Novel full-pneumatic control air door automatic device

Abstract

The invention provides a novel full-pneumatic-control air door automatic device, and relates to the technical field of coal mine equipment, the novel full-pneumatic-control air door automatic device comprises a door frame and a door body, mounting plates are arranged at the upper end and the lower end of one side in the door frame, straight grooves and arc grooves are formed in the mounting plates, the arc grooves are communicated with the straight grooves, connecting lugs are arranged at the inner ends of the two mounting plates, and the connecting lugs are connected with the door body. The outer sides of the connecting lugs are connected with the door body; the pneumatic control assembly is adopted as a power source to drive the first linkage arm to rotate, the first linkage arm drives the second linkage arm to rotate, and the connecting rod is pushed, so that the connecting lug moves along the straight groove, and the first convex point moves to one end of the straight groove; the second linkage arm rotates in the pushing process, so that the second protruding point moves along the arc groove, the connecting lug rotates with the first protruding point as the base point, the door body is opened, and on the contrary, the door body is closed, the action is stable, installation and use are convenient, safe and reliable, and people are not prone to being hurt.

Description

Technical Field

[0001] The invention relates to the technical field of coal mine equipment, and in particular to a novel full-gas-controlled damper automatic device. Background Art

[0002] Mine air doors are key equipment in the ventilation system of coal mines. They are mainly used to adjust and control the wind direction and air volume in the mine to ensure smooth air circulation in the mine and meet the normal breathing and production needs of miners. At the same time, they can effectively prevent the accumulation of harmful substances such as gas and coal dust, and provide miners with a relatively safe working environment. They play a vital role in ensuring safe production in coal mines. In the prior art, the damper automatic device generally adopts an air cylinder to pull the oil wire rope to complete the opening and closing of the damper. The oil wire rope is exposed to harsh conditions such as moisture, corrosion, wear and tear for a long time, and it is easy to rust, deform, and break. The damper is often blocked and the opening and closing is not smooth during operation. The broken oil wire rope can easily cause personal injury. In addition, the door body is generally made of wood, which is exposed to harsh conditions such as moisture, corrosion, wear and tear for a long time, and is easy to deform, damage and fireproof. Therefore, the present invention proposes a novel fully air-controlled damper automatic device to solve the problems existing in the prior art. Summary of the invention

[0003] In view of the above problems, the present invention proposes a novel fully air-controlled damper automatic device, which has stable operation, is easy to install and use, safe, reliable, and not prone to injury.

[0004] To achieve the purpose of the present invention, the present invention is implemented through the following technical solutions: a new type of fully air-controlled damper automatic device, including a door frame and a door body, the upper and lower ends of one side of the inner part of the door frame are both provided with mounting plates, and the mounting plates are provided with straight grooves and arc grooves, the arc grooves and the straight grooves are connected to each other, the inner ends of the two groups of mounting plates are both provided with connecting ears, and the outer sides of the connecting ears are connected to the door body, one side of the outer end of the connecting ear is provided with a first convex point and a second convex point, the first convex point is movably adapted to the straight groove, the second convex point is movably adapted to the straight groove and the arc groove, a connecting rod is connected between the two groups of the second convex points at the upper and lower ends, and a guide protrusion adapted to the second convex point is provided at the middle end of one side of the inner part of the straight groove; A first linkage arm is rotatably provided on one side of the bottom of the mounting plate at the upper end, and the first linkage arm is driven to rotate by the air control component. A second linkage arm is rotatably provided on one end of the first linkage arm, and one end of the second linkage arm is rotatably connected to the connecting rod.

[0005] A further improvement is that a gear is provided on one side of the top of the mounting plate at the upper end, the gear is connected to the rotating shaft of the first linkage arm, and the air control component is used to drive the gear to rotate.

[0006] A further improvement is that the air control component is arranged inside the wind wall above the door frame, and the air control component includes a buffer cylinder and a rack, a connecting plate is connected between the output end of the buffer cylinder and the rack, and the rack is adapted to the gear.

[0007] A further improvement is that the buffer cylinder uses underground compressed air as a power source.

[0008] A further improvement is that the outer side of the door body is coated with a fire retardant coating, and the outer side of the fire retardant coating is coated with a waterproof coating.

[0009] A further improvement is that the guide protrusion is integrally formed with the mounting plate, and the guide protrusion faces the connecting portion between the arc groove and the straight groove.

