Riveting processing equipment for power cable bridge

By designing a power cable tray riveting processing equipment that integrates electric sliding tables, riveting machines and telescopic rods, the problems of low processing efficiency and low accuracy in traditional equipment are solved, efficient and precise riveting processing is achieved, and production and maintenance costs are reduced.

CN119794252AActive Publication Date: 2025-04-11JIANGSU TAIHAO POWER TECH CO LTD
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Patent Information

Application Number
CN202510286717.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-04-11
Estimated Expiration
2045-03-12

AI Technical Summary

Technical Problem

Traditional power cable tray riveting processing equipment has problems such as low processing efficiency, single model, high labor intensity, low accuracy and unsolid riveting or deformation, which affects the overall quality and service life of the tray.

Method used

A power cable tray riveting processing equipment is designed, using electric sliding tables, riveting machines, positioning clamps, rubber plates and telescopic rods to achieve automated riveting, improve processing efficiency and accuracy, and provide impact protection and shock absorption through detachable screw parts and spring top disk structures.

Benefits of technology

This equipment improves the efficiency and accuracy of riveting processing, can adapt to different models and sizes of cable trays for riveting, reduces production and maintenance costs, and improves the overall quality and service life of the tray.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses power cable bridge riveting processing equipment, and relates to the technical field of power cable bridge riveting, and the power cable bridge riveting processing equipment comprises a base, an electric sliding table is embedded in the bottom of the base, a bottom mounting plate is mounted on the sliding table of the electric sliding table through bolts, a transverse plate is mounted at the bottom of the bottom mounting plate through bolts, and a frame is embedded in the middle of the top of the base. A top beam plate is installed at the top of the frame, a rubber plate is attached to the top of the top beam plate, a riveting machine is installed on the portion, away from the first triangular support, of the inner side of the second triangular support, and a riveting head is connected to the output end of the riveting machine. According to the riveting processing equipment for the power cable bridge, the processing equipment can be used for horizontally supporting and guiding cable bridges with different widths, models and sizes, the cable bridges with different models and sizes can be riveted, the processing time for riveting two cable bridges is greatly shortened, and the riveting efficiency of the processing equipment on the cable bridges is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of riveting of power cable bridges, in particular to a riveting processing device for power cable bridges. Background Art

[0002] As an important supporting structure in the power system, the main function of the power cable tray is to support and protect the cables, ensure that the cables will not be damaged during the laying process, and maintain their neat and orderly arrangement; power cable trays are widely used in power, communications, petrochemicals, steel, construction and other fields, and the market demand is huge; in the production process of cable trays, riveting is a key step, which directly affects the strength and durability of the tray; however, traditional riveting processing equipment has the following problems: low processing efficiency, single processing model, traditional riveting processing mostly uses manual or semi-automatic equipment, which requires a lot of manual participation, high labor intensity, low processing precision, and easily leads to loose riveting or deformation, affecting the overall quality and service life of the tray. Summary of the invention

[0003] To solve the above technical problems, the present invention is implemented through the following technical solutions: a riveting processing equipment for power cable bridge, comprising a base, an electric slide is embedded and installed at the bottom of the base, a bottom mounting plate is bolted on the slide of the electric slide, a cross plate is bolted on the bottom of the bottom mounting plate, a frame is embedded and installed in the middle of the top of the base, a top beam is installed on the top of the frame, a rubber plate is fitted on the top of the top beam, both ends of the cross plate away from the base are bolted with a triangular bracket 1, a triangular bracket 2 is assembled on the top of the triangular bracket 1, a riveting machine is installed on the inner side of the triangular bracket 2 and away from the triangular bracket 1, the output end of the riveting machine is connected to a riveting head, the riveting head is used to clamp the rivet, and the bridge plate is riveted between the two cable bridges with the help of the riveting machine, a positioning clamp is installed on the side of the triangular bracket 2 close to the top beam, and the positioning clamp is used to clamp the bridge plate and install it between the two cable bridges; Rectangular plates are symmetrically installed on the left and right sides of the top beam plate, and the number of rectangular plates is four. A frame is installed with bolts at the bottom of the rectangular plates. A connecting plate is embedded and installed in the middle between the two rectangular plates on the same side. A screw component is threadedly installed on the side of the connecting plate away from the top beam plate. The two rectangular plates on the same side are assembled between the connecting plate and the screw component. A curved groove is opened in the middle of one end of the screw component away from the top beam plate, and the curved groove serves as an impact point when the rivet is riveted; Rods are installed at equal intervals on the top of the rubber plate and along the long edge direction of the rubber plate, and both ends of the rods are chamfered. The rods are protruding from the top of the rubber plate.

[0004] Preferably, a cable tray is horizontally installed in the middle position of the top of the rubber plate, and the number of the cable trays is two. A bridging plate is installed on the side of the cable tray close to the first triangular bracket, a hoop is installed on the side of the positioning clamp facing away from the top beam plate, and four clamping heads are fixedly connected to the side of the positioning clamp facing the frame.

