Lateral air inlet type automatic inflator for air column packaging

By designing a side air intake type air column packaging automatic inflator, the combination of rubber ring and air outlet is used to achieve rapid positioning and automatic inflation of the air column packaging, solving the problems of cumbersome manual operations and long inflation cycle in the prior art, and improving work efficiency.

CN119796633APending Publication Date: 2025-04-11HANGZHOU ZHONGYUN TECH CO LTD
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Patent Information

Application Number
CN202510027642.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing side intake air column packaging requires manual clamping and positioning and inflation operations, resulting in a long inflation cycle and low working efficiency.

Method used

A side air intake type automatic inflator packaging is designed. The inflatable packaging is pressed on the chassis through the rubber ring, and the air outlet is used to increase the internal air pressure of the rubber ring, so that the film at the lower end of the inflation port is recessed into the long groove on the chassis, forming an inflation path, and realizing automatic inflation.

Benefits of technology

It realizes rapid positioning and automatic inflation of air column packaging, reduces manual operation steps, and improves inflation efficiency and working efficiency.

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Abstract

The invention discloses a side air inlet type automatic inflator for air column packaging. The side air inlet type automatic inflator comprises a base plate, a pressing plate connected to the base plate in a sliding mode and two rubber rings arranged at the lower end of the pressing plate. Two air outlet holes communicated with a compressor are formed in the lower end of the pressing plate and located in the two rubber rings respectively. Two long grooves are formed in the upper end of the base plate, one ends of the long grooves directly face the interior of the rubber ring, and the other ends of the long grooves are located on the outer side of the rubber ring. The rubber rings can selectively press the air column package to the upper end of the base plate, and two inflation openings of the air column package are located in the two rubber rings respectively. The air column package can be conveniently positioned and mounted on the chassis, so that the inflation inlet is accurately opposite to the rubber ring; after the air column package is pressed by the rubber ring, the thin film at the lower end of the inflation inlet is sunken into the long groove to form an inflation channel, and then rapid inflation of the air column package is achieved; and the inflation efficiency of the air column package is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of packaging equipment, and in particular relates to a side air intake type air column packaging automatic inflator. Background Art

[0002] Side-inlet air column packaging is an innovative packaging technology that is mainly used to provide cushioning protection for products, especially during transportation. This packaging method uses natural air to fill the air column to form a soft but effective protective layer, which can significantly reduce the risk of damage to the product due to vibration or impact. The side-inlet design makes the inflation process more convenient and efficient. Users only need to insert the inflation tube into the designated air inlet and then perform the inflation operation. This design not only saves time, but also reduces the risk of air bag damage caused by improper operation, and makes the entire packaging process more labor-saving.

[0003] The Chinese patent document with publication number CN216100681U discloses an inflation device for the production of cushioning packaging bags, including a box body, an inflation device, a track, a clamping assembly and a box door. The upper surface of the box body is provided with an inflation device and a track, the inflation device and the track are respectively fixedly connected to the box body, and a box door is provided on the front of the box body, the box door is rotatably connected to the box body through a fixed shaft, the clamping assembly is divided into four groups, and the four groups of clamping assemblies are respectively used in conjunction with the tracks. By adding a clamping assembly to this device, the device can clamp the cushioning packaging bag, thereby reducing manpower. The staff only needs to place the cushioning packaging bag between the two groups of clamping plates. Through the spring, the two groups of clamping plates can tightly clamp the cushioning packaging bag. When the cushioning packaging bag is inflated, the staff can remove it again, which can effectively improve the work efficiency, thereby improving the staff's use experience.

