Alloy bar linearization forging tool and process thereof

By designing a linear forging tooling for alloy rods, using a height-adjustable support matrix and pressure sensing module, the precise clamping of alloy rods is achieved, which solves the problem of difficult to accurately control the clamping force in the prior art, improves processing accuracy and reduces damage.

CN119794242AActive Publication Date: 2025-04-11JIANGYIN FENGHUANG FORGING CO LTD
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Patent Information

Application Number
CN202510307899.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-11
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

The clamping force of existing alloy rod processing tooling is difficult to accurately control, resulting in damage to the surface of the alloy rod during processing or reduction in processing accuracy.

Method used

A linear forging tooling for alloy rods is designed, using a height-adjustable support base, support contact block, pressure sensing module and electromagnetic module. By real-time detection and adjustment of clamping force, precise clamping of alloy rods is achieved.

Benefits of technology

By accurately controlling the clamping force, the damage to the alloy rod is reduced, the processing accuracy is improved, and the surface integrity of the alloy rod is ensured.

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Abstract

The invention discloses an alloy bar linearization forging tool and technology, and relates to the technical field of metal material machining. A height-adjustable supporting base body is arranged above a fixed base table, a supporting contact block used for supporting an alloy bar is installed above the supporting base body, and the supporting base body is provided with a supporting pressure sensing module used for sensing and detecting the downward pressing pressure of the supporting contact block. First guide assemblies located on the two sides of the supporting base body, second guide assemblies matched with the first guide assemblies in an inserted mode and clamping guide assemblies fixedly installed above the second guide assemblies are installed above the fixed base table. Through the synergistic effect of the supporting pressure sensing module, the vertical position pressure sensing module and the transverse position pressure sensing module, accurate monitoring and adjustment of the clamping force are achieved, damage to the alloy bar is further reduced, and meanwhile the machining precision of the alloy bar is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of metal material processing, and in particular to a linear forging tool for alloy bars and a process thereof. Background Art

[0002] During the processing of alloy bars, the alloy bars need to be clamped and fixed. During clamping, in order to ensure the stability of clamping, the clamping force of the existing clamping tooling on the alloy bars is too large, which can easily cause damage to the surface of the alloy bars; but insufficient clamping force will cause the alloy bars to be unstable during processing, affecting the processing accuracy.

[0003] In addition, when processing alloy bars, although the clamping force of the clamping tool on the alloy bar is not too large, when the processing equipment has a large processing force on the alloy bar, for example, when the downward pressure is too large, micro-friction will occur between the alloy bar and the clamping tool under strong pressure, which will still cause damage to the surface of the alloy bar and affect the processing accuracy of the alloy bar.

[0004] In summary, how to achieve precise control of the clamping force of the alloy bar, further reduce the damage to the alloy bar, and at the same time ensure the processing accuracy of the alloy bar has become a problem that needs to be solved. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides an alloy bar linear forging tool and process thereof, thereby achieving precise control of the clamping force of the alloy bar, further reducing damage to the alloy bar, and ensuring the processing accuracy of the alloy bar.

[0006] The present invention is achieved through the following technical solutions: A linear forging tool for alloy bars, wherein a height-adjustable support base is arranged above a fixed base, a support contact block for supporting the alloy bar is installed above the support base, the support base is provided with a support pressure sensing module for sensing and detecting the downward pressure of the support contact block, a first guide assembly located on both sides of the support base, a second guide assembly inserted and matched with the first guide assembly, and a clamping guide assembly fixedly installed above the second guide assembly are installed above the fixed base.

[0007] The first guide component is configured with a vertical electromagnetic module and a vertical pressure sensing module located on both sides of the vertical electromagnetic module, and the second guide component is configured with a vertical permanent magnet aligned with the vertical electromagnetic module and a rod homogeneous plate in extrusion contact with the vertical pressure sensing module, wherein the rod homogeneous plate is made of the same material as the alloy rod.

[0008] The second guide assembly is embedded with a transverse electromagnetic module, and a transverse guide is installed inside the second guide assembly, wherein a transverse permanent magnet is embedded on the side of the transverse guide facing the transverse electromagnetic module. The second guide assembly is guided with a transverse shifting disk, a clamping movable guide, and a transverse pressure rod, one side of the transverse shifting disk is fixedly connected to the transverse guide, and the other side of the transverse shifting disk is fixedly connected to the clamping movable guide and the transverse pressure rod, wherein the clamping movable guide protrudes outward from the clamping guide assembly and a clamping member that is in compression contact with the alloy rod is installed at the side end. The second guide assembly is also equipped with a transverse pressure sensing module for sensing and detecting the transverse pressure of the transverse pressure rod, wherein a spring member is installed between the transverse pressure rod and the transverse pressure sensing module, and an extrusion disk that is in compression contact with the transverse pressure sensing module is installed at the side end of the spring member.