[0005] Preferably, a DD motor is fixedly installed in the middle part of the inner side of the second triangular bracket, an electric telescopic long rod is installed on the side of the second triangular bracket close to the top beam plate, a ring frame is installed with a pin in the middle part of the side of the second triangular bracket facing the frame, the electric telescopic long rod is assembled with the second triangular bracket through the ring frame, the positioning splint is rotatably connected to the telescopic end of the electric telescopic long rod through a hoop, and the positioning splint is telescopically installed with the second triangular bracket through the electric telescopic long rod.

[0006] Preferably, a long shaft rod is installed through the middle of the electric telescopic long rod, and the end of the long shaft rod close to the DD motor is flange-connected to the output end of the DD motor, the end of the long shaft rod away from the DD motor passes through a hoop and is installed with a positioning clamp pin, and the positioning clamp is rotatably installed with the second triangular bracket through the cooperation of the long shaft rod and the DD motor.

[0007] Preferably, four electric push rods are installed on the inner side of the second triangular bracket and above the DD motor, and the four electric push rods are installed around the riveting machine, and the telescopic ends of the electric push rods are installed with flange ring bolts on the riveting machine, and the riveting machine is telescopically installed with the second triangular bracket through the electric push rods.

[0008] Preferably, a large column is fixedly connected to the middle position of the top of the frame, a cross guide opening is opened in the middle of the top of the large column, two small columns are fixedly connected to the top of the frame, and the two small columns are symmetrically installed on the sides of the large column in a front-to-back shape, a spring top plate is installed in the middle of the inner side of the small column, an elliptical groove is opened through the surface of the small column, a deep groove is opened in the middle position of the top of the small column, and the opening path of the deep groove is perpendicular to the opening path of the elliptical groove, and the top beam plate is elastically installed with the small column through the deep groove and the spring top plate.

[0009] Preferably, a double-headed telescopic rod is installed in the middle of the top beam plate, and convex prisms are connected to the two telescopic ends of the double-headed telescopic rod, and the convex prisms are threadedly installed with the connecting plate through screws, and the convex prisms are limitedly installed between the two rectangular plates by screws and the connecting plate, and guide cavities are opened in the middle of the opposite sides of the two rectangular plates on the same side, and the convex prisms are installed in an inlaid manner with the rectangular plates through the guide cavities.

[0010] Preferably, a double-headed telescopic plate is fixedly installed in the middle of one side of the top beam plate away from the rubber plate, the double-headed telescopic plate is installed inlaid with the large column through a cross guide opening, the top beam plate is assembled with the frame through the cross guide opening at the top of the large column and the cooperation of the double-headed telescopic plate, both telescopic ends of the double-headed telescopic plate are connected with rectangular blocks, the rectangular blocks are fitted with the convex prism body, and hoop rings are connected to the side of the top beam plate away from the rubber plate and away from both ends of the double-headed telescopic rod one, a double-headed telescopic rod two is inserted in the middle of the hoop ring, the telescopic end of the double-headed telescopic rod two is installed with the frame flange, and the rectangular plate is telescopically installed with the top beam plate through the cooperation of the double-headed telescopic rod one and the double-headed telescopic rod two.

[0011] Preferably, both ends of the double-headed telescopic rod 2 away from the top beam plate are connected to micro-electric telescopic short rods, the micro-electric telescopic short rods are installed through the frame, and the telescopic ends of the micro-electric telescopic short rods are against the wide edge of the cable tray, and guide pins are symmetrically installed on the two ends of the top beam plate away from the double-headed telescopic rod 1, and the guide pins and the double-headed telescopic rod 1 are installed in the same plane, the guide pins are plugged into the rectangular plate, the guide pins are inserted into the small column through the elliptical groove, and the guide pins are installed on the top of the spring top plate.

[0012] Preferably, a short-circuit plate 1 is fixedly connected to a side of the triangular bracket facing the frame, a first inclined plate is fixedly connected to a side of the triangular bracket 1 facing away from the frame, a first latch is fixedly connected to the top of the first inclined plate, a second inclined plate is fixedly connected to the bottom of a side of the triangular bracket 2 facing the frame, a second latch is connected to an end of the second inclined plate away from the triangular bracket 2, and a short-circuit plate 2 is fixedly connected to a side of the triangular bracket 2 facing away from the frame; The second inclined plate is plugged into the short-circuit plate 1 through the second pin, the first inclined plate is plugged into the short-circuit plate 2 through the first pin, the triangular bracket 1 is assembled with the triangular bracket 2 through the cooperation of the short-circuit plate 1 and the first inclined plate with the second inclined plate and the short-circuit plate 2, and the triangular bracket 2 is slidably installed with the base through the cooperation of the triangular bracket 1 and the horizontal plate at the bottom of the electric slide.

[0013] The present invention provides a power cable bridge riveting processing equipment, which has the following beneficial effects: 1. The power cable tray riveting processing equipment, by activating the synchronous telescopic adjustment of the double-head telescopic rod 1 and the double-head telescopic rod 2, can change the overall support plane size of the four rectangular plates at the bottom of the rubber plate under the passive telescopic cooperation of the double-head telescopic plate, and can effectively adjust the lateral width of the guiding support platform that can be provided by the rubber plate under the support cooperation of the four rectangular plates, so that the processing equipment can cope with the horizontal support and guidance of cable trays of different widths and sizes, and can rivet cable trays of different models and sizes.

