Cleaning machine and system for automobile and motorcycle accessory machining

Abstract

The invention relates to the technical field of automobile and motorcycle part machining, in particular to a cleaning machine and system for automobile and motorcycle accessory machining. The cleaning machine comprises a base, a supporting frame, a containing box, a lifting plate, a transmission belt, a driving structure, a feeding belt and a discharging belt, the supporting frame is fixedly connected with the base and located at the top of the base, and the containing box is arranged on the supporting frame; cleaning liquid is arranged in the containing box, the lifting plate is arranged in the containing box in a sliding mode, the transmission belt is rotationally arranged on the lifting plate, the driving structure is rotationally arranged above the containing box, after the lifting plate ascends to the preset height, the driving structure drives the transmission belt to rotate, and the feeding belt and the discharging belt are arranged on the two sides of the containing box. The feeding belt is used for inputting to-be-cleaned accessories; and the discharging belt is used for outputting the cleaned accessories. Therefore, the whole process from feeding, cleaning to discharging can be automatically completed, and the production efficiency and the cleaning quality are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of automobile and motorcycle parts processing, and in particular to a cleaning machine and a system for automobile and motorcycle parts processing. Background Art

[0002] The cleaning process of automobile and motorcycle parts production mainly includes the following steps: first, remove large particles of impurities and oil stains on the surface through pre-cleaning; then, use ultrasonic cleaning to deeply clean small gaps and complex structures; then, rinse to ensure that the cleaning agent and residue are completely removed; finally, dry the surface of the parts through drying or blowing to prevent rust.

[0003] Among them, when performing ultrasonic cleaning, it is necessary to manually put in the corresponding accessories for cleaning, and then manually take them out after the cleaning is completed, which has low work efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a cleaning machine and system for automobile and motorcycle parts processing, which is designed to automatically complete the whole process from loading, cleaning to discharging, thereby greatly improving the production efficiency and cleaning quality.

[0005] To achieve the above-mentioned objectives, in a first aspect, the present invention provides a cleaning machine for processing automobile and motorcycle parts, comprising a base, a support frame, a placement box, a lifting plate, a transmission belt, a driving structure, a loading belt and a discharging belt, the support frame being fixedly connected to the base and located on the top of the base, the placement box being arranged on the support frame, a cleaning liquid being arranged in the placement box, the lifting plate being slidably arranged in the placement box, the transmission belt being rotatably arranged on the lifting plate, the driving structure being rotatably arranged above the placement box, and after the lifting plate rises to a preset height, the driving structure drives the transmission belt to rotate, the loading belt and the discharging belt are arranged on both sides of the placement box, the loading belt is used for inputting accessories to be cleaned; the discharging belt is used for outputting cleaned accessories.

[0006] Wherein, the lifting plate includes a plate body and a lifting cylinder, the lifting cylinder is arranged at the bottom of the placement box, the plate body is connected to the output end of the lifting cylinder and is located in the placement box.

[0007] Wherein, the lifting plate further includes a reinforcing plate, and the reinforcing plate is arranged on one side of the plate body.

[0008] Wherein, the driving structure includes a driving wheel, a driving shaft, a driving motor and a first linkage belt, the driving shaft is rotatably arranged above the placement box, the driving wheel is rotatably arranged on one side of the placement box, the first linkage belt is connected to the driving wheel and the driving shaft, and the driving motor is used to drive the driving shaft to rotate.

[0009] Wherein, the driving structure further includes a second linkage belt, the feeding belt has a linkage wheel, and the second linkage belt is connected to the driving shaft and the linkage wheel.

[0010] Wherein, the cleaning machine for processing automobile and motorcycle parts further comprises a flushing structure, and the flushing structure is arranged on one side of the placement box.

[0011] Wherein, the flushing structure includes a lifter, a mounting head and a flushing nozzle, the lifter is slidably arranged on one side of the placement box, the mounting head is arranged on the output end of the lifter, and the flushing nozzle is connected to the mounting head.

[0012] Among them, the mounting head includes a rotating block and a mounting head body, the mounting head body is connected to the lifter, the rotating block is rotatably arranged on the mounting head body, an S-shaped slide is arranged on one side of the rotating block, and the S-shaped slide is used to limit the rotation position of the rotating block.

[0013] In a second aspect, the present invention further provides a cleaning machine system for processing automobile and motorcycle parts, including the cleaning machine for processing automobile and motorcycle parts.

