Walking belt manufacturing method for window cleaning robot and product of walking belt manufacturing method

Through the encapsulation vulcanization process and subsequent processing steps, the problems of complex and costly preparation of existing walking belts for window cleaning robots have been solved, efficient and low-cost production has been achieved, and the density and wear resistance of the product have been improved.

CN119795638APending Publication Date: 2025-04-11SHANGHAI WUTONG SYNCHRONOUS BELT
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Patent Information

Application Number
CN202411830448.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing walking belt for window cleaning robots has complex preparation technology, high cost, low production efficiency, low yield, low product density, poor wear resistance, high labor intensity and large energy consumption.

Method used

The advanced process of encapsulated vulcanization is adopted to wrap the fabric layer structure through molding molds, winding evenly, wrap the inner and outer glue layers, and carry out capsule vulcanization reaction, followed by grinding, groove, edge grinding and slitting to obtain a walking belt for window cleaning robots.

Benefits of technology

It improves production efficiency and yield, has high product density, good wear resistance, less energy consumption and low processing cost.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a manufacturing method of a walking belt for a window cleaning robot, which is characterized by comprising the following steps of: 1, wrapping a forming mold with a cloth layer structure; 2, uniformly winding wires on the forming mold of the coated cloth layer structure through a forming machine; thirdly, wrapping an inner side sizing material layer and an outer side sizing material layer on the wound cloth layer structure through a forming machine; 4, putting the formed strip blank mold into a capsule, covering a cover plate after the mold is completely contacted with the bottom surface of a vulcanizing tank, and closing a tank cover to carry out vulcanization reaction; and fifthly, the semi-finished belt cylinder sleeve is ground and ground to the needed size, then grooving, edge grinding and slitting are conducted on the surface, and the walking belt product for the window cleaning robot is obtained. Compared with the prior art, the manufacturing method provided by the invention does not use a casting molding manufacturing method, the production efficiency and the yield are improved by using an advanced encapsulation vulcanization process, and the product is high in density, good in wear resistance, low in energy consumption and relatively low in processing cost.
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Description

Technical Field

[0001] The invention relates to the field of walking belt manufacturing, and in particular to a method for manufacturing a walking belt for a window cleaning robot and a product thereof. Background Art

[0002] The walking belt of the window cleaning robot is to help the robot maintain smooth movement on the window according to the set program to achieve glass cleaning.

[0003] The walking belt connects the motor and the cleaning module of the window cleaning robot, and effectively transmits the power of the motor to the cleaning module.

[0004] The walking belt of the window cleaning robot usually consists of three parts: the main body of rubber (inner rubber, outer rubber), the skeleton material cord and the covering cloth layer (see Figure 1 ).

[0005] At present, the preparation process of the walking belt for window cleaning robots is complicated and the cost is high, which has been a problem for the industry. The existing industry adopts casting or injection processing technology, such as Chinese patent CN2020114174841 "A synchronous belt for window cleaning robots and its preparation method", Chinese patent CN201510793610.6 "A synchronous belt for window cleaning robots", Chinese patent CN105504564B "A synchronous belt for window cleaning robots and its manufacturing method", Chinese patent CN202022961124.X "A synchronous belt for glass cleaning robots", Chinese patent CN204971089U "A synchronous belt for glass cleaning robots", and Chinese patent CN216984714U "A belt and window cleaning robot". The manufacturing method of the product is usually cast or injected.

[0006] The manufacturing method of casting or injection molding products generally includes the following steps:

[0007] a. Heat the prepolymer to about 85℃, and vacuum degas for about 45 minutes while stirring;

[0008] b. Wind the wire on the inner rubber molding mold through a winding machine;

[0009] c. Put the inner glue forming mold into the drying oven and adjust the temperature to about 120℃ for more than half an hour;

[0010] d. Pour the prepolymer into the preheated mold and wait for a few minutes to solidify;

[0011] e. Put it in the oven and cook it at a constant temperature of about 120℃ for about 1 hour before removing from the mold to complete the first cooking;

[0012] f. Put the semi-finished product that has been matured once into an oven, raise the temperature to about 85°C, and then mature it for about 4 hours to complete the inner side glue molding;

[0013] g. Then put the inner plastic molded part into the outer plastic mold, and repeat steps a to obtain the finished product. However, the traditional method of manufacturing cast molded products has the following shortcomings:

[0014] 1. The processing technology is complicated. Not only the inner and outer glues are processed in two steps, but also one product is obtained in one mold, which has low production efficiency and high cost.

