Molding device
By designing a forming device, the coordination of the upper mold, lower mold and molding mechanism is used to solve the problems of low material utilization, high waste cost and low production efficiency in the CNC iron reduction processing method, and efficient molding of the product edge is achieved, and material utilization and production efficiency are improved.
Patent Information
- Application Number
- CN202411865093.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-11
AI Technical Summary
The existing CNC iron reduction processing methods have problems such as low material utilization, high waste cost and low production efficiency.
A forming device is designed, including an upper mold, a lower mold and a forming mechanism. Through the mold closing and opening of the upper mold and the lower mold, the sliding part and the convex edges are combined to achieve the full-circumferential back-folding shape forming of the product edge.
It improves the material utilization rate of the product, saves costs, and improves production efficiency, meeting the molding needs of the reversing shape throughout the product edge.
Smart Images

Figure CN119794149A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of product molding equipment, and in particular to a molding device. Background Art
[0002] In actual production and processing, it is usually necessary to process the product into a specific shape, such as processing the edge of the product into a full-circle inverted shape. At present, the product is usually processed by CNC iron reduction. However, the CNC iron reduction processing method has the problems of low material utilization, waste of cost, and low production efficiency. Summary of the invention
[0003] In view of the above, it is necessary to propose a molding device to improve the material utilization rate of the product, save costs and improve production efficiency.
[0004] The embodiment of the present application provides a molding device, comprising an upper mold, a lower mold arranged opposite to the upper mold, and a molding mechanism arranged on the lower mold; The upper die comprises an upper die core, and an upper die groove is formed on a side of the upper die core facing the lower die; The lower die comprises a lower die core, and a lower die groove is formed on a side of the lower die core facing the upper die; The molding mechanism includes a reference member, a first slide, a second slide and a third slide, all of which are movably arranged on the lower mold core, the first slide is arranged on one side of the reference member, the first slide can also move close to or away from the reference member, the second slide is arranged on the other side of the reference member, the second slide is also obliquely slidably connected to the reference member, the third slide is arranged between the second slide and the first slide, the third slide is also obliquely slidably connected to the second slide, one end of the second slide close to the third slide and the third slide are also obliquely slidably connected to the first slide, the first slide is convexly provided with a first convex edge on the side facing away from the reference member, the second slide is convexly provided with a second convex edge on the side facing away from the reference member, and the third slide is convexly provided with a third convex edge on the side facing away from the reference member; Among them, when the upper mold and the lower mold are closed, the upper mold core sequentially pushes the third slide to slide obliquely close to the second slide, pushes the third slide and the second slide to slide obliquely close to the first slide and the reference part, pushes the third slide, the second slide, the first slide and the reference part to approach the lower mold core and makes the third slide away from the reference part, so that the first flange, the third flange and the second flange are connected and moved into the space enclosed by the upper mold groove and the lower mold groove.
[0005] In some embodiments, the forming device also includes a reset mechanism, which includes a fixing part, a first push rod, a second push rod and a third push rod. The fixing part is movably inserted into the lower mold core, the reference part is arranged on the fixing part, the first slide is slidably arranged on the fixing part, the first push rod is elastically inserted into the lower mold core, the first push rod is connected to the fixing part, the second push rod is elastically inserted into the lower mold core and the fixing part, the second push rod is connected to the second slide, the third push rod is elastically inserted into the lower mold core and the fixing part, and the third push rod is connected to the third slide.
[0006] In some embodiments, the reset mechanism also includes a base plate, a support member, a first elastic member, a second elastic member, a third elastic member and a guide member, the base plate is arranged on the side of the lower mold away from the upper mold, the support member is connected between the lower mold and the base plate, the first elastic member, the second elastic member and the third elastic member are arranged at intervals on the base plate, the guide member is connected between the first elastic member and the first push rod, the second push rod is movably passed through the guide member and connected to the second elastic member, and the third push rod is movably passed through the guide member and connected to the third elastic member.
[0007] In some embodiments, the molding mechanism also includes a latch and a restoration member, the latch is arranged on the lower mold and penetrates the lower mold core, the latch extends between the reference member and the first slide member, the latch abuts against the inclined surface of the first slide member, and the restoration member is arranged between the first slide member and the lower mold core.
[0008] In some embodiments, a first slide groove is provided on a side of the reference member facing the second slide member, a first slide rail matched with the first slide groove is protruded on a side of the second slide member facing the reference member, and the second slide member and the reference member are obliquely slidably connected via the cooperation of the first slide rail and the first slide groove; a second slide groove is provided on a side of the second slide member facing the third slide member, a second slide rail matched with the second slide groove is protruded on a side of the third slide member facing the second slide member, and the third slide member and the second slide member are obliquely slidably connected via the cooperation of the second slide rail and the second slide groove.
[0009] In some embodiments, a first limiting groove is provided at the bottom of the first slide groove, a first limiting portion adapted to the first limiting groove is convexly provided on the first slide rail, and the second slide piece and the reference piece slide in a limited manner through the cooperation between the first limiting portion and the first limiting groove; a second limiting groove is provided at the bottom of the second slide groove, a second limiting portion adapted to the second limiting groove is convexly provided on the second slide rail, and the third slide piece and the second slide piece slide in a limited manner through the cooperation between the second limiting portion and the second limiting groove.
[0010] In some embodiments, the lower mold core is provided with a through hole, and the lower mold groove is arranged adjacent to the through hole, wherein the reference member, the first slide member, the second slide member and the third slide member can all be movably disposed through the through hole.
