Bridge steel template flatness detection device
By designing a detection device for bridge steel formwork, the combination of detection mechanism and conveying mechanism is used to solve the problem of inefficient detection in the prior art, and efficient flatness detection is achieved.
Patent Information
- Application Number
- CN202510023211.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-11
AI Technical Summary
The existing bridge steel formwork flatness detection device requires manual movement of the steel formwork, which leads to inefficient detection and is difficult to adapt to large-area inspection.
A bridge steel formwork flatness detection device including a detection mechanism and a conveying mechanism is designed, and the steel formwork is transported along the length direction of the device body through the conveying mechanism, so that it passes through the opening in the detection box, and realizes continuous detection.
There is no need to manually move the steel formwork, which reduces the workload of operators and improves inspection efficiency. It is suitable for the flatness inspection of large-area bridge steel formwork.
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Figure CN119803359A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building construction, and in particular to a device for detecting the flatness of a bridge steel formwork. Background Art
[0002] With the continuous development of social economy and the increasing improvement of scientific and technological level, my country's construction industry is also booming. Bridge steel formwork, as a material made of steel ingots, steel billets or steel through pressure processing, is specially used for building railway or highway bridges. It is widely used in construction projects and plays an important role in the construction industry.
[0003] Flatness is one of the important indicators to measure the quality of bridge steel formwork. By testing the flatness, it is possible to promptly detect whether there are problems such as unevenness and bending on the formwork surface, so that appropriate measures can be taken to repair or replace it, ensuring that the quality of the final cast bridge structure meets the requirements and ensures the performance and safety quality inspection standards.
[0004] In the prior art, there is a bridge steel formwork flatness detection device, which includes a device body, and an additional frame is arranged on the device body, and the additional frame is extended upward. A sliding frame is also arranged on the additional frame, and the sliding frame is slidably connected to the additional frame, and the sliding direction is the length direction of the additional frame. A detector is also arranged on the additional frame, and the detection end of the detector is arranged vertically downward. When in use, the bridge steel formwork to be detected is placed on the device body, and then the sliding frame is moved so that the detector detects the area directly below the bridge steel formwork. After the detection of the area is completed, the bridge steel formwork is moved again to detect other areas.
[0005] Regarding the above-mentioned related technologies, when inspecting other areas of the bridge steel formwork, relevant personnel are required to manually move the bridge steel formwork so that other areas can be moved directly under the detector, which greatly increases the workload of relevant personnel, thereby reducing the efficiency of detecting the flatness of the bridge steel formwork, and thus it is difficult to adapt to the detection of the flatness of large-area bridge steel formwork, so it needs to be improved. Summary of the invention
[0006] In order to improve the detection efficiency of the flatness of bridge steel formwork, the present application provides a bridge steel formwork flatness detection device.
[0007] The present application provides a bridge steel formwork flatness detection device, which adopts the following technical solution: A bridge steel formwork flatness detection device includes a device body and a detection mechanism, the detection mechanism includes a detection box and a detection component, the detection box is arranged on the device body, the detection component is arranged in the detection box, and is used to detect the flatness of the bridge steel formwork, the detection box is provided with openings on the two opposite side walls along the length direction of the device body, and a conveying mechanism is also provided on the device body, the conveying mechanism is used to transport the bridge steel formwork along the length direction of the device body and allow the bridge steel formwork to continuously pass through the opening on the detection box.
[0008] By adopting the above-mentioned technical scheme, compared with the prior art, when inspecting other areas of the bridge steel formwork, relevant personnel are required to manually move the bridge steel formwork so that other areas can be moved directly under the detector, thereby reducing the efficiency of detecting the flatness of the bridge steel formwork. The present application sets up the detection mechanism and the conveying mechanism so that the conveying mechanism can transport the bridge steel formwork to be inspected along the length direction of the device body, so that the bridge steel formwork can pass through the inspection box through the opening on the inspection box, so that the detection component can continuously perform flatness detection on the part of the bridge steel formwork located in the inspection box, thereby eliminating the need for relevant personnel to manually move the bridge steel formwork, reducing the workload of relevant personnel and improving the detection efficiency of the bridge steel formwork.
