Industrial wastewater treatment equipment and method
By designing automated sludge scraping and sludge discharge components, the problem of poor manual operation in the prior art is solved, and efficient wastewater treatment and sludge removal are achieved.
Patent Information
- Application Number
- CN202510100651.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-11
AI Technical Summary
Existing industrial wastewater treatment equipment requires manual operation of handheld rods to scrape the silt, which is less convenient to operate.
An industrial wastewater treatment equipment is designed, including a sedimentation tank, controller, mud collection tank, mud discharge shell, mud discharge pipe and mud discharge valve. It adopts mud scraping components, drive components, stirring components and mud discharge components. The servo motor drives the rotating shaft to drive the mud scraping components and mud discharge components to automatically scrape and discharge sludge.
It improves the wastewater treatment effect and the efficiency of sludge scraping and sludge discharge, reduces manual operation, and improves operation convenience.
Smart Images

Figure CN119797540A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wastewater treatment, and in particular to an industrial wastewater treatment device and method. Background Art
[0002] Wastewater is generated during industrial production. Pollution indexes such as COD and total phosphorus in the wastewater exceed the standard. The discharged wastewater is bound to cause certain pollution to the surrounding environment, which means that the wastewater needs to be treated before it can be discharged.
[0003] In the prior art, a patent document with the announcement number CN213698929U discloses an industrial wastewater treatment equipment, including a sedimentation tank, a sewage outlet is provided at the lower right end of the sedimentation tank, a sewage pipe is fixedly connected to the right end of the sewage outlet, an L-shaped fixing plate is fixedly connected to the upper end of the sewage pipe, a motor is fixedly installed on the right end of the L-shaped fixing plate, a rotating shaft is fixedly connected to the motor shaft of the motor, and the rotating shaft is placed in the sewage pipe. The utility model is provided with a hand-held rod, a scraper, a sewage outlet, a sewage pipe, a motor, a rotating shaft and a spiral conveying blade, and the operator can conveniently clean the inner wall of the sedimentation tank outside the sedimentation tank by operating the hand-held rod, and then start the motor to drive the rotating shaft and the spiral conveying blade to rotate, so that the sludge in the sewage pipe can be pushed out, the speed of sludge discharge can be increased, and the sludge can be effectively prevented from clogging the sewage pipe. The utility model is more practical and suitable for wide promotion and use.
[0004] During use, it was found that the above device still requires manual operation of the hand-held rod to make the scraper scrape the silt, which is less convenient. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides an industrial wastewater treatment device and method.
[0006] An industrial wastewater treatment device of the present invention comprises a sedimentation tank, a controller, a mud collecting tank, a mud discharge shell, a mud discharge pipe and a mud discharge valve, wherein a mud collecting tank is arranged at the bottom end of the sedimentation tank, a controller is installed at the front end of the sedimentation tank, a mud discharge shell is arranged at the rear end of the sedimentation tank, the mud collecting tank is communicated with the mud discharge shell, a mud discharge pipe is arranged at the rear end of the mud discharge shell, a mud discharge valve is installed on the mud discharge pipe, and further comprises a mud scraping assembly, a driving assembly, a stirring assembly and a mud discharge assembly, wherein a driving assembly is installed at the front end of the sedimentation tank, a mud scraping assembly and a stirring assembly are installed inside the sedimentation tank, and a mud discharge assembly is installed in the mud collecting tank; when in use, wastewater is injected into the sedimentation tank, a flocculant is injected, and then the driving assembly is started to rotate forward, and the mud scraping assembly and the mud discharge valve are installed. The component is in a stationary state, and at the same time, the driving component drives the stirring component to mix and stir the wastewater and the flocculant, so that the sludge flocculates to form a precipitate and then falls into the bottom of the sedimentation tank after being stationary for a period of time. Then, the driving component is reversed, and the stirring component remains in a stopped state while the driving component drives the sludge scraping component and the sludge discharging component to rotate. The sludge scraping component scrapes the sludge at the bottom of the sedimentation tank into the sludge collecting tank, and the sludge discharging component transports the sludge inside the sludge collecting tank to the inside of the sludge discharging shell. The sludge discharging valve is opened, and the sludge inside the sludge discharging shell is discharged through the sludge discharging pipe. The first stage of mixing and stirring of wastewater and flocculant and the second stage of scraping and discharging operations are realized through a group of driving components, thereby improving the wastewater treatment effect and the sludge scraping and discharging efficiency.