[0004] In the above patent scheme, it is necessary to manually hold the packaging bag, place it on the clamping device and fix it, insert the inflation device into the inflation port for inflation, and manually remove the inflated packaging bag. The operation steps of the clamping assembly and the inflation process after clamping need to be accurately operated manually, and the operation steps are cumbersome, and the operation cycle of a single packaging bag is long. Summary of the invention

[0005] In order to overcome the technical problems in the prior art that the side-inlet type air column package needs to be manually clamped and positioned, and the inflation device needs to be manually operated to align with the inflation port for inflation, resulting in a long inflation cycle for a single side-inlet type air column package and low working efficiency; one purpose of the present invention is to provide an automatic inflator for side-inlet type air column package, by using a rubber ring to press the inflatable package onto a chassis, and the air outlet holes in the rubber ring release air to increase the air pressure in the rubber ring, thereby causing the lower end film of the air column package inflation port to be recessed into the long groove on the chassis, forming an inflation passage for inflating the inflatable package, without the need for clamping and manual alignment with the inflation port for inflation, which is simple and convenient.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a side-inlet type air column packaging automatic inflator, comprising a chassis, a pressure plate longitudinally slidably connected to the chassis, and two rubber rings arranged at the lower end of the pressure plate; wherein, the lower end of the pressure plate is provided with two air outlet holes connected to the compressor, and the two air outlet holes are respectively located in the two rubber rings; the upper end of the chassis is provided with two long grooves, one end of the long groove is opposite to the interior of the rubber ring, and the other end is located on the outside of the rubber ring; the rubber ring can selectively press the air column package tightly against the upper end of the chassis, and the two inflation ports of the air column package are respectively located in the two rubber rings.

[0007] When the rubber ring is located at the lower extreme position, the rubber ring seals the air column package tightly against the upper end of the chassis, and the air outlet increases the air pressure in the rubber ring, so that the film at the lower end of the inflation port of the air column package is pressed into the long groove by the air pressure to form an inflation passage, and the continuously delivered compressed air enters the air column package through the inflation passage to realize the inflation process.

[0008] Furthermore, two positioning holes are provided through one end of the air column package near the inflation port; at least two array holes are provided on the upper end of the chassis, and the array holes are located between the two long grooves; wherein, positioning pins are detachably connected to the two array holes respectively; and the two positioning pins are respectively opposite to the two positioning holes.

[0009] When placing the air column package, the positioning hole is placed on the positioning pin so that the inflation port of the air column package is located inside the rubber ring, thereby realizing rapid positioning and installation of the air column package. Multiple array holes can be compatible with different models of air column packages by adjusting the positions of the positioning pins.

[0010] Furthermore, a double-hole plate is provided at the lower end of the pressing plate; two openings are provided on the double-hole plate; the two rubber rings are respectively located in the two openings, and the lower ends of the rubber rings extend out from the lower ends of the corresponding openings.

[0011] Specifically, at least two avoidance holes are arranged at the lower end of the double-hole plate; each of the avoidance holes is directly opposite to each of the array holes.

[0012] Furthermore, the air column package is a valveless membrane package with two inflation units; the two inflation units have different requirements for air pressure; a cover is provided at the upper end of the chassis; two sets of air pressure regulating units are provided in the cover and are respectively connected to the two air outlets; the air pressure regulating unit includes a pressure gauge arranged at the upper end of the cover, a hand-pull valve arranged on the side wall of the cover, a time relay arranged on the side wall of the cover, and a precision pressure regulating valve arranged at the upper end of the cover.

[0013] Of the two inflatable units, one inflatable unit provides support for the three-dimensional structure of the air column packaging, and the other inflatable unit provides a buffer for the packaging of the air column packaging. Therefore, the air pressure requirements of the two inflatable units are different. The two hand-pull valves control the order of inflation of the two inflatable units, and the time relay controls the inflation interval of the two inflatable units.

[0014] Specifically, the cover shell includes a first cover shell arranged at the upper end of the chassis and a second cover shell arranged on the side of the first cover shell facing the long groove; the second cover shell is located directly above the long groove; a cylinder is arranged at the lower part of the second cover shell; and the pressure plate is arranged on the moving end of the cylinder.