[0015] 2. The product is prone to bubbles and shortages, and the yield rate is low, about 90%.

[0016] 3. The product has low density and poor wear resistance.

[0017] 4. High labor intensity and high energy consumption.

[0018] Therefore, in order to improve the existing process and enhance production efficiency, the present invention provides a method for manufacturing a walking belt for a window cleaning robot. Summary of the invention

[0019] In order to overcome the above-mentioned defects of the prior art, the purpose of the present invention is to overcome the shortcomings of the traditional casting molding product preparation method of the walking belt, and to provide a manufacturing method that does not use casting molding. This method improves production efficiency and yield rate by using the advanced process of encapsulation vulcanization. The product has high density, good wear resistance, low energy consumption and low processing cost.

[0020] In order to achieve the purpose of the present invention, the technical solution adopted is:

[0021] A method for manufacturing a walking belt for a window cleaning robot, comprising:

[0022] The first step is to wrap a fabric layer structure on the molding die, wherein the fabric layer structure is a nylon elastic fabric with a thickness ranging from 0.1 to 0.5 mm;

[0023] The molding die is a molding die with annular teeth on the outer peripheral surface, and the length of a single tooth of the annular teeth is 500-1000mm;

[0024] The second step is to use a forming machine to evenly wind the wire on the forming mold of the cloth layer structure. The wire diameter is 0.5-1±0.2mm, the winding spacing is 20-45 pairs / 100mm, and the wire tension is 50-80±5N;

[0025] The rope material is any one or more of glass fiber, polyester or aramid;

[0026] The third step is to wrap the inner and outer rubber layers on the wound fabric structure through a molding machine;

[0027] The thickness of the inner and outer rubber layers is 0.5-1.5±0.2 mm, and the number of wrapped layers is 2-4 layers. After wrapping the inner and outer rubber layers, a strip blank is obtained for vulcanization.

[0028] The fourth step is to put the formed strip mold into the capsule, and after the mold is completely in contact with the bottom surface of the vulcanization tank, cover the cover plate and close the tank cover to carry out the vulcanization reaction;

[0029] The vulcanization pressure is 12-18MPa of steam external pressure, 4-6MPa of steam internal pressure, 150±5℃ of vulcanization temperature, 20-50 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after the vulcanization is completed;

[0030] The fifth step is to grind the semi-finished belt sleeve to the required size, and then groove, grind and cut the surface to obtain the walking belt product for the window cleaning robot.

[0031] In a preferred embodiment of the present invention, the rope is made of glass fiber.

[0032] In a preferred embodiment of the present invention, the vulcanization reaction is to first open the steam external pressure for vulcanization for 3-10 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure for heating and vulcanization until the vulcanization is completed.

[0033] In a preferred embodiment of the present invention, the grinding to the required size is to put the semi-finished belt tube on the grinding machine drum, start the grinder and the vacuum cleaner, and after the grinder runs balanced, slowly enter the grinding wheel and grind to the required size.

[0034] In a preferred embodiment of the present invention, the surface grooving is performed by putting the semi-finished belt drum on a grooving machine, and uniformly making drainage grooves on the surface of the semi-finished belt drum, with a groove width of 0.3-1 mm and a groove depth of 0.3-1 mm.

[0035] In a preferred embodiment of the present invention, the edge grinding and slitting are to place the semi-finished belt roll into an edge grinding and slitting machine, and after balanced operation, enter edge grinding and slitting, the edge grinding angle is 45-60 degrees, and the slitting width is as required, so as to obtain the walking belt for the window cleaning robot.

[0036] A walking belt for a window-cleaning robot is prepared by the above method.

