Automatic winding device

By designing an automatic winding device, and automatically winding stainless steel wires with a rotary drive motor and a lift-drive linear module, the problem of low manual winding efficiency in the prior art is solved, and efficient and automated frying basket product processing is achieved.

CN119794207AInactive Publication Date: 2025-04-11MIGHT PRECISION MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510022536.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, frying basket products made by winding stainless steel wire generally adopt manual winding, resulting in low work efficiency and high labor cost.

Method used

An automatic winding device is designed, including clamping rotary assembly, wire supply assembly and computer control box, and the stainless steel wire is automatically wound around the periphery of the main frame through a rotary drive motor and a lift drive linear module.

Benefits of technology

It realizes automatic and efficient winding of stainless steel wires on the periphery of the main frame, improves the processing efficiency of the frying basket product, and has the advantages of novel structural design, high degree of automation and high working efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119794207A_ABST
    Figure CN119794207A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic winding device. A rack of the automatic winding device is provided with a clamping and rotating assembly, a wire supply assembly and a computer control box; the clamping rotating assembly comprises a first mounting base, a driving rotating shaft is rotationally mounted on the first mounting base, and a frame clamping mechanism is mounted at the upper end of the driving rotating shaft; the first mounting seat is provided with a rotary driving motor beside the driving rotating shaft, and a power output shaft of the rotary driving motor is in driving connection with the driving rotating shaft; the wire supply assembly comprises a second mounting seat which is fixedly mounted on the rack, the second mounting seat is provided with a lifting driving linear module which acts vertically, the driving end of the lifting driving linear module is provided with a lifting movable frame, and the lifting movable frame is provided with a straightening wheel set used for straightening the stainless steel wires; the rotation driving motor and the lifting driving linear module are electrically connected with the computer control box. Through the structural design, the automatic winding device has the advantages of being novel in structural design, high in automation degree and high in working efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to an automatic winding device. Background Art

[0002] As a structural product used in conjunction with electric fryers and deep fryers, frying baskets are widely used in the processing of fried foods; among them, frying baskets are generally stainless steel products.

[0003] It should be pointed out that the frying basket product made by winding stainless steel wire includes a main frame and stainless steel wire wound around the main frame, and the main frame is also a stainless steel part.

[0004] For the above-mentioned frying basket product made by winding stainless steel wire, in the prior art, manual winding is generally adopted to wind the stainless steel wire around the periphery of the main frame, which has low work efficiency and high labor cost. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic winding device to address the deficiencies of the prior art. The automatic winding device can automatically and efficiently wind stainless steel wire around the periphery of a main frame. The structure design is novel, the degree of automation is high, the working efficiency is high, and the processing efficiency of a frying basket can be effectively improved.

[0006] To achieve the above object, the present invention is implemented through the following technical solutions.

[0007] An automatic winding device comprises a frame, an upper end of which is provided with a clamping rotating assembly and a wire supply assembly for supplying stainless steel wire toward the clamping rotating assembly;

[0008] The clamping rotation assembly includes a first mounting seat fixedly mounted on the frame, the first mounting seat is rotatably mounted with a vertically arranged driving shaft through a bearing, and the upper end of the driving shaft is equipped with a frame clamping mechanism located above the first mounting seat; the first mounting seat is equipped with a rotating driving motor beside the driving shaft, and the power output shaft of the rotating driving motor is drivingly connected to the driving shaft;

[0009] The wire supply assembly includes a second mounting seat fixedly mounted on the frame, the second mounting seat is equipped with a vertically moving lifting drive linear module, the driving end of the lifting drive linear module is equipped with a lifting movable frame, and the lifting movable frame is equipped with a straightening wheel group for straightening the stainless steel wire;

[0010] The automatic winding device also includes a computer control box installed on the frame, and the rotary drive motor and the lifting drive linear module are electrically connected to the computer control box respectively.

