Automatic cutting and drilling device and method for prepregs
By designing the scraps and debris recovery mechanism of the semi-cured sheet automatic cutting drilling device, the problem of difficulty in recycling existing devices is solved, independent collection and efficient recycling of waste are achieved, and circular economy and environmental protection are promoted.
Patent Information
- Application Number
- CN202510225551.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-04-11
AI Technical Summary
The existing semi-cured sheet automatic cutting and drilling device is difficult to recycle scraps and debris dust in separate circuits, resulting in the mixing of two types of waste materials and being unable to be collected independently, affecting subsequent recycling and treatment and reuse.
A semi-cured sheet automatic cutting and drilling device is designed, including a scrap material recovery mechanism and a debris recovery mechanism. The scraps are collected and crushed through the suction cover and crushing box. The scraps are collected and filtered through the suction tube and the filter box, and the air permeability of the filter mesh is maintained through the dredging mechanism.
The separation recycling of scraps and debris dust is realized, ensuring independent collection of two types of waste, avoiding mutual contamination, improving the purity of waste recycling, and facilitating subsequent classification and treatment or reuse. At the same time, through the design of crushing and dredging mechanisms, the waste recycling rate and recycling value are improved, and the development of circular economy and environmental protection are promoted.
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Figure CN119795289A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prepreg cutting and drilling, in particular to a prepreg automatic cutting and drilling device and method. Background Art
[0002] As the downstream application market of printed circuit boards (PCBs), such as smart phones, tablet computers and other electronic products, develops towards large-scale integration, lightweight and high intelligence, PCB production is becoming more and more precise. Prepreg automatic cutting and drilling devices are widely used in the field of circuit board production, especially for prepreg processing that requires high-precision cutting and punching. The current prepreg automatic cutting and drilling devices are often composed of a feeding mechanism, a cutting mechanism, a drilling mechanism, a dust collection mechanism and a receiving mechanism. In order to ensure the cleanliness of the working environment, the current semi-cured sheet automatic cutting and drilling device needs to clean up the scraps and debris generated during the cutting and drilling process in order to ensure the cleanliness of the working environment. The waste generated by cutting is scraps, which can be collected and reused, while the waste generated by drilling is debris dust, which cannot be utilized. The two are different in nature. Most of them are now mixed and recycled using negative pressure pipes. The existing semi-cured sheet automatic cutting and drilling device is difficult to recycle in separate ways, so that the debris dust and scraps are mixed together. The two types of waste cannot be collected independently, which will contaminate each other and affect subsequent recycling and reuse. Secondly, the existing semi-cured sheet automatic cutting and drilling device needs to use a filter to block the debris dust when collecting it. However, it is difficult to dredge the filter, so that the air permeability of the filter will decrease, which will affect the negative pressure effect, thereby reducing the debris dust recovery effect. Therefore, we propose an automatic cutting and drilling device and method for semi-cured sheets. Summary of the invention
[0003] In order to solve the problem that the existing automatic cutting and drilling devices for prepregs are difficult to recycle in separate ways, so that debris, dust and scraps are mixed together, and the two types of waste cannot be collected independently, thus contaminating each other and affecting subsequent recycling and reuse; the purpose of the present invention is to provide an automatic cutting and drilling device and method for prepregs.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: an automatic cutting and drilling device for semi-cured sheets, including a cutting and drilling device, the cutting and drilling device including a working box, a feeding mechanism is provided on the right side wall of the working box, a receiving mechanism is provided on the left side wall of the working box, a heating mechanism, a longitudinal cutting mechanism and a transverse cutting mechanism are provided in the working box, a guide rail is provided on the top of the working box, a sliding block is provided on the outer wall of the guide rail for sliding, a hydraulic rod is provided on the bottom of the sliding block, a drilling part is provided on one end of the hydraulic rod, a scrap recovery mechanism and a debris recovery mechanism are provided in the working box, and an injection mechanism is provided on the inner wall of the working box.
[0005] Preferably, the scrap material recovery mechanism includes suction hoods provided on both the front and rear sides of the working box, two groups of suction hoods are provided with telescopic tubes at one end, two groups of telescopic tubes are provided with feeding pipes at one end, two groups of suction hoods are provided with connecting blocks on the outer side walls, an electric telescopic rod is provided on the top of the working box, a lifting plate is provided on one end of the electric telescopic rod, a connecting rod is provided on the bottom of the lifting plate, one end of the connecting rod is connected to the top of the connecting block, a crushing box is provided on the top of the working box, one end of the two groups of feeding pipes are connected to the crushing box, a negative pressure fan and a recovery box are provided on the side wall of the working box, one end of the negative pressure fan is provided with a negative pressure pipe, one end of the negative pressure pipe is connected to the inside of the recovery box, a recovery pipe is provided on the top of the recovery box, one end of the recovery pipe is connected to the inside of the crushing box, and a crushing mechanism is provided in the crushing box.