[0011] In some embodiments, the upper mold further includes a guide rod and a limit rod, the guide rod and the limit rod are spaced apart and are spaced apart from the upper mold core, the lower mold further includes a guide sleeve, the guide sleeve is spaced apart from the lower mold core, when the upper mold and the lower mold are closed, the guide rod is adapted to be inserted into the guide sleeve, and the limit rod abuts against the lower mold.
[0012] In some embodiments, the upper mold also includes an upper mold base, an upper pad and an upper mold plate that are connected in sequence, and the upper mold core is embedded in the upper mold plate.
[0013] In some embodiments, the lower mold also includes a lower mold base, a lower pad and a lower mold plate that are connected in sequence, and the lower mold core is embedded in the lower mold plate.
[0014] When the above-mentioned forming device is in use, the upper mold and the lower mold are opened, the first slide of the forming mechanism abuts the reference part, the second slide and the third slide slide obliquely upward relative to the reference part and the first slide and are relatively in a contracted state, and the third slide slides obliquely upward relative to the second slide and is relatively in a contracted state, that is, the third slide, the second slide and the reference part and the first slide are staggered from top to bottom; the product to be formed is placed on the third slide of the forming mechanism; the upper mold and the lower mold are closed, and during the process of closing the upper mold and the lower mold, the upper mold core of the upper mold presses the product and pushes the third slide to move close to the lower mold core while pressing the product, and the third slide slides obliquely close to the second slide; when the third slide and the second slide are located in the same plane, the second convex edge and the third convex edge are connected together, the third slide and the second slide carry the product together and move close to the lower mold core together under the push of the upper mold core, and the third slide and the second slide slide obliquely close to the third A slide and a reference part; when the third slide, the second slide, the reference part and the first slide are located in the same plane, the third slide, the second slide, the reference part and the first slide carry the product together and move closer to the lower mold core under the push of the upper mold core; in the process of the third slide, the second slide, the reference part and the first slide moving closer to the lower mold core, the first slide moves away from the reference part, so that the first convex edge, the third convex edge and the second convex edge are connected together; when the third slide, the second slide, the reference part and the first slide are located in the same plane as the lower mold core, that is, the upper mold and the lower mold are completed; when the upper mold and the lower mold are completed, the upper mold groove of the upper mold core is connected with the lower mold groove of the lower mold core, and the connected first convex edge, the third convex edge and the second convex edge move to the space enclosed by the upper mold groove and the lower mold groove, and the upper mold core, the lower mold core, the first convex edge, the third convex edge and the second convex edge cooperate to form a full-circle inverted shape of the edge of the product.
[0015] After the forming device stamps the edge of the product into a fully folded shape, the upper mold and the lower mold are opened. During the process of opening the upper mold and the lower mold, the third slide, the second slide, the reference part and the first slide together drive the product to move away from the lower mold core. During the process of the third slide, the second slide, the reference part and the first slide together moving away from the lower mold core, the first slide moves close to the reference part, so that the first convex edge of the first slide is separated from the edge of the product; when the reference part and the first slide move away from the lower mold core and reset, the first slide is close to the reference part and reset, and the third slide and the second slide continue to drive the product to move away from the lower mold core; when the third slide and the second slide drive the product to move away from the lower mold core, the third slide and the second slide The first slide member slides obliquely upward relative to the reference member and the first slide member and is relatively in a contracted state, so that the third convex edge of the third slide member turns away from one side of the first slide member and the second convex edge of the second slide member is separated from the edge of the product; when the second slide member moves away from the lower die core and is reset, the third slide member continues to drive the product to move away from the lower die core; when the third slide member drives the product to move away from the lower die core, the third slide member slides obliquely upward relative to the second slide member and is relatively in a contracted state, so that the third convex edge of the third slide member turns away from one side of the second slide member and is separated from the edge of the product; when the third slide member moves away from the lower die core and is reset, the overall reset of the forming mechanism is completed, and the stamped product can be removed from the third slide member, thereby realizing the stamping and unloading of the product.
[0016] The forming device provided in the embodiment of the present application realizes the stamping forming of the product through the cooperation of the upper die, the lower die and the forming mechanism. The forming device can improve the material utilization rate of the product and save costs by stamping the full circumferential folded shape of the edge of the product; at the same time, the forming device is conducive to improving the production efficiency of the product by stamping the full circumferential folded shape of the edge of the product. In addition, by staggering the third slide and the second slide of the forming mechanism with the reference member and the first slide from top to bottom, on the one hand, the full circumferential folded shape of the edge of the forming product by the first convex edge, the third convex edge and the second convex edge meets the production requirements, and on the other hand, it is convenient to unload the formed product, avoiding the interference of the third slide, the second slide and the first slide on the unloaded product, and meeting the unloading requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the molding device and product provided in the embodiments of the present application.
[0018] Figure 2 yes Figure 1 Schematic diagram of the exploded view of the molding device and product shown.
[0019] Figure 3 yes Figure 1 A schematic diagram of an exploded view of the molding mechanism in the molding device shown.
[0020] Figure 4 yes Figure 1 Schematic diagram of the exploded view of the molding device and the product along AA.
[0021] Figure 5 yes Figure 1 Schematic diagram of the exploded view of the molding device and the product along BB.
[0022] Figure 6 yes Figure 1 Schematic diagram of the exploded view of the molding device and product along CC.
[0023] Figure 7 yes Figure 4 Schematic diagram of the molding device and the product after mold closing.
