Production process and device for titanium alloy chain

By designing a titanium alloy chain production device with integrated visual inspection, laser engraving and lubrication systems, the defects and mold lubricity problems during chain plate stamping and forming, and the effect of reducing defective yield, improving yield and production efficiency is achieved.

CN119794255APending Publication Date: 2025-04-11XINTAI TEDAMIR RIGGING CO LTD
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Patent Information

Application Number
CN202510154647.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the existing titanium alloy chain production process, chain plates are prone to scratches or dents during stamping and forming, resulting in high product defect rate, reduced mold lubricity, and easy to cause mold clamping.

Method used

A device including a workbench, a shaping box, a conveying roller, a coating roller, a shunt tube, a flat roller, a marking cavity, a vision detector, a laser engraving head, a mold holder and a marking identification sensor are designed. Through visual inspection and laser engraving marking functions, the device automatically recognizes and avoids defects in the chain plate, and improves the flatness of the chain plate and the lubricating property of the mold through the diversion and coating of lubricating oil.

Benefits of technology

It effectively reduces the defective rate of chain sheets, improves the yield rate and the quality of chain sheets, reduces the wear and mold clamping of molds, and improves the production efficiency and the quality of finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of titanium alloy chain production, and discloses a titanium alloy chain production technology and device which comprises a workbench, a shaping box is movably installed at the top of the workbench, a conveying roller is arranged at one end of the inner wall of the shaping box, and a coating roller is arranged on the inner wall of the shaping box; the top and the bottom of the inner wall of the shaping box are fixedly connected with flow dividing pipes, and the outer surfaces of the flow dividing pipes are fixedly connected with seepage heads. Compared with the prior art, the titanium alloy chain plate has the following advantages and effects that the titanium alloy chain plate continues to move to avoid flaws, when the mark recognition sensor on the second recognition plate recognizes the flaws, the flaws pass through the top of the lower die, the stamping table recovers normal work, the flaws are automatically avoided to be machined, and the machining efficiency is improved. Therefore, the titanium alloy chain plates with scratches and dents are prevented from being manufactured into chain pieces, the defective rate is reduced, the yield is improved, the manufactured titanium alloy chain pieces are better in quality, the lubricity of the die is improved, and discharging of the chain pieces is better facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of titanium alloy chain production, and in particular to a production process and device for titanium alloy chains. Background Art

[0002] Titanium alloy is an alloy composed of titanium as the basis and other elements. Titanium alloy has the advantages of light weight, high specific strength and good corrosion resistance. Chain, as an important component of mechanical transmission device, is widely used in various mechanical equipment. Chain plate is the basic component of chain. Its quality and precision have an important influence on the performance and life of the chain. At present, the manufacturing of chain plate mainly adopts stamping process.

[0003] In the prior art, Chinese patent publication number CN220278061U discloses a chain plate die device for chain production, which belongs to the field of chain production technology, including a processing table and a lower template installed on the inner bottom wall of the processing table, and the outer wall of the processing table is provided with a limit assembly to increase the transmission stability of the chain plate. The chain plate die device for chain production, through the operation of the motor, the coordinated use of the threaded rod and the sleeve block, the support rod drives the adjustment plate to move, and the position of the chain plate to be punched is adjusted through the coordinated use of the roller and the buffer pad, and then the chain plate is punched into a chain plate and collected through the coordinated use of the punching assembly and the discharge assembly, so as to facilitate the adjustment of the position of the punched chain plate to the center position of the processing table, ensure that there will be no offset or misalignment during the punching process, and at the same time, the chain plate is positioned during the punching process, and the stability of the chain plate punching is further increased.

[0004] However, when the invention is actually used, during the stamping process, the chain plate is transported through multiple devices, and there may be certain scratches or dents on the surface, which may affect the overall flatness. As a result, the defective parts cannot avoid stamping, and the defective rate of the chain plate increases after processing. The workload and difficulty of subsequent screening are relatively large. The lubricity of the mold decreases after multiple stampings, and the mold is prone to jamming, so improvement is needed. Summary of the invention