[0015] Furthermore, an L-shaped plate is arranged at the upper end of the chassis, and a sensor is horizontally arranged on the L-shaped plate; the detection end of the sensor is directly opposite to the area directly below the pressure plate.

[0016] The sensor is used to prevent the pressing plate from being pressed down due to misoperation or accident when operating the air column package, thereby causing harm to the user.

[0017] Optionally, two parallel adjustment grooves are provided at the lower end of the L-shaped plate; and the detection direction of the sensor is parallel to the arrangement direction of the two rubber rings.

[0018] Optionally, an adjustment groove is provided at the lower end of the L-shaped plate; a transfer hole is provided at the lower end of the L-shaped plate; and a detection direction of the sensor and an arrangement direction of the two rubber rings form an angle.

[0019] Specifically, two embedded tubes are horizontally arranged inside the pressing plate; one end of the embedded tube is connected to the corresponding air outlet hole, and the other end is provided with a hose connector.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. Through the setting of positioning pins and positioning holes, the air column packaging is easy to be positioned and installed on the chassis, so that the inflation port is accurately aligned with the rubber ring; after the rubber ring presses the air column packaging, the air outlet increases the internal pressure of the rubber ring, so that the film at the lower end of the inflation port is sunken into the long groove to form an inflation passage, thereby realizing rapid inflation of the air column packaging.

[0022] 2. Two hand-pull valves and a time relay control the inflation sequence and time interval of the two inflation units, which can enable the air column packaging to quickly and stably form a three-dimensional packaging structure, prevent adhesion and entanglement between films, and have a good molding effect, which can provide better packaging protection for the packaged goods.

[0023] 3. The air column packaging is easy to take and place, and the inflation process is completed by automated equipment. There is no need to manually align the inflation hole, which improves the inflation efficiency of the air column packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the exploded parts of the present invention;

[0026] Figure 3 For the present invention Figure 2 The schematic diagram of the chassis and the long slot in the middle A part;

[0027] Figure 4 It is a structural schematic diagram of the pressing plate of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the L-shaped plate and the sensor of the present invention;

[0029] Figure 6 It is a schematic diagram of the arrangement of the rubber ring and the long groove of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the present invention in the inflation working state.

[0031] In the figure: 11, chassis; 111, long groove; 112, array hole; 12, cantilever; 13, positioning column; 21, cover; 22, pressure gauge; 23, precision pressure regulating valve; 24, hand-pull valve; 31, cylinder; 32, pressure plate; 321, air outlet; 322, embedded pipe; 33, rubber ring; 34, hose connector; 35, double-hole plate; 351, avoidance hole; 41, L-shaped plate; 411, adjustment groove; 412, transfer hole; 42, sensor. DETAILED DESCRIPTION

[0032] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0033] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present invention.

[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0035] In the present invention, unless otherwise specified and limited, the terms "setting", "installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or the two elements can be internally connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] See also Figure 1-Figure 7 A side-intake air column packaging automatic inflator includes a chassis 11, a cover 21 arranged at the upper end of the chassis 11, a cylinder 31 arranged in the cover 21, a pressure plate 32 arranged at the lower end of the moving end of the cylinder 31, and a double-hole plate 35 arranged at the lower end of the pressure plate 32; two openings are penetrated on the double-hole plate 35; rubber rings 33 are coaxially arranged in the two openings respectively; the lower end of the rubber ring 33 extends from the lower end of the corresponding opening.

[0037] The air column packaging is a valveless film packaging with two inflation units; the two inflation units have different requirements for air pressure and therefore the air column packaging has two inflation ports; the lower end of the pressure plate 32 is provided with two air outlet holes 321 connected to the compressor, and the two air outlet holes 321 are respectively located in the two rubber rings 33; the upper end of the chassis 11 is provided with two long grooves 111, one end of the long groove 111 is opposite to the inside of the rubber ring 33, and the other end is located on the outside of the rubber ring 33.