[0006] Preferably, the crushing mechanism includes a first rotating rod connected to the bottom of the crushing box through a bearing, a first driven pulley and a first driving pulley are provided outside the crushing box, the first driven pulley and the first driving pulley outer walls are sleeved with a first belt, one end of the first rotating rod passes through the top of the crushing box and is connected to the first driven pulley, a second rotating rod is provided at the bottom of the first driving pulley, one end of the second rotating rod is connected to a bearing 1 provided at the bottom of the crushing box, a plurality of groups of crushing teeth are provided on the outer walls of the first rotating rod and the second rotating rod, a fixed plate is provided at the top of the crushing box, a motor is provided at the top of the fixed plate, a first rotating shaft is connected to the output end of the motor, and one end of the first rotating shaft is connected to the top of the first driving pulley.
[0007] Preferably, the debris recovery mechanism includes a chip suction pipe provided in the working box, chip suction covers are provided at both ends of the chip suction pipe, the interior of the chip suction pipe is connected to a suction pipe, a filter box is provided on the top of the working box, one end of the suction pipe is connected to the interior of the filter box, a filter net is provided on the inner wall of the filter box, a dredging mechanism is provided in the filter box, a connecting pipe is provided inside the filter box, one end of the connecting pipe is connected to the interior of the negative pressure pipe, and a one-way valve is inserted into the outer wall of the connecting pipe.
[0008] Preferably, two groups of mounting rods are provided on the outer side wall of the chip suction tube, and one end of the two groups of mounting rods are respectively connected to the front and rear side walls of the sliding block.
[0009] Preferably, the dredging mechanism includes a knocking plate provided in the filter box, a sleeve is installed through the outer wall of the filter box, a movable rod is provided in the sleeve, a cavity is opened inside the movable rod, an adjustment mechanism is provided in the cavity, a movable plate is sleeved and installed on the outer wall of the movable rod, a spring is sleeved on the outer wall of the movable rod, one end of the spring is connected to the side wall of the movable plate, and the other end of the spring is connected to the inner wall of the sleeve, a support plate is provided on the side wall of the filter box, a third rotating shaft is provided on the side wall of the support plate through a bearing three-connection, a gear is sleeved and installed on the outer wall of the third rotating shaft, a connecting disk is provided at one end of the third rotating shaft, and a connecting rod is hinged on the side wall of the connecting disk. One end of the connecting rod is hinged with one end of the movable rod, and the side wall of the support plate is penetrated by a fourth rotating shaft, one end of the fourth rotating shaft is provided with a half gear meshing with the gear, and the other end of the fourth rotating shaft is provided with a worm gear. The side wall of the support plate is provided with a support frame, and the bottom of the support frame is connected with a second rotating shaft through a bearing four, and a second driven pulley is provided above the support frame, one end of the second rotating shaft penetrates the top of the support frame and is connected to the second driven pulley, the outer wall of the second rotating shaft is sleeved with a worm meshing with the worm gear, the outer wall of the second rotating rod is sleeved with a second driving pulley, and the outer walls of the second driving pulley and the second driven pulley are sleeved with a second belt.
[0010] Preferably, the adjusting mechanism includes a rotating rod provided in the cavity, one end of the rotating rod passes through the inner wall of the cavity and is connected to the side wall of the knocking plate, the other end of the rotating rod is connected to the bearing provided on the inner wall of the cavity, a driven bevel gear is sleeved and installed on the outer wall of the rotating rod, an active bevel gear meshing with the driven bevel gear is provided in the cavity, a mounting plate is sleeved and installed on the outer wall of the movable rod, a driving motor is provided on the side wall of the mounting plate, and the output end of the driving motor is connected to the side wall of the active bevel gear.
[0011] Preferably, two groups of guide grooves are provided inside the sleeve, and two groups of guide blocks matching the guide grooves are provided on the outer wall of the movable plate.
[0012] Preferably, the telescopic tube is a plastic hose and is arranged in a wave shape.