[0005] The purpose of the present invention is to provide a production process and device for titanium alloy chains, which has the function of automatically avoiding defects from being processed, thereby preventing titanium alloy chain plates with scratches and dents from being made into chain sheets, reducing the defective rate, and improving the finished product rate. The titanium alloy chain sheets made are of better quality and the lubricity of the mold is improved.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a production process and device for titanium alloy chains, comprising a workbench, a shaping box is movably installed on the top of the workbench, a conveying roller is arranged at one end of the inner wall of the shaping box, a coating roller is arranged on the inner wall of the shaping box, a shunt pipe is fixedly connected to the top and bottom of the inner wall of the shaping box, a seepage head is fixedly connected to the outer surface of the shunt pipe, a leveling roller is arranged at the other end of the inner wall of the shaping box, a marking chamber is fixedly connected to the top of the workbench, and a visual detector is fixedly connected to the top and bottom of the inner wall of the marking chamber The inner wall of the marking cavity is provided with an adjustment track, the outer surface of the adjustment track is slidably connected with an automatic slider, the outer surface of the automatic slider is fixedly connected with a laser engraving head, the top of the workbench is fixedly connected with a mold seat, the top of the mold seat is provided with a lower mold, the top of the lower mold is provided with an upper mold, and the top of the upper mold is provided with a stamping table, one side of the mold seat and the stamping table are fixedly connected with a first identification plate, the other side of the mold seat and the stamping table are fixedly connected with a second identification plate, and the outer surfaces of the first identification plate and the second identification plate are fixedly connected with mark recognition sensors.

[0007] By adopting the above technical solution, when in use, the staff will position and install the shaping box on the top of the workbench, introduce the titanium alloy chain plate into the shaping box, and the titanium alloy chain plate is pulled by the conveyor roller into the shaping box, and after processing, it enters between the coating rollers, and the lubricating oil is introduced into the diversion pipe, so that it is diverted to the seepage head, and a small amount of lubricating oil seeps out of the seepage head, so that the coating roller coats a small amount of lubricating oil on both sides of the titanium alloy chain plate, and the leveling roller squeezes it appropriately to correct it to make its surface flatter, and then enters the marking cavity, and two visual inspection instruments perform visual inspection on both sides of the titanium alloy chain plate to detect defects such as scratches and dents. After identification, the laser engraving head performs laser frame selection and marking on the defects, and adjusts the track and automatic slider to make the laser engraving head move flexibly. Then the marked part continues to be output, and the titanium alloy chain plate that has been limited is output from the lower die The top of the tool passes through, and the stamping table reciprocates up and down to drive the upper die to press down. Since the surface of the titanium alloy chain plate is lubricating, the die is lubricated after contacting the die, and the die jamming is prevented during the stamping process, thereby punching out the titanium alloy chain piece, and the titanium alloy chain piece is unloaded more smoothly. When the marked defect is identified by the mark recognition sensor on the first identification plate, the stamping table stops reciprocating up and down, and the titanium alloy chain plate continues to move to avoid the defect. When the mark recognition sensor on the second identification plate identifies the defect, the defect has passed the top of the lower die, and the stamping table resumes normal operation and automatically avoids the defect from being processed, thereby preventing the titanium alloy chain plate with scratches and dents from being made into chain pieces, reducing the defective rate, and improving the finished product rate. The made titanium alloy chain piece has better quality, improves the lubricity of the die, and is more conducive to the discharge of the chain piece.

[0008] The present invention is further configured as follows: a slot is provided on the top of the workbench, a mounting plate is fixedly connected to one side of the shaping box, and bolts are connected to the inner threads of the mounting plate.

[0009] By adopting the above technical solution, the bottom of the shaping box has an adaptable plug-in block that is plugged into the slot, and then the mounting plate is fixed by bolts.

[0010] The present invention is further configured as follows: a dust removal bellows is fixedly connected to the top of the shaping box, a suction pipe is fixedly connected to the bottom of the dust removal bellows, a brush roller is provided on one side of the conveying roller, a sponge roller is provided on one side of the coating roller, and a connecting pipe is fixedly connected to one end of the diversion pipe.

[0011] By adopting the above technical solution, the dust removal bellows is connected to the external induced draft fan, so that the suction pipe can suck and remove dust, the brush roller drives the dust to be sucked away, the sponge roller can absorb the excess lubricating oil of the chain plate, and the connecting pipe connects the two shunt pipes.

[0012] The present invention is further configured as follows: a storage tank is fixedly connected to the top of the shaping box, an oil pump is fixedly connected to the inner wall of the storage tank, a delivery pipe is fixedly connected to the output end of the oil pump, and a sealing plug is inserted into one side of the shaping box.

[0013] By adopting the above technical solution, the storage tank stores lubricating oil, which is sucked by the oil pump and transported by the delivery pipe. Excess lubricating oil remains at the bottom of the inner wall of the shaping box, and the sealing plug is pulled out for easy cleaning.