[0010] Further improvements are: it also includes a control system, which includes a main controller, a pneumatic locking component, an infrared sensor, a camera and an audible and visual alarm. The pneumatic locking component is installed on the door body, and the door body is locked with the door frame using the pneumatic locking component. The infrared sensor is used to detect people or objects near the door body, and the camera is used to capture real-time images of the door body, monitor the opening and closing status of the door body and the passage of pedestrians. The infrared sensor and camera transmit data to the main controller, and the signal feedback end of the pneumatic locking component is connected to the main controller.

[0011] A further improvement is that the main controller is used to collect data from infrared sensors and cameras at the current door body and another door body, as well as the real-time status of the pneumatic locking components, to determine whether the current door body and another door body are open or locked, thereby controlling the sound and light alarm to respond in real time and controlling the switching of the pneumatic locking components of the two door bodies.

[0012] A further improvement is that when the current door is open and the other door is locked, the sound and light alarm displays "locked" at the other door; when the current door is closed, the other door releases the lock of the pneumatic locking assembly, and the sound and light alarm switches to display "pass" at the other door.

[0013] A further improvement is that the main controller has a built-in recording unit for recording the control records of the pneumatic locking components of different door bodies, and marking the timestamp at the same time to provide a time retrieval function.

[0014] The beneficial effects of the present invention are: 1. The present invention adopts a pneumatic control component as a power source to drive the first linkage arm to rotate, and the first linkage arm drives the second linkage arm to rotate, pushing the connecting rod, so that the connecting ear moves along the straight groove, and the first convex point moves to one end of the straight groove. When the second convex point moves to the guide convex point, it is guided and moves to the arc groove, and cooperates with the second linkage arm to rotate itself during the pushing process, so that the second convex point moves along the arc groove, so that the connecting ear rotates with the first convex point as the base point, thereby opening the door body, and vice versa, closing it. The movement is smooth, easy to install and use, safe, reliable, and not easy to hurt people.

[0015] 2. The present invention collects data through infrared sensors and cameras, and cooperates with the main controller to determine whether the two door bodies are opened or locked. When one door body is opened and the other door body is locked, the sound and light alarm displays "locked" at the other door body. When one door body is closed, the pneumatic locking component of the other door body is unlocked, and the sound and light alarm switches to display "passed" at the other door body, avoiding the air door not being closed due to malfunction or human factors, and the locking is reliable, ensuring that the ventilation system is stably controlled.

[0016] 3. The present invention applies a layer of fire-retardant coating on the surface of the door body, which can reduce the flammability of the material and slow down the spread of the flame, thereby improving the fire resistance limit of the material. It has multiple functions such as flame retardancy, rust prevention, waterproofness, and wear resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view of the present invention; Figure 2 This is a schematic diagram of the door body of the present invention being opened; Figure 3 It is a schematic diagram of the door body closing of the present invention.

[0018] Among them: 1. door frame; 2. door body; 3. mounting plate; 4. straight groove; 5. arc groove; 6. first convex point; 7. second convex point; 8. guide protrusion; 9. first linkage arm; 10. second linkage arm; 11. connecting rod; 12. gear; 13. buffer cylinder; 14. rack; 15. connecting plate; 16. connecting ear. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with examples. The examples are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0020] Embodiment 1 according to Figure 1 , 2As shown in Figures 3 and 4, the present embodiment proposes a novel fully air-controlled damper automatic device, comprising a door frame 1 and a door body 2. The upper and lower ends of one side of the inner part of the door frame 1 are both provided with mounting plates 3, and the mounting plates 3 are provided with straight grooves 4 and arc grooves 5, the arc grooves 5 are connected with the straight grooves 4, the inner ends of the two groups of mounting plates 3 are both provided with connecting ears 16, and the outer sides of the connecting ears 16 are connected with the door body 2, one side of the outer end of the connecting ear 16 is provided with a first convex point 6 and a second convex point 7, the first convex point 6 is movably adapted to the straight groove 4, the second convex point 7 is movably adapted to the straight groove 4 and the arc groove 5, a connecting rod 11 is connected between the two groups of the second convex points 7 at the upper and lower ends, and a guide protrusion 8 adapted to the second convex point 7 is provided at the middle end of one side of the inner part of the straight groove 4; A first linkage arm 9 is rotatably provided on one side of the bottom of the mounting plate 3 at the upper end, and the first linkage arm 9 is driven to rotate by the air control component, and a second linkage arm 10 is rotatably provided on one end of the first linkage arm 9, and one end of the second linkage arm 10 is rotatably connected to the connecting rod 11. When in use, the air control component is used as a power source to drive the first linkage arm 9 to rotate, and the first linkage arm 9 drives the second linkage arm 10 to rotate, pushing the connecting rod 11, so that the connecting ear 16 moves along the straight groove 4, the first convex point 6 moves to one end of the straight groove 4, and when the second convex point 7 moves to the guide convex point 8 and is guided, it moves to the arc groove 5, and cooperates with the second linkage arm 10 to rotate itself during the pushing process, so that the second convex point 7 moves along the arc groove 5, so that the connecting ear 16 rotates with the first convex point 6 as the base point, so as to open the door body 2, and vice versa, close it, and the action is smooth, easy to install and use, safe, reliable, and not easy to hurt people.

