Copper bar shearing limiting device

By using the coordinated operation of movable arms, limiting components and flexible limiting components in the copper row shear limiting device, adaptive fitting limits for copper rows of different specifications, sizes and shapes is achieved, solving the problem of insufficient versatility and flexibility of existing devices, and improving machining accuracy and efficiency.

CN119794459APending Publication Date: 2025-04-11HAINING HUAKONG ELECTRIC COMPLETE CO LTD
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Patent Information

Application Number
CN202510278837.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing copper row shear limiting devices lack versatility and flexibility, making it difficult to adapt to copper rows of different specifications, sizes and shapes, resulting in inadequate processing accuracy and efficiency.

Method used

A copper row shear limiting device is designed, using the coordinated operation of movable arms, limiting components and flexible limiting components. The limiting rod and elastic support ring in the flexible limiting component are realized to adaptively fit the limiting limit, and the electromagnetic ring and the electromagnet sleeve are energized and absorbed to ensure the stability and adaptability of the limit.

Benefits of technology

Accurate and stable clamping limits for copper rows are achieved, avoiding the shaking and displacement of copper rows during shearing, improving the versatility and practicality of the device, and ensuring the accuracy and safety of shear operations.

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Abstract

The invention relates to the technical field of copper bar machining, and discloses a copper bar shearing limiting device which comprises a machine base and further comprises a limiting mechanism arranged on the machine base and used for fixing and limiting a copper bar and a shearing mechanism arranged on the machine base and used for shearing the copper bar. The limiting mechanism comprises a fixing support fixedly assembled on the machine base, and a fixing arm is fixedly installed on the fixing support. According to the copper bar shearing limiting device, through cooperative operation among the movable arm, the limiting component and the flexible limiting assembly, accurate and stable clamping and limiting of the copper bar are achieved, and through the arrangement, shaking and displacement of the copper bar in the shearing process are effectively avoided; and meanwhile, a limiting rod and an elastic supporting rubber ring in the flexible limiting assembly can be adaptively attached based on the shape of the copper bar, it is ensured that the copper bar can be accurately and stably limited and fixed when clamped and limited, and by means of the arrangement, the device can be adaptively attached and limited according to different shapes of the copper bar.
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Description

Technical Field

[0001] The invention belongs to the technical field of copper bar processing, and in particular relates to a copper bar shearing limit device. Background Art

[0002] Copper busbars, as an important conductive material, are widely used in high and low voltage switchgear, bus ducts and various power transmission systems. The accuracy of their size and shape directly affects the performance and safety of the equipment. Therefore, when cutting copper busbars, they must be accurately positioned through limit devices to avoid material waste or equipment failure due to cutting errors. Effective cutting limit can not only improve production efficiency, but also ensure the overall quality and electrical safety performance of the product.

[0003] At present, the copper busbar shear limit devices on the market generally have certain limitations and shortcomings. Most existing devices are often designed and manufactured for copper busbars of specific specifications and sizes, lacking versatility and flexibility. When copper busbars of different specifications or sizes need to be processed, it is often necessary to replace the corresponding limit components or readjust the equipment parameters, which not only increases the cumbersomeness of the operation, but also significantly increases the time and cost of production preparation. What is more serious is that when faced with copper busbars with complex or irregular shapes, existing devices often find it difficult to provide a stable and reliable limit effect, or even fail to achieve effective limit, which seriously affects the processing accuracy and efficiency. Therefore, there are deficiencies and cannot meet the production and use needs of manufacturers. Therefore, it is necessary to further improve it.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a copper busbar shear limit device is provided, in order to achieve a more practical purpose. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a copper busbar shear limit device, which is achieved by the following specific technical means: A copper bar shearing and limiting device comprises a machine base, a limiting mechanism arranged on the machine base for fixing and limiting the copper bar, and a shearing mechanism arranged on the machine base for shearing the copper bar; The limiting mechanism comprises a fixed bracket fixedly mounted on the machine base, a fixed arm fixedly mounted on the fixed bracket, two symmetrical movable arms slidably mounted on the fixed arm, the bottom of the movable arm is fixedly connected to a limiting component through an adjustment component, and a plurality of flexible limiting components for adaptively clamping and limiting the copper busbar are fixedly arranged on the limiting component; The flexible limit assembly includes a limit shell fixedly assembled in the limit component, an inner cavity is opened inside the limit shell, and an elastic supporting rubber ring and a limit plate are arranged in the inner cavity, a limit rod is slidably installed on the limit shell, one end of the limit rod extends into the inner cavity of the limit shell and is fixedly connected to the limit plate, and a tightening assembly for adaptively fitting the copper busbar is arranged at one end of the limit rod away from the limit plate.