[0014] The present invention is further configured as follows: a first cylinder is fixedly connected to the inner wall of the marking cavity, a telescopic rod is fixedly connected to the output end of the first cylinder, a controller is fixedly connected to the outer surface of the marking cavity, and a material guide roller is provided on the inner wall of the marking cavity.

[0015] By adopting the above technical solution, the first cylinder drives the telescopic rod to extend and retract after being started, thereby driving the movement of the adjustment track, the controller controls each component, and the guide roller guides the titanium alloy chain plate.

[0016] The present invention is further configured as follows: a material guide frame is fixedly connected to the top of the workbench, a material guide roller is rotatably connected to the inner wall of the material guide frame, a second cylinder is fixedly connected to the top of the workbench, a second telescopic rod is fixedly connected to the output end of the second cylinder, one end of the second telescopic rod is fixedly connected to a limiting frame, the inner wall of the limiting frame is rotatably connected to the limiting roller, and a telescopic sleeve is fixedly connected to one side of the limiting frame.

[0017] By adopting the above technical solution, there are two groups of material guiding rollers to guide the chain plate. The two limit frames are connected by telescopic sleeves in a group. The telescopic sleeves enhance the stability of the limit frames. When the chain plate passes by, the second cylinder drives the second telescopic rod to extend and retract, and adjust the distance between the two groups of limit rollers, thereby limiting the material guidance on both sides of the chain plate and enhancing stability.

[0018] The present invention is further configured as follows: the top of the workbench is fixedly connected to a frame, the inner wall of the frame is fixedly connected to a hydraulic cylinder, a material discharge cavity is left inside the workbench, and the inner wall of the material discharge cavity is fixedly connected to an inclined plate.

[0019] By adopting the above technical solution, after the hydraulic cylinder is started, the punching table is raised and lowered, and the chain sheet falls into the unloading cavity after punching, and is discharged along the inclined plate.

[0020] The present invention is further configured as follows: a buffer opening is provided on the top of the mold base, and a resistance rod is slidably connected to the inner wall of the buffer opening.

[0021] By adopting the above technical solution, the resistance rod slides on the inner wall of the buffer port, thereby increasing the resistance and improving the buffering performance.

[0022] The present invention is further configured as follows: a pressing plate is fixedly connected to the top of the resistance rod, a spring is fixedly connected to the bottom of the pressing plate, and the bottom of the spring is fixedly connected to the mold seat.

[0023] By adopting the above technical solution, after the punching table abuts against the pressing sheet, it drives the pressing sheet to be pressed down, and the spring contracts to buffer a part of the impact force, thereby avoiding excessive instantaneous impact force during punching.

[0024] The beneficial effects of the present invention are: 1. The present invention, through the coordinated arrangement among the workbench, the shaping box, the conveying roller, the coating roller, the shunt pipe, the seepage head, the leveling roller, the marking chamber, the visual inspection instrument, the adjustment track, the automatic slider, the laser engraving head, the mold seat, the lower mold, the upper mold, the stamping table, the first identification plate, the second identification plate and the marking identification sensor, can enable the present device to be used when the staff positions the shaping box on the top of the workbench, introduces the titanium alloy chain plate into the shaping box, the titanium alloy chain plate is pulled and conveyed into the shaping box by the conveying roller, enters between the coating rollers after being processed, the lubricating oil is introduced into the shunt pipe, and is thus shunted to the seepage head, the seepage head seeps out a small amount of lubricating oil, so that the coating roller coats a small amount of lubricating oil on both sides of the titanium alloy chain plate, the leveling roller appropriately squeezes and corrects it to make its surface flatter, and then enters the marking chamber, two visual inspection instruments perform visual inspection on both sides of the titanium alloy chain plate to detect defects such as scratches and dents, and the laser engraving head lasers the defects after identification. The optical frame selects the mark, and the track and the automatic slider are adjusted to make the laser engraving head move flexibly. Then the marked part continues to be output. The titanium alloy chain plate that has passed the limit passes through the top of the lower mold, and the stamping table reciprocates up and down to drive the upper mold to press down. Since the surface of the titanium alloy chain plate is lubricated, the mold is lubricated after contacting the mold, and the mold jamming phenomenon is prevented during the stamping process, thereby punching out the titanium alloy chain piece, and the titanium alloy chain piece is unloaded more smoothly. When the marked defect is identified by the mark recognition sensor on the first recognition plate, the stamping table stops the up and down reciprocating work, and the titanium alloy chain plate continues to move to avoid the defect. When the mark recognition sensor on the second recognition plate identifies the defect, the defect has passed the top of the lower mold, and the stamping table resumes normal work, automatically avoiding the defect from being processed, thereby preventing the titanium alloy chain plate with scratches and dents from being made into chain pieces, reducing the defective rate, and improving the finished product rate. The titanium alloy chain piece made is of better quality, improves the mold lubrication, and is more conducive to the discharge of the chain piece.

