17) moves further downward, the pressing strip (15) is inclined, the swing wheel (36) and the swing portion (34) and the swing column (33) are all in a separated state, and the cleaning member (7) and the first steering roller (17) and the support plate (3) are all relatively stationary; When the positioning strip (30) is in the sixth state, the pressing strip (15) is in the second state, and the lower side of the linkage arm (29) abuts against the top of the termination strip (35); When the positioning strip (30) is in the seventh state, the support plate (3) moves upward, the winding roller (5) rotates, the cleaning member (7) drives the first steering roller (17) to rotate, the swing wheel (36) and the swing portion (34) are in a separated state, and the linkage arm (29) drives the positioning strip (30) to swing until the positioning thorn body (31) passes through the cleaning member (7) at the top or the positioning thorn body (31) and the positioning groove body clamp the cleaning member (7) at the top; When the positioning strip (30) is in the eighth state, the support plate (3) moves upward to the highest height, the swing wheel (36) slides relative to the swing portion (34), and the winding roller (5) rotates relative to the first cylinder (24).
8. A residual material cleaning unit according to claim 7, characterized in that: A hinge seat (37) is provided at the top of one side of the support plate (3), and a positioning seat (38) is provided at the top of the other side. The hinge seat (37) and the positioning seat (38) are on the same side of the support plate (3) as the first steering roller (17). The side of the hinge seat (37) is hingedly provided with a hinge block (39) in an upper and lower manner. A cylindrical boost column is provided on the hinge block (39). A positioning block (40) is provided at the free end of the boost column. A positioning bolt (41) is provided that movably passes through the positioning block (40). The positioning bolt (41) is threadedly connected to the positioning seat (38). A boost cylinder (42) is rotatably sleeved on the outer wall of the boost column. The boost cylinder (42) presses the cleaning piece (7) to the top of the first steering roller (17).
9. A waste material cleaning unit according to claim 3, characterized in that: The free end of the clamping strip (15) and the side close to the rack body (16) are both rotatably provided with drag-reducing beads (43), and a plurality of the drag-reducing beads (43) are provided on the side of the clamping strip (15) close to the rack body (16); The support cover (9) comprises a fixed portion (9a) and a plug-in board (9b), wherein the plug-in board (9b) is in the shape of a plate and is directly opposite to the winding roller (5) and the unwinding roller (6), and two plug-in strips (44) are vertically arranged on the inner sides of both ends of the fixed portion (9a), and both ends of the plug-in board (9b) are engaged between the two plug-in strips (44), and the bottom thereof contacts the fixed portion (9a).
10. A high-speed rail seat cushion production system, characterized in that: include: A waste material cleaning unit as described in any one of claims 1 to 9; A mechanical arm (45), wherein a driving plate (46) is disposed at an output end of the mechanical arm (45), a mixing chamber (47) is disposed at the top of the driving plate (46), and an extrusion head (48) communicated with the mixing chamber (47) is disposed at the bottom of the driving plate (46); A raw material pipe (49), wherein a plurality of raw material pipes (49) are connected to the top of the mixing chamber (47); a compressed air pipe (50), the compressed air pipe (50) communicating with the top or side of the mixing chamber (47); A bottom support platform (51) and a top support platform (52) horizontally rotatably connected to the top of the bottom support platform (51), a motor for driving the top support platform (52) to rotate is provided in the middle of the bottom support platform (51), and the support column (1) is located between the bottom support platform (51) and the mechanical arm (45); A lower mold (53), wherein a plurality of lower molds (53) are arranged on the supporting platform (52); A support frame (54), wherein a plurality of the support frames (54) are arranged on the top support platform (52), each of the lower molds (53) has a support frame (54) on its inner side, each of the support frames (54) is hingedly provided with an upper mold (55), and each of the upper molds (55) has an injection port (56) at its top for communicating with the extrusion head (48); A driving member (57), wherein the bottom of the driving member (57) is hinged to the supporting platform (52), and the top of the driving member (57) is hinged to the upper side of the upper mold (55).