[0006] As a further description of the above technical solution: through the coordinated operation between the limiting component and the flexible limiting assembly, accurate and stable clamping and limiting of the copper busbar is achieved. This setting effectively avoids the shaking and displacement of the copper busbar during the shearing process, providing a strong guarantee for the smooth progress of the shearing operation. At the same time, the limiting rod and the elastic supporting rubber ring in the flexible limiting assembly can be adaptively fitted based on the shape of the copper busbar, ensuring that the copper busbar can be accurately and stably limited and fixed during clamping and limiting. This setting enables the device to adaptively fit and limit the different shapes of the copper busbar, greatly improving the versatility and practicality of the device.

[0007] Furthermore, a fixed slide rail is fixedly installed on the outer side wall of the fixed arm, a movable slider is fixedly installed on the inner side wall of the movable arm, and the movable slider is slidably installed on the fixed slide rail.

[0008] As a further description of the above technical solution: during the movement of the movable arm on the fixed arm, the movable slide block is driven by the movable arm to slide on the fixed slide rail on the fixed arm, so that the movable arm can slide smoothly on the fixed arm.

[0009] Furthermore, electric telescopic devices are provided on both sides of the fixed arm, one end of the electric telescopic device is movably connected to the movable arm through a first movable pin shaft, and the other end of the electric telescopic device is movably connected to the fixed arm through a second movable pin shaft.

[0010] As a further description of the above technical solution: through the setting of the electric telescope, the telescopic rod can be retracted by the electric telescope, and the movable arm can be pulled to slide smoothly on the fixed arm. The sliding of the movable arm drives the relative movement of the limiting component, thereby clamping and limiting the copper busbar.

[0011] Furthermore, the adjustment assembly includes an adjustment base fixedly mounted on the movable arm, a first adjustment block is rotatably mounted on the adjustment base, a second adjustment block is rotatably mounted on the first adjustment block, a side of the second adjustment block away from the first adjustment block is fixedly connected to the limiting component, the first adjustment block is used for adjusting the up and down angle of the limiting component, and the second adjustment block is used for adjusting the left and right angle of the limiting component.

[0012] As a further description of the above technical solution: the provision of the first adjustment block and the second adjustment block is conducive to the up and down and left and right angle adjustment of the limiting component, thereby facilitating the clamping and limiting of the copper busbar by the adjusting component, further improving its applicability.

[0013] Furthermore, the flexible limiting assembly also includes an electromagnet ring fixedly mounted on the inner cavity wall of the limiting shell, the inner wall of the electromagnet ring is in contact with the outer wall of the limiting rod, and the limiting rod is configured to be made of a metal material that is magnetically attracted to the electromagnet ring.

[0014] As a further description of the above technical solution: the electromagnetic adsorption and locking of the limit rod by the electromagnet ring greatly reduces the possibility of loosening and displacement of the copper busbar due to the impact force during the shearing operation.

[0015] Furthermore, an open groove is formed at one end of the limit rod away from the limit plate, and the clamping assembly includes an electromagnet sleeve fixedly assembled in the open groove, a rotating iron ball is movably installed in the electromagnet sleeve, and a clamping member for adaptively fitting the copper busbar is fixedly installed on one side of the rotating iron ball.