[0038] Two embedded tubes 322 are horizontally arranged inside the pressing plate 32 ; one end of the embedded tube 322 is communicated with the corresponding air outlet 321 , and the other end is provided with a hose connector 34 .

[0039] Two sets of air pressure regulating units are arranged in the cover shell 21 and are respectively connected to the two air outlet holes 321; the air pressure regulating unit includes a pressure gauge 22 arranged at the upper end of the cover shell 21, a hand-pull valve 24 arranged on the side wall of the cover shell 21, a time relay arranged on the side wall of the cover shell, and a precision pressure regulating valve 23 arranged at the upper end of the cover shell 21.

[0040] The cover shell 21 includes a first cover shell arranged at the upper end of the chassis 11 and a second cover shell arranged in front of the first cover shell; the second cover shell is located directly above the long groove 111; a cantilever 12 is arranged at the upper end of the chassis 11 between the first cover shell and the second cover shell; the cylinder 31 is located in the second cover shell and is arranged at the upper end of the cantilever 12.

[0041] Two positioning holes are provided through one end of the air column package near the inflation port; four array holes 112 are provided on the upper end of the chassis 11, and the array hole 112 is located between the two long grooves 111; positioning pins 13 are detachably connected to the two array holes 112 respectively; the two positioning pins 13 are respectively opposite to the two positioning holes; at least two avoidance holes 351 are provided at the lower end of the double-hole plate 35; each avoidance hole 351 is respectively opposite to each array hole 112.

[0042] An L-shaped plate 41 is disposed at the upper end of the chassis 11 , and a sensor 42 is horizontally disposed on the L-shaped plate 41 ; a detection end of the sensor 42 is directly opposite to the area directly below the pressing plate 32 .

[0043] In one embodiment, two parallel adjustment slots 411 are disposed at the lower end of the L-shaped plate 41 ; and the detection direction of the sensor 42 is parallel to the arrangement direction of the two rubber rings 33 .

[0044] In another embodiment, the lower end of the L-shaped plate 41 may be provided with an adjustment slot 411 ; the lower end of the L-shaped plate 41 may be provided with a transfer hole 412 ; the detection direction of the sensor 42 and the arrangement direction of the two rubber rings 33 may have an angle.

[0045] Manual operation process: align the two positioning holes of the air column package with the positioning pin 13 and place it on the lower end of the pressure plate 32. The two inflation ports of the air column package are directly opposite to the long groove 111. Start the device, and the cylinder 31 drives the pressure plate 32 to slide downward, so that the rubber ring 33 presses the air column package. Then the compressor continues to ventilate the air outlet 321. As the air pressure in the rubber ring 33 increases, the film below the inflation port is squeezed downward into the long groove 111, forming an inflation passage. The airflow of the rubber ring 33 enters the air column package through the inflation passage, so that the air column package is inflated. After the inflation is completed, the pressure plate 32 is driven by the cylinder 31 to slide upward to its original position, the air column package is removed, the bag mouth is smoothed, and the film without a valve membrane automatically closes the inflation passage.

[0046] Automation workflow: Action overview, after the cylinder 31 is in place, relay A is powered on to discharge gas, and after a delay, relay B is powered on to discharge gas, as follows (direction as Figure 1 shown).

[0047] One hand-pull valve A controls the air blowing pipe L1 / R2, and the other hand-pull valve controls the air blowing pipe R1 / L2. The air pipe L1 / L2 is connected with a tee and then connected to the left air outlet; R1 / R2 is connected with a tee and then connected to the right air outlet;

[0048] When hand-pull valve A and hand-pull valve B are pressed at the same time, relay A controls solenoid valve A to discharge air → solenoid valve A discharges air to hand-pull valve A → then L1 air blowing pipe is connected, correspondingly, air is discharged from the left air outlet first, after a delay, relay B is connected → solenoid valve B is connected → hand-pull valve B → R1 air blowing pipe blows air, correspondingly, air is discharged from the right side, that is, when the two hand-pull valves are pressed at the same time, air is discharged from the left side first after a delay and then simultaneously.