[0009] As a preferred technical solution of the tooling structure of the present invention: the first guide assembly includes a first fixing frame, the first fixing frame is provided with a first vertical slot with an opening facing upward, and the vertical electromagnetic module and the vertical pressure sensor module are embedded in the bottom surface of the first vertical slot. The second guide assembly includes a second guide block inserted at the position of the first vertical slot, and the vertical permanent magnet and the rod homogeneous plate are installed on the bottom side of the second guide block.

[0010] As a preferred technical solution of the tooling structure of the present invention: there is a gap between the vertical electromagnetic module and the vertical permanent magnet, and the horizontal position of the bottom side of the rod homogeneous plate is lower than the horizontal position of the bottom side of the vertical permanent magnet.

[0011] As a preferred technical solution of the tooling structure of the present invention: the second guide assembly is provided with a first movable cavity, a second movable cavity, and a third movable cavity that are connected, the horizontal electromagnetic module is embedded in the position of the first movable cavity, one side end of the horizontal guide piece is movably inserted into the position of the first movable cavity, the horizontal shift plate is movably installed in the second movable cavity, and one side end of the horizontal pressure rod is movably inserted into the third movable cavity. The second guide assembly is also provided with a guide groove structure for guiding the installation and clamping of the movable guide piece.

[0012] As an optimal technical solution for the tooling structure of the present invention: a plurality of bracket screws are fixedly installed on the upper side of the fixed base, the support base is provided with a vertical installation through groove structure matching with the bracket screws, and the bracket screws are screwed with nuts located on the upper and lower sides of the support base.

[0013] As a preferred technical solution of the tooling structure of the present invention: the upper surface of the support contact block and the surface of the clamping piece facing the alloy rod are provided with anti-slip textures, and the depth of the anti-slip textures is between 0.1-0.5 mm. The texture shape of the anti-slip textures is equidistantly distributed rhombuses or waves, and the material hardness of the anti-slip textures is lower than the hardness of the alloy rods.

[0014] A linear forging process for alloy bars, comprising the following contents: S1. Initial commissioning: S1.1. According to the specifications of the alloy bar, select the appropriate clamping parts and install them at the position of the clamping movable guide.

[0015] S1.2. Manually support the alloy bar and place it between the two clamps.

[0016] S1.3. Then, start the horizontal electromagnetic module to generate repulsive force to push the horizontal permanent magnet outward, and use the clamping piece to firmly clamp the alloy rod.

[0017] S1.4. Adjust the height of the support base until the support pressure sensing module detects that the pressure parameter changes to P x0 , where P x0 It is the pressure parameter generated on the support pressure sensing module when the alloy rod is not clamped by the clamping piece and is independently placed on the upper side of the support contact block.

[0018] S1.5. At this time, the pressure parameter detected by the vertical pressure sensing module is recorded as P y0 .

[0019] S1.6. At this time, the pressure parameter detected by the horizontal pressure sensing module is recorded as P z0 .

[0020] S2. After the alloy bar is placed above the supporting contact block, the horizontal electromagnetic module is started, pushing the clamp to firmly clamp the alloy bar, and the forging equipment starts to process the alloy bar.

[0021] S3. During the forging process of the alloy bar, the pressure parameter detected by the support pressure sensing module is P in real time. xs .

[0022] S3.1. When P xs >P x0 , the first pressure difference ΔP1=P xs -P y0 , the vertical electromagnetic module adjusts the magnetic attraction strength of the vertical permanent magnet so that the pressure parameter detected by the vertical pressure sensor module reaches P y0 +ΔP1.

[0023] S3.2. When P xs <P x0 , the first pressure difference ΔP1=P y0 -P xs , the vertical electromagnetic module adjusts the magnetic attraction strength of the vertical permanent magnet so that the pressure parameter detected by the vertical pressure sensor module reaches P y0 -ΔP1.

[0024] S4. During the forging process of the alloy bar, the pressure parameter detected by the horizontal pressure sensor module in real time is set as P zs .

[0025] S4.1. When P zs >P z0 , the horizontal electromagnetic module reduces the repulsive force on the horizontal permanent magnet until P zs =P z0 .