[0014] The cleaning machine and system for processing automobile and motorcycle parts of the present invention, the base serves as the foundation of the entire equipment and provides a stable support. The support frame is fixedly connected to the base and is located on the top of the base, which not only enhances the overall stability of the equipment, but also provides an installation position for other components. The placement box is arranged on the support frame, and an appropriate amount of cleaning liquid is filled inside it to ensure that the accessories can be fully cleaned. The lifting plate is slidably arranged in the placement box and can move up and down smoothly along a predetermined trajectory. This design allows the automobile and motorcycle parts to be cleaned to be immersed in the cleaning liquid through the descending action of the lifting plate and cleaned by the impact generated by the ultrasonic device. After the cleaning is completed, a transmission belt is rotatably arranged on the lifting plate. After the lifting plate rises to a preset height, the transmission belt will be driven to rotate by the driving structure above, thereby driving the accessories placed thereon to move after the cleaning is completed. The driving structure is carefully arranged above the placement box, responsible for providing power to rotate the transmission belt. Its existence is crucial to achieving all-round cleaning of the accessories. In addition, in order to improve work efficiency, the cleaning machine is also provided with a feeding belt and a discharging belt on both sides of the placement box. The loading belt is mainly used to load the auto parts to be cleaned onto the lifting plate in an orderly manner; while the discharging belt is used to output the parts after thorough cleaning for subsequent processing or packaging. Through the close cooperation of the above components, this cleaning machine for auto parts processing can automatically complete the entire process from loading, cleaning to discharging, greatly improving production efficiency and cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 The utility model is a structural diagram of a cleaning machine for processing automobile and motorcycle parts of the present invention.

[0017] Figure 2 It is a right side structural diagram of a cleaning machine for processing automobile and motorcycle parts of the present invention.

[0018] Figure 3 It is a first cross-sectional structural diagram of a cleaning machine for processing automobile and motorcycle parts of the present invention.

[0019] Figure 4 yes Figure 1 A partial enlargement of detail A.

[0020] Figure 5 It is a second cross-sectional structural diagram of a cleaning machine for processing automobile and motorcycle parts of the present invention.

[0021] Figure 6 It is a third cross-sectional structural diagram of a cleaning machine for processing automobile and motorcycle parts according to the present invention.

[0022] Base 101, support frame 102, placement box 103, lifting plate 104, transmission belt 105, driving structure 106, loading belt 107, discharging belt 108, plate body 109, lifting cylinder 110, reinforcing plate 111, driving wheel 112, driving shaft 113, driving motor 114, first linkage belt 115, second linkage belt 116, linkage wheel 117, flushing structure 118, lifter 119, mounting head 120, flushing nozzle 121, rotating block 122, mounting head body 123, S-shaped slide 124, pushing wheel 125, slider 126, adjusting screw 127, adjusting motor 128, box body 129, filter screen 130, reflux pump 131, reflux pipe 132, drain valve 133. DETAILED DESCRIPTION

[0023] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] First embodiment

[0026] See also Figure 1 to Figure 6 The present invention provides a cleaning machine for processing automobile and motorcycle parts, comprising a base 101, a support frame 102, a placement box 103, a lifting plate 104, a transmission belt 105, a driving structure 106, a feeding belt 107 and a discharging belt 108, wherein the support frame 102 is fixedly connected to the base 101 and is located on the top of the base 101, the placement box 103 is arranged on the support frame 102, a cleaning liquid is arranged in the placement box 103, the lifting plate 104 is slidably arranged in the placement box 103, the transmission belt 105 is rotatably arranged on the lifting plate 104, the driving structure 106 is rotatably arranged above the placement box 103, after the lifting plate 104 rises to a preset height, the driving structure 106 drives the transmission belt 105 to rotate, the feeding belt 107 and the discharging belt 108 are arranged on both sides of the placement box 103, the feeding belt 107 is used to input the parts to be cleaned; the discharging belt 108 is used to output the cleaned parts.

[0027] In this embodiment, the base 101 serves as the foundation of the entire device and provides a stable support. The support frame 102 is fixedly connected to the base 101 and is located on the top of the base 101. It not only enhances the overall stability of the device, but also provides a mounting position for other components. The placement box 103 is set on the support frame 102, and a proper amount of cleaning liquid is filled inside to ensure that the accessories can be fully cleaned.

[0028] The lifting plate 104 is slidably disposed in the placement box 103 and can be smoothly moved up and down along a predetermined track. This design allows the automobile and motorcycle parts to be cleaned to be immersed in the cleaning liquid through the downward movement of the lifting plate 104 and cleaned by the impact generated by the ultrasonic device. After the cleaning is completed, a transmission belt 105 is rotatably disposed on the lifting plate 104. After the lifting plate 104 rises to a preset height, the transmission belt 105 is driven to rotate by the driving structure 106 above, thereby driving the cleaned parts placed thereon to move.