[0025] 2. The present invention, through the coordinated arrangement among the slot, the mounting plate, the bolts, the dust removal bellows, the suction pipe, the brush roller, the sponge roller, the connecting pipe, the storage tank, the oil pump, the delivery pipe, the sealing plug, the first cylinder, the telescopic rod and the material guide roller, can enable the device to be used when a matching plug is provided at the bottom of the shaping box to be plugged into the slot, and then the mounting plate is fixed by bolts, the dust removal bellows is connected to the external induced draft fan, so that the suction pipe can suck and remove dust, the brush roller drives the dust to be sucked away, the sponge roller can absorb excess lubricating oil of the chain plate, the connecting pipe connects the two shunt pipes, the storage tank stores the lubricating oil, which is sucked by the oil pump and delivered by the delivery pipe, and the excess lubricating oil remains at the bottom of the inner wall of the shaping box, the sealing plug is pulled out for easy cleaning, and the first cylinder drives the telescopic rod to extend and retract after being started, thereby driving the movement of the adjustment track, the controller controls each component, and the material guide roller guides the titanium alloy chain plate.

[0026] 3. The present invention, through the coordinated arrangement between the material guide frame, the material guide roller, the second cylinder, the second telescopic rod, the limit frame, the limit roller, the telescopic sleeve, the frame, the hydraulic cylinder, the material discharge chamber, the inclined plate, the buffer port, the resistance rod, the pressure sheet and the spring, can enable the device to have two groups of material guide rollers when in use to guide the chain plate, and the two limit frames are connected by the telescopic sleeve in a group, and the telescopic sleeve enhances the stability of the limit frame. When the chain plate passes by, the second cylinder drives the second telescopic rod to extend and retract, and adjusts the distance between the two groups of limit rollers, thereby limiting and guiding the materials on both sides of the chain plate to enhance the stability. After the hydraulic cylinder is started, the punching table is lifted and lowered, and the chain sheet falls into the material discharge chamber after punching, and is discharged along the inclined plate. The resistance rod slides on the inner wall of the buffer port to increase the resistance and improve the buffering performance. After the punching table abuts against the pressure sheet, it drives the pressure sheet to be pressed down, and the spring contracts to buffer a part of the impact force, thereby avoiding excessive instantaneous impact force during punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the explosion structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure at A in the middle; Figure 3 It is a schematic diagram of the structure of the limiting frame of the present invention; Figure 4 This is a schematic diagram of the mold base structure of the present invention; Figure 5 It is a structural schematic diagram of the shaping box of the present invention; Figure 6 It is a schematic diagram of the structure of the punching table of the present invention; Figure 7 It is a schematic diagram of the connecting pipe structure of the present invention.

[0029] In the figure, 1, workbench; 2, shaping box; 3, conveying roller; 4, coating roller; 5, shunt pipe; 6, seepage head; 7, leveling roller; 8, marking chamber; 9, visual inspection instrument; 10, adjustment track; 11, automatic slider; 12, laser engraving head; 13, mold seat; 14, lower mold; 15, upper mold; 16, stamping table; 17, first identification plate; 18, second identification plate; 19, mark identification sensor; 20, slot; 21, mounting plate; 22, bolt; 23, dust removal bellows; 24, suction pipe; 25 , brush roller; 26, sponge roller; 27, connecting pipe; 28, storage tank; 29, oil pump; 30, delivery pipe; 31, sealing plug; 32, first cylinder; 33, telescopic rod; 34, material guide roller; 35, material guide rack; 36, material guide roller; 37, second cylinder; 38, second telescopic rod; 39, limit rack; 40, limit roller; 41, telescopic sleeve; 42, frame; 43, hydraulic cylinder; 44, feeding chamber; 45, tilting plate; 46, buffer port; 47, resistance rod; 48, pressing plate; 49, spring. DETAILED DESCRIPTION

