LED lamp and production equipment and production method thereof

Abstract

The invention relates to the field of LED lamps, in particular to an LED lamp and production equipment and production method.The LED lamp comprises a lamp panel used for installing lamp beads, the lamp panel comprises a flat ring plate and a conical ring plate arranged on the outer edge of the flat ring plate, and the lower side face of the flat ring plate and the outer side face of the flat ring plate are each provided with a plurality of lamp beads in the circumferential direction. LED lamp production equipment is used for machining the lamp panel and comprises a supporting plate, sliding columns are perpendicularly arranged at the two ends of the supporting plate, auxiliary plates are arranged at the ends, away from the supporting plate, of the two sliding columns, a disc base is arranged on the side, close to the auxiliary plates, of the supporting plate, forming holes are formed in the centers of the disc base and the supporting plate, and a forming base is arranged between the supporting plate and the auxiliary plates; lug plates I are fixed to the two ends of the forming base and penetrate through the two sliding columns in a sliding mode respectively, a disc groove is formed in the side, close to the disc base, of the forming base, a through hole is formed in the center of the disc groove, and a profiling block slides in the through hole. According to the invention, the circumferential illumination degree can be enhanced; meanwhile, production equipment is provided for machining the lamp panel of the LED lamp.

Description

Technical Field

[0001] The present invention relates to the field of LED lamps, and in particular to an LED lamp and a production device and a production method thereof. Background Art

[0002] The basic structure of LED lamp is a piece of electroluminescent semiconductor material chip, which is cured on the bracket with silver glue or white glue, and then connected to the chip and circuit board with silver wire or gold wire, and then sealed with epoxy resin around to protect the internal core wire, and finally installed with the shell, so LED lamp has good earthquake resistance. The application fields involve mobile phones, desk lamps, home appliances and other daily home appliances and machinery production.

[0003] At present, most of the LED lamps used in homes are structures that fix multiple lamp beads on one side of a flat lamp board. Therefore, the irradiation direction is mainly on the side of the lamp board where the lamp beads are located. Therefore, the circumferential illumination will be weakened to a certain extent, affecting the circumferential lighting. Summary of the invention

[0004] The purpose of the present invention is to provide an LED lamp capable of enhancing the circumferential illumination level; at the same time, to provide a production device for processing a lamp panel of the LED lamp.

[0005] The purpose of the present invention is achieved through the following technical solutions:

[0006] An LED lamp includes a lamp board for mounting lamp beads, wherein the lamp board includes a flat ring plate and a conical ring plate arranged on the outer edge of the flat ring plate, and a plurality of lamp beads are circumferentially arranged on the lower side surface and the outer side surface of the flat ring plate.

[0007] The inner circle of the flat ring plate is symmetrically provided with two folding ear plates.

[0008] A LED lamp production equipment is used to process the lamp board, including a support plate with sliding columns vertically arranged at both ends, an auxiliary plate is arranged at the ends of the two sliding columns away from the support plate, a disc seat is arranged on the side of the support plate close to the auxiliary plate, a forming hole is arranged in the center of the disc seat and the support plate, a forming seat is arranged between the support plate and the auxiliary plate, ear plates I are fixed at both ends of the forming seat, the two ear plates I respectively penetrate and slide on the two sliding columns, a disc groove is arranged on the side of the forming seat close to the disc seat, a through hole is arranged in the center of the disc groove, and a press block slides in the through hole.

[0009] The molding seat is fixed with two limit columns near the auxiliary plate side, and the pressing block is fixed with two ear plates II near the auxiliary plate end. The two ear plates II respectively penetrate and slide on the two limit columns.

[0010] The press block is symmetrically provided with two grooves away from the auxiliary plate end, and toothed shifting blocks are provided in the two grooves for limited sliding. Springs I are provided on the inner ends of the two toothed shifting blocks and the corresponding grooves.

[0011] The two sliding columns are provided with limiting rings near the ends of the auxiliary plates.