[0011] The frame clamping mechanism comprises a supporting base plate and a contour positioning panel which are arranged horizontally and transversely, the contour positioning panel is fastened to the upper surface of the supporting base plate, and the upper surface of the contour positioning panel is provided with two elastic pressure rods which are arranged opposite to each other and spaced apart;

[0012] The core of the driving shaft is provided with a vertically penetrating shaft through hole, the supporting bottom plate is provided with a bottom plate through hole, the contoured positioning panel is provided with a panel through hole, and the panel through hole, the bottom plate through hole, and the shaft through hole are aligned in sequence from top to bottom;

[0013] The first mounting seat is equipped with a lifting drive cylinder below the driving shaft. The extended end of the piston rod of the lifting drive cylinder is connected to a driving shaft rod which passes through the shaft through hole, the bottom plate through hole and the panel through hole from bottom to top in sequence. The upper end of the driving shaft rod is in a cone shape and is located between two elastic pressure rods. The upper end of the driving shaft rod is respectively abutted against each elastic pressure rod.

[0014] The elastic pressure rod comprises a fixing block screwed and fastened to the upper surface of the contour positioning panel, a pressure rod mounting hole is formed between the fixing block and the contour positioning panel and runs horizontally through the pressure rod mounting hole, a movable pressure rod is slidably mounted in the pressure rod mounting hole, and the two ends of the movable pressure rod extend to the outside of the pressure rod mounting hole respectively;

[0015] The end of the movable pressure rod away from the driving shaft is provided with a pressure rod holding portion, and the end of the movable pressure rod close to the driving shaft is provided with a pressure rod driving portion, and the pressure rod driving portion abuts against the upper end of the driving shaft;

[0016] An elastic member for forcing the movable pressing rod to move toward the driving shaft rod side is arranged between the movable pressing rod and the fixed block.

[0017] Wherein, the elastic member is a spring.

[0018] Wherein, the rotary drive motor is a reduction motor, and the power output shaft of the reduction motor is drivingly connected to the drive shaft through a gear pair.

[0019] Compared with the prior art, the present invention has the following beneficial effects. Specifically, the automatic winding device of the present invention can automatically and efficiently wind the stainless steel wire around the periphery of the main frame, and can effectively improve the processing efficiency of the frying basket product; therefore, the automatic winding device of the present invention has the advantages of novel structural design, high degree of automation and high working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below with the aid of the accompanying drawings. However, the embodiments in the accompanying drawings do not constitute any limitation to the present invention.

[0021] Figure 1 It is a structural schematic diagram of the present invention.

[0022] Figure 2 It is a structural schematic diagram of another viewing angle of the present invention.

[0023] Figure 3 It is a structural schematic diagram of the clamping and rotating assembly of the present invention.

[0024] Figure 4 It is a schematic diagram of the partial structure of the clamping rotating assembly of the present invention.

[0025] exist Figures 1 to 4 Included are:

[0026] 1-frame; 2-clamping rotating assembly; 21-first mounting seat; 22-driving shaft; 23-frame clamping mechanism; 231-supporting base plate; 232-contact positioning panel; 233-elastic pressure rod; 2331-fixing block; 2332-pressure rod mounting hole; 2333-movable pressure rod; 2334-pressure rod holding part; 2335-pressure rod driving part; 234-lifting drive cylinder; 235-driving shaft; 24-rotational drive motor; 25-gear pair; 3-wire supply assembly; 31-second mounting seat; 32-lifting drive linear module; 33-lifting movable frame; 34-straightening wheel group; 4-computer control box; 5-frying basket product; 51-main frame; 6-stainless steel wire. DETAILED DESCRIPTION

[0027] The present invention is described below in conjunction with specific implementation methods.

[0028] Embodiment 1, as Figure 1 and Figure 2 As shown, an automatic winding device includes a frame 1, an upper end portion of the frame 1 is provided with a clamping rotating assembly 2, and a wire supply assembly 3 for supplying a stainless steel wire 6 toward the clamping rotating assembly 2.