[0016] As a further description of the above technical solution: through this setting, it can effectively clamp and limit when facing copper bars of different shapes, forming the most stable clamping and limiting structure, effectively ensuring the stability and adaptability of the clamping and limiting.

[0017] Furthermore, a conveying assembly for automatically conveying the copper bar is provided on the upper side of the machine base, and the conveying assembly includes a conveying base fixedly mounted on the machine base, a conveying frame fixedly installed on the upper side of the conveying base, a conveying motor is provided on one side of the conveying frame, a conveying roller is fixedly connected to one side of the conveying motor via an output end, and a conveying belt for conveying the copper bar is provided on the periphery of the conveying roller.

[0018] As a further description of the above technical solution: the conveying motor starts to operate through the system program control, the conveying motor generates kinetic energy, and drives the conveying roller to rotate through its output end, thereby driving the conveyor belt to move, thereby realizing autonomous feeding of the copper bar.

[0019] Further, the shearing mechanism comprises a shearing frame fixedly mounted on the machine base, a shearing seat is fixedly mounted on the shearing frame, a driving cylinder is fixedly mounted on the upper side of the shearing seat, and a shearing assembly is fixedly connected to the bottom of the driving cylinder by a piston rod passing through the shearing seat; The shearing assembly comprises a shearing knife holder, and a shearing knife for shearing the copper busbar is fixedly mounted on the bottom of the shearing knife holder.

[0020] As a further description of the above technical solution: kinetic energy is generated by the driving cylinder, and the shearing knife holder and the shearing knife are pushed downward by the piston rod. The downward-moving shearing knife performs precise shearing operations on the copper bar with limited positioning, thereby realizing the shearing of the copper bar.

[0021] Furthermore, the shearing mechanism also includes a shearing base fixedly mounted on the shearing frame, a stabilizing slide bar fixedly connected between the shearing base and the shearing seat, a stabilizing slide sleeve slidably mounted on the outer periphery of the stabilizing slide bar, and one side of the stabilizing slide sleeve is fixedly connected to the shearing tool holder.

[0022] As a further description of the above technical solution: by the stable sliding sleeve sliding smoothly on the stable sliding rod, the stability of the downward movement of the shearing knife is ensured, the shearing accuracy and effect are improved, and the shearing effect on the copper busbar is further enhanced.

[0023] Furthermore, a control panel for operating the device is fixedly mounted on the outer side of the shearing frame, and the control panel is provided with control buttons and a display screen.

[0024] As a further description of the above technical solution: the setting of the control panel is conducive to the control of the device.

[0025] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The copper busbar shearing limit device realizes accurate and stable clamping and limiting of the copper busbar through the coordinated operation of the movable arm, the limiting component and the flexible limiting assembly. This setting effectively avoids the shaking and displacement of the copper busbar during the shearing process, providing a strong guarantee for the smooth progress of the shearing operation. At the same time, the limiting rod and the elastic supporting rubber ring in the flexible limiting assembly can be adaptively fitted based on the shape of the copper busbar, ensuring that the copper busbar can be accurately and stably limited and fixed during clamping and limiting. This setting enables the device to adaptively fit and limit the copper busbar according to different shapes, greatly improving the versatility and practicality of the device.

[0026] 2. The copper busbar shear limit device works in coordination between the flexible limit component and the clamping component. The clamping component can rotate along the obstacle point when subjected to force, so it can adaptively rotate to the position with the largest contact area with the outer surface of the copper busbar and the most stable force. This setting not only enhances the stability of the clamping limit, but also improves the adaptability of the device when facing copper buses of complex shapes, so that it can effectively clamp and limit when facing copper buses of different shapes, forming the most stable clamping limit structure, effectively ensuring the stability and adaptability of the clamping limit.