[0030] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1-7A production process and device for titanium alloy chains, comprising a workbench 1, a shaping box 2 is movably installed on the top of the workbench 1, a conveying roller 3 is arranged at one end of the inner wall of the shaping box 2, a coating roller 4 is arranged on the inner wall of the shaping box 2, a shunt pipe 5 is fixedly connected to the top and bottom of the inner wall of the shaping box 2, an exudation head 6 is fixedly connected to the outer surface of the shunt pipe 5, a leveling roller 7 is arranged at the other end of the inner wall of the shaping box 2, a marking cavity 8 is fixedly connected to the top of the workbench 1, a visual inspection instrument 9 is fixedly connected to the top and bottom of the inner wall of the marking cavity 8, an adjusting track 10 is arranged on the inner wall of the marking cavity 8, an automatic slider 11 is slidably connected to the outer surface of the adjusting track 10, a laser engraving head 12 is fixedly connected to the outer surface of the automatic slider 11, and a mold is fixedly connected to the top of the workbench 1 A tool seat 13 is provided, a lower die 14 is arranged on the top of the die seat 13, an upper die 15 is arranged on the top of the lower die 14, a punching table 16 is arranged on the top of the upper die 15, a first identification plate 17 is fixedly connected to one side of the die seat 13 and the punching table 16, a second identification plate 18 is fixedly connected to the other side of the die seat 13 and the punching table 16, and a mark identification sensor 19 is fixedly connected to the outer surfaces of the first identification plate 17 and the second identification plate 18. When in use, the staff positions and installs the shaping box 2 on the top of the workbench 1, introduces the titanium alloy chain plate into the shaping box 2, and the titanium alloy chain plate is pulled and transported into the shaping box 2 by the conveying roller 3, and enters between the coating rollers 4 after being processed, and lubricating oil is introduced into the shunt pipe 5, so that it is shunted to the seepage head 6, The seepage head 6 seeps a small amount of lubricating oil, so that the coating roller 4 coats a small amount of lubricating oil on both sides of the titanium alloy chain plate. The leveling roller 7 squeezes it appropriately to correct it to make its surface flatter, and then enters the marking cavity 8. Two visual inspection instruments 9 perform visual inspection on both sides of the titanium alloy chain plate to detect defects such as scratches and dents. After identification, the laser engraving head 12 performs laser frame selection and marking on the defects. The track 10 and the automatic slider 11 are adjusted to make the laser engraving head 12 move flexibly. Then the marked part continues to be output, and the titanium alloy chain plate that has passed the limit passes through the top of the lower mold 14. The stamping table 16 reciprocates up and down to drive the upper mold 15 to press down. Since the surface of the titanium alloy chain plate is lubricated, the mold is lubricated after contacting the mold. The die jamming phenomenon is prevented during the stamping process, so that the titanium alloy chain sheet is stamped out, and the titanium alloy chain sheet is discharged more smoothly. When the marked defect is identified by the mark recognition sensor 19 on the first recognition plate 17, the stamping table 16 stops the up and down reciprocating work, and the titanium alloy chain plate continues to move to avoid the defect. When the mark recognition sensor 19 on the second recognition plate 18 recognizes the defect, the defect has passed the top of the lower die 14, and the stamping table 16 resumes normal operation and automatically avoids the defect from being processed, thereby preventing the titanium alloy chain plate with scratches and dents from being made into chain sheets, reducing the defective rate, and improving the finished product rate. The titanium alloy chain sheet is of better quality, the mold lubricity is improved, and it is more conducive to the discharge of the chain sheet. A slot 20 is provided on the top of the workbench 1.A mounting plate 21 is fixedly connected to one side of the shaping box 2, and a bolt 22 is connected to the internal thread of the