[0024] Figure 8 yes Figure 5 Schematic diagram of the molding device and the product after mold closing.
[0025] Fig. 9 yes Figure 6 Schematic diagram of the molding device and the product after mold closing.
[0026] Description of main component symbols: molding device 100, upper mold 10, upper mold core 11, upper mold groove 111, guide rod 12, limit rod 13, upper mold base 14, upper pad 15, upper mold plate 16, lower mold 20, lower mold core 21, lower mold groove 211, through hole 212, guide sleeve 22, lower mold base 23, lower pad 24, lower mold plate 25, molding mechanism 30, reference member 31, first slide groove 311, first limit groove 312, first slide member 32, first flange 321, third slide rail 322, second slide member 33, The second flange 331, the first slide rail 332, the second slide groove 333, the first limiting portion 334, the second limiting groove 335, the third slide member 34, the third flange 341, the second slide rail 342, the second limiting portion 343, the latch 35, the restoration member 36, the reset mechanism 40, the fixing member 41, the third slide groove 411, the first push rod 42, the second push rod 43, the third push rod 44, the bottom plate 45, the support member 46, the first elastic member 47, the second elastic member 48, the third elastic member 49, the guide member 410, and the product 200. DETAILED DESCRIPTION
[0027] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0028] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, it should be noted that the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0029] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0031] See also Figure 1 The embodiment of the present application provides a forming device 100. The forming device 100 is used to stamp a product 200 so that the edge of the product 200 is stamped into a full-circumference inverted shape (see Figure 7 The product 200 shown). It can be understood that when the product 200 is actually stamped, the entire edge of the product 200 can be stamped into a full-circle inverted shape, or part of the edge of the product 200 can be stamped into a full-circle inverted shape, for example, a quarter of the edge of the product 200 is stamped into a full-circle inverted shape, or a half of the edge of the product 200 is stamped into a full-circle inverted shape, or three quarters of the edge of the product 200 is stamped into a full-circle inverted shape. The embodiment of the present application does not make specific limitations on this, and it can be set according to actual production needs.
[0032] Please refer to Figure 1 , Figure 2 and Figure 3The molding device 100 includes an upper mold 10, a lower mold 20 arranged opposite to the upper mold 10, and a molding mechanism 30 arranged on the lower mold 20. The upper mold 10 and the lower mold 20 can be closed and opened. The upper mold 10 is used to stamp the product 200. The molding mechanism 30 is used to cooperate with the upper mold 10 and the lower mold 20 to stamp the product 200, and the stamped product 200 can be taken away from the molding device 100.
[0033] The upper mold 10 includes an upper mold core 11, and an upper mold groove 111 is formed on the side of the upper mold core 11 facing the lower mold 20 (see Figure 4 The lower die 20 includes a lower die core 21, and a lower die groove 211 is formed on the side of the lower die core 21 facing the upper die 10 (see Figure 4 ). When the upper mold 10 and the lower mold 20 are molded together, the upper mold groove 111 is connected with the lower mold groove 211 and is adapted to the shape of the molded product 200.
[0034] The molding mechanism 30 includes a reference member 31, a first slide 32, a second slide 33, and a third slide 34, all of which are movably disposed in the lower mold core 21. The first slide 32 is disposed on one side of the reference member 31, and the first slide 32 can also move closer to or farther from the reference member 31, that is, the first slide 32 can be disposed in the lower mold core 21 along the mold closing direction, and the first slide 32 can also move closer to or farther from the reference member 31, and the first slide 32 and the reference member 31 are located in the same plane. The second slide 33 is arranged on the other side of the reference member 31, and the second slide 33 is also connected to the reference member 31 in an oblique sliding manner, that is, the first slide 32 and the second slide 33 are respectively located on the adjacent two sides of the reference member 31, and the second slide 33 can be passed through the lower mold core 21 along the mold closing direction, and the second slide 33 can also slide obliquely relative to the reference member 31 to present a contracted or expanded state relative to the reference member 31. That is to say, when the second slide 33 slides obliquely toward the upper mold 10, the second slide 33 presents a contracted state relative to the reference member 31, and when the second slide 33 slides obliquely away from the upper mold 10, the second slide 33 presents an open state relative to the reference member 31 until the second slide 33 and the reference member 31 are located in the same plane. The third slide 34 is disposed between the second slide 33 and the first slide 32, and the third slide 34 is also connected to the second slide 33 in an oblique sliding manner. The end of the second slide 33 close to the third slide 34 and the third slide 34 are also connected to the first slide 32 in an oblique sliding manner. That is, the third slide 34 can be passed through the lower mold core 21 along the mold closing direction, and the third slide 34 can also slide obliquely relative to the second slide 33. When the third slide 34 and the second slide 33 are located in the same plane, the third slide 34 and the second slide 33 are also connected to each other in an oblique sliding manner. They can slide obliquely relative to the reference member 31 and the first slide 32 together, that is, when the third slide 34 slides obliquely toward the upper mold 10, the third slide 34 is in a contracted state relative to the second slide 33, and when the third slide 34 slides obliquely away from the upper mold 10, the third slide 34 is in an open state relative to the reference member 31, and when the third slide 34 slides obliquely away from the upper mold 10 to be in the same plane as the second slide 33, the third slide 34 can slide obliquely away from the upper mold 10 together with the second slide 33.