[0027] 3. The copper bar shear limit device works together between the flexible limit component and the clamping component, and through the energized adsorption of the electromagnet ring and the electromagnet sleeve, the limit rod is firmly locked, while the rotation of the fitting is prevented. This setting greatly reduces the possibility of loosening and displacement of the copper bar due to impact force during the shearing operation, ensuring the accuracy and safety of the shearing operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0029] Figure 1 It shows a schematic diagram of an overall three-dimensional structure provided according to an embodiment of the present invention; Figure 2 A schematic diagram of a partial structure of a conveying assembly provided according to an embodiment of the present invention is shown; Figure 3 It shows a schematic diagram of the overall structure of a limiting mechanism provided in an embodiment of the present invention; Figure 4 A schematic diagram of the installation structure of the fixed arm and the movable arm provided in an embodiment of the present invention is shown; Figure 5 A schematic diagram of the installation structure of the adjustment assembly and the limiting component provided in an embodiment of the present invention is shown; Figure 6 A schematic diagram of the installation structure of a limit component and a flexible limit assembly provided in an embodiment of the present invention is shown; Figure 7 A schematic diagram of a partial structure of a flexible limiter assembly provided according to an embodiment of the present invention is shown; Figure 8 A schematic diagram of the installation structure of the limit rod and the pressing assembly provided in an embodiment of the present invention is shown; Fig. 9 A schematic diagram of the unfolding structure of the limit rod and the pressing assembly provided in an embodiment of the present invention is shown; Fig.10 It shows a schematic diagram of the overall structure of a shearing mechanism provided according to an embodiment of the present invention; Fig.11 A schematic diagram of the local structure of a shearing mechanism provided according to an embodiment of the present invention is shown.

[0030] Legend: 10. Machine base; 20. Conveying assembly; 21. Conveying base; 22. Conveying frame; 23. Conveying motor; 24. Conveying roller; 25. Conveying belt; 30. Limiting mechanism; 31. Fixed bracket; 32. Fixed arm; 321. Fixed slide rail; 33. Movable arm; 331. Movable slide block; 34. Electric telescopic device; 341. First movable pin; 342. Second movable pin; 35. Adjusting assembly; 351. Adjusting base; 352. First adjusting block; 353. Second adjusting block; 36. Limiting component; 37. Flexible limiting assembly; 371. Limiting shell; 372. Limiting rod; 3721. Opening groove; 373. Limiting plate; 374. Elastic supporting rubber ring; 375. Electromagnetic ring; 38. Clamping assembly; 381. Electromagnetic sleeve; 382. Rotating iron ball; 383. Clamping member; 40. Shearing mechanism; 41. Shearing frame; 42. Shearing seat; 43. Driving cylinder; 44. Shearing assembly; 441. Shearing knife frame; 442. Shearing knife; 45. Shearing base; 46. Stabilizing slide bar; 47. Stabilizing slide sleeve; 50. Control panel. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0032] See also Figures 1 to 11A copper bar shearing and limiting device comprises a machine base 10, a limiting mechanism 30 arranged on the machine base 10 for fixing and limiting the copper bar, and a shearing mechanism 40 arranged on the machine base 10 for shearing the copper bar; the limiting mechanism 30 comprises a fixed bracket 31 fixedly assembled on the machine base 10, a fixed arm 32 is fixedly mounted on the fixed bracket 31, two symmetrical movable arms 33 are slidably mounted on the fixed arm 32, the bottom of the movable arm 33 is fixedly connected to a limiting component 36 through an adjusting component 35, and a plurality of flexible limiting components 37 for adaptively clamping and limiting the copper bar are fixedly arranged on the limiting component 36; the flexible limiting component 37 comprises a limiting shell 371 fixedly assembled in the limiting component 36, an inner cavity is opened inside the limiting shell 371, and an elastic supporting rubber ring 374 and a limiting plate 373 are arranged in the inner cavity, and a limiting shell 371 is slidably mounted on the limiting shell 371. A limit rod 372 is installed, one end of which extends into the cavity in the limit shell 371 and is fixedly connected to the limit plate 373, and a clamping component 38 for adaptively fitting the copper bar is provided at the end of the limit rod 372 away from the limit plate 373; through the coordinated operation between the limit component 36 and the flexible limit component 37, accurate and stable clamping and limiting of the copper bar is achieved. This arrangement effectively avoids the shaking and displacement of the copper bar during the shearing process, providing a strong guarantee for the smooth progress of the shearing operation. At the same time, the limit rod 372 and the elastic supporting rubber ring 374 in the flexible limit component 37 can be adaptively fitted based on the shape of the copper bar, ensuring that the copper bar can be accurately and stably limited and fixed when clamped and limited. This arrangement enables the device to adaptively fit and limit the copper bar according to different shapes, greatly improving the versatility and practicality of the device.