[0029] The driving structure 106 is carefully arranged above the placement box 103 and is responsible for providing power to rotate the transmission belt 105. Its existence is essential for achieving all-round cleaning of the accessories. In addition, in order to improve work efficiency, the cleaning machine is also provided with a feeding belt 107 and a discharging belt 108 on both sides of the placement box 103. The feeding belt 107 is mainly used to orderly input the automobile and motorcycle accessories to be cleaned onto the lifting plate 104; and the discharging belt 108 is used to output the accessories that have been thoroughly cleaned for subsequent processing or packaging.

[0030] Through the close cooperation of the above-mentioned components, this cleaning machine for automobile and motorcycle parts processing can automatically complete the whole process from loading, cleaning to discharging, greatly improving the production efficiency and cleaning quality.

[0031] The lifting plate 104 includes a plate body 109 and a lifting cylinder 110 . The lifting cylinder 110 is disposed at the bottom of the placement box 103 . The plate body 109 is connected to an output end of the lifting cylinder 110 and is located in the placement box 103 .

[0032] The lifting plate 104 includes a sturdy and durable plate body 109 and a high-performance lifting cylinder 110. The lifting cylinder 110 is arranged at the bottom of the placement box 103, and its stability during operation is ensured by a stable installation method. The output end of the lifting cylinder 110 is directly connected to the plate body 109, so that the plate body 109 can move up and down accurately and smoothly in the placement box 103.

[0033] The lifting plate 104 further includes a reinforcing plate 111 , and the reinforcing plate 111 is disposed on one side of the plate body 109 .

[0034] In order to enhance the overall structural strength of the lifting plate 104 and prevent deformation or damage during long-term use, the lifting plate 104 is also specially equipped with a reinforcing plate 111. The reinforcing plate 111 is carefully placed on one side of the plate body 109, which not only increases the rigidity of the plate body 109, but also effectively disperses the force applied by the lifting cylinder 110, thereby extending the service life of the lifting plate 104.

[0035] The driving structure 106 includes a driving wheel 112, a driving shaft 113, a driving motor 114 and a first linkage belt 115. The driving shaft 113 is rotatably arranged above the placement box 103, the driving wheel 112 is rotatably arranged on one side of the placement box 103, the first linkage belt 115 is connected to the driving wheel 112 and the driving shaft 113, and the driving motor 114 is used to drive the driving shaft 113 to rotate.

[0036] The drive shaft 113 is precisely rotatably arranged above the placement box 103. It not only needs to have sufficient strength to withstand various forces during operation, but also needs to ensure flexibility and stability in rotation. The drive wheel 112 is rotatably arranged on one side of the placement box 103, and is connected to the drive shaft 113 through a first linkage belt 115, so that the drive wheel 112 can effectively transmit power from the drive shaft 113 to achieve a driving effect on the transmission belt 105. The drive motor 114 is the power source of the entire drive structure 106, and its main task is to drive the drive shaft 113 to rotate, thereby driving the drive wheel 112 and subsequent components.

[0037] The driving structure 106 further includes a second linkage belt 116 , and the feeding belt 107 has a linkage wheel 117 . The second linkage belt 116 is connected to the driving shaft 113 and the linkage wheel 117 .

[0038] In order to further optimize the overall performance of the equipment, the driving structure 106 also introduces a second linkage belt 116. The feeding belt 107 is equipped with a linkage wheel 117, one end of the second linkage belt 116 is connected to the driving shaft 113, and the other end is connected to the linkage wheel 117 of the feeding belt 107. This design realizes the power transmission between the driving shaft 113 and the feeding belt 107, so that the feeding belt 107 can automatically adjust the running speed and direction according to actual needs, ensuring that the accessories to be cleaned can enter the cleaning area smoothly and continuously, thereby improving the automation and work efficiency of the entire cleaning process.

[0039] The cleaning machine for processing automobile and motorcycle parts further includes a flushing structure 118 , and the flushing structure 118 is disposed on one side of the placement box 103 .

[0040] The cleaning machine for processing automobile and motorcycle parts further introduces a flushing structure 118 based on the original efficient cleaning to ensure that each automobile and motorcycle part can be cleaned more thoroughly and finely. The flushing structure 118 is cleverly arranged on one side of the placement box 103, adding additional protection to the entire cleaning process.