[0013] A prepreg automatic cutting and drilling device and method, comprising the following steps: S1: The feeding mechanism transports the rolled prepreg into the working box, the heating mechanism heats and softens the prepreg, and then the transverse cutting mechanism cuts the prepreg, and the longitudinal cutting mechanism can cut the excess scraps on both sides of the prepreg, the negative pressure fan works, and the scraps can be sucked into the crushing box through the suction hood through the feeding pipe and the telescopic pipe, the electric telescopic rod drives the lifting plate and the connecting rod to move up and down, so as to drive the suction hood to move up and down, and the height of the suction hood can be adjusted as needed, so as to better absorb the material, and then the motor drives the first rotating shaft to rotate, the first rotating shaft drives the first driving pulley to rotate, the first driving pulley drives the second rotating rod and the first belt to rotate, under the cooperation of the first belt and the first driven pulley, the first driven pulley can drive the first rotating rod to rotate, so that the first rotating rod and the second rotating rod can drive the crushing teeth to rotate, and the crushing teeth can crush the scraps, and the crushed scraps are recovered into the recycling box through the recovery pipe to realize the recycling of the scraps; S2: The cut prepreg is transported to the drilling site, and the hydraulic rod drives the drilling member to move downward, and the drilling member can drill holes in the prepreg. The slider moves on the outer wall of the guide rail, and the slider can drive the drilling member to move, and can drill holes in the prepreg. Drilling will produce debris, and the one-way valve is opened. At this time, the connecting pipe is connected to the negative pressure pipe, so that the debris is sucked into the chip suction hood, and is collected into the filter box through the chip suction pipe and the suction pipe. With the cooperation of the filter net, the debris can be prevented from being filtered and entering the connecting pipe, so that the debris can be collected. Under the action of the jet mechanism, the surface of the prepreg can be sprayed to separate the debris from the prepreg, so that the debris can be better extracted and collected. Finally, the processed product is collected by the receiving mechanism; S3: Because cutting and drilling work continuously, when the second rotating rod rotates, it will drive the second active pulley to rotate, the second active pulley drives the second belt to rotate, the second belt drives the second driven pulley to rotate, the second driven pulley drives the second rotating shaft to rotate, the second rotating shaft drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the fourth rotating shaft to rotate, the fourth rotating shaft drives the half gear to rotate, the half gear indirectly drives the gear to rotate, the gear drives the third rotating shaft and the connecting disk to rotate, the connecting disk drives the connecting rod to make a circular motion, the connecting rod drives the movable rod to move, the movable rod drives the movable plate to squeeze the spring, the movable rod drives the knocking plate to move, and under the action of the spring elastic force, the knocking plate indirectly knocks the filter net, which can dredge the filter net, ensure the air permeability of the filter net, ensure the negative pressure effect, and improve the waste collection efficiency; S4: While the filter is being knocked and unblocked, the driving motor drives the active bevel gear to rotate, the active bevel gear drives the driven bevel gear to rotate, the driven bevel gear drives the rotating rod to rotate, and the rotating rod drives the knocking plate to rotate, so that the knocking plate can knock on the surface of the filter in all directions, further improving the unblocking effect, further ensuring the air permeability of the filter, and further improving the waste collection efficiency.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a scrap recycling mechanism and a debris recycling mechanism, so that the present invention can separate and recycle scraps and debris dust, ensure that the two types of waste are collected independently, avoid mutual contamination, improve the purity of waste recycling, and facilitate subsequent classification treatment or reuse; 2. The present invention can crush the scraps when recycling them by setting a crushing mechanism. The crushing process can reduce the volume and weight of the scraps, reduce the storage space, and improve the recovery rate and reuse value of the scraps, thereby promoting the development of the circular economy and environmental protection. 3. The present invention can dredge the filter screen by providing a dredging mechanism, thereby ensuring the air permeability of the filter screen, ensuring the negative pressure attraction, and improving the debris collection efficiency; 4. The present invention provides an adjustment mechanism, which can drive the knocking plate to rotate while unclogging the filter, so that the surface of the filter can be knocked in all directions, further improving the unclogging effect, further ensuring the air permeability of the filter, and further improving the debris collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the structure of the scrap recovery mechanism and the debris recovery mechanism of the present invention.
[0018] Figure 3 It is a schematic diagram of the structure of the scrap material recovery mechanism of the present invention.
[0019] Figure 4 It is a schematic diagram of the structure of the crushing mechanism of the present invention.
[0020] Figure 5It is a schematic diagram of the structure of the debris recovery mechanism of the present invention.
[0021] Figure 6 It is a schematic diagram of the structure of the dredging mechanism of the present invention.
[0022] Figure 7 It is a schematic diagram of the gear and half gear structure of the present invention.
[0023] Figure 8 It is a schematic diagram of the structure of the sleeve, movable rod and movable plate of the present invention.
[0024] Fig. 9 For the present invention Figure 7 A schematic diagram of the enlarged structure in the middle.
[0025] Fig.10 For the present invention Figure 8 Enlarged schematic diagram of the structure at point B in the middle.