[0009] Preferably, the detection component includes a reflective film, a transmitter and a detection component, the transmitter is used to emit detection light downward, the reflective film is located directly below the transmitter and is used to reflect the light emitted by the transmitter, the reflective film is laid on the surface of the bridge steel formwork, and the detection component is used to detect the deviation of the light after being reflected by the reflective film.
[0010] By adopting the above technical solution and the specific setting of the detection component, after the reflective film is laid on the upper surface of the bridge steel formwork, the emitter can emit light to the reflective film directly below itself, so that the light is reflected by the reflective film, and then the detection component can detect the deviation of the light after being reflected by the reflective film, so as to evaluate the flatness of the bridge steel formwork in the area, effectively realizing the flatness detection of the bridge steel formwork, and at the same time increasing the efficiency of the detection.
[0011] Preferably, the detection mechanism also includes a mounting frame and a sliding assembly, the mounting frame is located in the detection box and is slidably connected to the detection box, and the sliding direction is the height direction of the detection box, the transmitter and the detection component are both installed on the mounting frame, and the sliding assembly is used to drive the mounting frame to slide along its own sliding direction.
[0012] By adopting the above technical solution, the mounting frame and the sliding assembly are arranged so that when it is necessary to detect the flatness of the bridge steel formwork, the sliding assembly can drive the mounting frame to move downward, so that the transmitter and the detection part on the mounting frame move downward, thereby reducing the distance between the detection part and the bridge steel formwork, and reducing the number of lights with large reflection angles passing through the gap between the detection part and the bridge steel formwork, thereby improving the effect of detecting the flatness of the bridge steel formwork.
[0013] Preferably, the detection mechanism also includes a winding roller, the number of which is set to two, and the two winding rollers are respectively located on opposite sides of the transmitter, the two ends of the reflective film are respectively connected to different winding rollers, and are respectively wound around the corresponding winding rollers, and a laying mechanism is also provided in the detection box, and the laying mechanism is used to move the part of the reflective film located between the two winding rollers downward, so as to lay it on the surface of the bridge steel formwork.
[0014] By adopting the above technical solution, the winding roller and the laying mechanism are set up so that the laying mechanism can move the part of the reflective film located between the two winding rollers downward, so as to lay it on the surface of the bridge steel formwork, thereby realizing the automatic laying of the reflective film, and enabling relevant personnel to control the laying mechanism to cancel the laying of the reflective film after the inspection of the area is completed, thereby reducing the probability of continuous friction between the bridge steel formwork and the reflective film when moving, effectively ensuring the service life of the reflective film.
[0015] Preferably, the laying mechanism includes a laying frame, an abutment roller and a rotating member, the top end of the laying frame is rotatably connected to the detection box, the abutment roller is rotatably connected to the bottom end of the laying frame, the reflective film is located on the displacement path of the abutment roller, and the rotating member is used to drive the disc laying frame to rotate.
[0016] By adopting the above technical solution and the specific setting of the laying mechanism, when it is necessary to lay the reflective film, the rotating part drives the laying frame to rotate. At this time, the abutment roller at the bottom of the laying frame gradually approaches the reflective film, and after abutting against the reflective film, it drives the reflective film to move downward, so that the reflective film is in contact with the top wall of the bridge steel formwork, thereby realizing the laying of the reflective film and effectively facilitating the operation of relevant personnel.
[0017] Preferably, the laying mechanism further comprises an extension assembly, which comprises an extension frame and a driving member, wherein the extension frame is sleeved on the laying frame and slidably connected to the laying frame, the abutment roller is rotatably connected to the bottom end of the extension frame, and the driving member is used to drive the extension frame to slide.