[0035] A first convex edge 321 is provided on the side of the first slide 32 away from the reference member 31, a second convex edge 331 is provided on the side of the second slide 33 away from the reference member 31, and a second convex edge 331 is provided on the side of the third slide 34 away from the reference member 31. The second convex edge 331 is arc-shaped. The first convex edge 321, the second convex edge 331 and the third convex edge 341 are used to cooperate with the upper mold core 11 and the lower mold core 21 to form a full-circle inverted shape of the molded product 200.
[0036] When the upper mold 10 and the lower mold 20 are molded together, the upper mold core 11 first presses the product 200. When the upper mold core 11 presses the product 200, the upper mold core 11 pushes the third slide 34 to slide obliquely close to the second slide 33 in sequence. When the third slide 34 and the second slide 33 are located in the same plane, the second convex edge 331 is connected to the third convex edge 341, and the upper mold core 11 pushes the third slide 34 and the second slide 33 to slide obliquely close to the first slide 32 and the reference member 31. When the third slide 34 and the second slide 33 are located in the same plane, the second convex edge 331 is connected to the third convex edge 341. 4. When the second slide 33, the first slide 32 and the reference part 31 are located in the same plane, the upper mold core 11 pushes the third slide 34, the second slide 33, the first slide 32 and the reference part 31 close to the lower mold core 21 and makes the third slide 34 away from the reference part 31, so that the first flange 321, the third flange 341 and the second flange 331 are connected and moved to the space enclosed by the upper mold groove 111 and the lower mold groove 211, so that the edge of the stamped product 200 is a fully folded shape.
[0037] In this embodiment, a group of forming mechanisms 30 is used to stamp and form a quarter of the circumference of the product 200 into a full-circumference inverted shape. In this embodiment, the number of groups of forming mechanisms 30 can be four groups, and the four groups of forming mechanisms 30 are connected end to end in sequence, and the four groups of forming mechanisms 30 are used to stamp and form the entire circumference of the product 200 into a full-circumference inverted shape. In the four groups of forming mechanisms 30, the four reference members 31 are connected together, which can be understood as the number of the reference members 31 is one, and the four reference members 31 after connection are roughly located in the middle of the lower mold core 21, and the two first slides 32 located on the same side of the reference member 31 are connected together, which can be understood as the number of the first slides 32 is two, and the two second slides 33 located on the same side of the reference member 31 are connected together, which can be understood as the number of the second slides 33 is two, and the number of the third slides 34 is four. In this way, by limiting the number of forming mechanisms 30 to four groups, the forming device 100 can stamp and form the entire circumference of the product 200 into a full-circumference inverted shape.
[0038] It can be understood that in other embodiments, the number of groups of the forming mechanism 30 can also be one group, two groups or three groups; when the number of groups of the forming mechanism 30 is one group, the forming device 100 can stamp and form any one quarter of the edge of the product 200 into a full-circle inverted shape; when the number of groups of the forming mechanism 30 is two groups, the two groups of forming mechanisms 30 can be arranged diagonally or connected on the same side, and the forming device 100 can stamp and form any two quarters of the edges of the product 200 into a full-circle inverted shape; when the number of groups of the forming mechanism 30 is three groups, the forming device 100 can stamp and form three quarters of the edges of the product 200 into a full-circle inverted shape. The embodiment of the present application does not specifically limit the number of groups of the forming mechanism 30, and it can be set according to actual production conditions.
[0039] See also Figures 4 to 9 When the molding device 100 is in use, the upper mold 10 and the lower mold 20 are opened. When the upper mold 10 and the lower mold 20 are opened, the two first slides 32 of the molding mechanism 30 are close to and abut against the reference member 31, the two second slides 33 and the four third slides 34 slide obliquely upward relative to the reference member 31 and the two first slides 32 and are relatively contracted, and the four third slides 34 slide obliquely upward relative to the two second slides 33 and are relatively contracted, that is, the four third slides 34, the two second slides 33, the reference member 31 and the two first slides 32 are staggered from top to bottom; after the upper mold 10 and the lower mold 20 are opened, the product 200 to be molded is placed on the four third slides of the molding mechanism 30. 34, the four third slides 34 carry the product 200 together; the upper mold 10 and the lower mold 20 are closed, and in the process of closing the upper mold 10 and the lower mold 20, the upper mold core 11 of the upper mold 10 presses the product 200 and pushes the four third slides 34 to move close to the lower mold core 21 while pressing the product 200, and the four third slides 34 slide obliquely close to the two second slides 33 respectively; when the four third slides 34 and the two second slides 33 are located in the same plane, the two second flanges 331 are respectively connected with the corresponding four third flanges 341, and the four third slides 34 and the two second slides 33 carry the product 200 together and move close to the lower mold core 21 together under the push of the upper mold core 11, and the four The third slide members 34 and the two second slide members 33 slide obliquely close to the two first slide members 32 and the reference member 31; when the four third slide members 34, the two second slide members 33, the reference member 31 and the two first slide members 32 are located in the same plane, the four third slide members 34, the two second slide members 33, the reference member 31 and the two first slide members 32 carry the product 200 together and move close to the lower mold core 21 under the push of the upper mold core 11, and at the same time, the two first protrusions 321, the four third protrusions 341 and the two second protrusions 331 are connected together; in the process of the four third slide members 34, the two second slide members 33, the reference member 31 and the two first slide members 32 moving close to the lower mold core 21 together, the two first slide members 3 2 all move away from the reference part 31; when the four third slides 34, the two second slides 33, the reference part 31 and the two first slides 32 are located in the same plane with the lower die core 21, that is, the upper die 10 and the lower die 20 are completely molded; when the upper die 10 and the lower die 20 are completely molded, the upper die groove 111 of the upper die core 11 is connected with the lower die groove 211 of the lower die core 21, and the two connected first convex edges 321, the four third convex edges 341 and the two second convex edges 331 move to the space enclosed by the upper die groove 111 and the lower die groove 211, and the upper die core 11, the lower die core 21, the first convex edges 321, the third convex edges 341 and the second convex edges 331 cooperate to form a full-circle inverted shape of the entire circumference of the edge of the product 200.