[0007] Preferably, the mud scraping assembly includes a No. 1 rotating shaft, a No. 2 rotating shaft, a sprocket A, a sprocket B, a No. 1 chain and a mud scraping plate assembly, the No. 2 rotating shaft is rotatably installed inside the sedimentation tank, the rear end of the No. 1 rotating shaft is rotatably connected to the inner wall of the sedimentation tank, two groups of A sprockets are arranged on the No. 1 rotating shaft, two groups of B sprockets are installed on the No. 2 rotating shaft, a group of A sprockets and a group of B sprockets are driven by a group of No. 1 chain, and multiple groups of mud scraping plate assemblies are equidistantly arranged on the outer ends of the two groups of No. 1 chains; when in use, the driving assembly drives the stirring assembly to rotate when it rotates forward, the No. 1 rotating shaft is in a stopped state, and when When the driving assembly reverses, the driving assembly drives the No. 1 rotating shaft to rotate, and at the same time, the two groups of A sprockets respectively drive the two groups of B sprockets to rotate through the two groups of No. 1 chains, thereby further rotating the No. 2 rotating shaft. The two groups of No. 1 chains cooperate with each other to drive multiple groups of scraper blade assemblies to rotate. When the scraper blade assembly moves under the two groups of No. 1 chains, the scraper blade assembly scrapes the sludge at the bottom of the sedimentation tank and pushes the sludge into the mud collecting tank. At the same time, the No. 2 rotating shaft drives the mud discharge assembly to rotate, so that the mud discharge assembly transports the sludge inside the mud collecting tank to the inside of the mud discharge shell and discharges it through the mud discharge pipe.
[0008] Preferably, the driving assembly includes a support frame, a servo motor, a rotating shaft and a No. 1 one-way bearing. The support frame is installed at the front end of the sedimentation tank, and the servo motor is installed at the front end of the support frame. The output end of the servo motor is provided with a rotating shaft, and the rear end of the rotating shaft extends into the interior of the sedimentation tank and is connected to the front end of the No. 1 rotating shaft through the No. 1 one-way bearing, and the servo motor is electrically connected to the controller; when the servo motor rotates forward, the rotating shaft keeps the No. 1 rotating shaft stationary with the cooperation of the No. 1 one-way bearing, and at the same time, the rotating shaft drives the stirring assembly to rotate, so that the stirring assembly stirs the wastewater and flocculant inside the sedimentation tank, quickly aggregates them into sludge particles, stands for a period of time, and starts the servo motor to reverse. The rotating shaft keeps the stirring assembly stationary while the No. 1 one-way bearing locks the front end of the No. 1 rotating shaft, so that the rotating shaft drives the No. 1 rotating shaft to rotate through the No. 1 one-way bearing, so that the two groups of No. 1 chains drive multiple groups of scraper plate assemblies to scrape the sludge at the bottom of the sedimentation tank, thereby improving the convenience of operation.
[0009] Preferably, the stirring assembly includes a stirring shaft, a stirring rod, a stirring blade, a No. 2 sprocket, a No. 2 chain, a No. 3 sprocket, a No. 3 chain and a No. 2 one-way bearing. Two groups of stirring shafts are rotatably installed inside the sedimentation tank. A group of No. 3 sprockets is installed on the rotating shaft. Another group of No. 3 sprockets is installed on the front end of the stirring shaft through the No. 2 one-way bearing. The two groups of No. 3 sprockets are driven by the No. 3 chain. A group of No. 2 sprockets is respectively installed at the rear ends of the two groups of stirring shafts. The two groups of No. 2 sprockets are driven by the No. 2 chain. Multiple groups of stirring rods are respectively installed on each group of stirring shafts, and a group of stirring blades is respectively installed on each group of stirring rods. When the servo motor drives When the rotating shaft rotates forward, the two groups of No. 3 sprockets rotate forward synchronously through the No. 3 chain. At this time, one group of No. 3 sprockets drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a group of stirring shafts, so that the stirring shafts rotate forward while the stirring shafts drive another group of stirring shafts to rotate forward synchronously through the two groups of No. 2 sprockets and a group of No. 2 chains, so that multiple groups of stirring rods drive multiple groups of stirring blades to mix and stir the wastewater and flocculant inside the sedimentation tank. After a period of rest, the servo motor is reversed, and the No. 2 sprocket also reverses, so that the No. 3 sprocket and the stirring shaft rotate relative to each other, so that the two groups of stirring shafts remain stationary.
[0010] Preferably, the mud discharge assembly includes a rotating shaft, a spiral blade, a No. 4 sprocket and a No. 4 chain, a group of rotating shafts are rotatably arranged inside the mud collecting trough, the rear end of the rotating shaft extends into the mud discharge shell and is rotatably connected to the front end of the mud discharge shell, the spiral blade is installed on the outer side wall of the rotating shaft inside the mud collecting trough, and a group of No. 4 sprockets are respectively arranged at the front end of the No. 2 rotating shaft and the front end of the rotating shaft, and the two groups of No. 4 sprockets are driven by the No. 4 chain; when the servo motor reverses, the two groups of No. 1 chains drive multiple groups of scraper plate assemblies to scrape the sludge at the bottom of the sedimentation tank, while the No. 2 rotating shaft drives the rotating shaft to rotate through the cooperation of two groups of No. 4 sprockets and a group of No. 4 chains, so that the spiral blades discharge the sludge scraped into the mud collecting trough by the scraper assembly, thereby improving the discharge efficiency, and when the stirring assembly is started, the mud discharge assembly and the mud scraper assembly are also in a stationary state.