[0037] The beneficial effects of the present invention are:

[0038] Compared with the prior art, the present invention is a manufacturing method that does not use casting molding. This method uses the advanced process of encapsulation vulcanization to improve production efficiency and yield rate. The product has high density and good wear resistance, consumes less energy, and has a low processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 This is a schematic diagram of the walking belt structure for the window cleaning robot.

[0040] Figure 2 It is a flow chart of the manufacturing method of the present invention.

[0041] Figure 3 It is a schematic diagram of the molding die structure of the present invention.

[0042] Figure 4 It is a schematic diagram of the winding, inner and outer rubber materials of the present invention.

[0043] Figure 5 It is a schematic diagram of the structure of the capsule vulcanizing tank of the present invention.

[0044] Figure 6 It is a schematic diagram of grinding, grooving and slitting of the present invention. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention. In addition, in the following structure, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the present invention.

[0046] Compared with the prior art, the technical features of the present invention are further manifested as follows:

[0047] In the prior art, the manufacturing method of casting or injection molding products usually adopts a two-step method to include inner and outer glue, that is, firstly cast the inner glue and then cast the outer glue after curing, which is complex and inefficient. In the present invention, the inner glue, outer glue and vulcanization are realized in a one-step method, which simplifies the processing technology and improves the production efficiency.

[0048] The existing technology usually uses casting or injection molding under normal pressure, which is easy to produce bubbles, lack of materials and low quality rate.

[0049] The present invention realizes pressure control by utilizing the contraction and expansion of the capsule through airbag vulcanization, which can ensure uniform pressure distribution during the vulcanization process and is beneficial to improving product quality. Under the action of the external steam pressure of 12-18MPa, the rubber material flows fully with full teeth, the product is not prone to bubbles and material shortage, and the genuine product rate can reach more than 99.5%.

[0050] The prior art generally uses casting or injection molding to produce products that are vulcanized under normal pressure, resulting in low product density and poor wear resistance. The capsule vulcanization used in the present invention is performed under the action of an external steam pressure of 12-18 MPa, resulting in a product with high density and good wear resistance.

[0051] In the prior art, the manufacturing method of casting or injection molding products usually has a large change in product shrinkage due to the influence of processing parameters.

[0052] The capsule vulcanization manufacturing method adopted by the present invention can achieve high dimensional accuracy of the product after being polished by a grinder.

[0053] The prior art generally uses a casting or injection molding method to manufacture products, where one product is obtained from one mold, and the production efficiency is low.

[0054] The capsule vulcanization manufacturing method adopted by the present invention can cut and obtain 50 products by processing one mold, thereby significantly improving the production efficiency and greatly reducing the cost by multiples.

[0055] The prior art generally uses a two-step process for casting or injection molding products, which consumes a lot of energy. The capsule vulcanization used in the present invention uses a one-step process, which significantly reduces energy consumption.

[0056] Example 1

[0057] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0058] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0059] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.3mm.

[0060] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 36 pairs / 100mm, and the wire tension is 65±5N. The wire material is glass fiber.

[0061] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 1±0.2mm, and the number of wrapping layers is 2 layers each, and the strip blank is prepared for vulcanization.

[0062] 5. Put the molded strip into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover, close the tank cover and vulcanize. The vulcanization pressure is 12MPa of steam external pressure, 4.5MPa of steam internal pressure, 150±5℃ of vulcanization temperature, 30 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0063] To further explain, first open the steam external pressure to vulcanize for 5 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0064] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0065] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.5mm and a groove depth of 0.5mm.

[0066] 8. Put the belt into the edge grinding and slitting machine, and after the operation is balanced, enter the edge grinding and slitting. The edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements, so as to obtain the walking belt for the window cleaning robot.

[0067] Example 2

[0068] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0069] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0070] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.4mm.

[0071] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 25 pairs / 100mm, and the wire tension is 70±5N. The wire material is glass fiber.

[0072] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 1.2±0.2mm, and the number of wrapping layers is 2 layers each, and the strip blank is prepared for vulcanization.

[0073] 5. Put the formed strip mold into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover plate, close the tank cover and vulcanize. The vulcanization pressure is 14MPa of steam external pressure, 4MPa of steam internal pressure, 148±5℃ of vulcanization temperature, 35 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0074] Specifically, first open the steam external pressure and vulcanize for 6 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0075] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0076] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.5mm and a groove depth of 0.5mm.