[0033] See also Figure 1 to Figure 2 A conveying assembly 20 for automatically conveying the copper bar is arranged on the upper side of the machine base 10. The conveying assembly 20 includes a conveying base 21 fixedly assembled on the machine base 10, a conveying frame 22 is fixedly installed on the upper side of the conveying base 21, a conveying motor 23 is arranged on one side of the conveying frame 22, a conveying roller 24 is fixedly connected to one side of the conveying motor 23 by the output end, and a conveying belt 25 for conveying the copper bar is arranged on the periphery of the conveying roller 24; the conveying motor 23 starts to operate through the system program control, the conveying motor 23 generates kinetic energy, and drives the conveying roller 24 to rotate through its output end, thereby driving the conveying belt 25 to move, so as to realize the autonomous feeding of the copper bar.

[0034] See also Figure 10 to Figure 11The shearing mechanism 40 includes a shearing frame 41 fixedly mounted on the machine base 10, a shearing seat 42 is fixedly mounted on the shearing frame 41, a driving cylinder 43 is fixedly mounted on the upper side of the shearing seat 42, and a shearing assembly 44 is fixedly connected to the bottom of the driving cylinder 43 by a piston rod passing through the shearing seat 42; the shearing assembly 44 includes a shearing knife holder 441, and a shearing knife 442 for shearing the copper bar is fixedly mounted on the bottom of the shearing knife holder 441; the driving cylinder 43 is started by controlling the system program, the driving cylinder 43 generates kinetic energy, and the shearing knife holder 441 and the shearing knife 442 are pushed downward by the piston rod, and the downwardly moved shearing knife 442 performs precise shearing operation on the copper bar with a limited position, thereby realizing the shearing of the copper bar.

[0035] See also Figure 10 to Figure 11 The shearing mechanism 40 also includes a shearing base 45 fixedly assembled on the shearing frame 41, a stabilizing slide bar 46 is fixedly connected between the shearing base 45 and the shearing seat 42, a stabilizing slide bar 47 is slidably installed on the outer periphery of the stabilizing slide bar 46, and one side of the stabilizing slide bar 47 is fixedly connected to the shearing tool holder 441; while the shearing tool holder 441 drives the shearing knife 442 to move downward, it also drives the stabilizing slide bar 47 to slide smoothly on the stabilizing slide bar 46, thereby ensuring the stability of the shearing knife 442 moving downward, thereby improving the shearing accuracy and effect, and further enhancing the shearing effect on the copper busbar.

[0036] See also Figure 1 , Fig.10 A control panel 50 for controlling the device is fixedly mounted on the outer side of the shear frame 41, and the control panel 50 is provided with control buttons and a display screen; the setting of the control panel is conducive to the control of the device.

[0037] See also Figure 3 to Figure 4 A fixed slide rail 321 is fixedly installed on the outer wall of the fixed arm 32, and a movable slider 331 is fixedly installed on the inner wall of the movable arm 33. The movable slider 331 is slidably installed on the fixed slide rail 321; when the movable arm 33 moves on the fixed arm 32, the movable slider 331 is driven by the movable arm 33 to slide on the fixed slide rail 321 on the fixed arm 32, so that the movable arm 33 can slide smoothly on the fixed arm 32.