[0011] Preferably, the mud scraper blade assembly comprises a mud scraper shell, a telescopic rod, a spring, a mud scraper blade main body, a fixing seat and a butterfly bolt, wherein a plurality of groups of telescopic rods are arranged at the bottom end inside the mud scraper shell, and a group of springs are respectively mounted on the outer end of each group of telescopic rods, and the other ends of the plurality of groups of telescopic rods and the plurality of groups of springs are connected to one end of the mud scraper blade main body, and the mud scraper blade main body is slidably arranged inside the mud scraper shell, and a plurality of groups of fixing seats are arranged at the outer end of the mud scraper shell, and a group of butterfly bolts are respectively screwed on each group of fixing seats; when in use, after the bottom end of the mud scraper blade main body is in contact with the bottom end inside the sedimentation tank, the staff rotates the butterfly bolt with the cooperation of the fixing seat, so that the butterfly bolt is tightened and fixed to the outer side wall of the mud scraper blade main body, and when friction loss is generated between the butterfly bolt and the bottom end inside the sedimentation tank, the staff releases the fixation of the butterfly bolt to the mud scraper blade main body, so that the mud scraper blade main body adjusts the length of the mud scraper blade main body under the action of the spring elastic force, so that the bottom end of the mud scraper blade main body is in contact with the bottom end inside the sedimentation tank again, thereby ensuring the mud scraping efficiency and improving the service life.
[0012] Preferably, it also includes support rods, a protective cover and air holes. The protective cover is installed at the front end of the sedimentation tank through multiple groups of support rods. The two groups of No. 4 sprockets and one group of No. 4 chains are all on the inner side of the protective cover, and multiple groups of air holes are arranged on the protective cover. When the two groups of No. 4 sprockets are driven by the No. 4 chain, the protective cover isolates them to improve safety protection.
[0013] Preferably, stirring holes are also included, and each group of stirring plates is respectively provided with a plurality of stirring holes; the stirring plates and the plurality of stirring holes cooperate with each other to quickly mix and stir the wastewater and the flocculant, thereby improving the stirring efficiency.
[0014] Preferably, it also includes a mounting seat and a lifting lug, wherein a group of mounting seats are respectively installed at the four corners of the top of the sedimentation tank, and a group of lifting lugs are respectively installed on each group of mounting seats; the staff lifts the four groups of lifting lugs through a crane, thereby realizing the movement of the sedimentation tank and improving convenience.
[0015] An industrial wastewater treatment device of the present invention comprises the following steps:
[0016] Step 1: inject wastewater into the sedimentation tank and inject flocculant;
[0017] Step 2, when the servo motor drives the rotating shaft to rotate forward, a set of No. 3 sprockets drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a set of stirring shafts, so that the stirring shafts rotate forward and at the same time, the stirring shafts drive another set of stirring shafts to rotate forward synchronously through two sets of No. 2 sprockets and a set of No. 2 chains, so that multiple sets of stirring rods drive multiple sets of stirring blades to mix and stir the wastewater and flocculant inside the sedimentation tank, and the mud scraping assembly and the mud discharging assembly are in a stationary state;
[0018] Step 3: After a period of rest, the servo motor is operated to reverse, and the No. 2 sprocket is also reversed, so that the No. 3 sprocket and the stirring shaft rotate relative to each other, so that the two sets of stirring shafts remain stationary, and at the same time, the No. 1 one-way bearing locks the front end of the No. 1 rotating shaft, so that the rotating shaft drives the No. 1 rotating shaft to rotate through the No. 1 one-way bearing, so that the two sets of No. 1 chains drive multiple sets of scraper blade assemblies to scrape the sludge at the bottom of the sedimentation tank;
[0019] Step 4: The No. 2 rotating shaft drives the rotating shaft to rotate through the cooperation of two sets of No. 4 sprockets and a set of No. 4 chains, so that the spiral blades discharge the sludge scraped into the mud collecting trough by the scraper assembly.