mounting plate 21. An adaptable plug block is provided at the bottom of the shaping box 2 to be plugged into the slot 20, and then the mounting plate 21 is fixedly installed by the bolt 22. A dust removal bellows 23 is fixedly connected to the top of the shaping box 2, and a suction pipe 24 is fixedly connected to the bottom of the dust removal bellows 23. A brush roller 25 is provided on one side of the conveying roller 3, and a sponge roller 26 is provided on one side of the coating roller 4. A connecting pipe 27 is fixedly connected to one end of the shunt pipe 5. The dust removal bellows 23 is connected to an external induced draft fan, so that the suction pipe 24 is used for suction and dust removal, the brush roller 25 drives the dust to be sucked away, and the sponge roller 26 can absorb excess lubricating oil on the chain plate. The connecting pipe 27 passes through the two shunt pipes 5, and the top of the shaping box 2 A storage tank 28 is fixedly connected, an oil pump 29 is fixedly connected to the inner wall of the storage tank 28, a delivery pipe 30 is fixedly connected to the output end of the oil pump 29, a sealing plug 31 is inserted into one side of the shaping box 2, the storage tank 28 stores lubricating oil, which is sucked by the oil pump 29 and delivered by the delivery pipe 30, and the excess lubricating oil remains at the bottom of the inner wall of the shaping box 2, and the sealing plug 31 is pulled out for easy cleaning, the inner wall of the marking cavity 8 is fixedly connected to a first cylinder 32, a telescopic rod 33 is fixedly connected to the output end of the first cylinder 32, the outer surface of the marking cavity 8 is fixedly connected to a controller, and a material guide roller 34 is arranged on the inner wall of the marking cavity 8, after the first cylinder 32 is started, the telescopic rod 33 is driven to extend and retract, thereby driving the movement of the adjustment track 10, the controller controls each component, and the material guide roller 34 is used for the titanium alloy chain The strip plate guides the material, the top of the workbench 1 is fixedly connected with a guide frame 35, the inner wall of the guide frame 35 is rotatably connected with a guide roller 36, the top of the workbench 1 is fixedly connected with a second cylinder 37, the output end of the second cylinder 37 is fixedly connected with a second telescopic rod 38, one end of the second telescopic rod 38 is fixedly connected with a limit frame 39, the inner wall of the limit frame 39 is rotatably connected with a limit roller 40, and a side of the limit frame 39 is fixedly connected with a telescopic sleeve 41. There are two groups of guide rollers 36 to guide the chain plate. The limit frames 39 are connected by telescopic sleeves 41 in a group. The telescopic sleeves 41 enhance the stability of the limit frames 39. When the chain plate passes by, the second cylinder 37 drives the second telescopic rod 38 to extend and retract, and adjust the distance between the two groups of limit rollers 40. The two sides of the chain plate are limited and guided to enhance stability. The top of the workbench 1 is fixedly connected to a frame 42, and the inner wall of the frame 42 is fixedly connected to a hydraulic cylinder 43. A material discharge cavity 44 is left inside the workbench 1, and the inner wall of the material discharge cavity 44 is fixedly connected to an inclined plate 45. After the hydraulic cylinder 43 is started, the punching table 16 is lifted and lowered, and the chain sheet falls into the material discharge cavity 44 after punching, and the material is discharged along the inclined plate 45. A buffer port 46 is opened on the top of the mold seat 13, and a resistance rod 47 is slidably connected to the inner wall of the buffer port 46. The resistance rod 47 slides on the inner wall of the buffer port 46 to increase resistance and improve buffering. A pressing plate 48 is fixedly connected to the top of the resistance rod 47, and a spring 49 is fixedly connected to the bottom of the pressing plate 48. The bottom of the spring 49 is fixedly connected to the mold seat 13.After the punching table 16 contacts the pressing plate 48, it drives the pressing plate 48 downward, and the spring 49 contracts to buffer a part of the impact force, thereby avoiding an instantaneous excessive impact force during punching.