[0014] 2. The power cable tray riveting processing equipment utilizes the soft properties of the rubber plate's own material so that when the supporting plane formed by the four rectangular plates changes, the parts of the rubber plate that are not supported by the rectangular plates can sag automatically under the action of gravity. At the same time, these naturally drooping parts of the rubber plate can be used as a medium for the rubber plate to contact the side wall plates of the cable tray, thereby isolating the side wall plates of the cable tray from other structures belonging to the top beam plate, avoiding the problem of inadvertent scratches on the side wall plates of the cable tray when other structures belonging to the top beam plate are stretched and positioned, thereby realizing additional supplementary protection for the structures of smaller cable trays and improving the protection performance of the processing equipment during the riveting of the cable tray.

[0015] 3. The power cable tray riveting processing equipment is installed by inserting a double-head telescopic plate with a large column through a cross guide port, and a guide pin is inserted into a small column through an elliptical groove, and the guide pin is installed on the top of the spring top plate. The structural installation method can use the spring top plate installed on the inner side of the small column as a spring buffer structure in the vertical direction, thereby providing shock-absorbing protection for the rubber plate that supports and locks the cable tray in the vertical direction, preventing the cable tray from having a hard collision between the rubber plate and the top beam plate, and further enhancing the safety protection measures of the rubber plate for the cable tray.

[0016] 4. The power cable bridge riveting processing equipment, through the fitting installation between the rubber plate and the top beam plate, the assembly of the top beam plate with the frame via the large column and the small column, and the fitting installation of the frame on the top of the base, and the riveting machine through the cooperation of the triangular bracket 2 and the triangular bracket 1 with the forward and backward sliding installation of the base, the various structures of the processing equipment can be easily disassembled and assembled. When each structure is damaged or needs to be updated, the local structure of the processing equipment can be replaced through simple disassembly operations, and the damage of individual structures will not directly lead to the overall unusability of the equipment.

[0017] 5. The power cable tray riveting processing equipment can use the positioning clamp to fit the bridge plate on the side wall of the cable tray. According to the height of the side wall of the cable tray, the DD motor can be activated to drive the long shaft rod to rotate, and the positioning clamp can be driven to rotate around the long shaft rod through the pin connection between the long shaft rod and the positioning clamp, thereby changing the specific contact position of the clamping head on the positioning clamp on the bridge plate, so as to perform specific clamping and positioning in combination with the height of the bridge plate and the side wall of the cable tray, thereby expanding the adaptability of the processing equipment to different working conditions.

[0018] 6. The power cable tray riveting processing equipment can use rivets and bridge plates to rivet two cable trays. The electric slide can be used to drive the bottom plate to slide back and forth, so that the cross plate and the first triangle bracket can be used to drive the riveting machine installed on the second triangle bracket to move forward and backward along the long edge direction of the cable tray, so as to rivet the bridge plate and the holes on the cable tray to complete the complete riveting processing between the two cable trays; at the same time, combined with the synchronous operation of the two riveting machines installed on the left and right sides of the cable tray in a left-right symmetrical shape, the two sides of the cable tray can be riveted at the same time, which greatly shortens the processing time when the two cable trays are riveted, and improves the riveting efficiency of the processing equipment for the cable tray.

[0019] 7. The power cable bridge riveting processing equipment uses the impact point provided by the curved groove at the end of the screw part during rivet riveting, combined with the rectangular plate, the connecting plate and the convex prism as the support and protection structure for the screw part to transmit and offset the impact force. The part that receives the impact of the rivet is used separately in the form of a detachable screw part. It can avoid the impact damage to other structural parts of the equipment during riveting. At the same time, the screw part, which can be easily disassembled and replaced, is used. Even if the screw part is damaged by the impact, it can be replaced in time for continued use. While protecting the components of the processing equipment from impact damage, it reduces the cost of replacing equipment accessories and consumable materials, and effectively saves production costs and maintenance costs.

[0020] 8. The power cable tray riveting processing equipment can be stably assembled with the triangular bracket one through the coordinated installation of the triangular bracket two through the second inclined plate, the second pin, the short-circuit plate two and the short-circuit plate one, the first inclined plate, and the first pin. The two assembled triangular bracket structures are used as horizontal supports for the riveting machine and the positioning clamping plate to ensure the precise clamping, positioning and riveting of the cable tray by the processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the external structure of a power cable bridge riveting processing equipment of the present invention; Figure 2 This is a schematic diagram of the assembly structure of the top beam plate of the present invention through the frame and the base; Figure 3 It is a schematic diagram of the partial assembly structure of the top beam plate and the frame of the present invention; Figure 4 It is a schematic diagram of the assembly structure of the top beam plate and the rubber plate of the present invention; Figure 5 It is a schematic diagram of the bottom structure of the top beam plate and the rubber plate assembled according to the present invention; Figure 6 It is a schematic diagram of the partial disassembly structure of the connecting plate, two rectangular plates and the convex prism body of the present invention; Figure 7 It is a schematic diagram of the assembly structure of the rectangular plate and the top beam plate of the present invention; Figure 8 It is a schematic diagram of the assembly structure of the tripod bracket 1 and the tripod bracket 2 of the present invention; Fig. 9 It is a schematic diagram of the assembly structure of the first inclined plate and the first triangular bracket of the present invention; Fig.10 It is a schematic diagram of the partial disassembly structure of the positioning splint and the second triangular bracket of the present invention; Fig.11 It is a schematic diagram of the partial disassembly structure of the second triangular bracket of the present invention; Fig.12 It is a schematic diagram of the disassembled structure of the riveting machine and the second triangular bracket of the present invention.