[0020] Compared with the prior art, the present invention has the following beneficial effects: when in use, wastewater is injected into the sedimentation tank, and flocculant is injected, then the driving component is started to rotate forward, the scraping component and the mud discharging component are in a stationary state, and at the same time, the driving component drives the stirring component to mix and stir the wastewater and the flocculant, so that the sludge is flocculated to form a precipitate and then falls into the bottom of the sedimentation tank after being stationary for a period of time, and then the driving component is reversed, the stirring component remains in a stopped state, and at the same time, the driving component drives the scraping component and the mud discharging component to rotate, the scraping component scrapes the sludge at the bottom of the sedimentation tank into the mud collecting tank, and at the same time, the mud discharging component transports the sludge inside the mud collecting tank to the inside of the mud discharging shell, and the mud discharging valve is opened, and the sludge inside the mud discharging shell is discharged through the mud discharging pipe, and the first stage of mixing and stirring of the wastewater and the flocculant and the second stage of scraping and discharging operations are realized by a group of driving components, thereby improving the wastewater treatment effect and the mud scraping and discharging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a first isometric structural schematic diagram of the present invention;
[0022] Figure 2 is a second isometric structural schematic diagram of the present invention;
[0023] Figure 3 yes Figure 2A partial enlarged structural diagram of the middle part;
[0024] Figure 4 It is a schematic diagram of the explosion structure of the present invention;
[0025] Figure 5 It is an enlarged structural diagram of structures such as a protective cover and a support rod;
[0026] Figure 6 It is an enlarged structural diagram of the sedimentation tank and controller;
[0027] Figure 7 It is an enlarged structural diagram of the stirring shaft and servo motor and other structures;
[0028] Figure 8 It is a schematic diagram of the exploded structure of the No. 1 chain and the No. 2 chain;
[0029] Fig. 9 It is an enlarged structural diagram of the rotating shaft and spiral blades;
[0030] Fig.10 It is an enlarged structural diagram of the structure including the No. 2 sprocket and the No. 2 chain;
[0031] Fig.11 It is an enlarged structural schematic diagram of structures such as a scraper housing and a rotating shaft;
[0032] Fig.12 yes Fig.11 A schematic diagram of the partially enlarged structure of the middle B part;
[0033] Fig.13 It is an enlarged structural schematic diagram of structures such as a scraper shell and a scraper blade body;
[0034] Fig.14 yes Fig.13 Schematic diagram of the partially enlarged structure of part C in the middle.
[0035] Markings in the attached drawings: 101, sedimentation tank; 102, controller; 103, mud collecting tank; 104, mud discharge shell; 105, mud discharge pipe; 106, mud discharge valve; 107, mounting seat; 108, lifting ear; 201, No. 1 rotating shaft; 202, No. 2 rotating shaft; 203, A sprocket; 204, B sprocket; 205, No. 1 chain; 301, support frame; 302, servo motor; 303, rotating shaft; 304, No. 1 one-way bearing; 401, stirring shaft; 402, stirring Rod; 403, stirring blade; 404, sprocket No. 2; 405, chain No. 2; 406, sprocket No. 3; 407, chain No. 3; 408, support rod; 409, protective cover; 410, air vent; 411, stirring hole; 501, rotating shaft; 502, spiral blade; 503, sprocket No. 4; 504, chain No. 4; 601, mud scraper shell; 602, telescopic rod; 603, spring; 604, mud scraper body; 605, fixing seat; 606, butterfly bolt. DETAILED DESCRIPTION
[0036] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0037] Example 1
[0038] like Figures 1 to 14 As shown, an industrial wastewater treatment equipment of the present invention comprises a sedimentation tank 101, a controller 102, a mud collecting tank 103, a mud discharge shell 104, a mud discharge pipe 105 and a mud discharge valve 106, wherein the bottom end of the sedimentation tank 101 is provided with a mud collecting tank 103, the front end of the sedimentation tank 101 is provided with a controller 102, the rear end of the sedimentation tank 101 is provided with a mud discharge shell 104, the mud collecting tank 103 is communicated with the mud discharge shell 104, the rear end of the mud discharge shell 104 is provided with a mud discharge pipe 105, the mud discharge valve 106 is installed on the mud discharge pipe 105, and further comprises a mud scraping assembly, a driving assembly, a stirring assembly and a mud discharge assembly, the front end of the sedimentation tank 101 is provided with a driving assembly, the interior of the sedimentation tank 101 is provided with a mud scraping assembly and a stirring assembly, and the mud discharge assembly is installed in the mud collecting tank 103;
[0039] The scraper assembly includes a No. 1 rotating shaft 201, a No. 2 rotating shaft 202, an A sprocket 203, a B sprocket 204, a No. 1 chain 205 and a scraper blade assembly. The No. 2 rotating shaft 202 is rotatably installed inside the sedimentation tank 101. The rear end of the No. 1 rotating shaft 201 is rotatably connected to the inner wall of the sedimentation tank 101. Two groups of A sprockets 203 are arranged on the No. 1 rotating shaft 201. Two groups of B sprockets 204 are installed on the No. 2 rotating shaft 202. One group of A sprockets 203 and one group of B sprockets 204 are driven by a group of No. 1 chain 205. Multiple groups of scraper blade assemblies are evenly spaced at the outer ends of the two groups of No. 1 chains 205.