[0018] By adopting the above technical solution and setting the extension component, during the rotation of the laying frame, the driving member can drive the extension frame to slide relative to the laying frame, thereby changing the distance between the abutment roller and the top of the laying frame, effectively increasing the overall displacement distance of the abutment roller, thereby increasing the laying effect of the abutment roller on the reflective film and increasing the distance between the reflective film and the bridge steel formwork when the reflective film is retracted.
[0019] Preferably, the driving member comprises a driving frame, one end of the driving frame is rotatably connected to the extension frame, and the other end of the driving frame is rotatably connected to the detection box.
[0020] By adopting the above technical solution, the driving frame is set up so that when the laying frame drives the extending frame to rotate, the distance between the extending frame and the top of the driving frame will change, so that the driving frame will rotate relative to the detection box to adapt to the above change, and then the other end of the driving frame drives the extending frame to slide relative to the laying frame, thereby realizing automatic driving of the extending frame and realizing linkage between the extending frame and the laying frame, which effectively facilitates the operation of relevant personnel and saves active devices for driving the extending frame to slide.
[0021] Preferably, the sliding assembly comprises a connecting frame and a linkage frame, the connecting frame is connected to the top of the laying frame, one end of the linkage frame is slidingly connected to the connecting frame, and the other end of the linkage frame is rotatably connected to the mounting frame.
[0022] By adopting the above technical solution and setting the sliding assembly, when the laying frame rotates, the laying frame can drive the connecting frame to rotate together, so that the connecting frame drives the linkage frame to move, and the position of the bottom end of the linkage frame changes, and drives the mounting frame to slide downward, thereby realizing the driving of the mounting frame to slide, and realizing the linkage between the laying frame and the mounting frame.
[0023] Preferably, an adjustment component is also provided on the mounting frame, and the adjustment component includes an adjustment frame and an adjustment member. The adjustment frame is slidably connected to the mounting frame, and the sliding direction is the length direction of the device body. The adjustment member is used to drive the adjustment frame to slide along its own sliding direction. The transmitter and the detection member are both installed on the adjustment frame.
[0024] By adopting the above-mentioned technical solution and setting the adjustment component, the adjustment part can drive the adjustment frame to slide on the mounting frame, thereby changing the position of the transmitter, so that the detection part can detect different parts of the bridge steel formwork located in the area inside the detection box, thereby ensuring the detection effect of the flatness of the bridge steel formwork of the present application, and is also conducive to the refined detection of the bridge steel formwork.
[0025] Preferably, a marking assembly is also provided on the device body, and the marking assembly includes a driving frame, a marking frame and a moving part. The driving frame is slidably connected to the adjusting frame, and the sliding direction is the height direction of the detection box. The driving frame is also slidably connected to the detection box, and the sliding direction is the same as the sliding direction of the adjusting frame. The moving part is used to drive the marking frame to move upward. A marking strip is provided on the top of the marking frame, and marking paint is adsorbed in the marking strip, and the bottom surface of the bridge steel formwork is located on the displacement path of the marking strip.
[0026] By adopting the above technical solution, the marking component is set up so that when the detection part detects that a certain area of the bridge steel formwork is not flat enough, the movable part can drive the marking frame to move upward, so that the marking strip contacts the bottom wall of the area, so that the area is adhered to the marking paint, thereby marking the area and facilitating relevant personnel to find the place on the bridge steel formwork that is not flat enough.