[0021] A gear 12 is provided on one side of the top of the mounting plate 3 at the upper end, and the gear 12 is connected to the rotating shaft of the first linkage arm 9, and the air control component is used to drive the gear 12 to rotate. The air control component is arranged inside the wind wall above the door frame 1, and the air control component includes a buffer cylinder 13 and a rack 14, and a connecting plate 15 is connected between the output end of the buffer cylinder 13 and the rack 14, and the rack 14 is adapted to the gear 12. The buffer cylinder 13 uses underground compressed air as a power source. When in use, the buffer cylinder 13 pushes the rack 14 to move, and the rack 14 drives the gear 12 to rotate, so that the first linkage arm 9 rotates, and the first linkage arm 9 drives the second linkage arm 10 to rotate, pushing the connecting rod 11, so that the connecting ear 16 moves along the straight groove 4, and the first protrusion 6 moves to one end of the straight groove 4. When the second protrusion 7 moves to the guide protrusion 8, it is guided and moves to the arc groove 5, cooperating with the second linkage arm 10 to rotate itself during the pushing process, so that the second protrusion 7 moves along the arc groove 5, and the connecting ear 16 rotates with the first protrusion 6 as the base point, thereby opening the door body 2.

[0022] The outer side of the door body 2 is coated with a fire retardant coating, and the outer side of the fire retardant coating is coated with a waterproof coating. Applying a layer of fire retardant coating on the surface of the door body 2 can reduce the flammability of the material and slow down the spread of the flame, thereby improving the fire resistance limit of the material. It has multiple functions such as flame retardant, rust-proof, waterproof, and wear-resistant.

[0023] The guide protrusion 8 is integrally formed with the mounting plate 3, and the guide protrusion 8 faces the connection point between the arc groove 5 and the straight groove 4. The first linkage arm 9 rotates, and the first linkage arm 9 drives the second linkage arm 10 to rotate, pushing the connecting rod 11, so that the connecting ear 16 moves along the straight groove 4, and the first protrusion 6 moves to one end of the straight groove 4. When the second protrusion 7 moves to the guide protrusion 8, it is guided and moves to the arc groove 5, and cooperates with the second linkage arm 10 to rotate itself during the pushing process, so that the second protrusion 7 moves along the arc groove 5, so that the connecting ear 16 rotates with the first protrusion 6 as the base point, thereby opening the door body 2.

[0024] Embodiment 2 according to Figure 1 , 2 As shown in Figures 3 and 4, the present embodiment proposes a novel fully air-controlled damper automatic device, comprising a door frame 1 and a door body 2. The upper and lower ends of one side of the inner part of the door frame 1 are both provided with mounting plates 3, and the mounting plates 3 are provided with straight grooves 4 and arc grooves 5, the arc grooves 5 are connected with the straight grooves 4, the inner ends of the two groups of mounting plates 3 are both provided with connecting ears 16, and the outer sides of the connecting ears 16 are connected with the door body 2, one side of the outer end of the connecting ear 16 is provided with a first convex point 6 and a second convex point 7, the first convex point 6 is movably adapted to the straight groove 4, the second convex point 7 is movably adapted to the straight groove 4 and the arc groove 5, a connecting rod 11 is connected between the two groups of the second convex points 7 at the upper and lower ends, and a guide protrusion 8 adapted to the second convex point 7 is provided at the middle end of one side of the inner part of the straight groove 4; A first linkage arm 9 is rotatably provided on one side of the bottom of the mounting plate 3 at the upper end, and the first linkage arm 9 is driven to rotate by the air control component, and a second linkage arm 10 is rotatably provided on one end of the first linkage arm 9, and one end of the second linkage arm 10 is rotatably connected to the connecting rod 11. When in use, the air control component is used as a power source to drive the first linkage arm 9 to rotate, and the first linkage arm 9 drives the second linkage arm 10 to rotate, pushing the connecting rod 11, so that the connecting ear 16 moves along the straight groove 4, the first convex point 6 moves to one end of the straight groove 4, and when the second convex point 7 moves to the guide convex point 8 and is guided, it moves to the arc groove 5, and cooperates with the second linkage arm 10 to rotate itself during the pushing process, so that the second convex point 7 moves along the arc groove 5, so that the connecting ear 16 rotates with the first convex point 6 as the base point, so as to open the door body 2, and vice versa, close it, and the action is smooth, easy to install and use, safe, reliable, and not easy to hurt people.