[0038] See also Figure 3 to Figure 4 Electric telescopic devices 34 are provided on both sides of the fixed arm 32. One end of the electric telescopic device 34 is movably connected to the movable arm 33 through a first movable pin shaft 341, and the other end of the electric telescopic device 34 is movably connected to the fixed arm 32 through a second movable pin shaft 342. Through the setting of the electric telescopic device 34, the telescopic rod of the electric telescopic device 34 can be retracted to pull the movable arm 33 to slide smoothly on the fixed arm 32. The sliding of the movable arm 33 drives the relative movement of the limiting component 36, thereby clamping and limiting the copper busbar.

[0039] See also Figures 5 and 6 The adjustment assembly 35 includes an adjustment base 351 fixedly assembled on the movable arm 33, a first adjustment block 352 is rotatably mounted on the adjustment base 351, a second adjustment block 353 is rotatably mounted on the first adjustment block 352, and the second adjustment block 353 is fixedly connected to the limiting component 36 on a side away from the first adjustment block 352. The first adjustment block 352 is used for adjusting the up and down angle of the limiting component 36, and the second adjustment block 353 is used for adjusting the left and right angle of the limiting component 36; the arrangement of the first adjustment block 352 and the second adjustment block 353 is conducive to the up and down and left and right angle adjustment of the limiting component 36, thereby facilitating the clamping and limiting of the copper busbar by the adjusting component.

[0040] See also Figure 7 The flexible limit assembly 37 also includes an electromagnet ring 375 fixedly mounted on the inner cavity wall of the limit shell 371, the inner wall of the electromagnet ring 375 is in contact with the outer wall of the limit rod 372, and the limit rod 372 is configured to be a metal material that is magnetically attracted to the electromagnet ring 375; the electromagnet ring 375 is energized through the system program control, and the electromagnet ring 375 after being energized plays a role in the magnetic field, generating an attractive force on the limit rod 372, and the limit rod 372 is electromagnetically adsorbed and locked by the electromagnet ring 375, which greatly reduces the possibility of loosening and displacement of the copper busbar due to the impact force during the shearing operation.

[0041] See also Figures 7 to 9 An open groove 3721 is provided at one end of the limiting rod 372 away from the limiting plate 373, and the clamping component 38 includes an electromagnet sleeve 381 fixedly assembled in the open groove 3721, and a rotating iron ball 382 is movably installed in the electromagnet sleeve 381, and a clamping member 383 for adaptively fitting the copper bar is fixedly installed on one side of the rotating iron ball 382; the clamping member at the outer end of the limiting rod 372 is tightly fitted with the outer wall of the copper bar, and the clamping member can be adaptively rotated to the position with the largest contact area with the outer surface of the copper bar and the most stable force due to its characteristic of being able to rotate along the obstacle point when subjected to force. Through this arrangement, it can effectively clamp and limit when facing copper bars of different shapes, forming the most stable clamping and limiting structure, effectively ensuring the stability and adaptability of the clamping and limiting.