[0026] S4.2. When P zs <P z0 , the horizontal electromagnetic module increases the repulsive force on the horizontal permanent magnet until P zs =P z0 .

[0027] S5. After the forging equipment completes processing of the alloy bar, the vertical electromagnetic module and the horizontal electromagnetic module are powered off, the clamping part is separated from the alloy bar under the reverse force of the spring part, and the processed alloy bar is taken out.

[0028] Compared with the prior art, the present invention has the following beneficial effects: The present invention realizes accurate monitoring and adjustment of clamping force through the synergistic effect of the supporting pressure sensing module, the vertical pressure sensing module and the horizontal pressure sensing module; during the processing, the vertical electromagnetic module and the horizontal electromagnetic module can be dynamically adjusted according to the stress conditions of the alloy bar to ensure that the clamping force is just right, and at the same time the clamping part can be synchronously coordinated with the downward micro-state of the alloy bar in the vertical direction, which not only avoids damage to the surface of the alloy bar due to too tight clamping, but also prevents micro-dynamic friction of the alloy plate due to too loose clamping, further reduces damage to the alloy bar, and at the same time ensures the processing accuracy of the alloy bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the tooling of the present invention.

[0030] Figure 2 It is a schematic structural diagram of the first guide assembly, the clamping guide assembly, the second guide assembly and corresponding components in the present invention.

[0031] Figure 3 It is a schematic diagram of the component separation structure of the first guide assembly and the clamping guide assembly in the present invention.

[0032] Figure 4 for Figure 3 Schematic diagram of the structure with a partial enlargement at point A in the middle.

[0033] Figure 5 It is a combined structural diagram of the clamping guide assembly and the second guide assembly in the present invention.

[0034] Figure 6 for Figure 5 Bottom side structural diagram of the middle clamping guide assembly and the second guide assembly.

[0035] Among them: 1-fixed base; 2-first guide assembly, 201-first fixed frame, 202-first vertical slot, 203-vertical electromagnetic module, 204-vertical pressure sensing module; 3-clamping guide assembly, 301-first movable cavity, 302-second movable cavity, 303-third movable cavity; 4-second guide assembly, 401-second guide block, 402-rod homogeneous plate, 403-vertical permanent magnet; 5-horizontal electromagnetic module; 6-horizontal guide, 601-horizontal permanent magnet; 7-horizontal displacement plate; 8-clamped movable guide; 9-clamping member; 10-support base, 11-support pressure sensing module; 12-support contact block; 13-horizontal pressure rod; 14-spring member; 15-extrusion disk; 16-horizontal pressure sensing module; 17-bracket screw; 18-nut; 19-alloy rod. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0037] Embodiment 1: The present invention designs a linear forging tool for alloy bars, and the specific structure is as follows: 1. Overall layout like Figure 1 The linear forging tooling for alloy bars is mainly constructed on a fixed base 1. The height of the key component, the support base 10, can be flexibly adjusted by cooperating with the support screw 17 and the nut 18 on the fixed base 1. The support base 10 is provided with a vertical installation through slot adapted to the support screw 17, and the nut 18 is fastened on the upper and lower sides to ensure that the support base 10 is stable and highly variable, laying the foundation for subsequent operations. Above the support base 10, a support contact block 12 is installed, and its surface is provided with a specific anti-slip texture (depth 0.1-0.5 mm, such as equidistant rhombus or wavy shape, and the material hardness is lower than that of the alloy bar 19), which is used to stably support the alloy bar 19 and avoid scratching the surface of the bar. The support base 10 is also equipped with a support pressure sensing module 11 to accurately monitor the downward pressure of the support contact block 12 and provide key data for process control.

[0038] like Figure 1 , Figure 2 On the fixed base 1, the first guide assembly 2, the second guide assembly 4 and the clamping guide assembly 3 are orderly installed on both sides of the support base 10. The first guide assembly 2 is plug-in matched with the second guide assembly 4, and the clamping guide assembly 3 is fixed on the second guide assembly 4. This structural design ensures the stability and accuracy of the coordinated work of each component.

[0039] (II) First guide component like Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 The core component of the first guide assembly 2 is the first fixed frame 201, and the first vertical slot 202 opened upward is embedded with a vertical electromagnetic module 203 and a vertical pressure sensing module 204. The vertical pressure sensing modules 204 on both sides of the vertical electromagnetic module 203 can accurately sense the pressure change, which plays a key role in adjusting the clamping force in the subsequent process. The vertical electromagnetic module 203 is aligned with the vertical permanent magnet 403 in the second guide assembly 4, and a gap is reserved between the two, which not only guarantees the heat dissipation requirements of the vertical electromagnetic module 203, but also can adapt to the slight deformation of the rod homogeneous plate 402 when it is squeezed, ensuring the overall stability of the tooling performance.