[0025] It also includes a control system, which includes a main controller, a pneumatic locking component, an infrared sensor, a camera and an audible and visual alarm. The pneumatic locking component is installed on the door body 2, and the door body 2 is locked with the door frame 1 by the pneumatic locking component. The infrared sensor is used to detect people or objects near the door body 2, and the camera is used to capture the real-time image of the door body 2, monitor the opening and closing status of the door body 2 and the passage of pedestrians. The infrared sensor and the camera transmit data to the main controller, and the signal feedback end of the pneumatic locking component is connected to the main controller. The main controller is used to collect data from the infrared sensors and cameras at the current door body 2 and another door body 2, as well as the real-time status of the pneumatic locking component, and determine whether the current door body 2 and another door body 2 are open or locked, so as to control the audible and visual alarm to react in real time, and control the switching of the pneumatic locking components of the two door bodies 2. When the current door 2 is open and the other door 2 is locked, the sound and light alarm displays "locked" at the other door 2; when the current door 2 is closed, the other door 2 releases the lock of the pneumatic locking component, and the sound and light alarm switches to display "pass" at the other door 2. The main controller has a built-in recording unit for recording the control records of the pneumatic locking components of different door bodies 2, and marking the timestamp at the same time to provide a time retrieval function. When in use, the infrared sensor and camera collect data, and the main controller is used to determine whether the two door bodies 2 are open or locked. When one door 2 is opened and the other door 2 is locked, the sound and light alarm displays "locked" at the other door 2. When one door 2 is closed, the other door 2 releases the lock of the pneumatic locking component, and the sound and light alarm switches to display "pass" at the other door 2, avoiding the failure or human-caused failure of the damper, and the locking is reliable, ensuring that the ventilation system is stably controlled. In coal mining operations, the main purpose of the ventilation system is to ensure air circulation in the mine to remove harmful gases and dust and keep the air fresh. If two dampers are opened at the same time, the air may form a short circuit between the two dampers, resulting in reduced air circulation efficiency. When only one damper is open, the air can pass through the ventilation path more efficiently to ensure that all areas in the mine are fully ventilated. Harmful gases such as gas may exist in the mine. If the ventilation system is unstable or fails, these gases will accumulate and may cause an explosion. Therefore, keeping the ventilation system stable and controlled is crucial to ensure the safety of miners. By ensuring that only one damper is open, the air circulation in the mine can be more effectively controlled and the safety risk can be reduced. Ensure that when one damper is opened, the other damper will automatically close to prevent airflow short circuit. At the same time, fault alarm and emergency unlocking functions can also be provided to ensure that measures can be taken quickly in an emergency.