[0022] In the figure: 1, base; 2, electric slide; 3, bottom mounting plate; 4, cross plate; 5, frame; 6, top beam plate; 7, rubber plate; 8, triangular bracket 1; 9, cable tray; 10, bridge plate; 13, riveting machine; 14, riveting head; 15, positioning clamp plate; 151, hoop; 16, DD motor; 17, electric telescopic long rod; 18, long shaft rod; 19, electric push rod; 51, large column; 52, small column; 53, spring top plate; 54, elliptical groove; 55, deep groove; 61, rectangular plate; 62, frame Body; 63, connecting plate; 64, screw member; 65, curved groove; 66, double-head telescopic rod 1; 67, convex prism; 68, double-head telescopic plate; 681, rectangular block; 69, hoop; 610, double-head telescopic rod 2; 611, micro electric telescopic short rod; 612, guide pin; 613, guide cavity; 71, rod; 81, triangular bracket 2; 82, short-circuit plate 1; 83, first inclined plate; 84, first latch; 811, second inclined plate; 812, second latch; 813, short-circuit plate 2; 814, ring frame. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0024] The first embodiment, as Figures 1 to 12As shown, the present invention provides a technical solution: a power cable bridge riveting processing equipment, comprising a base 1, an electric slide 2 is embedded and installed at the bottom of the base 1, a bottom mounting plate 3 is bolted to the slide of the electric slide 2, a cross plate 4 is bolted to the bottom of the bottom mounting plate 3, a frame 5 is embedded and installed in the middle of the top of the base 1, a top beam plate 6 is installed on the top of the frame 5, a rubber plate 7 is fitted on the top of the top beam plate 6, both ends of the cross plate 4 away from the base 1 are bolted with a triangular bracket 8, a triangular bracket 8 is assembled on the top of the triangular bracket 8, a riveting machine 13 is installed on the inner side of the triangular bracket 81 and away from the triangular bracket 8, the output end of the riveting machine 13 is connected to a riveting head 14, the riveting head 14 is used to clamp the rivet, and the bridge plate 10 is riveted between the two cable bridges 9 with the help of the riveting machine 13, and a positioning clamping plate 15 is installed on the side of the triangular bracket 81 close to the top beam plate 6, and the positioning clamping plate 15 is used to clamp the bridge plate 10 and install it between the two cable bridges 9; Rods 71 ​​are installed at equal intervals on the top of the rubber plate 7 and along the long edge direction of the rubber plate 7 , and both ends of the rods 71 ​​are rounded. The rods 71 ​​are protruding from the top of the rubber plate 7 .

[0025] A cable tray 9 is horizontally installed in the middle position of the top of the rubber plate 7, and there are two cable trays 9. A bridging plate 10 is installed on the side of the cable tray 9 close to the triangular bracket 8. A hoop 151 is installed on the side of the positioning clamp 15 facing away from the top beam plate 6, and four clamping heads are fixedly connected to the side of the positioning clamp 15 facing the frame 5.

[0026] A DD motor 16 is fixedly installed in the middle of the inner side of the triangle bracket 81, and an electric telescopic long rod 17 is installed on the side of the triangle bracket 81 close to the top beam 6. A ring frame 814 is installed with a pin in the middle of the side of the triangle bracket 81 facing the frame 5, which is used to install the electric telescopic long rod 17 on the triangle bracket 81 for easy disassembly. The electric telescopic long rod 17 is assembled with the triangle bracket 81 through the ring frame 814, and the positioning splint 15 is rotatably connected to the telescopic end of the electric telescopic long rod 17 through the hoop 151. The positioning splint 15 is telescopically installed with the triangle bracket 81 through the electric telescopic long rod 17.

[0027] A long shaft rod 18 is installed through the middle of the electric telescopic long rod 17, and the end of the long shaft rod 18 close to the DD motor 16 is flange-connected to the output end of the DD motor 16, and the end of the long shaft rod 18 away from the DD motor 16 passes through the hoop 151 and is installed with the positioning clamp 15 by a latch, and the positioning clamp 15 is rotatably installed with the triangular bracket 81 through the cooperation of the long shaft rod 18 and the DD motor 16.

[0028] Four electric push rods 19 are installed on the inner side of the second triangular bracket 81 and above the DD motor 16, and the four electric push rods 19 are installed around the riveting machine 13, and the telescopic ends of the electric push rods 19 are installed with flange ring bolts on the riveting machine 13. The riveting machine 13 is telescopically installed with the second triangular bracket 81 through the electric push rods 19.

[0029] A large column 51 is fixedly connected to the middle position of the top of the frame 5, and a cross guide opening is opened in the middle of the top of the large column 51. Two small columns 52 are fixedly connected to the top of the frame 5, and the two small columns 52 are symmetrically installed on the sides of the large column 51. A spring top plate 53 is installed in the middle of the inner side of the small column 52. An elliptical groove 54 is opened through the surface of the small column 52. A deep groove 55 is opened in the middle position of the top of the small column 52, and the path of the deep groove 55 is perpendicular to the path of the elliptical groove 54. The top beam plate 6 is elastically installed with the small column 52 through the deep groove 55 and the spring top plate 53.