[0040] The driving assembly includes a support frame 301, a servo motor 302, a rotating shaft 303 and a No. 1 one-way bearing 304. The support frame 301 is installed at the front end of the sedimentation tank 101, and the servo motor 302 is installed at the front end of the support frame 301. The output end of the servo motor 302 is provided with a rotating shaft 303. The rear end of the rotating shaft 303 extends to the interior of the sedimentation tank 101 and is connected to the front end of the No. 1 rotating shaft 201 through the No. 1 one-way bearing 304. The servo motor 302 is electrically connected to the controller 102;
[0041] The stirring assembly includes a stirring shaft 401, a stirring rod 402, a stirring blade 403, a No. 2 sprocket 404, a No. 2 chain 405, a No. 3 sprocket 406, a No. 3 chain 407 and a No. 2 one-way bearing. Two groups of stirring shafts 401 are rotatably installed inside the sedimentation tank 101. A group of No. 3 sprockets 406 is installed on the rotating shaft 303, and another group of No. 3 sprockets 406 is installed on the front end of the stirring shaft 401 through the No. 2 one-way bearing. The two groups of No. 3 sprockets 406 are driven by the No. 3 chain 407. A group of No. 2 sprockets 404 are respectively installed at the rear ends of the two groups of stirring shafts 401. The two groups of No. 2 sprockets 404 are driven by the No. 2 chain 405. Multiple groups of stirring rods 402 are respectively installed on each group of stirring shafts 401, and a group of stirring blades 403 is respectively installed on each group of stirring rods 402.
[0042] In this embodiment, when in use, wastewater is injected into the sedimentation tank 101, and flocculant is injected. When the servo motor 302 drives the rotating shaft 303 to rotate forward, the two groups of No. 3 sprockets 406 rotate forward synchronously through the No. 3 chain 407. At this time, a group of No. 3 sprockets 406 drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a group of stirring shafts 401, so that the group of stirring shafts 401 rotates forward while the group of stirring shafts 401 drives another group of stirring shafts 401 to rotate forward synchronously through the two groups of No. 2 sprockets 404 and a group of No. 2 chain 405, so that multiple groups of stirring rods 402 drive multiple groups of stirring blades 403 to mix the wastewater and flocculant in the sedimentation tank 101. The mixing is carried out. After being stationary for a period of time, the servo motor 302 is operated to reverse, and the second sprocket 404 is also reversed, so that the third sprocket 406 and the stirring shaft 401 rotate relative to each other, so that the two groups of stirring shafts 401 remain stationary, and at the same time, the No. 1 one-way bearing 304 locks the front end of the No. 1 rotating shaft 201, so that the rotating shaft 303 drives the No. 1 rotating shaft 201 to rotate through the No. 1 one-way bearing 304, so that the two groups of No. 1 chains 205 drive multiple groups of scraper blade assemblies to scrape the sludge at the bottom of the sedimentation tank 101, and at the same time, the No. 2 rotating shaft 202 drives the mud discharge assembly to rotate, so as to realize the external discharge operation of the sludge inside the mud collecting tank 103.
[0043] Example 2
[0044] like Figures 1 to 14 As shown, an industrial wastewater treatment equipment of the present invention comprises a sedimentation tank 101, a controller 102, a mud collecting tank 103, a mud discharge shell 104, a mud discharge pipe 105 and a mud discharge valve 106, wherein the bottom end of the sedimentation tank 101 is provided with a mud collecting tank 103, the front end of the sedimentation tank 101 is provided with a controller 102, the rear end of the sedimentation tank 101 is provided with a mud discharge shell 104, the mud collecting tank 103 is communicated with the mud discharge shell 104, the rear end of the mud discharge shell 104 is provided with a mud discharge pipe 105, the mud discharge valve 106 is installed on the mud discharge pipe 105, and further comprises a mud scraping assembly, a driving assembly, a stirring assembly and a mud discharge assembly, the front end of the sedimentation tank 101 is provided with a driving assembly, the interior of the sedimentation tank 101 is provided with a mud scraping assembly and a stirring assembly, and the mud discharge assembly is installed in the mud collecting tank 103;
[0045] The scraper assembly includes a No. 1 rotating shaft 201, a No. 2 rotating shaft 202, an A sprocket 203, a B sprocket 204, a No. 1 chain 205 and a scraper blade assembly. The No. 2 rotating shaft 202 is rotatably installed inside the sedimentation tank 101. The rear end of the No. 1 rotating shaft 201 is rotatably connected to the inner wall of the sedimentation tank 101. Two groups of A sprockets 203 are arranged on the No. 1 rotating shaft 201. Two groups of B sprockets 204 are installed on the No. 2 rotating shaft 202. One group of A sprockets 203 and one group of B sprockets 204 are driven by a group of No. 1 chain 205. Multiple groups of scraper blade assemblies are evenly spaced at the outer ends of the two groups of No. 1 chains 205.