[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. The detection mechanism and the conveying mechanism are arranged so that the conveying mechanism can transport the bridge steel template to be detected along the length direction of the device body, so that the bridge steel template can pass through the detection box through the opening on the detection box, so that the detection component can continuously perform flatness detection on the part of the bridge steel template located in the detection box, thereby eliminating the need for relevant personnel to manually move the bridge steel template, reducing the workload of relevant personnel and improving the detection efficiency of the bridge steel template; 2. The detection component and the marking component are arranged so that after the reflective film is laid on the upper surface of the bridge steel formwork, the detection component can detect the deviation of the light switch after being reflected by the reflective film, so as to evaluate the flatness of the bridge steel formwork in the area, and when the detection component detects that a certain area of the bridge steel formwork is not flat enough, the moving component can drive the marking frame to move upward, so that the marking paint is attached to the area, so as to mark the area, and facilitate relevant personnel to find the area with insufficient flatness on the bridge steel formwork; 3. The setting of the winding roller and the laying mechanism enables the laying mechanism to move the part of the reflective film located between the two winding rollers downward, so as to lay it on the surface of the bridge steel formwork, thereby realizing the automatic laying of the reflective film. After the inspection of the area is completed, the relevant personnel can control the laying mechanism to cancel the laying of the reflective film, thereby reducing the probability of continuous friction between the bridge steel formwork and the reflective film when moving, effectively ensuring the service life of the reflective film. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram used to reflect the overall flatness detection device of the bridge steel formwork in the embodiment of the present application.
[0029] Figure 2 It is a schematic diagram of the structure of the reflective film in the embodiment of the present application.
[0030] Figure 3 It is a structural schematic diagram used to reflect the sliding component in the embodiment of the present application.
[0031] Figure 4 It is a structural diagram used to reflect the marking component in the embodiment of the present application.
[0032] Explanation of the reference numerals in the accompanying drawings: 1. device body; 2. detection mechanism; 21. detection box; 22. detection assembly; 221. reflective film; 222. mounting cover; 223. transmitter; 224. detection member; 225. control member; 23. winding roller; 24. mounting frame; 25. sliding assembly; 251. connecting frame; 252. linkage frame; 3. conveying mechanism; 31. conveying frame; 32. conveying assembly; 4. laying mechanism; 41. laying frame; 42. extension assembly; 421. extension frame; 422. driving member; 4221. driving frame; 43. abutting roller; 44. rotating member; 45. buffer assembly; 451. buffer frame; 452. buffer spring; 6. adjustment assembly; 61. adjustment frame; 62. adjustment member; 7. marking assembly; 71. driving frame; 72. marking frame; 73. moving member; 74. marking strip. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-4 This application is described in further detail.
[0034] The present application embodiment discloses a bridge steel formwork flatness detection device. Figure 1 and Figure 2 The bridge steel formwork flatness detection device comprises a device body 1 and a detection mechanism 2, wherein the detection mechanism 2 comprises a detection box 21 and a detection assembly 22. The detection box 21 is arranged on the device body 1, and the detection assembly 22 is arranged in the detection box 21, and is used to detect the flatness of the bridge steel formwork. The detection box 21 is provided with openings on both opposite side walls along the length direction of the device body 1. The device body 1 is also provided with a conveying mechanism 3, which is used to transport the bridge steel formwork along the length direction of the device body 1 and allow the bridge steel formwork to continuously pass through the opening on the detection box 21.
[0035] Reference Figure 1In the embodiment of the present application, two groups of guide rollers are also provided on the device body 1, one group of rollers is provided on the top wall of the device body 1, and is distributed along the length direction, and is rotatably connected to the device body 1, so that the bridge steel template can be against the top of the group of rollers on the device body 1. The other group of rollers is respectively provided on both sides of the device body 1 along its width direction, and is rotatably connected to the device body 1, and the rotation axis is vertically provided to be against the side end of the bridge steel template to limit the bridge steel template.
[0036] Reference Figure 1 The conveying mechanism 3 includes a conveying frame 31 and a conveying assembly 32. The conveying frame 31 is slidably connected to the device body 1 through a slide rail, and the sliding direction is the length direction of the device body 1. The side wall of the conveying frame 31 abuts against the end of the bridge steel formwork to push the bridge steel formwork to slide on the device body 1 by abutting and pushing manner.