[0030] A double-headed telescopic rod 66 is installed in the middle of the top beam plate 6, and convex prisms 67 are connected to the two telescopic ends of the double-headed telescopic rod 66, and the convex prisms 67 are threadedly installed with the connecting plate 63 through screws 64, so that the rectangular plate 61 can be assembled into a whole with the convex prisms 67 through the connecting plate 63, and the double-headed telescopic rod 66 can simultaneously adjust the positions of the two rectangular plates 61 on the same side, and the convex prisms 67 are limitedly installed between the two rectangular plates 61 through screws 64 and the connecting plate 63, and the middle parts of the opposite sides of the two rectangular plates 61 on the same side are provided with guide cavities 613, so as to further increase the assembly contact area between the convex prisms 67 and the rectangular plates 61, so that the rectangular plates 61 can be synchronously adjusted under the retraction or extension of the convex prisms 67, and the convex prisms 67 are installed in an inlaid manner with the rectangular plates 61 through the guide cavities 613.

[0031] A double-head telescopic plate 68 is fixedly installed in the middle of one side of the top beam plate 6 away from the rubber plate 7. The double-head telescopic plate 68 is installed in a chimerical manner with the large column 51 through a cross guide opening. The top beam plate 6 is assembled with the frame 5 through the cross guide opening at the top of the large column 51 and the double-head telescopic plate 68. The two telescopic ends of the double-head telescopic plate 68 are connected with rectangular blocks 681. The rectangular blocks 681 are fitted with the convex prism 67. The top beam plate 6 is away from the rubber plate 7 and away from the double-head telescopic rod 66. Both ends are connected with hoops 69, and a double-headed telescopic rod 2 610 is inserted in the middle of the hoop 69. The telescopic end of the double-headed telescopic rod 2 610 is flange-mounted with the frame 62, and the rectangular plate 61 is telescopically mounted with the top beam plate 6 through the double-headed telescopic rod 1 66 and the double-headed telescopic rod 2 610, so as to facilitate the rectangular plates 61 on both sides of the top beam plate 6 to be gathered or pushed away toward the axis where the top beam plate 6 is located, thereby changing the effective support area provided by the top beam plate 6 to the bottom of the rubber plate 7 through the rectangular plates 61.

[0032] Both ends of the double-headed telescopic rod 2 610 away from the top beam plate 6 are connected with micro-electric telescopic short rods 611, the micro-electric telescopic short rod 611 is installed through the frame 62, and the telescopic end of the micro-electric telescopic short rod 611 is against the wide edge of the cable tray 9, thereby increasing the contact area between the double-headed telescopic rod 2 610 and the cable tray 9, and further limiting and locking the cable tray 9 on the rubber plate 7, and guide pins 612 are symmetrically installed on the two ends of the top beam plate 6 away from the double-headed telescopic rod 1 66, and the guide pins 612 and the double-headed telescopic rod 1 66 are installed in the same plane, the guide pins 612 are plugged into the rectangular plate 61, the guide pins 612 are inserted into the small column 52 through the elliptical groove 54, and the guide pins 612 are installed on the top of the spring top plate 53.

[0033] Before use, the two cable trays 9 are horizontally guided and transferred to the center position of the top of the rubber plate 7. Then, the holes on the bridge plate 10 are matched one by one with the holes on the side of the cable tray 9 and the curved groove 65. Then, the electric telescopic long rod 17 is activated to extend, driving the positioning clamp 15 to rest against the bridge plate 10, so as to position and clamp the bridge plate 10 on the side of the cable tray 9. Before activating the riveting machine 13, the rivet feeding assembly is connected to the external rivet head 14, and the rivet is fed to the output end of the rivet head 14. The riveting machine 13 is activated to drive the rivet head 14 to rivet the rivet to the bridge plate 10. Specifically, the tip of the rivet is impacted into the curved groove 65 opened at the end of the screw member 64. The curved groove structure of the curved groove 65 is used to make the tip of the rivet complete the riveting between the two cable trays 9 under the action of the instantaneous impact.

[0034] When in use, the double-headed telescopic rod 1 66 and the double-headed telescopic rod 2 610 can be enabled to synchronize telescopic adjustment. With the passive telescopic cooperation of the double-headed telescopic plate 68, the overall supporting plane size of the four rectangular plates 61 at the bottom of the rubber plate 7 can be changed. The lateral width of the guiding support platform that can be provided by the rubber plate 7 with the support cooperation of the four rectangular plates 61 can be effectively adjusted, so that the processing equipment can cope with the horizontal support and guidance of cable trays 9 of different widths and sizes, and can rivet cable trays 9 of different sizes and models.