[0032] In the present invention, through the coordinated arrangement among the workbench 1, the shaping box 2, the conveying roller 3, the coating roller 4, the shunt pipe 5, the seepage head 6, the leveling roller 7, the marking chamber 8, the visual detector 9, the adjustment track 10, the automatic slider 11, the laser engraving head 12, the mold seat 13, the lower mold 14, the upper mold 15, the punching table 16, the first identification plate 17, the second identification plate 18 and the marking recognition sensor 19, the device can be used when the staff positions the shaping box 2 on the top of the workbench 1, introduces the titanium alloy chain plate into the shaping box 2, the titanium alloy chain plate is pulled and conveyed by the conveying roller 3 into the shaping box 2, and enters between the coating rollers 4 after being processed, and the lubricating oil is introduced into the shunt pipe 5, so that it is shunted to the seepage head 6, The seepage head 6 seeps a small amount of lubricating oil, so that the coating roller 4 coats a small amount of lubricating oil on both sides of the titanium alloy chain plate, and the leveling roller 7 squeezes it appropriately to correct it to make its surface flatter, and then enters the marking cavity 8. Two visual inspection instruments 9 perform visual inspection on both sides of the titanium alloy chain plate to detect defects such as scratches and dents. After identification, the laser engraving head 12 performs laser frame selection and marking on the defects, and adjusts the track 10 and the automatic slider 11 to make the laser engraving head 12 move flexibly. Then the marked part continues to be output, and the titanium alloy chain plate that has passed the limit passes through the top of the lower mold 14. The stamping table 16 reciprocates up and down to drive the upper mold 15 to press down. Since the surface of the titanium alloy chain plate has lubricating oil, the mold is lubricated after contacting the mold. Sliding, preventing the phenomenon of die jamming during the stamping process, thereby stamping out titanium alloy chain pieces, and the unloading of titanium alloy chain pieces is smoother. When the marked defect is identified by the mark recognition sensor 19 on the first recognition plate 17, the stamping table 16 stops the up and down reciprocating work, and the titanium alloy chain plate continues to move to avoid the defect. When the mark recognition sensor 19 on the second recognition plate 18 recognizes the defect, the defect has passed the top of the lower die 14, and the stamping table 16 resumes normal operation and automatically avoids the defect from being processed, thereby preventing titanium alloy chain plates with scratches and dents from being made into chain pieces, reducing the defective rate, and improving the finished product rate. The quality of the manufactured titanium alloy chain pieces is better, the lubricity of the mold is improved, and it is more conducive to the unloading of the chain pieces, through the slot 20, the installation The matching arrangement among the mounting plate 21, bolts 22, dust removal bellows 23, suction pipe 24, brush roller 25, sponge roller 26, connecting pipe 27, storage tank 28, oil pump 29, delivery pipe 30, sealing plug 31, first cylinder 32, telescopic rod 33 and material guide roller 34 enables the device to be used when the bottom of the shaping box 2 has an adaptable plug block plugged into the slot 20, and then the mounting plate 21 is fixed by the bolts 22, the dust removal bellows 23 is connected to the external induced draft fan, so that the suction pipe 24 is used for suction and dust removal, the brush roller 25 drives the dust to be sucked away, the sponge roller 26 can absorb the excess lubricating oil of the chain plate, the connecting pipe 27 passes through the two shunt pipes 5, the storage tank 28 stores the lubricating oil, which is sucked by the oil pump 29 and delivered by the delivery pipe 30,Excess lubricating oil remains at the bottom of the inner wall of the shaping box 2, and the sealing plug 31 is pulled out for easy cleaning. After the first cylinder 32 is started, the telescopic rod 33 is driven to extend and retract, thereby driving the movement of the adjustment track 10. The controller controls each component, and the guide roller 34 guides the titanium alloy chain plate. Through the coordination of the guide frame 35, the guide roller 36, the second cylinder 37, the second telescopic rod 38, the limit frame 39, the limit roller 40, the telescopic sleeve 41, the frame 42, the hydraulic cylinder 43, the unloading cavity 44, the inclined plate 45, the buffer port 46, the resistance rod 47, the pressing plate 48 and the spring 49, the device can be used. The number of guide rollers 36 is two groups, which guide the chain plate, and the limit frame Two of the 39 are connected by a telescopic sleeve 41, which enhances the stability of the limit frame 39. When the chain plate passes, the second cylinder 37 drives the second telescopic rod 38 to extend and retract, and adjusts the distance between the two sets of limit rollers 40, so as to limit and guide the material on both sides of the chain plate to enhance stability. After the hydraulic cylinder 43 is started, the punching table 16 is lifted and lowered, and the chain sheet falls into the material discharge cavity 44 after punching, and is discharged along the inclined plate 45. The resistance rod 47 slides on the inner wall of the buffer port 46 to increase resistance and improve buffering. After the punching table 16 abuts against the pressing sheet 48, it drives the pressing sheet 48 to press down, and the spring 49 contracts to buffer part of the impact force, thereby avoiding excessive instantaneous impact force during punching.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A process and device for producing titanium alloy chains, comprising a workbench (1), characterized in that: A shaping box (2) is movably mounted on the top of the workbench (1), a conveying roller (3) is arranged at one end of the inner wall of the shaping box (2), a coating roller (4) is arranged on the inner wall of the shaping box (2), a shunt pipe (5) is fixedly connected to the top and bottom of the inner wall of the shaping box (2), an exudation head (6) is fixedly connected to the outer surface of the shunt pipe (5), a leveling roller (7) is arranged on the other end of the inner wall of the shaping box (2), a marking chamber (8) is fixedly connected to the top of the workbench (1), a visual inspection instrument (9) is fixedly connected to the top and bottom of the inner wall of the marking chamber (8), an adjustment track (10) is arranged on the inner wall of the marking chamber (8), and an automatic slider is slidably connected to the outer surface of the adjustment track (10). (11), a laser engraving head (12) is fixedly connected to the outer surface of the automatic slider (11), a mold base (13) is fixedly connected to the top of the workbench (1), a lower mold (14) is arranged on the top of the mold base (13), an upper mold (15) is arranged on the top of the lower mold (14), a punching table (16) is arranged on the top of the upper mold (15), a first identification plate (17) is fixedly connected to one side of the mold base (13) and the punching table (16), a second identification plate (18) is fixedly connected to the other side of the mold base (13) and the punching table (16), and a mark identification sensor (19) is fixedly connected to the outer surface of the first identification plate (17) and the second identification plate (18).

