Light self-adaptive clamping turnover mechanism

Abstract

The invention discloses a light self-adaptive clamping and overturning mechanism which comprises a pneumatic cantilever crane and a light self-adaptive clamping and overturning lifting appliance, and the pneumatic cantilever crane realizes lifting and suspension of objects with different weights through a pneumatic balance function; the light self-adaptive clamping and overturning lifting appliance comprises a carbon fiber lifting beam, a carbon fiber hoop, a self-adaptive air bag, a carbon fiber clamping plate and a quick clamp, wherein the carbon fiber lifting beam is connected with the carbon fiber clamping plate through the carbon fiber hoop and a carbon fiber lifting rope; the carbon fiber clamping plate is connected with the self-adaptive air bag and is attached to the outer surface of the cylinder section in a self-adaptive mode through inflation and deflation. The carbon fiber clamping plate is connected with the quick clamp and used for locking a product to be machined. Through a lightweight carbon fiber structure and a pneumatic self-adaptive clamping technology, efficient and safe overturning and carrying of the barrel section are achieved, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of equipment manufacturing and relates to a light self-adaptive clamping and turning mechanism. Background Art

[0002] At present, the existing heavy cylinder section hoisting and flipping are mainly carried out by crane hoisting, which has the problems of slow hoisting operation, large operating inertia, and many operators. In addition, the existing fixtures and fixtures are mainly made of steel structure, and the part in contact with the product is pasted with felt. The overall weight is heavy and it is not convenient for manual operation during installation. Considering the inherent safety of the hoisting and flipping process of the cylinder section product, reducing the number of factory workers, and improving work efficiency, it is urgent to adopt a new transfer process to replace the traditional operation mode, improve the fixtures and fixtures, reduce the number of operators, and reduce labor intensity and safety risks.

[0003] The load capacity of the power manipulator designed by the foreign GCI company ranges from 30 pounds to 10,000 pounds (13.6kg-4535kg), but the cost is high and the structure is complex. Although China has made breakthroughs in feedback control and pneumatic control, it still needs to further improve lightweight and adaptability. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a lightweight adaptive clamping and flipping mechanism, which can realize efficient and safe flipping and handling of barrel sections and reduce manual labor intensity through lightweight carbon fiber structure and pneumatic adaptive clamping technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A light adaptive clamping and flipping mechanism, comprising a pneumatic cantilever crane and a light adaptive clamping and flipping sling, wherein the pneumatic cantilever crane can lift and suspend objects of different weights through a pneumatic balancing function;

[0007] The lightweight adaptive clamping and flipping sling includes a carbon fiber lifting beam, a carbon fiber clamp, an adaptive airbag, a carbon fiber clamping plate, and a quick clamp. The carbon fiber lifting beam is connected to the carbon fiber clamping plate via a carbon fiber clamp and a carbon fiber lifting rope; the carbon fiber clamping plate is connected to the adaptive airbag and adaptively fits the outer surface of the barrel section through inflation and deflation; the carbon fiber clamping plate is connected to the quick clamp and is used to lock the product to be processed.

[0008] As a preferred embodiment, the carbon fiber clamping plate is further connected to an auxiliary limiting plate to enhance the clamping stability.

[0009] As a preferred embodiment, the carbon fiber suspension beam is a toughened epoxy resin matrix.

[0010] As a preferred embodiment, the pneumatic cantilever crane is a column-type pneumatic cantilever crane, including a base, a column, a cylinder, a main arm, a terminal arm, a control handle, a hook, and a pneumatic system.

[0011] Further preferably, the cylinder is a pure pneumatic cylinder.

[0012] As a preferred embodiment, the adaptive airbag is provided with an air pressure regulating module.

[0013] The present invention has the following advantages:

[0014] The device of the present invention is highly flexible and easy to operate. Through the lightweight carbon fiber structure and pneumatic adaptive clamping technology, it can achieve pneumatic balance of products of different weights, realize efficient and safe flipping and transportation of barrel sections, and effectively reduce the workload of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the device of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of a lightweight adaptive clamping and flipping sling.