[0040] After the molding device 100 stamps the edge of the product 200 into a full-circumferential inverted shape, the upper mold 10 and the lower mold 20 are opened. During the process of the upper mold 10 and the lower mold 20 opening, the four third slides 34, the two second slides 33, the reference piece 31 and the two first slides 32 drive the product 200 to move away from the lower mold core 21. During the process of the four third slides 34, the two second slides 33, the reference piece 31 and the two first slides 32 moving away from the lower mold core 21, the two first slides 32 are close to the reference piece 31. The first convex edges 321 of the two first slides 32 are separated from the edge of the product 200; when the reference member 31 and the two first slides 32 are moved away from the lower mold core 21 and reset, the two first slides 32 are simultaneously reset close to the reference member 31, and the four third slides 34 and the two second slides 33 continue to drive the product 200 away from the lower mold core 21; when the four third slides 34 and the two second slides 33 drive the product 200 away from the lower mold core 21, the four third slides 34 and the two second slides 33 are relatively The reference member 31 and the two first slide members 32 slide obliquely upward and are relatively contracted, so that the third convex edges 341 of the four third slide members 34 are away from the side corresponding to the two first slide members 32 and the second convex edges 331 of the two second slide members 33 are separated from the edge of the product 200; when the two second slide members 33 move away from the lower mold core 21 and reset, the four third slide members 34 continue to drive the product 200 to move away from the lower mold core 21; when the four third slide members 34 drive the product 200 to move away from the lower mold core 21, the four third slide members 34 slides upward obliquely relative to the two second slides 33 and is relatively in a contracted state, so that the third convex edges 341 of the four third slides 34 are away from the side of the corresponding second slide 33 and detach from the edge of the product 200; when the four third slides 34 move away from the lower mold core 21 and reset, that is, the overall reset of the forming mechanism 30 is completed, the stamped products 200 can be removed from the four third slides 34, thereby realizing the stamping and unloading of the product 200, and at the same time avoiding the interference of the forming mechanism 30 with the smooth unloading of the product 200.
[0041] In order to ensure the mold closing accuracy of the upper mold 10 and the lower mold 20, in this embodiment, the upper mold 10 also includes a guide rod 12 and a limit rod 13. The guide rod 12 and the limit rod 13 are arranged at intervals and are arranged at intervals with the upper mold core 11. The lower mold 20 also includes a guide sleeve 22, which is adapted to the guide rod 12. The guide sleeve 22 is arranged at intervals with the lower mold core 21. When the upper mold 10 and the lower mold 20 are molded together, the guide rod 12 is adapted to be inserted into the guide sleeve 22 to guide the upper mold 10, and the limit rod 13 abuts against the lower mold 20 to limit the upper mold 10. In this embodiment, the number of the guide rods 12, the limit rods 13 and the guide sleeves 22 are all four, and the four limit rods 13 are arranged around the upper mold core 11, and the four guide rods 12 are arranged around the upper mold core 11 and the four limit rods 13. In this way, by setting the above-mentioned guide rod 12 and guide sleeve 22, the upper mold 10 is guided to ensure the mold closing accuracy of the upper mold 10 and the lower mold 20; by setting the above-mentioned limit rod 13, the upper mold 10 is limited to avoid excessive compression of the upper mold 10 on the product 200, further ensuring the mold closing accuracy of the upper mold 10 and the lower mold 20, and at the same time ensuring the yield of the product 200.
[0042] In this embodiment, the upper die 10 further includes an upper die seat 14, an upper pad 15 and an upper mold plate 16 which are sequentially connected from top to bottom, and the upper die core 11 is embedded in the middle of the upper mold plate 16. The size of the upper die seat 14 is larger than that of the upper pad 15, and the size of the upper pad 15 is the same as that of the upper mold plate 16. Four guide rods 12 are arranged at intervals on the upper die seat 14, and four limit rods 13 are arranged at intervals on the upper mold plate 16. In this way, by setting the specific structure of the upper die 10, the installation of the upper die core 11, the guide rods 12 and the limit rods 13 is realized.
[0043] In this embodiment, the lower die 20 further includes a lower die base 23, a lower pad 24 and a lower mold plate 25 connected in sequence from bottom to top. The lower die core 21 is embedded in the middle of the lower mold plate 25, the size of the lower die base 23 is larger than the size of the lower pad 24, the size of the lower pad 24 is equal to the size of the lower mold plate 25, and four guide sleeves 22 are arranged at intervals on the lower die base 23 and around the lower pad 24. In this way, by setting the specific structure of the lower die 20, the installation of the lower die core 21 and the guide sleeve 22 is achieved.