[0026] The novel fully pneumatically controlled damper automatic device adopts a pneumatically controlled component as a power source to drive the first linkage arm 9 to rotate, and the first linkage arm 9 drives the second linkage arm 10 to rotate, pushing the connecting rod 11, so that the connecting ear 16 moves along the straight groove 4, and the first protrusion 6 moves to one end of the straight groove 4. When the second protrusion 7 moves to the guide protrusion 8 and is guided, it moves to the arc groove 5, and cooperates with the second linkage arm 10 to rotate itself during the pushing process, so that the second protrusion 7 moves along the arc groove 5, and the connecting ear 16 rotates with the first protrusion 6 as the base point, thereby opening the door body 2, and closing it on the contrary. The movement is smooth, the installation and use are convenient, safe, reliable, and not easy to hurt people. The present invention collects data through infrared sensors and cameras, and cooperates with the main controller to determine whether the two door bodies 2 are open or locked. When one door body 2 is opened and the other door body 2 is locked, the sound and light alarm displays "locked" at the other door body 2. When one door body 2 is closed, the other door body 2 releases the lock of the pneumatic locking component, and the sound and light alarm switches to display "pass" at the other door body 2, avoiding the failure or human-caused air door not being closed, and the locking is reliable, ensuring that the ventilation system is stably controlled. At the same time, a layer of fire-retardant coating is applied on the surface of the door body 2, which can reduce the flammability of the material and slow down the spread of the flame, thereby improving the fire resistance limit of the material. It has multiple functions such as flame retardant, rust-proof, waterproof, and wear-resistant.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A novel fully air-controlled damper automatic device, comprising a door frame (1) and a door body (2), characterized in that: The upper and lower ends of one side of the interior of the door frame (1) are both provided with mounting plates (3), and a straight groove (4) and an arc groove (5) are provided on the mounting plate (3), and the arc groove (5) and the straight groove (4) are communicated with each other, and the inner ends of the two groups of mounting plates (3) are both provided with connecting ears (16), and the outer sides of the connecting ears (16) are connected to the door body (2), and one side of the outer end of the connecting ear (16) is provided with a first protrusion (6) and a second protrusion (7), and the first protrusion (6) is movably matched with the straight groove (4), and the second protrusion (7) is movably matched with the straight groove (4) and the arc groove (5), and a connecting rod (11) is connected between the two groups of the second protrusions (7) at the upper and lower ends, and a guide protrusion (8) matched with the second protrusion (7) is provided at the middle end of one side of the interior of the straight groove (4); A first linkage arm (9) is rotatably provided on one side of the bottom of the mounting plate (3) at the upper end, and the first linkage arm (9) is driven to rotate by a pneumatic control component, and a second linkage arm (10) is rotatably provided on one end of the first linkage arm (9), and one end of the second linkage arm (10) is rotatably connected to a connecting rod (11).

2. A novel fully air-controlled damper automatic device according to claim 1, characterized in that: A gear (12) is provided on one side of the top of the mounting plate (3) at the upper end, the gear (12) being connected to the rotating shaft of the first linkage arm (9), and the air control component is used to drive the gear (12) to rotate.

3. A novel fully air-controlled damper automatic device according to claim 2, characterized in that: The air control component is arranged inside the wind wall at a position above the door frame (1), and comprises a buffer cylinder (13) and a rack (14), a connecting plate (15) is connected between the output end of the buffer cylinder (13) and the rack (14), and the rack (14) is adapted to the gear (12).

4. A novel fully air-controlled damper automatic device according to claim 3, characterized in that: The buffer cylinder (13) uses underground compressed air as a power source.

5. The novel fully air-controlled damper automatic device according to claim 1 is characterized in that: The outer side of the door body (2) is coated with a fire retardant coating, and the outer side of the fire retardant coating is coated with a waterproof coating.

6. A novel fully air-controlled damper automatic device according to claim 1, characterized in that: The guide protrusion (8) is integrally formed with the mounting plate (3), and the guide protrusion (8) faces the connection point between the arc groove (5) and the straight groove (4).

7. The novel fully air-controlled damper automatic device according to claim 1 is characterized in that: The door also includes a control system, which includes a main controller, a pneumatic locking assembly, an infrared sensor, a camera and an audible and visual alarm. The pneumatic locking assembly is mounted on the door body (2). The door body (2) is locked with the door frame (1) using the pneumatic locking assembly. The infrared sensor is used to detect people or objects near the door body (2). The camera is used to capture a real-time image of the door body (2) and monitor the opening and closing status of the door body (2) and the passage of pedestrians. The infrared sensor and the camera transmit data to the main controller. The signal feedback end of the pneumatic locking assembly is connected to the main controller.

8. A novel fully air-controlled damper automatic device according to claim 7, characterized in that: The main controller is used to collect data from infrared sensors and cameras at the current door body (2) and another door body (2) and the real-time status of the pneumatic locking components, and to determine whether the current door body (2) and another door body (2) are open or closed or locked, thereby controlling the sound and light alarm to respond in real time and controlling the switching of the pneumatic locking components of the two door bodies (2).

9. A novel fully air-controlled damper automatic device according to claim 8, characterized in that: When the current door body (2) is open and the other door body (2) is locked, the sound and light alarm displays "locked" at the other door body (2); when the current door body (2) is closed, the other door body (2) releases the lock of the pneumatic locking assembly, and the sound and light alarm switches to display "pass" at the other door body (2).

10. A novel fully air-controlled damper automatic device according to claim 9, characterized in that: The main controller has a built-in recording unit for recording control records of pneumatic locking components of different door bodies (2), and marking a time stamp to provide a time retrieval function.

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