[0037] Reference Figure 1 In the embodiment of the present application, the conveying assembly 32 is a combination structure of a reduction motor and a screw rod. The reduction motor is fixedly mounted on the device body 1, and the extension direction of the output shaft is the length direction of the device body 1. The output shaft is fixedly connected to one end of the screw rod through a coupling. Both ends of the screw rod are rotatably connected to the device body 1 through bearings, and one end of the screw rod passes through the conveying frame 31 and is threadedly connected to the conveying frame 31 to drive the conveying frame 31 to slide.
[0038] Reference Figure 1 and Figure 2 The detection box 21 is fixedly mounted on the device body 1, the detection assembly 22 includes a reflective film 221, and the detection mechanism 2 also includes two winding rollers 23, which are respectively located in the inner chamber of the detection box 21, on both sides along the length direction of the detection box 21. Each winding roller 23 is rotatably connected to the detection box 21 through a bearing. In the embodiment of the present application, each winding roller 23 is provided with a torsion spring to drive the winding roller 23 to rotate and return to the initial position, so as to shrink the reflective film 221.
[0039] Reference Figure 1 and Figure 2 The two ends of the reflective film 221 correspond to the two winding rollers 23, each end of the reflective film 221 is fixedly connected to the corresponding winding roller 23, and the two ends of the reflective film 221 are respectively wound on the two winding rollers 23. A laying mechanism 4 is also provided in the detection box 21. In the embodiment of the present application, the number of the laying mechanisms 4 is set to two, and the two laying mechanisms 4 are respectively located on both sides of the inner chamber of the detection box 21 along its own length direction.
[0040] Reference Figure 1 , Figure 2 and Figure 3Each laying mechanism 4 includes a laying frame 41, an extension assembly 42, an abutting roller 43 and a rotating member 44. The number of laying frames 41 and the extension assembly 42 in each laying mechanism 4 is set to two, and they are arranged one by one. The two laying frames 41 are respectively located on both sides of the reflective film 221. The top of each laying frame 41 is rotatably connected to the detection box 21 through a pin shaft.
[0041] Reference Figure 1 , Figure 2 and Figure 3 In the embodiment of the present application, a rotating part 44 is provided on each laying frame 41, and each rotating part 44 is configured as a rotating cylinder. The cylinder body of the rotating cylinder is rotatably connected to the detection box 21 through a pin shaft, and the piston rod of the rotating cylinder is tilted downward and is rotatably connected to the corresponding laying frame 41 through a pin shaft to realize the driving of the laying frame 41 to rotate.
[0042] Reference Figure 1 , Figure 2 and Figure 3 Each extension assembly 42 includes an extension frame 421 and a driving member 422. Each extension frame 421 is sleeved on the bottom end of the corresponding laying frame 41 and is slidably connected to the corresponding laying frame 41. Each driving member 422 includes two driving frames 4221, which are respectively located on opposite sides of the corresponding laying frame 41. One end of each driving frame 4221 is rotatably connected to the corresponding laying frame 41 through a pin shaft, and the other end is rotatably connected to the detection box 21 through a pin shaft.
[0043] Reference Figure 2 and Figure 3 Each laying mechanism 4 also includes a buffer assembly 45, each buffer assembly 45 includes a buffer frame 451 and two buffer springs 452, each buffer frame 451 is slidably connected to the corresponding two extension frames 421, and the sliding direction is the same as the sliding direction of the extension frame 421, and each buffer spring 452 is sleeved on both ends of the corresponding buffer frame 451, and one end is against the buffer frame 451, and the other end is against the corresponding extension frame 421.
[0044] Reference Figure 2 and Figure 3 Both ends of each abutment roller 43 are rotatably connected to the bottom end of the corresponding extension frame 421 through a pin shaft, and are abutted against the top of the reflective film 221, so that the abutment roller 43 can drive the reflective film 221 to move downward and abut against the surface of the bridge steel formwork below.