[0044] In this embodiment, the lower mold core 21 is provided with a through hole 212, and the lower mold groove 211 is arranged adjacent to the through hole 212, which can also be understood as the lower mold groove 211 being arranged around the through hole 212, wherein the molding mechanism 30 is arranged in the through hole 212, that is, the reference member 31, the first slide 32, the second slide 33 and the third slide 34 can all be movably arranged through the through hole 212. In this way, by arranging the through hole 212 on the lower mold core 21, the reference member 31, the first slide 32, the second slide 33 and the third slide 34 can be movably arranged through the through hole 212.
[0045] In order to enable the reference member 31, the first slide 32, the second slide 33 and the third slide 34 to move through the through hole 212 provided in the lower mold core 21 and to automatically reset, in this embodiment, the molding device 100 also includes a reset mechanism 40, which is disposed on the lower mold 20 and connected to the molding mechanism 30. The reset mechanism 40 is used to enable the reference member 31, the first slide 32, the second slide 33 and the third slide 34 to move through the through hole 212 provided in the lower mold core 21 and to automatically reset.
[0046] In this embodiment, the reset mechanism 40 includes a fixing member 41, a first push rod 42, a second push rod 43 and a third push rod 44. The fixing member 41 is movably inserted into the through hole 212 of the lower mold core 21 and the fixing member 41 is adapted to the through hole 212. The reference member 31 is arranged on the fixing member 41. The first slide 32 is slidably arranged on the fixing member 41. The first push rod 42 is elastically inserted into the lower mold core 21, the lower mold plate 25, the lower pad 24 and the lower mold base 23, and the first push rod 42 is connected to the fixing member 41. The number of the second push rods 43 is equal to the number of the second slides 33. Each second push rod 43 is elastically inserted into the fixing member 41, the lower mold core 21, the lower mold plate 25, the lower pad 24 and the lower mold base 23, and the second push rod 43 is connected to the corresponding second slide 33. The number of the third push rods 44 is equal to the number of the third slides 34. Each third push rod 44 is elastically inserted through the fixing member 41, the lower die core 21, the lower mold plate 25, the lower pad 24 and the lower die seat 23. The third push rod 44 is connected to the corresponding third slide 34. When the upper die 10 and the lower die 20 are closed, the third slide 34 is pushed by the upper die core 11 to elastically contract the third push rod 44 and generate elastic force, the second slide 33 is pushed by the upper die core 11 to elastically contract the second push rod 43 and generate elastic force, and the first slide 32 and the reference member 31 are pushed by the upper die core 11 to elastically contract the first push rod 42 through the fixing member 41 and generate elastic force; when the upper die 10 and the lower die 20 are opened, the first push rod 42, the second push rod 43 and the third push rod 44 are all elastically released to push the first slide 32, the reference member 31, the second slide 33 and the third slide 34 respectively toward the upper die 10 to move to reset. In this way, by setting the specific structure of the above-mentioned reset mechanism 40, the reference member 31, the first slide member 32, the second slide member 33 and the third slide member 34 can move through the through hole 212 provided in the lower mold core 21 and reset automatically.
[0047] Furthermore, in this embodiment, the reset mechanism 40 further includes a bottom plate 45, a support member 46, a first elastic member 47, a second elastic member 48, a third elastic member 49 and a guide member 410. The bottom plate 45 is disposed on the side of the lower mold 20 away from the upper mold 10, and the number of the support members 46 is two, and the two support members 46 are disposed at intervals and are both connected between the lower mold base 23 of the lower mold 20 and the bottom plate 45. The number of the first elastic members 47 is equal to the number of the first ejector pins 42, the number of the second elastic members 48 is equal to the number of the second ejector pins 43, and the number of the third elastic members 49 is equal to the number of the third ejector pins 44. The first elastic member 47, the second elastic member 48 and the third elastic member 49 are disposed at intervals on the bottom plate 45 and are all located between the two support members 46. The guide member 410 is connected between the first elastic member 47 and the first ejector rod 42, the second ejector rod 43 is movably disposed through the guide member 410 and is connected to the corresponding second elastic member 48, and the third ejector rod 44 is movably disposed through the guide member 410 and is connected to the corresponding third elastic member 49. The first elastic member 47, the second elastic member 48 and the third elastic member 49 are respectively used to be pushed and compressed by the first ejector rod 42, the second ejector rod 43 and the third ejector rod 44 and generate elastic force, and are respectively elastically released when the upper mold 10 and the lower mold 20 are opened to push the first ejector rod 42, the second ejector rod 43 and the third ejector rod 44 to move toward the upper mold 10. The first elastic member 47, the second elastic member 48 and the third elastic member 49 can all be nitrogen springs. In this way, by further setting the above-mentioned bottom plate 45 and support member 46, the reset mechanism 40 is connected to the lower mold 20; by setting the above-mentioned first elastic member 47, the second elastic member 48 and the third elastic member 49, the first push rod 42, the second push rod 43 and the third push rod 44 can be elastically passed through the lower mold 20 and the fixing member 41; by setting the above-mentioned fixing member 41, the first push rod 42, the second push rod 43 and the third push rod 44 are limited.
[0048] In this embodiment, a third slide groove 411 is provided on one side of the fixing member 41 facing the first slide member 32, and a third slide rail 322 is provided on one side of the first slide member 32 facing the fixing member 41. The first slide member 32 and the fixing member 41 are slidably connected via the third slide rail 322 and the third slide groove 411. Thus, by providing the third slide rail 322 and the third slide groove 411, the first slide member 32 and the fixing member 41 are slidably connected, and the sliding accuracy of the first slide member 32 on the fixing member 41 is ensured.