[0026] In the figure: 1. cutting and drilling device; 100. working box; 101. feeding mechanism; 102. heating mechanism; 103. longitudinal cutting mechanism; 104. transverse cutting mechanism; 105. collecting mechanism; 106. guide rail; 107. slide block; 108. hydraulic rod; 109. drilling member; 2. scrap material recovery mechanism; 200. negative pressure fan; 201. negative pressure pipe; 202. recovery box; 203. recovery pipe; 204. powder Crusher box; 205, feed pipe; 206, telescopic pipe; 207, suction cover; 208, connection block; 209, connection rod; 210, lifting plate; 211, electric telescopic rod; 3, debris recovery mechanism; 300, filter box; 301, filter screen; 302, connecting pipe; 303, suction pipe; 304, mounting rod; 305, debris suction pipe; 306, debris suction cover; 4, jet mechanism; 5, crushing mechanism; 500, first rotation moving rod; 501, first driven pulley; 502, first belt; 503, first driving pulley; 504, fixing plate; 505, motor; 506, first rotating shaft; 507, second rotating rod; 508, crushing tooth; 6, dredging mechanism; 600, second driving pulley; 601, second belt; 602, second driven pulley; 603, second rotating shaft; 604, half gear; 605, connecting plate; 606, Support plate; 607, connecting rod; 608, movable rod; 609, spring; 610, sleeve; 611, knocking plate; 612, gear; 613, third rotating shaft; 614, movable plate; 615, fourth rotating shaft; 616, worm wheel; 617, worm; 618, support frame; 7, adjustment mechanism; 700, rotating rod; 701, mounting plate; 702, driving motor; 703, active bevel gear; 704, driven bevel gear. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example: Figure 1-10 As shown, the present invention provides an automatic cutting and drilling device for semi-cured sheets, including a cutting and drilling device 1, the cutting and drilling device 1 includes a working box 100, a feeding mechanism 101 is provided on the right side wall of the working box 100, a receiving mechanism 105 is provided on the left side wall of the working box 100, a heating mechanism 102, a longitudinal cutting mechanism 103 and a transverse cutting mechanism 104 are provided in the working box 100, a guide rail 106 is provided on the top of the working box 100, a slider 107 is slidably provided on the outer wall of the guide rail 106, a hydraulic rod 108 is provided at the bottom of the slider 107, a drilling member 109 is provided at one end of the hydraulic rod 108, a scrap recovery mechanism 2 and a debris recovery mechanism 3 are provided in the working box 100, and an air jet mechanism 4 is provided on the inner side wall of the working box 100, under the action of the air jet mechanism 4, the surface of the semi-cured sheet can be sprayed to separate the debris from the semi-cured sheet, so that the debris can be better extracted and collected.
[0029] The scrap material recovery mechanism 2 includes suction covers 207 provided at both the front and rear sides of the working box 100, two sets of suction covers 207 are provided with telescopic tubes 206 at one end, two sets of telescopic tubes 206 are provided with feeding pipes 205 at one end, two sets of suction covers 207 are provided with connecting blocks 208 on the outer side walls, an electric telescopic rod 211 is provided at the top of the working box 100, a lifting plate 210 is provided at one end of the electric telescopic rod 211, and a connecting rod 209 is provided at the bottom of the lifting plate 210, and one end of the connecting rod 209 is connected to the connecting block 208. 8 are connected to the top, a crushing box 204 is provided on the top of the working box 100, one end of the two groups of feeding pipes 205 are connected to the crushing box 204, a negative pressure fan 200 and a recovery box 202 are provided on the side wall of the working box 100, a negative pressure pipe 201 is provided at one end of the negative pressure fan 200, one end of the negative pressure pipe 201 is connected to the inside of the recovery box 202, a recovery pipe 203 is provided on the top of the recovery box 202, one end of the recovery pipe 203 is connected to the inside of the crushing box 204, and a crushing mechanism 5 is provided in the crushing box 204.
[0030] By adopting the above technical solution, the cut prepreg scraps can be collected to ensure the cleanliness of the working environment.
[0031] The crushing mechanism 5 includes a first rotating rod 500 connected to the bottom of the crushing box 204 through a bearing, a first driven pulley 501 and a first driving pulley 503 are provided outside the crushing box 204, and the first driven pulley 501 and the first driving pulley 503 are sleeved with a first belt 502 on their outer walls. One end of the first rotating rod 500 passes through the top of the crushing box 204 and is connected to the first driven pulley 501. A second rotating rod 507 is provided at the bottom of the first driving pulley 503, and one end of the second rotating rod 507 is connected to a bearing 1 provided at the bottom of the crushing box 204. Multiple groups of crushing teeth 508 are provided on the outer walls of the first rotating rod 500 and the second rotating rod 507. A fixed plate 504 is provided at the top of the crushing box 204, and a motor 505 is provided at the top of the fixed plate 504. A first rotating shaft 506 is connected to the output end of the motor 505, and one end of the first rotating shaft 506 is connected to the top of the first driving pulley 503.
[0032] By adopting the above technical solution, the scraps can be crushed when collected to facilitate subsequent recycling.
[0033] The debris recovery mechanism 3 includes a debris suction pipe 305 provided in the working box 100, and debris suction covers 306 are provided at both ends of the debris suction pipe 305. The interior of the debris suction pipe 305 is connected to a suction pipe 303. A filter box 300 is provided on the top of the working box 100. One end of the suction pipe 303 is connected to the interior of the filter box 300. A filter net 301 is provided on the inner wall of the filter box 300. A dredging mechanism 6 is provided in the filter box 300. A connecting pipe 302 is provided inside the filter box 300. One end of the connecting pipe 302 is connected to the interior of the negative pressure pipe 201. A one-way valve is inserted into the outer wall of the connecting pipe 302.