[0046] The driving assembly includes a support frame 301, a servo motor 302, a rotating shaft 303 and a No. 1 one-way bearing 304. The support frame 301 is installed at the front end of the sedimentation tank 101, and the servo motor 302 is installed at the front end of the support frame 301. The output end of the servo motor 302 is provided with a rotating shaft 303. The rear end of the rotating shaft 303 extends to the interior of the sedimentation tank 101 and is connected to the front end of the No. 1 rotating shaft 201 through the No. 1 one-way bearing 304. The servo motor 302 is electrically connected to the controller 102;
[0047] The stirring assembly includes a stirring shaft 401, a stirring rod 402, a stirring blade 403, a No. 2 sprocket 404, a No. 2 chain 405, a No. 3 sprocket 406, a No. 3 chain 407 and a No. 2 one-way bearing. Two groups of stirring shafts 401 are rotatably installed inside the sedimentation tank 101. A group of No. 3 sprockets 406 is installed on the rotating shaft 303. Another group of No. 3 sprockets 406 is installed at the front end of the stirring shaft 401 through the No. 2 one-way bearing. The two groups of No. 3 sprockets 406 are driven by the No. 3 chain 407. A group of No. 2 sprockets 404 are respectively installed at the rear ends of the two groups of stirring shafts 401. The two groups of No. 2 sprockets 404 are driven by the No. 2 chain 405. Multiple groups of stirring rods 402 are respectively installed on each group of stirring shafts 401, and a group of stirring blades 403 is respectively installed on each group of stirring rods 402.
[0048] The mud discharge assembly includes a rotating shaft 501, a spiral blade 502, a fourth sprocket 503 and a fourth chain 504. A group of rotating shafts 501 are rotatably arranged inside the mud collecting tank 103. The rear end of the rotating shaft 501 extends into the mud discharge shell 104 and is rotatably connected to the front end of the mud discharge shell 104. The spiral blade 502 is installed on the outer wall of the rotating shaft 501 inside the mud collecting tank 103. A group of fourth sprockets 503 are respectively arranged at the front end of the second rotating shaft 202 and the front end of the rotating shaft 501. The two groups of fourth sprockets 503 are driven by the fourth chain 504.
[0049] The scraper blade assembly includes a scraper shell 601, a telescopic rod 602, a spring 603, a scraper blade body 604, a fixing seat 605 and a butterfly bolt 606. A plurality of telescopic rods 602 are arranged at the bottom of the scraper shell 601. A group of springs 603 are respectively mounted on the outer end of each group of telescopic rods 602. The other ends of the plurality of telescopic rods 602 and the plurality of springs 603 are connected to one end of the scraper blade body 604. The scraper blade body 604 is slidably arranged inside the scraper shell 601. A plurality of fixing seats 605 are arranged at the outer end of the scraper shell 601. A group of butterfly bolts 606 are respectively screwed on each fixing seat 605.
[0050] It also includes support rods 408, protective covers 409, air holes 410, stirring holes 411, mounting seats 107 and lifting ears 108. The protective cover 409 is installed at the front end of the sedimentation tank 101 through multiple groups of support rods 408. The two groups of No. 4 sprockets 503 and a group of No. 4 chains 504 are both on the inner side of the protective cover 409. The protective cover 409 is provided with multiple groups of air holes 410. A group of mounting seats 107 are respectively installed at the four corners of the top of the sedimentation tank 101, and a group of lifting ears 108 are respectively installed on each group of mounting seats 107.
[0051] In this embodiment, when in use, wastewater is injected into the sedimentation tank 101, and flocculants are injected. When the servo motor 302 drives the rotating shaft 303 to rotate forward, a set of No. 3 sprockets 406 drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a set of stirring shafts 401, so that the stirring shafts 401 rotate forward while the stirring shafts 401 drive another set of stirring shafts 401 to rotate forward synchronously through two sets of No. 2 sprockets 404 and a set of No. 2 chains 405, so that the multiple sets of stirring rods 402 drive the multiple sets of The stirring blade 403 mixes and stirs the wastewater and the flocculant in the sedimentation tank 101. After a period of rest, the servo motor 302 is reversed, and the second sprocket 404 is also reversed, so that the third sprocket 406 and the stirring shaft 401 rotate relative to each other, so that the two groups of stirring shafts 401 remain stationary, and at the same time, the first one-way bearing 304 locks the front end of the first rotating shaft 201, so that the rotating shaft 303 drives the first rotating shaft 201 to rotate through the first one-way bearing 304, so that the two groups of first chains 2 05 drives multiple groups of scraper blade assemblies to scrape the sludge at the bottom of the sedimentation tank 101. The second rotating shaft 202 drives the rotating shaft 501 to rotate through the cooperation of two groups of fourth sprocket wheels 503 and a group of fourth chains 504, so that the spiral blade 502 discharges the sludge scraped into the mud collecting tank 103 by the scraper assembly, thereby improving the discharge efficiency. When the stirring assembly is started, the mud discharge assembly and the scraper assembly are also in a static state. After the bottom end of the scraper blade body 604 contacts the bottom end of the sedimentation tank 101, it works The personnel rotate the butterfly bolt 606 with the cooperation of the fixing seat 605, so that the butterfly bolt 606 tightens and fixes the outer wall of the scraper blade body 604. When friction loss is generated between the butterfly bolt 606 and the bottom end of the sedimentation tank 101, the personnel releases the fixation of the butterfly bolt 606 on the scraper blade body 604, so that the scraper blade body 604 adjusts its length under the action of the elastic force of the spring 603, so that the bottom end of the scraper blade body 604 contacts the bottom end of the sedimentation tank 101 again.