[0040] (III) Second guide component like Figure 3 , Figure 5 , Figure 6 The second guide assembly 4 includes a second guide block 401 inserted into the first vertical slot 202, and a vertical permanent magnet 403 and a rod homogeneous plate 402 are installed on the bottom side of the second guide block 401. The rod homogeneous plate 402 and the alloy rod 19 (reference Figure 1 ) is made of the same material, and its bottom side is lower than the bottom side of the vertical permanent magnet 403, ensuring that the pressure can be effectively transmitted during the processing without affecting the functions of other components.

[0041] like Figure 2 , Figure 3 , Figure 4 , the second guide assembly 4 is internally provided with a first movable cavity 301, a second movable cavity 302 and a third movable cavity 303 which are interconnected. The horizontal electromagnetic module 5 is embedded in the first movable cavity 301, and drives the horizontal guide 6 (a horizontal permanent magnet 601 is embedded on the side facing the horizontal electromagnetic module 5) to move in the cavity. The transverse disk 7 moves flexibly in the second movable cavity 302, the clamped movable guide 8 is precisely guided by the guide groove structure, and the transverse pressure rod 13 is inserted into the third movable cavity 303. These components move in coordination to achieve effective clamping and pressure regulation of the alloy bar 19. At the same time, a horizontal pressure sensing module 16 is configured to detect the moving pressure of the transverse pressure rod 13 through the spring member 14 and the extrusion disk 15, providing a basis for pressure feedback and adjustment in the process.

[0042] (IV) Clamping guide assembly like Figure 1 , Figure 2 , Figure 3 , Figure 5The clamping guide assembly 3 and the second guide assembly 4 cooperate closely to provide a stable guide for the clamping movable guide 8, ensuring that the clamping member 9 installed at the side end of the clamping movable guide 8 can accurately apply a clamping force to the alloy bar 19. The surface of the clamping member 9 facing the alloy bar 19 is provided with an anti-slip texture, which works together with the anti-slip texture on the supporting contact block 12 to enhance the clamping stability of the alloy bar 19, prevent the displacement of the bar during processing, and ensure processing accuracy.

[0043] Embodiment 2: The present invention designs a linear forging process for alloy bars, the specific contents of which are as follows: 1. Initial debugging Clamping piece adaptation: According to the specifications of the alloy bar 19, select a suitable model from a variety of clamping pieces 9 and firmly install them in the position of the clamping movable guide 8. Different specifications of alloy bars have different sizes and material properties. The adapted clamping piece 9 can ensure effective clamping and avoid excessive extrusion and damage to the bar.

[0044] Bar placement: The operator manually supports the alloy bar 19 and carefully places it between the two clamps 9, ensuring that the bar is roughly centered in preparation for subsequent precise clamping.

[0045] Initial clamping: Start the horizontal electromagnetic module 5, the repulsive force generated by it acts on the horizontal permanent magnet 601, pushing the horizontal guide 6, the horizontal shift plate 7 and the clamping movable guide 8 to move, so that the clamping member 9 fits tightly against the alloy rod 19, achieving initial stable clamping.

[0046] Support height adjustment: Carefully adjust the support base 10 height, when the pressure parameter reaches P x0 (P x0 When the pressure is 0 (the pressure generated by the supporting pressure sensing module 11 alone when the alloy rod 19 is not clamped), the adjustment is stopped. At this time, the alloy rod 19 is in a natural supporting state, which establishes a benchmark for subsequent precise pressure control.

[0047] Pressure parameter recording: In the above state, the pressure parameters P detected by the vertical pressure sensing module 204 are recorded respectively. y0 and the pressure parameter P detected by the horizontal pressure sensing module 16 z0 , these parameters will serve as an important reference for pressure adjustment in subsequent processing.

[0048] (II) Processing Support pressure monitoring and vertical position adjustment: During the forging process, the support pressure sensor module 11 monitors the pressure parameter P in real time. xs .