[0045] Reference Figure 1 , Figure 2 and Figure 3In the initial state, the reflective film 221 is located above the bridge steel template below and does not contact the bridge steel template. When the reflective film 221 needs to be laid, each rotating member 44 drives the corresponding laying frame 41 to rotate, so that the bottom end of the laying frame 41 gradually approaches the bridge steel template below. In this process, the laying frame 41 drives the corresponding driving frame 4221 to rotate relative to the detection box 21 through the extension frame 421, so that the corresponding extension frame 421 slides downward relative to the laying frame 41, so that the abutting roller 43 drives the reflective film 221 to move downward.
[0046] Reference Figure 1 , Figure 2 and Figure 3 During this process, the winding roller 23 rotates, thereby unwinding the reflective film 221. After the contact roller 43 drives the winding roller 23 to contact the bridge steel template, the laying roller continues to rotate, so that the contact roller 43 drives the reflective film 221 to be gradually laid on the bridge steel template. During this process, the buffer frame 451 slides relative to the extension frame 421, and the contact roller 43 continues to gradually lay the reflective film 221 on the bridge steel template.
[0047] Reference Figure 1 , Figure 2 and Figure 3 The detection mechanism 2 further includes a mounting frame 24 and a sliding assembly 25, and the mounting frame 24 is located in the detection box 21. The mounting frame 24 is slidably connected to the detection box 21, and the sliding direction is the height direction of the detection box 21. In the embodiment of the present application, a sliding assembly 25 is provided on each laying frame 41. Each sliding assembly 25 includes a connecting frame 251 and a linkage frame 252, and each connecting frame 251 is integrally formed with the top of the corresponding laying frame 41.
[0048] Reference Figure 2 and Figure 3 One end of each linkage frame 252 passes through the corresponding laying frame 41 and is slidably connected to the corresponding laying frame 41. The other end of each linkage frame 252 is extended obliquely downward and is rotatably connected to the mounting frame 24 through a pin shaft.
[0049] Reference Figure 2 and Figure 3 In the initial state, the mounting frame 24 is located at the top of its own displacement path. When the laying frame 41 rotates, so that the abutting roller 43 gradually lays the reflective film 221, the abutting roller 43 drives the connecting frame 251 to rotate together. At this time, the connecting frame 251 drives the linkage frame 252 to rotate, so that the length direction of the linkage frame 252 changes, and then the linkage frame 252 drives the mounting frame 24 to move downward, gradually approaching the bridge steel formwork below.
[0050] Reference Figure 3 and Figure 4 , the mounting frame 24 is also provided with an adjustment assembly 6, which includes an adjustment frame 61 and an adjustment member 62, the adjustment frame 61 is slidably connected to the mounting frame 24, and the sliding direction is the width direction of the mounting frame 24. In the embodiment of the present application, the adjustment member 62 is configured as a combination structure of a servo motor and a screw (the thread on the screw is not drawn), the servo motor is fixedly mounted on the mounting frame 24, and the extension direction of the output shaft is the length direction of the mounting frame 24. The output shaft is fixedly connected to one end of the screw through a coupling, and both ends of the screw are rotatably connected to the mounting frame 24 through bearings. One end of the screw passes through the adjustment frame 61 and is threadedly connected to the adjustment frame 61 to achieve the driving of the adjustment frame 61 to slide.
[0051] Reference Figure 1 , Figure 2 and Figure 4 The detection assembly 22 also includes a mounting cover 222, a transmitter 223, a detection member 224 and a control member 225. The mounting cover 222 is fixedly mounted on the bottom end of the adjustment frame 61. In the embodiment of the present application, the mounting cover 222 is configured to be a semi-cylindrical shape with an opening facing downward. In the embodiment of the present application, the number of the detection members 224 is set to two, and both of the two detection members 224 are configured to be photoreceptors. The control member 225 is a PLC controller, and the PLC controller is fixedly mounted on the device body 1.