[0029] Among them, Figures 1 to 4 As shown, the clamping rotation assembly 2 includes a first mounting seat 21 that is fastened to the frame 1, and the first mounting seat 21 is rotatably mounted with a vertically arranged driving shaft 22 through a bearing, and the upper end of the driving shaft 22 is equipped with a frame clamping mechanism 23 located above the first mounting seat 21; the first mounting seat 21 is equipped with a rotating driving motor 24 on the side of the driving shaft 22, and the power output shaft of the rotating driving motor 24 is drivingly connected to the driving shaft 22.

[0030] Furthermore, if Figure 1 and Figure 2As shown, the wire supply assembly 3 includes a second mounting base 31 fastened to the frame 1, the second mounting base 31 is equipped with a vertically moving lifting drive linear module 32, the driving end of the lifting drive linear module 32 is equipped with a lifting movable frame 33, and the lifting movable frame 33 is equipped with a straightening wheel group 34 for straightening the stainless steel wire 6.

[0031] In addition, if Figure 1 and Figure 2 As shown, the automatic winding device also includes a computer control box 4 installed on the frame 1, and the rotation drive motor 24 and the lifting drive linear module 32 are electrically connected to the computer control box 4 respectively; when working, the computer control box 4 controls the rotation drive motor 24 and the lifting drive linear module 32 to move respectively.

[0032] It should be explained that the rotary drive motor 24 is a reduction motor, and the power output shaft of the reduction motor is drivingly connected to the drive shaft 22 via a gear pair 25 .

[0033] The automatic winding device of the first embodiment is described in detail below in conjunction with a specific working process, and specifically includes the following steps:

[0034] Step a, clamping and fixing the main frame 51 of the frying basket product 5 through the frame clamping mechanism 23;

[0035] Step b, connecting the stainless steel wire 6 to the main frame 51 on the frame clamping mechanism 23 after being straightened by the straightening wheel group 34, and the end of the stainless steel wire 6 is connected to the bottom of the main frame 51;

[0036] Step c, starting the rotation drive motor 24 through the computer control box 4, the rotation drive motor 24 drives the frame clamping mechanism 23 to rotate through the driving shaft 22, thereby rotating the main frame 51 of the frying basket product 5, so that the stainless steel wire 6 is wound around the outer periphery of the main frame 51;

[0037] Step d, after the main frame 51 completes winding of one circle of the stainless steel wire 6, the computer control box 4 controls the lifting drive linear module 32 to move, and the lifting drive linear module 32 drives the lifting movable frame 33 to move one position upward. During this process, the straightening wheel group 34 and the stainless steel wire 6 move one position upward synchronously to carry out the next circle of wire winding;

[0038] Step e, completing the winding of multiple turns of wire on the main frame 51 in sequence according to step d;

[0039] Step f, after the main frame 51 completes the wire winding, the stainless steel wire 6 is cut, and then the frying basket product 5 formed after the main frame 51 is wound with the stainless steel wire 6 is removed from the frame clamping mechanism 23, and the lifting drive linear module 32 is controlled by the computer control box 4 to move and the lifting movable frame 33 is reset to the initial height position.

[0040] Based on the above, it can be seen that through the above-mentioned structural design, the automatic winding device of the first embodiment can automatically and efficiently wind the stainless steel wire 6 around the periphery of the main frame 51, and can effectively improve the processing efficiency of the frying basket product 5; therefore, the automatic winding device of the first embodiment has the advantages of novel structural design, high degree of automation and high work efficiency.

[0041] Embodiment 2, as Figure 3 and Figure 4 As shown, the difference between the second embodiment and the first embodiment is that the frame clamping mechanism 23 includes a supporting base plate 231 and a contoured positioning panel 232 which are respectively arranged horizontally and laterally, the contoured positioning panel 232 is fastened to the upper surface of the supporting base plate 231, and the upper surface of the contoured positioning panel 232 is provided with two elastic pressure rods 233 which are arranged opposite to each other and at intervals.