[0012] A spring II is fixed between the ear plate II and the forming seat.

[0013] The disc seat and the lower end of the support plate are symmetrically provided with two long holes, and a mounting bracket is slidably arranged on the support plate away from the disc seat side, and an adjusting screw is rotatably arranged at the lower end of the support plate, and the adjusting screw is threadedly connected to the mounting bracket, and support arm rods are slidably arranged at both ends of the mounting bracket, and the two support arm rods respectively penetrate the two long holes and a spring III is arranged between the two support arm rods and the mounting bracket.

[0014] A guide plate is obliquely fixed to the lower ends of the support plate and the auxiliary plate.

[0015] A method for using the production device comprises:

[0016] S1. Place the raw material plate for processing the lamp board between the disc seat and the disc groove;

[0017] S2. Push the pressing block toward the support plate to insert the pressing block into the forming hole to obtain two folding ear plates.

[0018] S3, at the same time, the forming seat is pushed to move toward the supporting plate, and the disc seat and the disc groove are matched to obtain a cone ring plate;

[0019] S4. Move the pressing block and the forming seat away from the supporting plate to obtain a lamp panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 and Figure 2 It is a schematic diagram of the structure of an LED lamp;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of an LED lamp;

[0022] Figure 4 and Figure 5 It is a schematic diagram of the structure of LED lamp production equipment;

[0023] Figure 6 and Figure 7 It is a schematic diagram of the structure of the support plate, the disc seat and the auxiliary plate;

[0024] Figure 8 It is a structural schematic diagram of the forming seat;

[0025] Fig. 9 It is a structural schematic diagram of a profiled block and a toothed shifting block;

[0026] Fig.10 It is a structural schematic diagram of the profiled block;

[0027] Fig.11 It is a structural schematic diagram of a toothed shift block;

[0028] Fig.12 It is a structural diagram of the mounting frame.

[0029] In the figure:

[0030] Flat ring plate 101; conical ring plate 102; folding ear plate 103; lamp bead 104;

[0031] Support plate 201; disc seat 202; forming hole 203; sliding column 204; limiting ring 205; auxiliary plate 206; long hole 207; guide plate 208;

[0032] Forming seat 301; disc groove 302; through hole 303; ear plate I 304; limiting column 305; side groove 306;

[0033] Pressing block 401; ear plate II 402; spring II 403; groove 404; toothed shifting block 405; spring I 406;

[0034] Mounting frame 501; adjusting screw 502; support arm rod 503; spring III 504. DETAILED DESCRIPTION

[0035] like Figure 1-3 As shown, the LED light is described in detail:

[0036] An LED lamp includes a lamp board for mounting lamp beads 104, wherein the lamp board includes a flat ring plate 101 and a conical ring plate 102 arranged on the outer edge of the flat ring plate 101, and a plurality of lamp beads 104 are circumferentially arranged on the lower side surface and the outer side surface of the flat ring plate 101.

[0037] By arranging lamp beads 104 on the lower end surface of the flat ring plate 101, it is ensured that it illuminates the downward direction. At the same time, the lamp beads 104 are arranged on the outer end surface of the conical ring plate 102, so that the lamp beads 104 are arranged in an inclined direction away from the flat ring plate 101. The main lighting direction of these lamp beads 104 is inclined to illuminate in the circumferential direction, and then they cooperate with the lamp beads 104 on the flat ring plate 101 to illuminate downward while illuminating in the circumferential direction, thereby improving the intensity of the circumferential lighting.

[0038] Further:

[0039] The inner circle of the flat ring plate 101 is symmetrically provided with two folding ear plates 103 .

[0040] The two folding ear plates 103 are provided to facilitate the installation and fixing of the lamp board in the lamp housing.