[0042] The specific usage and function of this embodiment are as follows: Working principle: When in use, first place the copper bar to be sheared properly on the conveyor belt, then the operator starts the system program by operating the control panel 50, and the program immediately controls the conveyor motor 23 to start operating. The conveyor motor 23 generates kinetic energy and drives the conveyor roller 24 to rotate through its output end, thereby driving the conveyor belt 25 to move, realizing the autonomous feeding of the copper bar. Under the guidance of the conveyor belt 25, the copper bar is accurately fed to the shear base 45 of the shearing mechanism 40; When the copper bar reaches the specified position, the electric telescopic device 34 is started through the control of the system program, and the telescopic rod is retracted by the electric telescopic device 34, so that the movable arm 33 is pulled to slide smoothly on the fixed arm 32, and the sliding of the movable arm 33 drives the relative movement of the limiting component 36, so as to clamp and limit the copper bar. In this process, the continuous pushing of the movable arm 33 causes the limiting component 36 to drive the flexible limiting component 37 to be in close contact with the copper bar, and the limiting rod 372 and the elastic supporting rubber ring 374 in the flexible limiting component 37 cooperate with each other, so that the outer end of the limiting rod 372 can be adaptively fitted based on the shape of the copper bar, ensuring that the copper bar can be accurately and stably limited and fixed when clamping and limiting, and through this setting, the flexible limiting component 37 can be adaptively fitted and limited according to different shapes of the copper bar; In addition, while the limiting rod 372 is clamping and limiting the copper bar, the fitting at the outer end of the limiting rod 372 is tightly fitted with the outer wall of the copper bar. Due to the characteristic that the fitting can rotate along the obstacle point when subjected to force, it can adaptively rotate to the position with the largest contact area with the outer surface of the copper bar and the most stable force. This setting enables it to effectively clamp and limit when facing copper bars of different shapes, forming the most stable clamping and limiting structure, effectively ensuring the stability and adaptability of the clamping and limiting. When the limit rod 372 is completely fitted with the copper bar, the system program controls the electromagnet ring 375 and the electromagnet sleeve 381 to be energized. The energized electromagnet ring 375 and the electromagnet sleeve 381 play a role in the magnetic field, generate attraction to the limit rod 372, and the limit rod 372 is electromagnetically adsorbed and locked by the electromagnet ring 375. At the same time, the electromagnet sleeve 381 also magnetically adsorbs and locks the rotating iron ball 382, ​​thereby effectively preventing the rotation of the fitting. This setting greatly reduces the possibility of loosening and displacement of the copper bar due to impact force during the shearing operation, and further improves the shearing limit effect of the copper bar. Finally, when the copper bar is limited, the drive cylinder 43 is started through the system program control, the drive cylinder 43 generates kinetic energy, and pushes the shearing knife holder 441 and the shearing knife 442 downward through the piston rod, and the downward shearing knife 442 performs precise shearing operations on the limited copper bar to achieve the shearing of the copper bar. During this process, the shearing knife holder 441 drives the shearing knife 442 to move downward, and also drives the stabilizing slide sleeve 47 to slide smoothly on the stabilizing slide rod 46, thereby ensuring the stability of the downward movement of the shearing knife 442, improving the shearing accuracy and effect, and further enhancing the shearing effect on the copper bar.

[0043] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A copper bar shear limit device, comprising a base (10), characterized in that: It also includes a limiting mechanism (30) arranged on the machine base (10) for fixing and limiting the copper busbar, and a shearing mechanism (40) arranged on the machine base (10) for shearing the copper busbar; The limiting mechanism (30) comprises a fixed bracket (31) fixedly mounted on the machine base (10), a fixed arm (32) fixedly mounted on the fixed bracket (31), two symmetrical movable arms (33) slidably mounted on the fixed arm (32), the bottom of the movable arm (33) being fixedly connected to a limiting component (36) via an adjustment component (35), and a plurality of flexible limiting components (37) for adaptively clamping and limiting the copper busbar are fixedly arranged on the limiting component (36); The flexible limiting component (37) comprises a limiting shell (371) fixedly assembled in the limiting component (36); an inner cavity is provided inside the limiting shell (371), and an elastic supporting rubber ring (374) and a limiting plate (373) are arranged in the inner cavity; a limiting rod (372) is slidably mounted on the limiting shell (371); one end of the limiting rod (372) extends into the inner cavity of the limiting shell (371) and is fixedly connected to the limiting plate (373); and a fitting component (38) for adaptively fitting the copper busbar is arranged at one end of the limiting rod (372) away from the limiting plate (373).