[0035] Among them, the guide pin 612 is used as a horizontal guiding auxiliary structure when the rectangular plates 61 on both sides of the horizontal guiding top beam plate 6 are close to or away from each other, so that the effective supporting area of ​​the rubber plate 7 horizontally supported and guided by the rectangular plate 61 can change smoothly without affecting the horizontal supporting and limiting performance of the rubber plate 7 on the cable tray 9; secondly, the design of the rubber plate 7 can also avoid the hidden danger of direct scratching of the surface of the cable tray 9 by the structure supporting and guiding the cable tray 9, and reduce the hidden danger of damage to the cable tray 9 when being riveted; at the same time, by using the rods 71 ​​installed on the rubber plate 7 at equal intervals, combined with the orientation design of the rods 71 ​​along the long edges of the rubber plate 7, and the rounded processing design at both ends of the rods 71, the sharp structure that scratches the cable tray 9 is effectively eliminated. At the same time, the curved surface structure of the rods 71 ​​protruding from the top of the rubber plate 7 can be used to conform to the longitudinal guiding orientation of the cable tray 9 on the rubber plate 7, and to perform smooth and rapid guidance, so that the cable tray 9 can be quickly guided and positioned in the middle position of the top of the rubber plate 7.

[0036] At the same time, the soft characteristics of the rubber plate 7 material itself can be utilized so that when the support plane formed by the four rectangular plates 61 changes, the parts of the rubber plate 7 that are not supported by the rectangular plates 61 can sag by themselves under the action of gravity. At the same time, these naturally drooping parts on the rubber plate 7 can be utilized as a medium for the rubber plate 7 to contact the side wall plates of the cable tray 9, thereby isolating the side wall plates of the cable tray 9 from other structures belonging to the top beam plate 6, thereby avoiding the problem of inadvertent scratches on the side wall plates of the cable tray 9 by other structures belonging to the top beam plate 6 when stretching and positioning them, thereby achieving additional supplementary protection for the structures belonging to the smaller cable tray 9, and improving the protection performance of the processing equipment during the riveting of the cable tray 9. The above is the functional embodiment of the processing equipment when encountering the riveting of the smaller cable tray 9.

[0037] When the processing equipment encounters a larger cable tray 9 that needs to be riveted: it can additionally enable the micro-electric telescopic short rod 611 to extend, and use the telescopic end of the micro-electric telescopic short rod 611 to rest against the side wall plate of the cable tray 9 to further limit and lock the cable tray 9 on the rubber plate 7, to prevent the cable tray 9 from shaking on the rubber plate 7 and causing misalignment between the holes, to ensure that the rivets can smoothly rivet the two cable trays 9 together through the bridging plate 10, and the above function is also applicable to the riveting positioning between two small-sized cable trays 9.

[0038] The double-headed telescopic plate 68 is installed by being engaged with the large column 51 through a cross guide opening, and is combined with a guide pin 612 that is inserted into the small column 52 through an elliptical groove 54, and the guide pin 612 is installed on the top of the spring top plate 53. The spring top plate 53 installed on the inner side of the small column 52 can be used as a spring buffer structure in the vertical direction, thereby providing shock-absorbing protection for the rubber plate 7 that supports and locks the cable tray 9 in the vertical direction, preventing the cable tray 9 from having a hard collision between the rubber plate 7 and the top beam plate 6, and further enhancing the safety protection measures of the rubber plate 7 for the cable tray 9.

[0039] In addition, through the fitting installation between the rubber plate 7 and the top beam plate 6, the assembly of the top beam plate 6 and the frame 5 via the large column 51 and the small column 52, the fitting installation of the frame 5 on the top of the base 1, and the front and rear sliding installation of the riveting machine 13 with the base 1 through the cooperation of the triangular bracket 2 81 and the triangular bracket 1 8, the various structures of the processing equipment can be easily disassembled and assembled. When each structure is damaged or needs to be updated, the local structure of the processing equipment can be replaced through simple disassembly operations, and the entire equipment will not be directly unusable due to damage to individual structures.

[0040] When the bridging plate 10 is clamped on the side wall of the cable tray 9 using the positioning clamp 15, the DD motor 16 can be activated to drive the long shaft rod 18 to rotate according to the height of the side wall of the cable tray 9. The long shaft rod 18 is connected to the positioning clamp 15 by a pin to drive the positioning clamp 15 to rotate around the long shaft rod 18, thereby changing the specific contact position of the clamping head on the positioning clamp 15 on the bridging plate 10, so as to perform specific clamping and positioning in combination with the height of the bridging plate 10 and the side wall of the cable tray 9, thereby expanding the adaptability of the processing equipment to different working conditions.

[0041] During the riveting process of the small-sized cable tray 9, the electric push rod 19 can be activated to drive the telescopic end of the electric push rod 19 to extend from the triangular bracket 81, so that the riveting machine 13 can be pushed out horizontally from the inside of the triangular bracket 81 as a whole, so that the rivet head 14 can be close to the bridging plate 10, making it convenient to rivet the rivet on the cable tray 9.

[0042] While the two cable trays 9 are riveted together by rivets and the bridging plate 10, the electric slide 2 can be activated to drive the bottom plate 3 to slide back and forth, thereby driving the riveting machine 13 installed on the triangular bracket 2 81 to move back and forth along the long edge direction of the cable tray 9 with the help of the cross plate 4 and the triangular bracket 1 8, so as to rivet the bridging plate 10 with the holes on the cable tray 9 and complete the complete riveting process between the two cable trays 9; at the same time, combined with the synchronous operation of the two riveting machines 13 installed on the left and right sides of the cable tray 9 in a left-right symmetrical shape, the two sides of the cable tray 9 can be riveted simultaneously at the same time, which greatly shortens the processing time when the two cable trays 9 are riveted, and improves the riveting efficiency of the processing equipment for the cable tray 9.