[0052] Reference Figure 4 The emitter 223 is fixedly mounted on the top of the mounting cover 222, and the emitting end is vertically downwardly arranged. The emitter 223 is provided with a plurality of emitting light sources for emitting light downwardly, and the plurality of emitting light sources are distributed along the length direction thereof. The two detection members 224 are respectively located on both sides of the emitter 223 along the width direction thereof, and are both arc-shaped. The two detection members 224 are fixedly mounted on the arc-shaped inner wall of the mounting cover 222.
[0053] Reference Figure 2 and Figure 4 The device body 1 is also provided with a marking assembly 7, which includes a driving frame 71, a marking frame 72 and a moving member 73. The main body of the driving frame 71 is located at the lower side of the bridge steel formwork, and a plurality of sliding parts extend upward from the top of the driving frame 71. Each sliding part passes through the adjustment frame 61 and is slidably connected with the adjustment frame 61, and the sliding direction is the height direction of the detection box 21. The driving frame 71 is also slidably connected with the detection box 21 through a slide rail, and the sliding direction is the length direction of the detection box 21.
[0054] Reference Figure 2 and Figure 4In the embodiment of the present application, the moving member 73 is configured as a cylinder, which is fixedly mounted on the marking frame 72, and the piston rod is vertically extended upward and fixedly connected to the marking frame 72. The marking frame 72 is located directly below the emitter 223, and a marking strip 74 is also fixedly connected to the marking frame 72 by gluing. The marking strip 74 is made of sponge material, and the marking paint is adsorbed in the marking strip 74. The bottom surface of the bridge steel template is located on the displacement path of the marking strip 74, so that the position with insufficient flatness can be marked by gluing the marking paint to the corresponding position of the bridge steel template.
[0055] Reference Figure 1 , Figure 2 and Figure 4 Each detection member 224, adjustment member 62 and moving member 73 are electrically connected to the control member 225. A plurality of photosensitive points are arranged on the arc-shaped bottom wall of each detection member 224 to fully sense the reflected light. Each detection member 224 is used to receive the light reflected by the reflective film 221, and feed back the information of whether each photosensitive point receives the reflected light to the control member 225, so as to detect the deviation of the light reflected by the reflective film 221 by receiving the reflected light itself, and judge the flatness of the part at that place according to the specific photosensitive point receiving the reflected light, that is, the farther the photosensitive point receiving the reflected light is from the emitter, the greater the unevenness.
[0056] Reference Figure 1 , Figure 2 and Figure 4 The control member 225 is used to receive the information fed back by each detection member 224, and when there is a photosensitive point on any detection member 224 that receives reflected light, it is determined that the flatness of the part of the bridge steel template being detected is insufficient, and the moving member 73 is controlled to work, so that the moving member 73 drives the marking strip 74 to move upward and contact with the corresponding part of the bottom wall of the bridge steel template, so that the area is adhered with marking paint, thereby marking the position of the bridge steel template. Otherwise, it is determined that the flatness of the part is qualified, and the control member 225 controls the adjustment member 62 to work, drive the installation cover 222 to slide, thereby changing the position of the installation cover 222, and detecting another part of the bridge steel template.
[0057] The implementation principle of the bridge steel formwork flatness detection device of the embodiment of the present application is as follows: when in use, the rotating member 44 drives the laying frame 41 to rotate, so that the laying frame 41 drives the extension frame 421 to move, and then the abutting roller 43 lays the reflective film 221 on the bridge steel formwork. During the process, the laying frame 41 drives the mounting frame 24 to slide downward through the driving frame 4221, so that the mounting cover 222 is close to the reflective film 221.
[0058] Thereafter, the transmitter 223 emits a light for detection, and when the detection component 224 receives the light reflected by the reflective film 221, the control component 225 determines that the flatness of the part of the bridge steel formwork being detected is insufficient, and controls the moving component 73 to operate, so that the moving component 73 drives the marking strip 74 to move upward and contact with the corresponding part of the bottom wall of the bridge steel formwork, thereby marking the position of the bridge steel formwork at that place.