2. A copper busbar shear limiter according to claim 1, characterized in that: A fixed slide rail (321) is fixedly mounted on the outer side wall of the fixed arm (32), a movable slide block (331) is fixedly mounted on the inner side wall of the movable arm (33), and the movable slide block (331) is slidably mounted on the fixed slide rail (321).

3. A copper busbar shear limiter according to claim 1, characterized in that: Electric telescopic devices (34) are provided on both left and right sides of the fixed arm (32); one end of the electric telescopic device (34) is movably connected to the movable arm (33) via a first movable pin shaft (341); and the other end of the electric telescopic device (34) is movably connected to the fixed arm (32) via a second movable pin shaft (342).

4. A copper busbar shear limiter according to claim 1, characterized in that: The adjustment assembly (35) comprises an adjustment base (351) fixedly mounted on the movable arm (33); a first adjustment block (352) is rotatably mounted on the adjustment base (351); a second adjustment block (353) is rotatably mounted on the first adjustment block (352); a side of the second adjustment block (353) away from the first adjustment block (352) is fixedly connected to the limiting component (36); the first adjustment block (352) is used for adjusting the upper and lower angles of the limiting component (36); and the second adjustment block (353) is used for adjusting the left and right angles of the limiting component (36).

5. A copper busbar shear limiter according to claim 1, characterized in that: The flexible limiting component (37) further comprises an electromagnet ring (375) fixedly mounted on the inner cavity wall of the limiting shell (371), the inner side wall of the electromagnet ring (375) being in close contact with the outer side wall of the limiting rod (372), and the limiting rod (372) being made of a metal material that is magnetically attracted to the electromagnet ring (375).

6. A copper busbar shear limiter according to claim 1, characterized in that: An end of the limiting rod (372) away from the limiting plate (373) is provided with an open slot (3721), and the pressing assembly (38) comprises an electromagnet sleeve (381) fixedly mounted in the open slot (3721), a rotating iron ball (382) movably mounted in the electromagnet sleeve (381), and a pressing member (383) for adaptively pressing the copper busbar is fixedly mounted on one side of the rotating iron ball (382).

7. A copper busbar shear limiter according to claim 1, characterized in that: A conveying assembly (20) for automatically conveying the copper busbar is arranged on the upper side of the machine base (10), the conveying assembly (20) comprising a conveying base (21) fixedly mounted on the machine base (10), a conveying frame (22) fixedly mounted on the upper side of the conveying base (21), a conveying motor (23) being arranged on one side of the conveying frame (22), a conveying roller (24) being fixedly connected to one side of the conveying motor (23) via an output end, and a conveying belt (25) for conveying the copper busbar being arranged on the periphery of the conveying roller (24).

8. The copper busbar shear limiter according to claim 1, characterized in that: The shearing mechanism (40) comprises a shearing frame (41) fixedly mounted on a machine base (10); a shearing seat (42) is fixedly mounted on the shearing frame (41); a driving cylinder (43) is fixedly mounted on the upper side of the shearing seat (42); and a shearing assembly (44) is fixedly connected to the bottom of the driving cylinder (43) by means of a piston rod passing through the shearing seat (42); The shearing assembly (44) comprises a shearing knife holder (441), and a shearing knife (442) for shearing the copper busbar is fixedly mounted on the bottom of the shearing knife holder (441).

9. A copper busbar shear limiting device according to claim 8, characterized in that: The shearing mechanism (40) further comprises a shearing base (45) fixedly mounted on the shearing frame (41); a stabilizing slide bar (46) is fixedly connected between the shearing base (45) and the shearing frame (42); a stabilizing slide sleeve (47) is slidably mounted on the outer periphery of the stabilizing slide bar (46); one side of the stabilizing slide sleeve (47) is fixedly connected to the shearing knife frame (441).

10. A copper busbar shear limiting device according to claim 8, characterized in that: A control panel (50) for controlling the device is fixedly mounted on the outer side of the shearing frame (41), and the control panel (50) is provided with control buttons and a display screen.

Citation Information

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