[0034] By adopting the above technical solution, the debris generated by drilling can be collected to ensure the cleanliness of the working environment. The debris can be recycled separately from the scraps, so that the debris dust will not be mixed with the scraps and can be collected independently, which is convenient for subsequent recycling and reuse.
[0035] Two groups of mounting rods 304 are provided on the outer side wall of the chip suction pipe 305 , and one end of the two groups of mounting rods 304 is connected to the front and rear side walls of the slide block 107 respectively.
[0036] By adopting the above technical solution, when the slider 107 moves, it drives the drilling member 109 to move, and at the same time, the chip suction tube 305 can also move accordingly, thereby improving the chip suction effect.
[0037] The dredging mechanism 6 includes a knocking plate 611 provided in the filter box 300, a sleeve 610 is installed through the outer wall of the filter box 300, a movable rod 608 is provided in the sleeve 610, a cavity is provided inside the movable rod 608, an adjustment mechanism 7 is provided in the cavity, a movable plate 614 is installed on the outer wall of the movable rod 608, two sets of guide grooves are provided inside the sleeve 610, and two sets of guide blocks matching the guide grooves are provided on the outer wall of the movable plate 614. Under the cooperation of the block, the movable plate 614 moves more stably in the sleeve 610, the outer wall of the movable rod 608 is sleeved with a spring 609, one end of the spring 609 is connected to the side wall of the movable plate 614, and the other end of the spring 609 is connected to the inner wall of the sleeve 610, the side wall of the filter box 300 is provided with a support plate 606, and the side wall of the support plate 606 is connected with a third shaft 613 through a bearing, and the outer wall of the third shaft 613 is sleeved with a gear 612, and the third shaft 613 A connecting plate 605 is provided at one end, a connecting rod 607 is hingedly provided on the side wall of the connecting plate 605, one end of the connecting rod 607 is hingedly connected to one end of the movable rod 608, a fourth rotating shaft 615 is passed through the side wall of the support plate 606, a half gear 604 meshing with the gear 612 is provided at one end of the fourth rotating shaft 615, a worm gear 616 is provided at the other end of the fourth rotating shaft 615, a supporting frame 618 is provided on the side wall of the support plate 606, and a second rotating shaft 618 is connected to the bottom of the supporting frame 618 through a bearing 4. Shaft 603, a second driven pulley 602 is provided above the support frame 618, one end of the second rotating shaft 603 passes through the top of the support frame 618 and is connected to the second driven pulley 602, the outer wall of the second rotating shaft 603 is sleeved with a worm 617 meshing with the worm wheel 616, the outer wall of the second rotating rod 507 is sleeved with a second driving pulley 600, and the outer walls of the second driving pulley 600 and the second driven pulley 602 are sleeved with a second belt 601.
[0038] By adopting the above technical solution, the filter 301 can be dredged to prevent debris from clogging the mesh of the filter 301, thereby ensuring the air permeability of the filter 301, ensuring the negative pressure effect, and ensuring the debris collection effect.
[0039] The adjusting mechanism 7 includes a rotating rod 700 provided in the cavity, one end of the rotating rod 700 passes through the inner wall of the cavity and is connected to the side wall of the striking plate 611, the other end of the rotating rod 700 is connected to the bearing 5 provided on the inner wall of the cavity, a driven bevel gear 704 is sleeved and installed on the outer wall of the rotating rod 700, and an active bevel gear 703 meshing with the driven bevel gear 704 is provided in the cavity, a mounting plate 701 is sleeved and installed on the outer wall of the movable rod 608, a driving motor 702 is provided on the side wall of the mounting plate 701, and the output end of the driving motor 702 is connected to the side wall of the active bevel gear 703.
[0040] By adopting the above technical solution, the knocking plate 611 can be driven to rotate while knocking and unclogging the filter 301, so that the knocking plate 611 can knock on the surface of the filter 301 in all directions, thereby improving the unclogging effect and ensuring the air permeability of the filter 301.
[0041] The telescopic tube 206 is a plastic hose and is arranged in a wave shape.
[0042] By adopting the above technical solution, when the suction cover 207 moves up and down, the telescopic tube 206 can be telescoped, and the inner wall radius of the telescopic tube 206 will not change, so that the scraps can better enter the crushing box 204 through the telescopic tube 206.