[0052] Example 3
[0053] like Figures 1 to 14 As shown, a method for treating industrial wastewater of the present invention comprises the following steps:
[0054] Step 1: inject wastewater into the sedimentation tank 101 and inject flocculant;
[0055] Step 2, when the servo motor 302 drives the rotating shaft 303 to rotate forward, a set of No. 3 sprockets 406 drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a set of stirring shafts 401, so that the stirring shafts 401 rotate forward and at the same time, the stirring shafts 401 drive another set of stirring shafts 401 to rotate forward synchronously through two sets of No. 2 sprockets 404 and a set of No. 2 chains 405, so that the multiple sets of stirring rods 402 drive the multiple sets of stirring blades 403 to mix and stir the wastewater and flocculant inside the sedimentation tank 101, and at the same time, the mud scraping assembly and the mud discharge assembly are in a stationary state;
[0056] Step 3: After a period of rest, the servo motor 302 is operated to reverse, and the second sprocket 404 is also reversed, so that the third sprocket 406 and the stirring shaft 401 rotate relative to each other, so that the two groups of stirring shafts 401 remain stationary, and at the same time, the first one-way bearing 304 locks the front end of the first rotating shaft 201, so that the rotating shaft 303 drives the first rotating shaft 201 to rotate through the first one-way bearing 304, so that the two groups of first chains 205 drive multiple groups of scraper blade assemblies to scrape the sludge at the bottom of the sedimentation tank 101;
[0057] Step 4: The second rotating shaft 202 drives the rotating shaft 501 to rotate through the cooperation of two sets of fourth sprockets 503 and a set of fourth chains 504, so that the spiral blades 502 discharge the sludge scraped into the mud collecting tank 103 by the scraper assembly.
[0058] The controller 102 and servo motor 302 of the industrial wastewater treatment equipment and method of the present invention are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in the field to make creative efforts.
[0059] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An industrial wastewater treatment device, comprising a sedimentation tank (101), a controller (102), a mud collecting tank (103), a mud discharge shell (104), a mud discharge pipe (105) and a mud discharge valve (106), wherein the sedimentation tank (101) is provided with a mud collecting tank (103) at the bottom end thereof, the front end of the sedimentation tank (101) is provided with a controller (102), the rear end of the sedimentation tank (101) is provided with a mud discharge shell (104), the mud collecting tank (103) is communicated with the mud discharge shell (104), the rear end of the mud discharge shell (104) is provided with a mud discharge pipe (105), and the mud discharge pipe (105) is provided with a mud discharge valve (106), characterized in that: It also comprises a mud scraping assembly, a driving assembly, a stirring assembly and a mud discharge assembly. The front end of the sedimentation tank (101) is equipped with a driving assembly, the interior of the sedimentation tank (101) is equipped with a mud scraping assembly and a stirring assembly, and the mud discharge assembly is installed in the mud collecting tank (103).
2. An industrial wastewater treatment equipment as claimed in claim 1, characterized in that: The mud scraping assembly comprises a No. 1 rotating shaft (201), a No. 2 rotating shaft (202), an A sprocket (203), a B sprocket (204), a No. 1 chain (205) and a mud scraping plate assembly, wherein the No. 2 rotating shaft (202) is rotatably mounted inside a sedimentation tank (101), the rear end of the No. 1 rotating shaft (201) is rotatably connected to the inner wall of the sedimentation tank (101), two groups of A sprockets (203) are arranged on the No. 1 rotating shaft (201), two groups of B sprockets (204) are installed on the No. 2 rotating shaft (202), one group of A sprockets (203) and one group of B sprockets (204) are driven by a group of No. 1 chain (205), and multiple groups of mud scraping plate assemblies are arranged at equal intervals on the outer ends of the two groups of No. 1 chains (205).
3. An industrial wastewater treatment equipment as claimed in claim 2, characterized in that: The driving assembly comprises a support frame (301), a servo motor (302), a rotating shaft (303) and a first one-way bearing (304); the support frame (301) is installed at the front end of the sedimentation tank (101); the servo motor (302) is installed at the front end of the support frame (301); the rotating shaft (303) is arranged at the output end of the servo motor (302); the rear end of the rotating shaft (303) extends into the interior of the sedimentation tank (101) and is connected to the front end of the first rotating shaft (201) through the first one-way bearing (304); the servo motor (302) is electrically connected to the controller (102).