[0049] In order to enable the first slide 32 to approach or move away from the reference member 31, in this embodiment, the molding mechanism 30 further includes a latch 35 and a restoration member 36. The number of the latches 35 is equal to the number of the first slides 32. The latches 35 are roughly conical, and the restoration member 36 can be a spring. The latch 35 is arranged on the lower pad 24 of the lower mold 20 and penetrates the lower mold core 21. The latch 35 extends between the reference member 31 and the corresponding first slide 32. The latch 35 and the first slide 32 are in inclined contact. The restoration member 36 is arranged between the first slide 32 and the lower mold core 21. Among them, part of the restoration member 36 is embedded between the first slides 32. When the upper mold 10 and the lower mold 20 are closed, the first slide 32 is pushed by the lower mold core 21 to move away from the upper mold 10, and the first slide 32 is pushed by the inclined surface of the pin 35 to move away from the reference part 31 and compress the restoration part 36, so that the first slide 32 is away from the reference part 31; when the upper mold 10 and the lower mold 20 are opened, the first slide 32 is elastically forced by the restoration part 36 to approach the reference part 31 and reset, so that the first slide 32 is close to the reference part 31.
[0050] In order to ensure the sliding accuracy between the second slide 33 and the reference member 31, and to ensure the sliding accuracy between the third slide 34 and the second slide 33, in this embodiment, the reference member 31 is roughly a trapezoidal block, the first slide 32 is roughly a trapezoidal block, and the second slide 33 is roughly a trapezoidal block. A first slide groove 311 is provided on the side of the reference member 31 facing the second slide 33, and a first slide rail 332 matching the first slide groove 311 is convexly provided on the side of the second slide 33 facing the reference member 31. The second slide 33 and the reference member 31 are connected to each other in an oblique sliding manner through the cooperation of the first slide rail 332 and the first slide groove 311. A second slide groove 333 is provided on the side of the second slide member 33 facing the third slide member 34, and a second slide rail 342 matching the second slide groove 333 is provided on the side of the third slide member 34 facing the second slide member 33. The third slide member 34 and the second slide member 33 are connected to each other by the second slide rail 342 and the second slide groove 333, wherein each matching slide groove rail can be a dovetail slide groove rail structure, which is not described in detail in the embodiment of the present application. In this way, by providing the above-mentioned first slide rail 332, first slide groove 311, second slide rail 342 and second slide groove 333, the sliding accuracy between the second slide member 33 and the reference member 31 and the sliding accuracy between the third slide member 34 and the second slide member 33 are ensured.
[0051] In order to further ensure the sliding accuracy between the second slide 33 and the reference member 31, and to further ensure the sliding accuracy between the third slide 34 and the second slide 33, in this embodiment, a first limiting groove 312 is provided at the bottom of the first slide groove 311, and the first limiting groove 312 is located at one end of the reference member 31 close to the fixing member 41, and the first slide rail 332 is convexly provided with a first limiting portion 334 adapted to the first limiting groove 312, and the first limiting portion 334 is located at the second slide 33 close to the fixing member 41. At one end of the fixed member 41, the first limiting portion 334 is roughly conical, and the second slide 33 and the reference member 31 are limited and slidable by the cooperation of the first limiting portion 334 and the first limiting groove 312, that is, when the second slide 33 slides obliquely upward relative to the reference member 31, when the first limiting portion 334 slides to the first limiting groove 312, the first limiting portion 334 is adapted to the first limiting groove 312, so that the reference member 31 limits the second slide 33, thereby preventing the second slide 33 from sliding excessively. A second limiting groove 335 is provided at the bottom of the second slide groove 333, and the second limiting groove 335 is located at one end of the second slide 33 close to the fixed member 41. The second slide rail 342 is provided with a second limiting portion 343 matched with the second limiting groove 335. The second limiting portion 343 is located at one end of the third slide 34 close to the fixing member 41. The third slide 34 and the second slide 33 are limited to slide by the cooperation of the second limiting portion 343 and the second limiting groove 335. In this way, by providing the above-mentioned first limiting groove 312 and the first limiting portion 334, the reference member 31 limits the second slide 33; by providing the above-mentioned second limiting groove 335 and the second limiting portion 343, the second slide 33 limits the third slide 34, thereby preventing the second slide 33 and the third slide 34 from excessively sliding and respectively separating from the reference member 31 and the second slide 33, further ensuring the sliding accuracy between the second slide 33 and the reference member 31, and further ensuring the sliding accuracy between the third slide 34 and the second slide 33.
[0052] The forming device 100 of this embodiment realizes the stamping forming of the product 200 through the cooperation of the upper die 10, the lower die 20 and the forming mechanism 30. The forming device 100 can improve the material utilization rate of the product 200 and save costs by stamping the full-circle folded shape of the edge of the product 200; at the same time, the forming device 100 is conducive to improving the production efficiency of the product 200 by stamping the full-circle folded shape of the edge of the product 200. In addition, by displacing the third slide 34, the second slide 33 of the forming mechanism 30 with the reference member 31 and the first slide 32 from top to bottom, on the one hand, the full-circle folded shape of the edge of the product 200 formed by the first convex edge 321, the third convex edge 341 and the second convex edge 331 meets the production requirements, and on the other hand, it is convenient to unload the formed product 200, avoiding the interference of the third slide 34, the second slide 33 and the first slide 32 on the unloaded product 200, and meeting the unloading requirements. The molding device 100 of this embodiment further cooperates with the reset mechanism 40 to enable the reference member 31, the first slide 32, the second slide 33 and the third slide 34 to move through the through hole 212 of the lower mold core 21 and automatically reset, thereby ensuring the stable use of the molding mechanism 30.