[0043] A prepreg automatic cutting and drilling device and method, comprising the following steps: S1: The feeding mechanism 101 conveys the rolled prepreg into the working box 100, the heating mechanism 102 heats and softens the prepreg, and then the transverse cutting mechanism 104 cuts the prepreg, and at the same time the longitudinal cutting mechanism 103 can cut the excess scraps on both sides of the prepreg, the negative pressure fan 200 works, and the scraps can be sucked into the crushing box 204 through the feeding pipe 205 and the telescopic pipe 206 through the suction hood 207, and the electric telescopic rod 211 drives the lifting plate 210 and the connecting rod 209 to move up and down, thereby driving the suction hood 207 to move up and down, and the height of the suction hood 207 can be adjusted as needed, which can To better suck the material, the motor 505 drives the first rotating shaft 506 to rotate, the first rotating shaft 506 drives the first active pulley 503 to rotate, the first active pulley 503 drives the second rotating rod 507 and the first belt 502 to rotate, and under the cooperation of the first belt 502 and the first driven pulley 501, the first driven pulley 501 can drive the first rotating rod 500 to rotate, so that the first rotating rod 500 and the second rotating rod 507 can drive the crushing teeth 508 to rotate, and the crushing teeth 508 can crush the scraps, and the crushed scraps are recycled into the recycling box 202 through the recycling pipe 203, so as to realize the recycling of the scraps; S2: The cut prepreg is transported to the drilling site, and the hydraulic rod 108 drives the drilling member 109 to move downward, and the drilling member 109 can drill holes in the prepreg. The slider 107 moves on the outer wall of the guide rail 106, and the slider 107 can drive the drilling member 109 to move, so as to drill holes in the prepreg. Drilling will produce debris, and the one-way valve is opened. At this time, the connecting pipe 302 is connected with the negative pressure pipe 201, so that the debris is sucked into the chip suction cover 306, and is collected into the filter box 300 through the chip suction pipe 305 and the suction pipe 303. With the cooperation of the filter net 301, the debris can be prevented from being filtered and entering the connecting pipe 302, so that the debris can be collected. Under the action of the jet mechanism 4, the surface of the prepreg can be sprayed to separate the debris from the prepreg, so that the debris can be better extracted and collected, and finally the processed product is collected by the receiving mechanism 105; S3: Because cutting and drilling are continuous operations, when the second rotating rod 507 rotates, it drives the second driving pulley 600 to rotate, the second driving pulley 600 drives the second belt 601 to rotate, the second belt 601 drives the second driven pulley 602 to rotate, the second driven pulley 602 drives the second rotating shaft 603 to rotate, the second rotating shaft 603 drives the worm 617 to rotate, the worm 617 drives the worm wheel 616 to rotate, the worm wheel 616 drives the fourth rotating shaft 615 to rotate, the fourth rotating shaft 615 drives the half gear 604 to rotate, and the half gear 60 4 indirectly drives the gear 612 to rotate, the gear 612 drives the third rotating shaft 613 and the connecting plate 605 to rotate, the connecting plate 605 drives the connecting rod 607 to make a circular motion, the connecting rod 607 drives the movable rod 608 to move, the movable rod 608 drives the movable plate 614 to squeeze the spring 609, the movable rod 608 drives the knocking plate 611 to move, and the knocking plate 611 indirectly knocks the filter 301 under the action of the elastic force of the spring 609, which can dredge the filter 301, ensure the air permeability of the filter 301, ensure the negative pressure effect, and improve the debris collection efficiency; S4: While the filter 301 is being knocked and unblocked, the driving motor 702 drives the active bevel gear 703 to rotate, the active bevel gear 703 drives the driven bevel gear 704 to rotate, the driven bevel gear 704 drives the rotating rod 700 to rotate, and the rotating rod 700 drives the knocking plate 611 to rotate, so that the knocking plate 611 can knock on the surface of the filter 301 in all directions, further improving the unblocking effect, further ensuring the air permeability of the filter 301, and further improving the debris collection efficiency.
[0044] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An automatic cutting and drilling device for prepregs, comprising a cutting and drilling device (1), the cutting and drilling device (1) comprising a working box (100), a feeding mechanism (101) being provided on the right side wall of the working box (100), a receiving mechanism (105) being provided on the left side wall of the working box (100), a heating mechanism (102), a longitudinal cutting mechanism (103) and a transverse cutting mechanism (104) being provided in the working box (100), a guide rail (106) being provided on the top of the working box (100), a sliding block (107) being slidably provided on the outer wall of the guide rail (106), a hydraulic rod (108) being provided at the bottom of the sliding block (107), and a drilling member (109) being provided at one end of the hydraulic rod (108), characterized in that: A scrap recovery mechanism (2) and a debris recovery mechanism (3) are provided in the working box (100), and an air jet mechanism (4) is provided on the inner side wall of the working box (100).
2. The automatic cutting and drilling device for prepreg according to claim 1, characterized in that: The scrap material recovery mechanism (2) comprises suction covers (207) provided on both the front and rear sides of the working box (100), two groups of suction covers (207) are provided with telescopic tubes (206) at one end, two groups of telescopic tubes (206) are provided with feeding tubes (205) at one end, two groups of suction covers (207) are provided with connecting blocks (208) on the outer side walls, an electric telescopic rod (211) is provided on the top of the working box (100), a lifting plate (210) is provided at one end of the electric telescopic rod (211), a connecting rod (209) is provided at the bottom of the lifting plate (210), one end of the connecting rod (209) is connected to the connecting block (208) ), a crushing box (204) is provided on the top of the working box (100), one end of the two groups of feeding pipes (205) are both connected to the inside of the crushing box (204), a negative pressure fan (200) and a recovery box (202) are provided on the side wall of the working box (100), one end of the negative pressure fan (200) is provided with a negative pressure pipe (201), one end of the negative pressure pipe (201) is connected to the inside of the recovery box (202), a recovery pipe (203) is provided on the top of the recovery box (202), one end of the recovery pipe (203) is connected to the inside of the crushing box (204), and a crushing mechanism (5) is provided in the crushing box (204).