[0041] like Figure 1-12 As shown, the LED lamp production equipment is described in detail:

[0042] A LED lamp production equipment is used to process the lamp board, including a support plate 201 with sliding columns 204 vertically arranged at both ends, auxiliary plates 206 are arranged at the ends of the two sliding columns 204 away from the support plate 201, a disc seat 202 is arranged on the side of the support plate 201 close to the auxiliary plate 206, a forming hole 203 is arranged in the center of the disc seat 202 and the support plate 201, a forming seat 301 is arranged between the support plate 201 and the auxiliary plate 206, ear plates I 304 are fixed at both ends of the forming seat 301, the two ear plates I 304 respectively penetrate and slide on the two sliding columns 204, a disc groove 302 is arranged on the side of the forming seat 301 close to the disc seat 202, a through hole 303 is arranged in the center of the disc groove 302, and a pressing block 401 slides in the through hole 303.

[0043] During processing, the raw material flat plate used for processing the lamp board is placed between the disc seat 202 and the disc groove 302, and the raw material flat plate is arranged parallel to the two; then the pressing block 401 is pushed to move toward the support plate 201, so that the pressing block 401 is inserted into the forming hole 203, and the pressing block 401 pushes and bends the middle part of the raw material flat plate into the forming hole 203, thereby obtaining two folded ear plates 103; at the same time, the forming seat 301 is pushed to move toward the support plate 201, and the disc groove 302 of the forming seat 301 will cooperate with the disc seat 202 to push the edge part of the raw material flat plate to bend, thereby obtaining a conical ring plate 102; wherein, the bottom of the disc groove 302 and the plane part of the disc seat 202 correspond to the flat ring plate 101 of the lamp board, and finally the pressing block 401 and the forming seat 301 are moved away from the support plate 201 to obtain the lamp board, and the above steps are repeated after taking out, thereby forming a sequential and continuous processing of the lamp board.

[0044] like Figure 1-12 As shown:

[0045] The molding seat 301 is fixed with two limiting posts 305 near the auxiliary plate 206 , and the pressing block 401 is fixed with two ear plates II 402 near the auxiliary plate 206 . The two ear plates II 402 penetrate and slide on the two limiting posts 305 , respectively.

[0046] Through the sliding connection between the ear plate II 402 and the limiting column 305, a limit is formed between the profiling block 401 and the forming seat 301, so that by installing an electric telescopic rod between the auxiliary plate 206 and the profiling block 401, the lateral movement of the profiling block 401 can be controlled. When the electric telescopic rod is extended, the profiling block 401 can be pushed to be inserted into the forming hole 203 to complete the processing of the folded ear plate 103, and the profiling block 401 can also push the forming seat 301 to move through the ear plate II 402 to complete the processing of the cone ring plate 102. When the electric telescopic rod is retracted, the profiling block 401 can be pulled out of the forming hole 203, and when the ear plate II 402 is pressed against the end plate of the limiting column 305, the forming seat 301 is driven away from the disc seat 202, so that the lamp board is exposed and removed. Therefore, the entire processing process can be completed by reciprocating the electric telescopic rod once, thereby improving the processing efficiency.

[0047] Further:

[0048] The pressing block 401 is symmetrically provided with two grooves 404 at the end away from the auxiliary plate 206 , and toothed shifting blocks 405 are provided in the two grooves 404 for limiting sliding. The two toothed shifting blocks 405 and the inner ends of the corresponding grooves 404 are provided with springs I 406 .

[0049] The elastic force of spring I 406 will push the toothed shift block 405 to move in the groove 404 away from the side of the pressing block 401, so that the toothed shift block 405 keeps the tooth tip protruding from the side of the pressing block 401. When the electric telescopic rod is extended and the pressing block 401 presses and bends the flat plate material, the toothed shift block 405 will be guided by the tooth surface to slide into the groove 404, and extend after the tooth tip slides over the folding ear plate 103, so that the tooth tip presses against the side wall of the forming hole 203; then, when the electric telescopic rod is retracted, the tooth tip will shift the folding ear plate 103, so that the formed lamp board is separated from the forming hole 203 and the disc seat 202, and then the lamp board moves synchronously with the pressing block 401 and the forming seat 301;