[0077] 8. Put the belt into the edge grinding and slitting machine, and after running and balancing, enter the edge grinding and slitting, the edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements. That is, the walking belt for the window cleaning robot is obtained.

[0078] Example 3

[0079] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0080] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0081] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.4mm.

[0082] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 45 pairs / 100mm, and the wire tension is 65±5N. The wire material is glass fiber.

[0083] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 0.8±0.2mm, and the number of wrapping layers is 3 layers each, and the strip blank is prepared for vulcanization.

[0084] 5. Put the formed strip mold into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover plate, close the tank cover and vulcanize. The vulcanization pressure is 16MPa of steam external pressure, 5MPa of steam internal pressure, 155±5℃ of vulcanization temperature, 28 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0085] To further explain, first open the steam external pressure to vulcanize for 3 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0086] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0087] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.8mm and a groove depth of 0.8mm.

[0088] 8. Put the belt into the edge grinding and slitting machine, and after the operation is balanced, enter the edge grinding and slitting. The edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements, so as to obtain the walking belt for the window cleaning robot.

[0089] Example 4

[0090] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0091] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0092] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.4mm.

[0093] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 40 pairs / 100mm, and the wire tension is 60±5N. The wire material is glass fiber.

[0094] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 0.7±0.2mm, and the number of wrapping layers is 3 layers each, and the strip blank is prepared for vulcanization.

[0095] 5. Put the formed strip mold into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover plate, close the tank cover and vulcanize. The vulcanization pressure is 12MPa of steam external pressure, 5MPa of steam internal pressure, 155±5℃ of vulcanization temperature, 28 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0096] To further explain, first open the steam external pressure to vulcanize for 5 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0097] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0098] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.8mm and a groove depth of 0.8mm.

[0099] 8. Put the belt into the edge grinding and slitting machine, and after the operation is balanced, enter the edge grinding and slitting. The edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements, so as to obtain the walking belt for the window cleaning robot.

[0100] Example 5

[0101] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0102] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0103] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.4mm.

[0104] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 30 pairs / 100mm, and the wire tension is 70±5N. The wire material is glass fiber.

[0105] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 1.3±0.2mm, and the number of wrapping layers is 2 layers each, and the strip blank is prepared for vulcanization.

[0106] 5. Put the molded strip into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover, close the tank cover and vulcanize. The vulcanization pressure is 12MPa of steam external pressure, 4.5MPa of steam internal pressure, 150±5℃ of vulcanization temperature, 35 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0107] To further explain, first open the steam external pressure to vulcanize for 5 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0108] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0109] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.8mm and a groove depth of 0.8mm.

[0110] 8. Put the belt into the edge grinding and slitting machine, and after running and balancing, enter the edge grinding and slitting, the edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements. That is, the walking belt for the window cleaning robot is obtained.

[0111] Example 6

[0112] A method for manufacturing a walking belt for a window cleaning robot comprises the following steps:

[0113] 1. The metal mold for making the walking belt is a 5M tooth type, the number of teeth is in accordance with the specified requirements, and the length is 800mm.

[0114] 2. Wrap the metal mold with a cloth layer, which is nylon elastic cloth with a thickness of 0.3mm.

[0115] 3. The wire is wound on the metal mold by a molding machine, and the arrangement is uniform and neat. The wire diameter is 1±0.2mm, the winding spacing is 28 pairs / 100mm, and the wire tension is 65±5N. The wire material is glass fiber.

[0116] 4. Wrap the inner rubber on the metal mold through the molding machine, and then wrap the outer rubber. The thickness of the inner and outer rubber is 1.0±0.2mm, and the number of wrapping layers is 2 layers each, and the strip blank is prepared for vulcanization.

[0117] 5. Put the molded strip into the capsule, and make the mold contact the bottom of the vulcanization tank, cover the cover, close the tank cover and vulcanize. The vulcanization pressure is 13MPa of steam external pressure, 4.5MPa of steam internal pressure, 150±5℃ of vulcanization temperature, 35 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after vulcanization.