2. The production process and device for titanium alloy chain according to claim 1, characterized in that: A slot (20) is provided on the top of the workbench (1), a mounting plate (21) is fixedly connected to one side of the shaping box (2), and a bolt (22) is threadedly connected to the inside of the mounting plate (21).

3. The production process and device for titanium alloy chain according to claim 1, characterized in that: The top of the shaping box (2) is fixedly connected to a dust removal bellows (23), the bottom of the dust removal bellows (23) is fixedly connected to a suction pipe (24), one side of the conveying roller (3) is provided with a brush roller (25), one side of the coating roller (4) is provided with a sponge roller (26), and one end of the diverter pipe (5) is fixedly connected to a connecting pipe (27).

4. The production process and device for titanium alloy chain according to claim 1, characterized in that: The top of the shaping box (2) is fixedly connected to a storage tank (28), the inner wall of the storage tank (28) is fixedly connected to an oil pump (29), the output end of the oil pump (29) is fixedly connected to a delivery pipe (30), and a sealing plug (31) is inserted into one side of the shaping box (2).

5. The production process and device for titanium alloy chain according to claim 1, characterized in that: The inner wall of the marking cavity (8) is fixedly connected to a first cylinder (32), the output end of the first cylinder (32) is fixedly connected to a telescopic rod (33), the outer surface of the marking cavity (8) is fixedly connected to a controller, and the inner wall of the marking cavity (8) is provided with a material guide roller (34).

6. The production process and device for titanium alloy chains according to claim 1, characterized in that: A material guide frame (35) is fixedly connected to the top of the workbench (1), a material guide roller (36) is rotatably connected to the inner wall of the material guide frame (35), a second cylinder (37) is fixedly connected to the top of the workbench (1), an output end of the second cylinder (37) is fixedly connected to a second telescopic rod (38), one end of the second telescopic rod (38) is fixedly connected to a limiting frame (39), an inner wall of the limiting frame (39) is rotatably connected to a limiting roller (40), and a telescopic sleeve (41) is fixedly connected to one side of the limiting frame (39).

7. The production process and device for titanium alloy chain according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a frame (42), the inner wall of the frame (42) is fixedly connected to a hydraulic cylinder (43), a material discharge cavity (44) is left inside the workbench (1), and an inclined plate (45) is fixedly connected to the inner wall of the material discharge cavity (44).

8. The production process and device for titanium alloy chains according to claim 1, characterized in that: A buffer opening (46) is provided on the top of the mold base (13), and a resistance rod (47) is slidably connected to the inner wall of the buffer opening (46).

9. A production process and device for titanium alloy chains according to claim 8, characterized in that: The top of the resistance rod (47) is fixedly connected to a pressing plate (48), the bottom of the pressing plate (48) is fixedly connected to a spring (49), and the bottom of the spring (49) is fixedly connected to the mold base (13).

10. The production process and device for titanium alloy chain according to claim 1, characterized in that: The following steps are involved: Step 1: First, the shaping box (2) is positioned and installed on the top of the workbench (1), and the titanium alloy chain plate is introduced into the shaping box (2). After being processed, it enters between the coating rollers (4). The coating rollers (4) apply a small amount of lubricating oil to both sides of the titanium alloy chain plate, and the leveling rollers (7) squeeze it appropriately to correct it; Step 2: Then enter the marking chamber (8), the visual inspection instrument (9) performs visual inspection on both sides of the titanium alloy chain plate to detect defects such as scratches and dents, and after identification, the laser engraving head (12) performs laser frame selection and marking on the defects; Step 3: The marked part continues to be output, and the titanium alloy chain plate that has passed the limit passes through the top of the lower mold (14). Since the surface of the titanium alloy chain plate carries lubricating oil, the mold is lubricated after contacting the mold, thereby punching out the titanium alloy chain plate; Step 4: When the marked defect is identified by the mark identification sensor (19) on the first identification plate (17), the punching table (16) stops moving up and down, and the titanium alloy chain plate continues to move to avoid the defect; Step 5: When the mark recognition sensor (19) on the second recognition plate (18) recognizes the defect, the defect has passed the top of the lower mold (14), and the punching table (16) resumes normal operation and automatically avoids the defect from being processed.

Citation Information

Patent Citations

  • Chain sheet stamping die device for chain production

    CN220278061U