[0050] In order to make the lamp board slide down from the pressing block 401 automatically, a limit ring 205 is provided at the end of the two slide posts 204 close to the auxiliary plate 206. When the lamp board moves backward synchronously with the pressing block 401 and the forming seat 301, the ear plates I 304 on both sides of the forming seat 301 first press the limit ring 205, and then the forming seat 301 is immobile. When the pressing block 401 presses the folding ear plate 103 through the toothed shifting block 405, the lamp board continues to move backward. After the lamp board presses the forming seat 301, the lamp board remains immobile, and then the tooth surface is squeezed through the folding ear plate 103, so that the toothed shifting block 405 slides into the groove 404, and then the pressing block 401 continues to move backward until it is separated from the lamp board, and then the lamp board is removed;

[0051] Furthermore, a side groove 306 is provided at the position of the through hole 303 corresponding to the toothed shift block 405, that is, after the toothed shift block 405 slides into the groove 404 and the profiling block 401 continues to move backward and slides over the folding ear plate 103, the toothed shift block 405 will slide out of the groove 404 and enter the side groove 306, thereby squeezing the bending part of the folding ear plate 103 through the tooth surface of the toothed shift block 405 located in front, so that the folding ear plate 103 drives the entire lamp board to move forward, thereby disengaging from the disc groove 302, forming an automatic fall-off of the lamp board, so that the device can achieve the effect of automatic unloading after profiling processing;

[0052] Further:

[0053] A guide plate 208 is fixed obliquely at the lower ends of the support plate 201 and the auxiliary plate 206;

[0054] The light panels that fall automatically are received by the guide plate 208, and when passing through the slope, the light panels automatically slide down along the guide plate 208, thereby completing the centralized collection of the light panels.

[0055] Further:

[0056] A spring II 403 is fixed between the ear plate II 402 and the forming seat 301 .

[0057] By setting the spring II 403, when the ear plates I 304 on both sides of the forming seat 301 first press the limit ring 205, the spring II 403 is in a stretched state, ensuring that as the pressing block 401 moves backward, the forming seat 301 always remains stationary to avoid affecting the automatic falling of the lamp board.

[0058] like Fig.12 As shown:

[0059] Two long holes 207 are symmetrically provided at the lower ends of the disc seat 202 and the support plate 201. A mounting frame 501 is slidably provided on the side of the support plate 201 away from the disc seat 202. An adjusting screw 502 is rotatably provided at the lower end of the support plate 201. The adjusting screw 502 is threadedly connected to the mounting frame 501. Support arm rods 503 are slidably provided at both ends of the mounting frame 501. The two support arm rods 503 respectively penetrate the two long holes 207 and a spring III 504 is provided between the two support arm rods 503 and the mounting frame 501.

[0060] The two arm rods 503 are symmetrically arranged at the lower end of the disc seat 202, so that the raw material plate can be supported at the beginning. At the same time, when the disc seat 202 and the disc groove 302 are clamped close to each other, the forming seat 301 can press the two arm rods 503 to squeeze the spring III 504 to shrink, thereby ensuring the press processing and avoiding the danger of manually fixing the raw material plate.

[0061] Moreover, by rotating the adjusting screw 502, the threaded drive mounting frame 501 can be raised and lowered, and then the two support arms 503 can be driven to rise and fall, so as to adapt to the initial support of raw material flat plates with different outer diameters during profiling processing, and ensure that the raw material flat plate is in a coaxial state with the disc seat 202 and the disc groove 302.

[0062] like Figure 1-12 As shown:

[0063] A method for using the production device comprises:

[0064] S1, placing the raw material plate for processing the lamp board between the disc seat 202 and the disc groove 302;

[0065] S2, push the pressing block 401 to move toward the support plate 201, so that the pressing block 401 is inserted into the forming hole 203, and two folding ear plates 103 are obtained.