[0049] When hand-pull valve A and hand-pull valve B are pulled up at the same time, relay A controls solenoid valve A to discharge air → solenoid valve A discharges air to hand-pull valve A → R2 air blowing pipe blows air, which corresponds to the right air outlet first. After a delay, relay B controls solenoid valve B to discharge air → solenoid valve B discharges air to hand-pull valve B → L2 air blowing pipe blows up, which corresponds to the left air outlet. That is, when the two hand-pull valves are pulled up at the same time, the right air outlet is first and then both air outlets are simultaneously discharged.

[0050] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.

Claims

1. A side-inlet air column packaging automatic inflator, characterized in that: It includes a chassis, a pressure plate longitudinally slidably connected to the chassis, and two rubber rings arranged at the lower end of the pressure plate; wherein, the lower end of the pressure plate is provided with two air outlet holes connected to the compressor, and the two air outlet holes are respectively located in the two rubber rings; the upper end of the chassis is provided with two long grooves, one end of the long groove is opposite to the inside of the rubber ring, and the other end is located on the outside of the rubber ring; the rubber ring can selectively press the air column package tightly on the upper end of the chassis, and the two inflation ports of the air column package are respectively located in the two rubber rings.

2. The inflator according to claim 1, characterized in that: Two positioning holes are provided through one end of the air column package near the inflation port; at least two array holes are provided on the upper end of the chassis, and the array holes are located between the two long grooves; wherein, positioning pins are detachably connected to the two array holes respectively; and the two positioning pins are directly opposite to the two positioning holes respectively.

3. The inflator according to any one of claims 1-2, characterized in that: A double-hole plate is arranged at the lower end of the pressing plate; two openings are arranged on the double-hole plate; the two rubber rings are respectively located in the two openings, and the lower ends of the rubber rings extend out from the lower ends of the corresponding openings.

4. The inflator according to claim 3, characterized in that: At least two avoidance holes are arranged at the lower end of the double-hole plate; each of the avoidance holes is directly opposite to each of the array holes.

5. The inflator according to any one of claims 1-2, characterized in that: The air column package is a valveless film package with two inflation units; a cover shell is provided at the upper end of the chassis; two sets of air pressure regulating units respectively connected to the two air outlets are provided in the cover shell; the air pressure regulating unit includes a pressure gauge arranged at the upper end of the cover shell, a hand-pull valve arranged on the side wall of the cover shell, a time relay arranged on the side wall of the cover shell and a precision pressure regulating valve arranged at the upper end of the cover shell.

6. The inflator according to claim 5, characterized in that: The cover shell includes a first cover shell arranged at the upper end of the chassis, and a second cover shell arranged on the side of the first cover shell facing the long slot; the second cover shell is located directly above the long slot; A cylinder is arranged at the lower part of the second housing; and the pressing plate is arranged on the moving end of the cylinder.

7. The inflator according to any one of claims 1-2, characterized in that: An L-shaped plate is arranged at the upper end of the chassis, and a sensor is horizontally arranged on the L-shaped plate; the detection end of the sensor is directly opposite to the area directly below the pressure plate.

8. The inflator according to claim 7, characterized in that: The lower end of the L-shaped plate is provided with two parallel adjustment grooves; the detection direction of the sensor is parallel to the arrangement direction of the two rubber rings.

9. The inflator according to claim 7, characterized in that: An adjusting groove is arranged at the lower end of the L-shaped plate; a transfer hole is arranged at the lower end of the L-shaped plate; and the detection direction of the sensor and the arrangement direction of the two rubber rings form an angle.

10. The inflator according to any one of claims 1-2, characterized in that: Two embedded tubes are horizontally arranged inside the pressing plate; one end of the embedded tube is communicated with the corresponding air outlet hole, and the other end is provided with a hose connector.

Citation Information

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