[0042] Among them, the core of the driving shaft 22 is provided with a vertically penetrating shaft through hole (not shown in the figure), the supporting base plate 231 is provided with a base plate through hole (not shown in the figure), and the contoured positioning panel 232 is provided with a panel through hole (not shown in the figure), and the panel through hole, base plate through hole, and shaft through hole are aligned in sequence from top to bottom.

[0043] In addition, a lifting drive cylinder 234 is installed at the lower part of the driving shaft 22 on the first mounting seat 21. The extended end of the piston rod of the lifting drive cylinder 234 is connected to a driving shaft 235 which passes through the shaft through hole, the bottom plate through hole and the panel through hole from bottom to top in sequence. The upper end of the driving shaft 235 is in a cone shape and is located between the two elastic pressure rods 233. The upper end of the driving shaft 235 is respectively in contact with each elastic pressure rod 233.

[0044] In the process of positioning and clamping the main frame 51 by the frame clamping mechanism 23 of the second embodiment, the steps include:

[0045] Step 1, placing the main frame 51 on the upper surface of the supporting base plate 231 and ensuring that the lower end of the main frame 51 is located outside the contour positioning panel 232, the contour positioning panel 232 adopts a contour design, and the contour size of the contour positioning panel 232 is adapted to the contour size of the lower end of the main frame 51;

[0046] At this time, each elastic pressure rod 233 retreats to the inner side of the edge of the contoured positioning panel 232;

[0047] Step 2, control the lifting drive cylinder 234 through the computer control box 4, and the piston rod of the lifting drive cylinder 234 drives the driving shaft 235 to move upward. During this process, the upper end of the driving shaft 235 pushes the elastic pressure rods 233 toward both sides, thereby causing the two elastic pressure rods 233 to move in opposite directions, and finally causing each elastic pressure rod 233 to support the edge of the corresponding side of the main frame 51, so as to realize the clamping and locking of the main frame 51.

[0048] In addition, after the main frame 51 completes the wire winding operation, the lifting drive cylinder 234 drives the drive shaft 235 to move downward. During this process, each elastic pressure rod 233 moves inward to reset and withdraw from the main frame 51, and the locking function of the main frame 51 is contacted.

[0049] Embodiment three, as Figure 3 and Figure 4 As shown, the difference between the third embodiment and the second embodiment is that the elastic pressure rod 233 includes a fixed block 2331 screwed and fastened to the upper surface of the contoured positioning panel 232, and a transversely penetrating pressure rod mounting hole 2332 is formed between the fixed block 2331 and the contoured positioning panel 232, and a movable pressure rod 2333 is slidably installed in the pressure rod mounting hole 2332, and the two ends of the movable pressure rod 2333 extend to the outside of the pressure rod mounting hole 2332 respectively.

[0050] The end of the movable pressure rod 2333 away from the driving shaft 235 is provided with a pressure rod holding portion 2334 , and the end of the movable pressure rod 2333 close to the driving shaft 235 is provided with a pressure rod driving portion 2335 , and the pressure rod driving portion 2335 abuts against the upper end of the driving shaft 235 .

[0051] In addition, an elastic member is installed between the movable pressing rod 2333 and the fixed block 2331 to force the movable pressing rod 2333 to move toward the driving shaft 235. It should be explained that the elastic member is a spring.

[0052] When the elastic pressure rod 233 is clamped and locked to the main frame 51 , the upper end of the driving shaft 235 pushes the pressure rod driving portion 2335 of the movable pressure rod 2333 , thereby causing the movable pressure rod 2333 to press against the lower end of the main frame 51 through its pressure rod holding portion 2334 .