[0041] The flushing structure 118 includes a lifter 119 , a mounting head 120 and a flushing nozzle 121 . The lifter 119 is slidably arranged on one side of the placement box 103 , the mounting head 120 is arranged on the output end of the lifter 119 , and the flushing nozzle 121 is connected to the mounting head 120 .

[0042] As the core power component of the flushing structure 118, the lifter 119 is slidably arranged on one side of the placement box 103. It not only needs to have high-precision positioning capability, but also needs to be able to withstand frequent workloads and ensure long-term stable operation.

[0043] The mounting head 120 is arranged at the output end of the lifter 119, and is a key component connecting the lifter 119 and the flushing nozzle 121. The mounting head 120 should not only be stable and reliable, but also easy to disassemble and replace, so as to quickly switch different flushing nozzles 121 or perform maintenance according to actual needs.

[0044] The flushing nozzle 121 is the part that directly contacts and cleans the accessories, and it is closely connected to the mounting head 120. The design of the flushing nozzle 121 fully considers factors such as the pressure, angle, and coverage of the water flow, aiming to maximize the cleaning effect. The interior of the nozzle adopts advanced fluid mechanics design to ensure that the water flow can be sprayed evenly and powerfully onto the surface of the accessories, effectively removing stubborn stains. In addition, according to the needs of different cleaning tasks, the flushing nozzle 121 can also be equipped with a variety of nozzles, such as high-pressure direct spray, fan-shaped spray, etc., to adapt to different cleaning scenarios.

[0045] The mounting head 120 includes a rotating block 122 and a mounting head body 123. The mounting head body 123 is connected to the lifter 119. The rotating block 122 is rotatably arranged on the mounting head body 123. An SS type slide 124 is arranged on one side of the rotating block 122. The SS type slide 124 is used to limit the rotation position of the rotating block 122.

[0046] The mounting head body 123 is the part directly connected to the lifter 119 , and it not only needs to ensure a stable connection with the lifter 119 , but also needs to provide sufficient supporting force to bear the weight of the rotating block 122 and the flushing nozzle 121 .

[0047] The rotating block 122 is the core component for realizing angle adjustment in the mounting head 120, and it is rotatably set on the mounting head body 123. This rotation setting mode allows the rotating block 122 to rotate freely as needed to adapt to the surfaces of various complex shapes of automobile and motorcycle accessories, ensuring that the flushing nozzle 121 can accurately point to the target position to achieve the best cleaning effect. In order to accurately control the rotation range of the rotating block 122 and prevent it from being damaged or deviating from the predetermined position due to excessive rotation, an SS-type slide 124 is set on one side of the rotating block 122. This SS-type slide 124 provides a physical rotation restriction for the rotating block 122. By cooperating with the corresponding fixed points in the mounting head body 123, the rotation angle and position of the rotating block 122 can be effectively limited, so that the lifting block can be driven to move left and right during the up and down movement of the lifting block, so that the accessories can be better cleaned.

[0048] The cleaning machine for processing automobile and motorcycle parts also includes two driving wheels 125, two sliders 126, an adjusting screw 127 and an adjusting motor 128. The two sliders 126 are slidably arranged on both sides of the discharge belt 108. The two driving wheels 125 assemblies are respectively arranged on the two sliders 126. The adjusting screw 127 has two opposite threads. The adjusting screw 127 is threadedly connected to the two sliders 126. The output end of the adjusting motor 128 is connected to the adjusting screw 127.

[0049] The two push wheels 125 are respectively arranged on two sliders 126. The sliders 126 are slidably arranged on both sides of the discharge belt 108, so as to ensure that the accessories can move smoothly and orderly during the discharge process. In order to achieve precise control of the position of the slider 126, an adjusting screw 127 and an adjusting motor 128 are introduced. The adjusting screw 127 has two opposite threads and is threadedly connected to the two sliders 126. This means that by rotating the adjusting screw 127, the two sliders 126 can be moved toward or away from each other, thereby adjusting the position of the push wheel 125 to adapt to accessories of different sizes. The adjusting motor 128 is responsible for driving the rotation of the adjusting screw 127, realizing an automated adjustment process, and greatly improving the operational flexibility and work efficiency of the equipment.

[0050] The cleaning machine for processing automobile and motorcycle parts also includes a box 129, a filter 130, a reflux pump 131, a reflux pipe 132 and a drain valve 133. The box 129 is arranged at the bottom of the placement box 103, the reflux pump 131 is arranged on one side of the box 129, the filter 130 is arranged on one side of the reflux pump 131, the reflux pipe 132 is connected to the reflux pump 131 and to the placement box 103, and the drain valve 133 is arranged at the bottom of the box 129.