[0066] S3, simultaneously push the forming seat 301 to move toward the supporting plate 201, and the disc seat 202 and the disc groove 302 cooperate to obtain the cone ring plate 102;

[0067] S4, move the pressing block 401 and the forming seat 301 away from the supporting plate 201 to obtain a lamp panel.

Claims

1. An LED lamp, comprising a lamp board for mounting lamp beads (104), characterized in that: The lamp plate comprises a flat ring plate (101) and a conical ring plate (102) arranged on the outer edge of the flat ring plate (101), and a plurality of lamp beads (104) are circumferentially arranged on the lower side surface of the flat ring plate (101) and the outer side surface of the flat ring plate (101).

2. The LED lamp according to claim 1, characterized in that: The inner ring of the flat ring plate (101) is symmetrically provided with two folding ear plates (103).

3. An LED lamp production device, used for processing the lamp board, characterized in that: The invention comprises a support plate (201) with sliding columns (204) vertically arranged at both ends, auxiliary plates (206) being arranged at the ends of the two sliding columns (204) away from the support plate (201), a disc seat (202) being arranged on the side of the support plate (201) close to the auxiliary plates (206), a forming hole (203) being arranged at the center of the disc seat (202) and the support plate (201), a forming seat (301) being arranged between the support plate (201) and the auxiliary plates (206), ear plates I (304) being fixed at both ends of the forming seat (301), the two ear plates I (304) respectively passing through and sliding on the two sliding columns (204), a disc groove (302) being arranged on the side of the forming seat (301) close to the disc seat (202), a through hole (303) being arranged at the center of the disc groove (302), and a press block (401) slidingly arranged in the through hole (303).

4. The production equipment according to claim 3, characterized in that: The molding seat (301) is fixed with two limiting columns (305) on the side close to the auxiliary plate (206), and the pressing block (401) is fixed with two ear plates II (402) on the end close to the auxiliary plate (206), and the two ear plates II (402) respectively penetrate and slide on the two limiting columns (305).

5. The production equipment according to claim 4, characterized in that: The pressing block (401) is symmetrically provided with two grooves (404) at the end away from the auxiliary plate (206), and toothed shifting blocks (405) are both limitedly slidable in the two grooves (404), and springs I (406) are provided between the inner ends of the two toothed shifting blocks (405) and the corresponding grooves (404).

6. The production equipment according to claim 5, characterized in that: The two sliding columns (204) are provided with limiting rings (205) at their ends close to the auxiliary plate (206).

7. The production equipment according to claim 6, characterized in that: A spring II (403) is fixed between the ear plate II (402) and the forming seat (301).

8. The production equipment according to claim 3, characterized in that: The disc seat (202) and the lower end of the support plate (201) are symmetrically provided with two long holes (207); a mounting frame (501) is slidably provided on the side of the support plate (201) away from the disc seat (202); an adjusting screw (502) is rotatably provided at the lower end of the support plate (201); the adjusting screw (502) is threadedly connected to the mounting frame (501); support arms (503) are slidably provided at both ends of the mounting frame (501); the two support arms (503) respectively penetrate the two long holes (207) and a spring III (504) is provided between the support arms and the mounting frame (501).

9. The production equipment according to claim 3, characterized in that: A guide plate (208) is obliquely fixed to the lower ends of the support plate (201) and the auxiliary plate (206).

10. A method for using the production device according to any one of claims 3 to 9, characterized in that: include S1, placing a raw material plate for processing a lamp panel between a disc seat (202) and a disc groove (302); S2, pushing the pressing block (401) to move toward the supporting plate (201), so that the pressing block (401) is inserted into the forming hole (203), and two folding ear plates (103) are obtained; S3, simultaneously pushing the forming seat (301) to move toward the supporting plate (201), the disc seat (202) and the disc groove (302) cooperate to obtain the cone ring plate (102); S4, move the pressing block (401) and the forming seat (301) away from the supporting plate (201) to obtain a lamp panel.

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