[0053] When the driving shaft 235 moves downward and the clamping lock of the main frame 51 is released, the restoring elastic force of the elastic member causes the movable pressure rod 2333 to move toward the driving shaft 235 side, thereby causing the pressure rod holding portion 2334 of the movable pressure rod 2333 to retreat to the inner side of the edge of the contoured positioning panel 232.

[0054] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.

Claims

1. An automatic winding device, comprising a frame (1), characterized in that: The upper end of the frame (1) is provided with a clamping rotating assembly (2) and a wire supply assembly (3) for supplying a stainless steel wire (6) toward the clamping rotating assembly (2); The clamping rotation assembly (2) comprises a first mounting seat (21) fixedly mounted on the frame (1); a vertically arranged driving shaft (22) is rotatably mounted on the first mounting seat (21) via a bearing; an upper end portion of the driving shaft (22) is provided with a frame clamping mechanism (23) located above the first mounting seat (21); a rotating driving motor (24) is mounted on the side of the first mounting seat (21) and the power output shaft of the rotating driving motor (24) is drivingly connected to the driving shaft (22); The wire supply assembly (3) comprises a second mounting seat (31) fixedly mounted on the frame (1); the second mounting seat (31) is provided with a vertically movable lifting drive linear module (32); a driving end of the lifting drive linear module (32) is provided with a lifting movable frame (33); and the lifting movable frame (33) is provided with a straightening wheel assembly (34) for straightening the stainless steel wire (6); The automatic winding device also includes a computer control box (4) mounted on the frame (1), and the rotary drive motor (24) and the lifting drive linear module (32) are respectively electrically connected to the computer control box (4).

2. An automatic winding device according to claim 1, characterized in that: The frame clamping mechanism (23) comprises a supporting base plate (231) and a contour positioning panel (232) which are respectively arranged horizontally and transversely, the contour positioning panel (232) is fastened to the upper surface of the supporting base plate (231), and the upper surface of the contour positioning panel (232) is provided with two elastic pressure rods (233) which are arranged opposite to each other and at intervals; The core of the driving shaft (22) is provided with a shaft through hole extending vertically therethrough, the supporting bottom plate (231) is provided with a bottom plate through hole, and the contoured positioning panel (232) is provided with a panel through hole, and the panel through hole, the bottom plate through hole, and the shaft through hole are aligned in sequence from top to bottom; The first mounting seat (21) is provided with a lifting drive cylinder (234) below the driving shaft (22); the outer extension end of the piston rod of the lifting drive cylinder (234) is connected with a driving shaft (235) which passes through the shaft through hole, the bottom plate through hole, and the panel through hole from bottom to top in sequence; the upper end of the driving shaft (235) is in a cone shape and is located between the two elastic pressure rods (233); the upper end of the driving shaft (235) is respectively in contact with each elastic pressure rod (233).

3. An automatic winding device according to claim 2, characterized in that: The elastic pressure rod (233) includes a fixing block (2331) screwed and fastened to the upper surface of the contoured positioning panel (232), a pressure rod mounting hole (2332) extending transversely therethrough is formed between the fixing block (2331) and the contoured positioning panel (232), a movable pressure rod (2333) is slidably mounted in the pressure rod mounting hole (2332), and two ends of the movable pressure rod (2333) respectively extend to the outside of the pressure rod mounting hole (2332); The end of the movable pressure rod (2333) away from the driving shaft (235) is provided with a pressure rod holding portion (2334), and the end of the movable pressure rod (2333) close to the driving shaft (235) is provided with a pressure rod driving portion (2335), and the pressure rod driving portion (2335) abuts against the upper end of the driving shaft (235); An elastic member is installed between the movable pressure rod (2333) and the fixed block (2331) to force the movable pressure rod (2333) to move toward the driving shaft (235).

4. An automatic winding device according to claim 3, characterized in that: The elastic member is a spring.

5. The automatic winding device according to claim 1, characterized in that: The rotary drive motor (24) is a reduction motor, and the power output shaft of the reduction motor is drivingly connected to the drive shaft (22) via a gear pair (25).