[0049] When P xs >P x0 When the first pressure difference ΔP1=P xs -Py0 The vertical electromagnetic module 203 accordingly enhances the magnetic attraction strength of the vertical permanent magnet 403, so that the pressure parameter detected by the vertical pressure sensor module 204 reaches P y0 +ΔP1, ensure that the alloy bar 19 is balanced in the vertical direction, and avoid excessive friction or extrusion damage between the bar and the tooling due to changes in support pressure. xs <P x0 When ΔP1=P y0 -P xs , the vertical electromagnetic module 203 reduces the magnetic attraction strength, so that the pressure parameter detected by the vertical pressure sensor module 204 reaches P y0 -ΔP1, maintain the stable support state of the bar.

[0050] Horizontal pressure monitoring and adjustment: The horizontal pressure sensor module 16 monitors the pressure parameter P in real time zs If P zs >P z0 , the horizontal electromagnetic module 5 reduces the repulsive force on the horizontal permanent magnet 601, driving the clamping member 9 to moderately relax the clamping of the alloy bar 19 until P zs =P z0 , to prevent the lateral clamping force from being too large and damaging the bar. zs <P z0 , the repulsive force is enhanced, so that P zs =P z0 , ensuring that the alloy bar 19 always maintains a stable position during the processing, does not deviate or loosen, and ensures processing accuracy.

[0051] (III) Processing completed After the forging equipment completes the processing of the alloy bar 19, the power supply of the vertical electromagnetic module 203 and the horizontal electromagnetic module 5 is cut off. At this time, the clamping member 9 is separated from the alloy bar 19 under the reverse force of the spring member 14, and the operator can safely and conveniently take out the processed alloy bar 19 to complete the entire forging process. Through the close cooperation of the above-mentioned tooling structure and process steps, the precise control of the clamping force of the alloy bar is achieved, which effectively reduces the damage to the alloy bar during the processing process and ensures a high processing accuracy.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A linear forging tool for alloy bars, wherein a height-adjustable support base (10) is arranged above a fixed base (1), a support contact block (12) for supporting an alloy bar (19) is installed above the support base (10), and the support base (10) is provided with a support pressure sensing module (11) for sensing and detecting the downward pressure of the support contact block (12), characterized in that: A first guide assembly (2) located on both sides of the support base (10), a second guide assembly (4) inserted and matched with the first guide assembly (2), and a clamping guide assembly (3) fixedly mounted above the second guide assembly (4) are installed above the fixed base (1); The first guide component (2) is configured with a vertical electromagnetic module (203) and vertical pressure sensing modules (204) located on both sides of the vertical electromagnetic module (203); the second guide component (4) is configured with a vertical permanent magnet (403) aligned with the vertical electromagnetic module (203) and a rod homogeneous plate (402) in extrusion contact with the vertical pressure sensing module (204); wherein the rod homogeneous plate (402) is made of the same material as the alloy rod (19); The second guide component (4) is embedded with a transverse electromagnetic module (5), and a transverse guide (6) is installed inside the second guide component (4), wherein a transverse permanent magnet (601) is embedded on a side of the transverse guide (6) facing the transverse electromagnetic module (5); The second guide assembly (4) is provided with a transverse shifting plate (7), a clamping movable guide (8), and a transverse pressure rod (13); one side of the transverse shifting plate (7) is fixedly connected to the transverse guide (6); the other side of the transverse shifting plate (7) is fixedly connected to the clamping movable guide (8) and the transverse pressure rod (13); wherein the clamping movable guide (8) protrudes outward from the clamping guide assembly (3) and a clamping member (9) is installed at a side end thereof for extrusion contact with the alloy rod (19); The second guide assembly (4) is further provided with a transverse pressure sensing module (16) for sensing and detecting the transverse pressure of the transverse pressure rod (13), wherein a spring member (14) is installed between the transverse pressure rod (13) and the transverse pressure sensing module (16), and a compression disk (15) is provided at a side end of the spring member (14) for being in compression contact with the transverse pressure sensing module (16).

2. The linear forging tool for alloy bars according to claim 1, characterized in that: The first guide assembly (2) comprises a first fixing frame (201), the first fixing frame (201) is provided with a first vertical slot (202) with an opening facing upward, and the vertical electromagnetic module (203) and the vertical pressure sensing module (204) are embedded in the bottom surface of the first vertical slot (202); The second guide assembly (4) comprises a second guide block (401) inserted at the position of the first vertical slot (202), and the vertical permanent magnet (403) and the rod homogeneous plate (402) are installed on the bottom side of the second guide block (401).