4. An industrial wastewater treatment equipment as claimed in claim 3, characterized in that: The stirring assembly comprises a stirring shaft (401), a stirring rod (402), a stirring blade (403), a second sprocket (404), a second chain (405), a third sprocket (406), a third chain (407) and a second one-way bearing. Two groups of stirring shafts (401) are rotatably installed inside the sedimentation tank (101), a group of third sprockets (406) are installed on the rotating shaft (303), and another group of third sprockets (406) are connected to the second one-way shaft. The bearing is installed at the front end of the stirring shaft (401), and the two groups of No. 3 sprockets (406) are driven by a No. 3 chain (407). The rear ends of the two groups of stirring shafts (401) are respectively installed with a group of No. 2 sprockets (404), and the two groups of No. 2 sprockets (404) are driven by a No. 2 chain (405). Each group of stirring shafts (401) is respectively installed with a plurality of stirring rods (402), and each group of stirring rods (402) is respectively installed with a group of stirring blades (403).
5. An industrial wastewater treatment equipment as claimed in claim 2, characterized in that: The mud discharge assembly comprises a rotating shaft (501), a spiral blade (502), a fourth sprocket (503) and a fourth chain (504); a group of rotating shafts (501) are rotatably arranged inside the mud collecting tank (103); the rear end of the rotating shaft (501) extends into the mud discharge shell (104) and is rotatably connected to the front end inside the mud discharge shell (104); the spiral blade (502) is installed on the outer wall of the rotating shaft (501) inside the mud collecting tank (103); a group of fourth sprockets (503) are respectively arranged at the front end of the second rotating shaft (202) and the front end of the rotating shaft (501); the two groups of fourth sprockets (503) are driven by the fourth chain (504).
6. An industrial wastewater treatment equipment as claimed in claim 2, characterized in that: The scraper blade assembly comprises a scraper shell (601), a telescopic rod (602), a spring (603), a scraper blade body (604), a fixing seat (605) and a butterfly bolt (606). The bottom of the scraper shell (601) is provided with a plurality of telescopic rods (602), and the outer end of each telescopic rod (602) is respectively provided with a group of springs (603). The other ends of the plurality of telescopic rods (602) and the plurality of springs (603) are connected to one end of the scraper blade body (604). The scraper blade body (604) is slidably arranged inside the scraper shell (601). The outer end of the scraper shell (601) is provided with a plurality of fixing seats (605), and each fixing seat (605) is respectively screwed with a group of butterfly bolts (606).
7. An industrial wastewater treatment equipment as claimed in claim 4, characterized in that: It also includes support rods (408), a protective cover (409) and air holes (410). The protective cover (409) is installed at the front end of the sedimentation tank (101) through multiple groups of support rods (408), and the protective cover (409) is provided with multiple groups of air holes (410).
8. An industrial wastewater treatment equipment as claimed in claim 7, characterized in that: It also includes stirring holes (411), and each group of stirring blades (403) is respectively provided with a plurality of groups of stirring holes (411).
9. The industrial wastewater treatment equipment according to claim 1, characterized in that: It also includes mounting seats (107) and lifting ears (108). A group of mounting seats (107) are respectively installed at the four corners of the top of the sedimentation tank (101), and a group of lifting ears (108) are respectively installed on each group of mounting seats (107).
10. A method for treating industrial wastewater, characterized in that: The following steps are involved: Step 1: injecting wastewater into the sedimentation tank (101) and injecting flocculant; Step 2, when the servo motor (302) drives the rotating shaft (303) to rotate forward, a set of No. 3 sprockets (406) drives the No. 2 one-way bearing to rotate forward, and the No. 2 one-way bearing locks a set of stirring shafts (401), so that the stirring shafts (401) rotate forward and at the same time, the stirring shafts (401) drive another set of stirring shafts (401) to rotate forward synchronously through two sets of No. 2 sprockets (404) and a set of No. 2 chains (405), so that multiple sets of stirring rods (402) drive multiple sets of stirring blades (403) to mix and stir the wastewater and flocculant inside the sedimentation tank (101), and at the same time, the sludge scraping assembly and the sludge discharge assembly are in a stationary state; Step 3: After a period of rest, the servo motor (302) is operated to reverse, and the second sprocket (404) is also reversed, so that the third sprocket (406) and the stirring shaft (401) rotate relative to each other, so that the two groups of stirring shafts (401) remain in a stationary state, and at the same time, the first one-way bearing (304) locks the front end of the first rotating shaft (201), so that the rotating shaft (303) drives the first rotating shaft (201) to rotate through the first one-way bearing (304), so that the two groups of first chains (205) drive multiple groups of scraper blade assemblies to scrape the sludge at the bottom of the sedimentation tank (101); Step 4: The second rotating shaft (202) drives the rotating shaft (501) to rotate through the cooperation of two sets of fourth sprockets (503) and a set of fourth chains (504), so that the spiral blades (502) discharge the sludge scraped into the mud collecting trough (103) by the scraper assembly.
Citation Information
Patent Citations
Industrial wastewater treatment equipment
CN213698929U