[0043] The second embodiment is based on the first embodiment. Figure 2 , Figure 6 and Figure 7 As shown, rectangular plates 61 are symmetrically installed on the left and right sides of the top beam plate 6, and the number of rectangular plates 61 is four. A frame 62 is bolted to the bottom of the rectangular plate 61, and a connecting plate 63 is embedded in the middle between the two rectangular plates 61 on the same side. A screw member 64 is threadedly installed on the side of the connecting plate 63 facing away from the top beam plate 6. The two rectangular plates 61 on the same side are assembled by the connecting plate 63 and the screw member 64. A curved groove 65 is opened in the middle of one end of the screw member 64 facing away from the top beam plate 6, and the curved groove 65 serves as an impact point when the rivet is riveted.

[0044] When in use, the impact point during rivet connection provided by the curved groove 65 opened at the end of the screw member 64 is combined with the rectangular plate 61, the connecting plate 63 and the convex prism 67 as a support and protection structure for the screw member 64 to transmit and offset the impact force. The part that receives the impact of the rivet is used alone in the form of a detachable screw member 64. This can avoid the hidden danger of impact damage to other structural components of the equipment during riveting. At the same time, the use of the screw member 64, which is a replaceable structure that can be easily disassembled, makes it possible to timely replace the intact screw member 64 for continued use even if the screw member 64 is damaged by the impact. While protecting the components of the processing equipment from impact damage, it reduces the cost of replacing equipment accessories and consumables, thereby achieving effective savings in production costs and maintenance costs.

[0045] The third embodiment is based on the first and second embodiments. Figures 9 to 12As shown, a short-circuit plate 1 82 is fixedly connected to a side of the triangular bracket 1 8 facing the frame 5, a first inclined plate 83 is fixedly connected to a side of the triangular bracket 1 8 facing away from the frame 5, a first latch 84 is fixedly connected to the top of the first inclined plate 83, a second inclined plate 811 is fixedly connected to the bottom of a side of the triangular bracket 2 81 facing the frame 5, a second latch 812 is connected to an end of the second inclined plate 811 away from the triangular bracket 2 81, and a short-circuit plate 2 813 is fixedly connected to a side of the triangular bracket 2 81 facing away from the frame 5; The second inclined plate 811 is inserted into the short-circuit plate 1 82 through the second pin 812, the first inclined plate 83 is inserted into the short-circuit plate 2 813 through the first pin 84, the triangular bracket 1 8 is assembled with the triangular bracket 2 81 through the short-circuit plate 1 82 and the first inclined plate 83, the second inclined plate 811 and the short-circuit plate 2 813, and the triangular bracket 2 81 is slidably installed with the base 1 through the triangular bracket 1 8 and the horizontal plate 4 at the bottom of the electric slide 2.

[0046] When in use, the triangular bracket 2 81 can be stably assembled with the triangular bracket 1 8 through the coordinated installation of the second inclined plate 811, the second pin 812, the short-circuit plate 2 813 and the short-circuit plate 1 82, the first inclined plate 83, and the first pin 84. The two assembled triangular bracket structures are used as horizontal supports for the riveting machine 13 and the positioning clamp 15 to ensure the precise clamping, positioning and riveting of the cable tray by the processing equipment.

[0047] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A power cable tray riveting processing equipment, comprising a base, an electric slide table is embedded and installed at the bottom of the base, a bottom mounting plate is bolted on the slide table of the electric slide table, and a horizontal plate is bolted on the bottom of the bottom mounting plate, characterized in that: A frame is installed in the middle of the top of the base, a top beam is installed on the top of the frame, a rubber plate is installed on the top of the top beam, both ends of the horizontal plate away from the base are bolted with a triangular bracket 1, a triangular bracket 2 is assembled on the top of the triangular bracket 1, a riveting machine is installed on the inner side of the triangular bracket 2 and away from the triangular bracket 1, a riveting head is connected to the output end of the riveting machine, and a positioning clamp is installed on the side of the triangular bracket 2 close to the top beam; Rectangular plates are symmetrically installed on the left and right sides of the top beam plate, and the number of rectangular plates is four. A frame is installed with bolts at the bottom of the rectangular plates. A connecting plate is installed in the middle between the two rectangular plates on the same side. A screw is threadedly installed on one side of the connecting plate away from the top beam plate. The two rectangular plates on the same side are assembled by the connecting plate and the screw. A curved groove is opened in the middle of one end of the screw away from the top beam plate. Rods are installed at equal intervals on the top of the rubber sheet and along the long edge of the rubber sheet, and both ends of the rods are chamfered, and the rods are protruding from the top of the rubber sheet; A double-headed telescopic rod is installed in the middle of the top beam plate, and convex prisms are connected to the two telescopic ends of the double-headed telescopic rod, and the convex prisms are threadedly installed with the connecting plate through screws, and the convex prisms are limitedly installed between the two rectangular plates through screws and the connecting plate, and guide cavities are opened in the middle of the opposite sides of the two rectangular plates on the same side, and the convex prisms are installed in an inlaid manner with the rectangular plates through the guide cavities.