3. The automatic cutting and drilling device for prepreg according to claim 2, characterized in that: The pulverizing mechanism (5) comprises a first rotating rod (500) connected to the bottom of the pulverizing box (204) via a bearing, a first driven pulley (501) and a first driving pulley (503) are provided outside the pulverizing box (204), a first belt (502) is sleeved on the outer walls of the first driven pulley (501) and the first driving pulley (503), one end of the first rotating rod (500) passes through the top of the pulverizing box (204) and is connected to the first driven pulley (501), and the bottom of the first driving pulley (503) is provided with a first belt (502). Two rotating rods (507), one end of the second rotating rod (507) is connected to a bearing provided at the bottom of the crushing box (204), the outer walls of the first rotating rod (500) and the second rotating rod (507) are both provided with a plurality of groups of crushing teeth (508), a fixing plate (504) is provided at the top of the crushing box (204), a motor (505) is provided at the top of the fixing plate (504), a first rotating shaft (506) is connected to the output end of the motor (505), and one end of the first rotating shaft (506) is connected to the top of the first driving pulley (503).
4. The automatic cutting and drilling device for prepreg according to claim 1, characterized in that: The debris recovery mechanism (3) comprises a debris suction pipe (305) provided in the working box (100), debris suction covers (306) being provided at both ends of the debris suction pipe (305), the interior of the debris suction pipe (305) being connected to a suction pipe (303), a filter box (300) being provided on the top of the working box (100), one end of the suction pipe (303) being connected to the interior of the filter box (300), a filter screen (301) being provided on the inner wall of the filter box (300), a dredging mechanism (6) being provided in the filter box (300), a connecting pipe (302) being provided in the interior of the filter box (300), one end of the connecting pipe (302) being connected to the interior of the negative pressure pipe (201), and a one-way valve being inserted into the outer wall of the connecting pipe (302).
5. The automatic cutting and drilling device for prepreg according to claim 4, characterized in that: Two groups of mounting rods (304) are provided on the outer side wall of the chip suction pipe (305), and one end of the two groups of mounting rods (304) are respectively connected to the front and rear side walls of the slide block (107).
6. The automatic cutting and drilling device for prepreg according to claim 4, characterized in that: The dredging mechanism (6) comprises a knocking plate (611) provided in the filter box (300); a sleeve (610) is installed through the outer wall of the filter box (300); a movable rod (608) is provided in the sleeve (610); a cavity is provided inside the movable rod (608); an adjustment mechanism (7) is provided in the cavity; a movable plate (614) is sleeved and installed on the outer wall of the movable rod (608); a spring (609) is sleeved and installed on the outer wall of the movable rod (608); one end of the spring (609) is connected to the outer wall of the movable rod (608); The movable plate (614) is connected to the side wall of the movable plate (614), the other end of the spring (609) is connected to the inner side wall of the sleeve (610), the side wall of the filter box (300) is provided with a support plate (606), the side wall of the support plate (606) is provided with a third rotating shaft (613) through a bearing three-connection, the outer wall of the third rotating shaft (613) is sleeved and installed with a gear (612), one end of the third rotating shaft (613) is provided with a connecting plate (605), the side wall of the connecting plate (605) is hinged with a connecting rod (607), and the connecting rod One end of the support plate (607) is hinged to one end of the movable rod (608); a fourth rotating shaft (615) is provided through the side wall of the support plate (606); a half gear (604) meshing with the gear (612) is provided at one end of the fourth rotating shaft (615); a worm gear (616) is provided at the other end of the fourth rotating shaft (615); a support frame (618) is provided on the side wall of the support plate (606); a second rotating shaft (603) is connected to the inner bottom of the support frame (618) via a fourth bearing; and the upper surface of the support frame (618) is provided with a second rotating shaft (603). A second driven pulley (602) is provided on the side, one end of the second rotating shaft (603) passes through the top of the support frame (618) and is connected to the second driven pulley (602), the outer wall of the second rotating shaft (603) is sleeved with a worm (617) meshing with the worm wheel (616), the outer wall of the second rotating rod (507) is sleeved with a second driving pulley (600), and the outer walls of the second driving pulley (600) and the second driven pulley (602) are sleeved with a second belt (601).