[0017] In the figure: 1 pneumatic cantilever crane, 2 light adaptive flip hoist, 2-1 carbon fiber lifting beam, 2-2 carbon fiber lifting rope, 2-3 auxiliary limiting plate, 2-4 adaptive airbag, 2-5 carbon fiber clamping plate, 2-6 quick clamp. DETAILED DESCRIPTION

[0018] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0019] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] Example:

[0021] A light adaptive clamping and flipping mechanism, comprising a pneumatic cantilever crane and a light adaptive clamping and flipping sling, wherein the pneumatic cantilever crane can lift and suspend objects of different weights through a pneumatic balancing function;

[0022] The lightweight adaptive clamping and flipping sling includes a carbon fiber lifting beam, a carbon fiber clamp, an adaptive airbag, a carbon fiber clamping plate, and a quick clamp. The carbon fiber lifting beam is connected to the carbon fiber clamping plate via a carbon fiber clamp and a carbon fiber lifting rope; the carbon fiber clamping plate is connected to the adaptive airbag and adaptively fits the outer surface of the barrel section through inflation and deflation; the carbon fiber clamping plate is connected to the quick clamp and is used to lock the product to be processed.

[0023] The carbon fiber clamping plate is also connected with an auxiliary limiting plate for enhancing the clamping stability. The carbon fiber suspension beam is a toughened epoxy resin matrix.

[0024] The pneumatic cantilever crane adopts a heavy-duty power-assisted robotic arm model YB-600 / 3500-ZB produced by Yancheng Yubo Automation Equipment Co., Ltd., including a base, a column, a cylinder, a main arm, a terminal arm, a control handle, a hook, and a pneumatic system.

[0025] The adaptive airbag is provided with an air pressure regulating module.

[0026] The method of using the above device is as follows:

[0027] The operator first wraps the heavy barrel section with the carbon fiber clamping plate 2-5, then fills the adaptive airbag 2-4 with sufficient air pressure to fully adaptively clamp the outer surface of the barrel section, and then quickly locks the barrel section with the quick clamp 2-6, lifts the carbon fiber beam 2-1 with the pneumatic cantilever crane 1, and then achieves self-balancing through the pneumatic balancing system, and finally moves and flips the barrel section by moving the pneumatic cantilever crane.

[0028] The present invention is not limited to the above-mentioned specific embodiments, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.

Claims

1. A lightweight adaptive clamping and flipping mechanism, characterized in that: It includes a pneumatic cantilever crane and a light adaptive clamping and flipping sling. The pneumatic cantilever crane can lift and suspend objects of different weights through a pneumatic balancing function. The lightweight adaptive clamping and flipping sling includes a carbon fiber lifting beam, a carbon fiber clamp, an adaptive airbag, a carbon fiber clamping plate, and a quick clamp. The carbon fiber lifting beam is connected to the carbon fiber clamping plate via a carbon fiber clamp and a carbon fiber lifting rope; the carbon fiber clamping plate is connected to the adaptive airbag and adaptively fits the outer surface of the barrel section through inflation and deflation; the carbon fiber clamping plate is connected to the quick clamp and is used to lock the product to be processed.

2. A light adaptive clamping and flipping mechanism according to claim 1, characterized in that: The carbon fiber clamping plate is also connected to an auxiliary limiting plate to enhance clamping stability.

3. A light adaptive clamping and flipping mechanism according to claim 1 or 2, characterized in that: The carbon fiber suspension beam is a toughened epoxy resin matrix.

4. A light adaptive clamping and flipping mechanism according to claim 1 or 2, characterized in that: The pneumatic cantilever crane is a column-type pneumatic cantilever crane, which comprises a base, a column, a cylinder, a main arm, a terminal arm, a control handle, a hook, and a pneumatic system.

5. A light adaptive clamping and flipping mechanism according to claim 4, characterized in that: The cylinder is a pure pneumatic cylinder.

6. A light adaptive clamping and flipping mechanism according to claim 1 or 2, characterized in that: The adaptive airbag is provided with an air pressure regulating module.

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