2. The power cable tray riveting processing equipment according to claim 1 is characterized by: A cable tray is horizontally installed in the middle position of the top of the rubber plate, and the number of the cable trays is two. A bridging plate is installed on the side of the cable tray close to the first triangular bracket, a hoop is installed on the side of the positioning clamp plate facing away from the top beam plate, and four clamping heads are fixedly connected to the side of the positioning clamp plate facing the frame.

3. The power cable tray riveting processing equipment according to claim 2 is characterized in that: A DD motor is fixedly installed in the middle of the inner side of the second triangular bracket, an electric telescopic long rod is installed on the side of the second triangular bracket close to the top beam plate, a ring frame is installed with a pin in the middle of the side of the second triangular bracket facing the frame, the electric telescopic long rod is assembled with the second triangular bracket through the ring frame, the positioning splint is rotatably connected to the telescopic end of the electric telescopic long rod through a hoop, and the positioning splint is telescopically installed with the second triangular bracket through the electric telescopic long rod.

4. The power cable tray riveting processing equipment according to claim 3 is characterized by: A long shaft rod is installed through the middle of the electric telescopic long rod, and the end of the long shaft rod close to the DD motor is flange-connected to the output end of the DD motor, the end of the long shaft rod away from the DD motor passes through a hoop and is installed with a positioning clamp pin, and the positioning clamp is rotatably installed with the second triangular bracket through the cooperation of the long shaft rod and the DD motor.

5. The power cable tray riveting processing equipment according to claim 4 is characterized in that: Four electric push rods are installed on the inner side of the second triangular bracket and above the DD motor, and the four electric push rods are installed around the riveting machine, and the telescopic ends of the electric push rods are installed with flange ring bolts on the riveting machine. The riveting machine is telescopically installed with the second triangular bracket through the electric push rods.

6. The power cable tray riveting processing equipment according to claim 5 is characterized by: A large column is fixedly connected to the middle position of the top of the frame, a cross guide opening is opened in the middle of the top of the large column, two small columns are fixedly connected to the top of the frame, and the two small columns are symmetrically installed on the sides of the large column in a front-to-back shape, a spring top plate is installed in the middle of the inner side of the small column, an elliptical groove is opened through the surface of the small column, a deep groove is opened in the middle position of the top of the small column, and the opening path of the deep groove is perpendicular to the opening path of the elliptical groove, and the top beam plate is elastically installed with the small column through the deep groove and the spring top plate.

7. The power cable tray riveting processing equipment according to claim 6 is characterized by: A double-headed telescopic plate is fixedly installed in the middle of one side of the top beam plate away from the rubber plate, and the double-headed telescopic plate is installed in an inlaid manner with the large column through a cross guide opening, and the top beam plate is assembled with the frame through the cross guide opening at the top of the large column and the double-headed telescopic plate, and both telescopic ends of the double-headed telescopic plate are connected with rectangular blocks, and the rectangular blocks are fitted with the convex prism body, and hoop rings are connected to the side of the top beam plate away from the rubber plate and away from both ends of the double-headed telescopic rod one, and a double-headed telescopic rod two is inserted in the middle of the hoop ring, and the telescopic end of the double-headed telescopic rod two is installed with the frame flange, and the rectangular plate is telescopically installed with the top beam plate through the cooperation of the double-headed telescopic rod one and the double-headed telescopic rod two.

8. The power cable tray riveting equipment according to claim 7, characterized in that: Both ends of the double-headed telescopic rod 2 away from the top beam plate are connected with micro-electric telescopic short rods, the micro-electric telescopic short rod is installed through the frame, and the telescopic end of the micro-electric telescopic short rod is against the wide edge of the cable tray, and guide pins are symmetrically installed on the two ends of the top beam plate away from the double-headed telescopic rod 1, and the guide pins and the double-headed telescopic rod 1 are installed in the same plane, the guide pins are plugged into the rectangular plate, the guide pins are inserted into the small column through the elliptical groove, and the guide pins are installed on the top of the spring top plate.

9. The power cable tray riveting processing equipment according to claim 8, characterized in that: A short-circuit plate 1 is fixedly connected to one side of the triangular bracket facing the frame, a first inclined plate is fixedly connected to one side of the triangular bracket facing away from the frame, a first latch is fixedly connected to the top of the first inclined plate, a second inclined plate is fixedly connected to the bottom of one side of the triangular bracket facing the frame, a second latch is connected to one end of the second inclined plate away from the triangular bracket 2, and a short-circuit plate 2 is fixedly connected to one side of the triangular bracket 2 facing away from the frame; The second inclined plate is plugged into the short-circuit plate 1 through the second pin, the first inclined plate is plugged into the short-circuit plate 2 through the first pin, the triangular bracket 1 is assembled with the triangular bracket 2 through the cooperation of the short-circuit plate 1 and the first inclined plate with the second inclined plate and the short-circuit plate 2, and the triangular bracket 2 is slidably installed with the base through the cooperation of the triangular bracket 1 and the horizontal plate at the bottom of the electric slide.