7. The automatic cutting and drilling device for prepreg according to claim 6, characterized in that: The adjusting mechanism (7) comprises a rotating rod (700) disposed in the cavity, one end of the rotating rod (700) passing through the inner wall of the cavity and connected to the side wall of the striking plate (611), the other end of the rotating rod (700) being connected to a bearing disposed on the inner wall of the cavity, a driven bevel gear (704) being sleeved and mounted on the outer wall of the rotating rod (700), a driving bevel gear (703) meshing with the driven bevel gear (704) being disposed in the cavity, a mounting plate (701) being sleeved and mounted on the outer wall of the movable rod (608), a driving motor (702) being disposed on the side wall of the mounting plate (701), and an output end of the driving motor (702) being connected to the side wall of the driving bevel gear (703).
8. The automatic cutting and drilling device for prepreg according to claim 6, characterized in that: Two groups of guide grooves are provided inside the sleeve (610), and two groups of guide blocks matching the guide grooves are provided on the outer wall of the movable plate (614).
9. The automatic cutting and drilling device for prepreg according to claim 2, characterized in that: The telescopic tube (206) is a plastic hose and is arranged in a wave shape.
10. The automatic cutting and drilling device and method for prepreg according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: The feeding mechanism (101) conveys the rolled prepreg into the working box (100), the heating mechanism (102) heats and softens the prepreg, and then the transverse cutting mechanism (104) cuts the prepreg. At the same time, the longitudinal cutting mechanism (103) can cut the excess scraps on both sides of the prepreg. The negative pressure fan (200) works, and the scraps can be sucked into the crushing box (204) through the feeding pipe (205) and the telescopic pipe (206) by the suction cover (207). The electric telescopic rod (211) drives the lifting plate (210) and the connecting rod (209) to move up and down, thereby driving the suction cover (207) to move up and down. The height of the suction cover (207) can be adjusted as needed, which can better The motor (505) drives the first rotating shaft (506) to rotate, the first rotating shaft (506) drives the first driving pulley (503) to rotate, the first driving pulley (503) drives the second rotating rod (507) and the first belt (502) to rotate, and under the cooperation of the first belt (502) and the first driven pulley (501), the first driven pulley (501) can drive the first rotating rod (500) to rotate, so that the first rotating rod (500) and the second rotating rod (507) can drive the crushing teeth (508) to rotate, and the crushing teeth (508) can crush the scraps, and the crushed scraps are recycled into the recycling box (202) through the recycling pipe (203), so as to realize the recycling of the scraps; S2: The cut prepreg is transported to the drilling location, the hydraulic rod (108) drives the drilling member (109) to move downward, the drilling member (109) can drill holes in the prepreg, the slider (107) moves on the outer wall of the guide rail (106), the slider (107) can drive the drilling member (109) to move, and the prepreg can be drilled. The drilling will generate debris, the one-way valve is opened, and the connecting pipe (302) is connected to the negative pressure pipe (201), so that the debris is sucked into the chip suction hood ( 306), and is collected into the filter box (300) through the chip suction pipe (305) and the suction pipe (303). With the cooperation of the filter screen (301), the chips can be prevented from being filtered and from entering the connecting pipe (302), thereby realizing the collection of the chips. Under the action of the jet mechanism (4), the surface of the prepreg can be jetted to separate the chips from the prepreg, thereby making it possible to better extract and collect the chips. Finally, the processed products are collected by the receiving mechanism (105); S3: Because cutting and drilling are continuous operations, when the second rotating rod (507) rotates, it drives the second driving pulley (600) to rotate, the second driving pulley (600) drives the second belt (601) to rotate, the second belt (601) drives the second driven pulley (602) to rotate, the second driven pulley (602) drives the second rotating shaft (603) to rotate, the second rotating shaft (603) drives the worm (617) to rotate, the worm (617) drives the worm wheel (616) to rotate, the worm wheel (616) drives the fourth rotating shaft (615) to rotate, the fourth rotating shaft (615) drives the half gear (604) to rotate, and the half gear (604) The gear (612) is indirectly driven to rotate, the gear (612) drives the third rotating shaft (613) and the connecting plate (605) to rotate, the connecting plate (605) drives the connecting rod (607) to make a circular motion, the connecting rod (607) drives the movable rod (608) to move, the movable rod (608) drives the movable plate (614) to squeeze the spring (609), the movable rod (608) drives the knocking plate (611) to move, and under the action of the elastic force of the spring (609), the knocking plate (611) indirectly knocks the filter screen (301), so as to dredge the filter screen (301), ensure the air permeability of the filter screen (301), ensure the negative pressure effect, and improve the waste collection efficiency; S4: While the filter screen (301) is being knocked and unblocked, the driving motor (702) drives the active bevel gear (703) to rotate, the active bevel gear (703) drives the driven bevel gear (704) to rotate, the driven bevel gear (704) drives the rotating rod (700) to rotate, and the rotating rod (700) drives the knocking plate (611) to rotate, so that the knocking plate (611) can knock the surface of the filter screen (301) in all directions, further improving the unblocking effect, further ensuring the air permeability of the filter screen (301), and further improving the waste collection efficiency.