[0118] To further explain, first open the steam external pressure to vulcanize for 3 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

[0119] 6. Put the semi-finished belt tube on the grinding machine drum, start the grinder and vacuum cleaner, and after the grinder runs balanced, slowly insert the grinding wheel and grind to the required size.

[0120] 7. Put the semi-finished belt tube into the slotting machine, start the slotting machine, and evenly open drainage grooves on the belt surface with a groove width of 0.6mm and a groove depth of 0.6mm.

[0121] The belt is placed on the edge grinding and slitting machine, and after running balanced, it enters the edge grinding and slitting process, the edge grinding angle is 60 degrees, and the slitting width is in accordance with the specified requirements, so that the walking belt for the window cleaning robot is obtained.

[0122] Table 1 shows the wear test results.

[0123]

[0124] The basic principles and main features of the invention and the advantages of the invention are shown and described above.

[0125] Those skilled in the art should understand that the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A method for manufacturing a walking belt for a window cleaning robot, characterized in that: include: The first step is to wrap a fabric layer structure on the molding die, wherein the fabric layer structure is a nylon elastic fabric with a thickness ranging from 0.1 to 0.5 mm; The molding die is a molding die with annular teeth on the outer peripheral surface, and the length of a single tooth of the annular teeth is 500-1000mm; The second step is to use a forming machine to evenly wind the wire on the forming mold of the cloth layer structure. The wire diameter is 0.5-1±0.2mm, the winding spacing is 20-45 pairs / 100mm, and the wire tension is 50-80±5N; The rope material is any one or more of glass fiber, polyester or aramid; The third step is to wrap the inner and outer rubber layers on the wound fabric structure through a molding machine; The thickness of the inner and outer rubber layers is 0.5-1.5±0.2 mm, and the number of wrapped layers is 2-4 layers. After wrapping the inner and outer rubber layers, a strip blank is obtained for vulcanization. The fourth step is to put the formed strip mold into the capsule, and after the mold is completely in contact with the bottom surface of the vulcanization tank, cover the cover plate and close the tank cover to carry out the vulcanization reaction; The vulcanization pressure is 12-18MPa of steam external pressure, 4-6MPa of steam internal pressure, 150±5℃ of vulcanization temperature, 20-50 minutes of vulcanization time, and the semi-finished product is obtained after demoulding after the vulcanization is completed; The fifth step is to grind the semi-finished belt sleeve to the required size, and then groove, grind and cut the surface to obtain the walking belt product for the window cleaning robot.

2. The method for manufacturing a walking belt for a window cleaning robot according to claim 1, characterized in that: The material of the cord is glass fiber.

3. The method for manufacturing a walking belt for a window cleaning robot according to claim 1, characterized in that: The vulcanization reaction is to open the steam external pressure to vulcanize for 3-10 minutes, so that the bladder is compressed and contracted to ensure sufficient flow of the rubber material, and then open the steam internal pressure to heat and vulcanize until the vulcanization is completed.

4. The method for manufacturing a walking belt for a window cleaning robot according to claim 1, characterized in that: The grinding to the required size is to put the semi-finished belt tube on the grinding machine drum, start the grinding machine and the vacuum cleaner, and after the grinding machine runs balanced, slowly enter the grinding wheel to grind to the required size.

5. The method for manufacturing a walking belt for a window cleaning robot according to claim 1, characterized in that: The surface grooving is to put the semi-finished belt drum on a grooving machine, and evenly make drainage grooves on the surface of the semi-finished belt drum, with a groove width of 0.3-1mm and a groove depth of 0.3-1mm.

6. The method for manufacturing a walking belt for a window cleaning robot according to claim 1, characterized in that: The edge grinding and slitting are to put the semi-finished belt drum into the edge grinding and slitting machine, and after the operation is balanced, enter the edge grinding and slitting, the edge grinding angle is 45-60 degrees, and the slitting width is in accordance with the specified requirements, so as to obtain the walking belt for the window cleaning robot.

7. The walking belt for a window cleaning robot according to claim 1, characterized in that: The walking belt for the window cleaning robot is prepared by the above method.

Citation Information

Patent Citations

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