3. The linear forging tool for alloy bars according to claim 2, characterized in that: There is a gap between the vertical electromagnetic module (203) and the vertical permanent magnet (403), and the horizontal position of the bottom side of the rod homogeneous plate (402) is lower than the horizontal position of the bottom side of the vertical permanent magnet (403).

4. The linear forging tool for alloy bars according to claim 1, characterized in that: The second guide assembly (4) is provided with a first movable cavity (301), a second movable cavity (302), and a third movable cavity (303) which are connected to each other; the transverse electromagnetic module (5) is embedded in the first movable cavity (301); one side end of the transverse guide member (6) is movably inserted into the first movable cavity (301); the transverse shift plate (7) is movably installed in the second movable cavity (302); and one side end of the transverse pressure rod (13) is movably inserted into the third movable cavity (303); The second guide assembly (4) is also provided with a guide groove structure for guiding the installation and clamping of the movable guide (8).

5. The linear forging tool for alloy bars according to claim 1, characterized in that: A plurality of support screws (17) are fixedly mounted on the upper side of the fixed base (1); the support base (10) is provided with a vertical mounting through-slot structure matching the support screws (17); and the support screws (17) are screwed to nuts (18) located on the upper and lower sides of the support base (10).

6. The linear forging tool for alloy bars according to claim 1, characterized in that: The upper surface of the supporting contact block (12) and the surface of the clamping member (9) facing the alloy rod (19) are both provided with anti-slip textures, and the depth of the anti-slip textures is between 0.1 and 0.5 millimeters; The texture shape of the anti-slip texture is an equidistantly distributed rhombus or wave shape, and the material hardness of the anti-slip texture is lower than the hardness of the alloy rod (19).

7. A linear forging process for alloy bars, characterized in that: An alloy bar linear forging tool according to any one of claims 1 to 6, comprising the following contents: S1. Initial commissioning: S1.

1. According to the specifications of the alloy bar (19), select a suitable clamping member (9) and install it at the position of the clamping movable guide (8); S1.

2. Manually support the alloy rod (19), and place the alloy rod (19) between the two clamping members (9); S1.

3. Then, the horizontal electromagnetic module (5) is started to generate a repulsive force to push the horizontal permanent magnet (601) outward, and the alloy rod (19) is firmly clamped by the clamp (9); S1.

4. Adjust the height of the support base (10) until the support pressure sensing module (11) detects that the pressure parameter becomes P x0 , where P x0 The pressure parameter generated on the support pressure sensing module (11) when the alloy bar (19) is not clamped by the clamping member (9) and is independently placed on the upper side of the support contact block (11); S1.

5. At this time, the pressure parameter detected by the vertical pressure sensing module (204) is recorded as P y0 ; S1.

6. At this time, the pressure parameter detected by the horizontal pressure sensing module (16) is recorded as P z0 ; S2. After the alloy bar (19) is placed above the supporting contact block (12), the horizontal electromagnetic module (5) is started, pushing the clamp (9) to firmly clamp the alloy bar (19), and the forging equipment starts processing the alloy bar (19); S3. During the forging process of the alloy bar (19), the supporting pressure sensing module (11) detects a pressure parameter P in real time. xs ; S3.

1. When P xs >P x0 , the first pressure difference ΔP1=P xs -P y0 ; The vertical electromagnetic module (203) adjusts the magnetic attraction strength of the vertical permanent magnet (403) so that the pressure parameter detected by the vertical pressure sensor module (204) reaches P y0 +ΔP1; S3.

2. When P xs <P x0 , the first pressure difference ΔP1=P y0 -P xs ; The vertical electromagnetic module (203) adjusts the magnetic attraction strength of the vertical permanent magnet (403) so that the pressure parameter detected by the vertical pressure sensor module (204) reaches P y0 -ΔP1; S4. During the forging process of the alloy bar (19), the pressure parameter detected in real time by the horizontal pressure sensing module (16) is assumed to be P zs ; S4.

1. When P zs >P z0 , the horizontal electromagnetic module (5) reduces the repulsive force on the horizontal permanent magnet (601) until P zs =P z0 ; S4.

2. When P zs <P z0 , the horizontal electromagnetic module (5) increases the repulsive force on the horizontal permanent magnet (601) until P zs =P z0 ; S5. After the forging equipment completes the processing of the alloy bar (19), the vertical electromagnetic module (203) and the horizontal electromagnetic module (5) are powered off, and the clamping member (9) is separated from the alloy bar (19) under the reverse force of the spring member (14), and the processed alloy bar (19) is taken out.

Citation Information

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