[0051] The box 129 is placed at the bottom of the placement box 103 as a basic container for collecting used cleaning liquid. The reflux pump 131 is arranged on one side of the box 129, which is responsible for pumping the cleaning liquid after preliminary precipitation back into the placement box 103 to achieve the recycling of liquid, which not only saves water resources but also reduces production costs. In order to ensure the quality of the cleaning liquid and prevent impurities and dirt from affecting the cleaning effect, a filter screen 130 is arranged on one side of the reflux pump 131. The filter screen 130 effectively intercepts large particles of pollutants and protects the normal operation of the reflux pump 131. The reflux pipe 132 connects the reflux pump 131 and the placement box 103 to ensure that the cleaning liquid can circulate smoothly between the two. The drain valve 133 is arranged at the bottom of the box 129 to facilitate the regular discharge of accumulated waste liquid and impurities to keep the system clean and efficient.

[0052] Second embodiment

[0053] On the basis of the first embodiment, the present invention further provides a cleaning machine system for processing automobile and motorcycle parts, including the cleaning machine for processing automobile and motorcycle parts.

[0054] A cleaning machine system for automobile and motorcycle parts processing is not limited to the function of a single device, but takes the cleaning machine for automobile and motorcycle parts processing as the core component, integrates a series of advanced auxiliary devices and technologies, and forms an efficient and automated cleaning solution. The system is designed to meet the strict requirements of modern automobile and motorcycle manufacturing industry for cleaning quality and efficiency, and realizes convenient operation and easy maintenance through modular design and intelligent control technology.

[0055] On the basis of the above, the cleaning machine system for automobile and motorcycle parts processing also integrates an intelligent control system. This system uses sensor technology and programmable logic controllers (PLC) or more advanced industrial computers to monitor and adjust various parameters in the cleaning process, such as water temperature, cleaning time, chemical concentration, etc. This not only ensures the consistency of the cleaning effect, but also can be quickly adjusted according to different cleaning tasks, greatly improving production efficiency.

[0056] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A cleaning machine for automobile and motorcycle parts processing, comprising a base, a support frame and a placement box, wherein the support frame is fixedly connected to the base and is located on the top of the base, the placement box is arranged on the support frame, and a cleaning liquid is arranged in the placement box, characterized in that: It also includes a lifting plate, a transmission belt, a driving structure, a loading belt and a discharging belt. The lifting plate is slidably arranged in the placement box, the transmission belt is rotatably arranged on the lifting plate, and the driving structure is rotatably arranged above the placement box. After the lifting plate rises to a preset height, the driving structure drives the transmission belt to rotate. The loading belt and the discharging belt are arranged on both sides of the placement box. The loading belt is used to input accessories to be cleaned; the discharging belt is used to output the cleaned accessories.

2. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 1, characterized in that: The lifting plate includes a plate body and a lifting cylinder, wherein the lifting cylinder is arranged at the bottom of the placement box, and the plate body is connected to the output end of the lifting cylinder and is located in the placement box.

3. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 2, characterized in that: The lifting plate further includes a reinforcing plate, and the reinforcing plate is arranged on one side of the plate body.

4. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 3, characterized in that: The driving structure includes a driving wheel, a driving shaft, a driving motor and a first linkage belt. The driving shaft is rotatably arranged above the placement box, the driving wheel is rotatably arranged on one side of the placement box, the first linkage belt is connected to the driving wheel and the driving shaft, and the driving motor is used to drive the driving shaft to rotate.

5. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 4, characterized in that: The driving structure further comprises a second linkage belt, the feeding belt has a linkage wheel, and the second linkage belt is connected to the driving shaft and the linkage wheel.

6. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 5, characterized in that: The cleaning machine for processing automobile and motorcycle parts also includes a flushing structure, and the flushing structure is arranged on one side of the placement box.

7. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 6, characterized in that: The flushing structure comprises a lifter, a mounting head and a flushing nozzle, wherein the lifter is slidably arranged on one side of the placement box, the mounting head is arranged on the output end of the lifter, and the flushing nozzle is connected to the mounting head.

8. A cleaning machine for automobile and motorcycle parts processing as claimed in claim 7, characterized in that: The mounting head includes a rotating block and a mounting head body, the mounting head body is connected to the lifter, the rotating block is rotatably arranged on the mounting head body, an S-shaped slide is arranged on one side of the rotating block, and the S-shaped slide is used to limit the rotation position of the rotating block.

9. A cleaning machine system for automobile and motorcycle parts processing, characterized in that: A cleaning machine for processing automobile and motorcycle parts comprising the cleaning machine described in any one of claims 1 to 8.

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