[0053] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present application.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application and are not intended to limit it. Although the present application has been described in detail with reference to the preferred embodiments, a person of ordinary skill in the art should understand that the technical solution of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present application.
Claims
1. A molding device, characterized in that: It comprises an upper mold, a lower mold arranged opposite to the upper mold, and a molding mechanism arranged on the lower mold; The upper die comprises an upper die core, and an upper die groove is formed on a side of the upper die core facing the lower die; The lower die comprises a lower die core, and a lower die groove is formed on a side of the lower die core facing the upper die; The molding mechanism includes a reference member, a first slide, a second slide and a third slide, all of which are movably arranged on the lower mold core, the first slide is arranged on one side of the reference member, the first slide can also move close to or away from the reference member, the second slide is arranged on the other side of the reference member, the second slide is also obliquely slidably connected to the reference member, the third slide is arranged between the second slide and the first slide, the third slide is also obliquely slidably connected to the second slide, one end of the second slide close to the third slide and the third slide are also obliquely slidably connected to the first slide, the first slide is convexly provided with a first convex edge on the side facing away from the reference member, the second slide is convexly provided with a second convex edge on the side facing away from the reference member, and the third slide is convexly provided with a third convex edge on the side facing away from the reference member; Among them, when the upper mold and the lower mold are closed, the upper mold core sequentially pushes the third slide to slide obliquely close to the second slide, pushes the third slide and the second slide to slide obliquely close to the first slide and the reference part, pushes the third slide, the second slide, the first slide and the reference part to approach the lower mold core and makes the third slide away from the reference part, so that the first flange, the third flange and the second flange are connected and moved into the space enclosed by the upper mold groove and the lower mold groove.
2. The molding device according to claim 1, characterized in that: The forming device also includes a reset mechanism, which includes a fixing part, a first push rod, a second push rod and a third push rod. The fixing part is movably inserted into the lower mold core, the reference part is arranged on the fixing part, the first slide is slidably arranged on the fixing part, the first push rod is elastically inserted into the lower mold core, the first push rod is connected to the fixing part, the second push rod is elastically inserted into the lower mold core and the fixing part, the second push rod is connected to the second slide, the third push rod is elastically inserted into the lower mold core and the fixing part, and the third push rod is connected to the third slide.
3. The molding device according to claim 2, characterized in that: The reset mechanism also includes a bottom plate, a support member, a first elastic member, a second elastic member, a third elastic member and a guide member, the bottom plate is arranged on the side of the lower mold away from the upper mold, the support member is connected between the lower mold and the bottom plate, the first elastic member, the second elastic member and the third elastic member are arranged at intervals on the bottom plate, the guide member is connected between the first elastic member and the first push rod, the second push rod is movably passed through the guide member and connected to the second elastic member, and the third push rod is movably passed through the guide member and connected to the third elastic member.
4. The molding device according to claim 1, characterized in that: The molding mechanism also includes a latch and a restoration member, wherein the latch is arranged on the lower mold and penetrates the lower mold core, the latch extends between the reference member and the first slide member, the latch abuts against the inclined surface of the first slide member, and the restoration member is arranged between the first slide member and the lower mold core.
5. The molding device according to claim 1, characterized in that: A first slide groove is provided on a side of the reference member facing the second slide member, a first slide rail matched with the first slide groove is convexly provided on a side of the second slide member facing the reference member, and the second slide member and the reference member are obliquely slidably connected through the cooperation of the first slide rail and the first slide groove; a second slide groove is provided on a side of the second slide member facing the third slide member, a second slide rail matched with the second slide groove is convexly provided on a side of the third slide member facing the second slide member, and the third slide member and the second slide member are obliquely slidably connected through the cooperation of the second slide rail and the second slide groove.
6. The molding device according to claim 5, characterized in that A first limiting groove is provided at the bottom of the first slide groove, and a first limiting portion adapted to the first limiting groove is convexly provided on the first slide rail, and the second slide piece and the reference piece slide in a limited manner through the cooperation between the first limiting portion and the first limiting groove; a second limiting groove is provided at the bottom of the second slide groove, and a second limiting portion adapted to the second limiting groove is convexly provided on the second slide rail, and the third slide piece and the second slide piece slide in a limited manner through the cooperation between the second limiting portion and the second limiting groove.
7. The molding device according to claim 1, characterized in that: The lower die core is provided with a through hole, and the lower die groove is arranged adjacent to the through hole, wherein the reference member, the first slide member, the second slide member and the third slide member can be movably arranged in the through hole.
8. The molding device according to claim 1, characterized in that: The upper mold also includes a guide rod and a limit rod, and the guide rod and the limit rod are spaced apart and are spaced apart from the upper mold core. The lower mold also includes a guide sleeve, and the guide sleeve is spaced apart from the lower mold core. When the upper mold and the lower mold are closed, the guide rod is adapted to be inserted into the guide sleeve, and the limit rod abuts against the lower mold.
9. The molding device according to claim 1, characterized in that: The upper die also includes an upper die seat, an upper pad and an upper die plate which are connected in sequence, and the upper die core is embedded in the upper die plate.
10. The molding device according to claim 1, characterized in that: The lower die also includes a lower die seat, a lower pad and a lower mold plate which are connected in sequence, and the lower die core is embedded in the lower mold plate.