[0059] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A bridge steel formwork flatness detection device, comprising a device body (1) and a detection mechanism (2), characterized in that: The detection mechanism (2) comprises a detection box (21) and a detection component (22); the detection box (21) is arranged on the device body (1); the detection component (22) is arranged in the detection box (21) and is used to detect the flatness of the bridge steel template; the detection box (21) is provided with openings on two opposite side walls along the length direction of the device body (1); the device body (1) is also provided with a conveying mechanism (3); the conveying mechanism (3) is used to transport the bridge steel template along the length direction of the device body (1) and to allow the bridge steel template to continuously pass through the opening on the detection box (21).
2. A bridge steel formwork flatness detection device according to claim 1, characterized in that: The detection component (22) comprises a reflective film (221), an emitter (223) and a detection component (224); the emitter (223) is used to emit detection light downward; the reflective film (221) is located directly below the emitter (223) and is used to reflect the light emitted by the emitter (223); the reflective film (221) is laid on the surface of the bridge steel formwork; and the detection component (224) is used to detect the degree of deviation of the light after being reflected by the reflective film (221).
3. A bridge steel formwork flatness detection device according to claim 2, characterized in that: The detection mechanism (2) further comprises a mounting frame (24) and a sliding assembly (25); the mounting frame (24) is located in the detection box (21) and is slidably connected to the detection box (21), and the sliding direction is the height direction of the detection box (21); the transmitter (223) and the detection member (224) are both mounted on the mounting frame (24); and the sliding assembly (25) is used to drive the mounting frame (24) to slide along its own sliding direction.
4. A bridge steel formwork flatness detection device according to claim 3, characterized in that: The detection mechanism (2) also includes a winding roller (23), the number of the winding rollers (23) is set to two, and the two winding rollers (23) are respectively located on opposite sides of the transmitter (223), the two ends of the reflective film (221) are respectively connected to different winding rollers (23), and are respectively wound around the corresponding winding rollers (23), and a laying mechanism (4) is also arranged in the detection box (21), and the laying mechanism (4) is used to move the part of the reflective film (221) located between the two winding rollers (23) downwards, so as to lay it on the surface of the bridge steel template.
5. A bridge steel formwork flatness detection device according to claim 4, characterized in that: The laying mechanism (4) comprises a laying frame (41), an abutment roller (43) and a rotating member (44); the top end of the laying frame (41) is rotatably connected to the detection box (21); the abutment roller (43) is rotatably connected to the bottom end of the laying frame (41); the reflective film (221) is located on the displacement path of the abutment roller (43); and the rotating member (44) is used to drive the disc laying frame (41) to rotate.
6. A bridge steel formwork flatness detection device according to claim 5, characterized in that: The laying mechanism (4) further comprises an extension assembly (42), wherein the extension assembly (42) comprises an extension frame (421) and a driving member (422), wherein the extension frame (421) is sleeved on the laying frame (41) and is slidably connected to the laying frame (41), the abutment roller (43) is rotatably connected to the bottom end of the extension frame (421), and the driving member (422) is used to drive the extension frame (421) to slide.
7. A bridge steel formwork flatness detection device according to claim 6, characterized in that: The driving member (422) comprises a driving frame (4221), one end of the driving frame (4221) is rotatably connected to the extension frame (421), and the other end of the driving frame (4221) is rotatably connected to the detection box (21).
8. The bridge steel formwork flatness detection device according to claim 5 is characterized by: The sliding assembly (25) comprises a connecting frame (251) and a linkage frame (252); the connecting frame (251) is connected to the top of the laying frame (41); one end of the linkage frame (252) is slidably connected to the connecting frame (251); and the other end of the linkage frame (252) is rotationally connected to the mounting frame (24).
9. The bridge steel formwork flatness detection device according to claim 3 is characterized by: The mounting frame (24) is also provided with an adjustment component (6), the adjustment component (6) comprising an adjustment frame (61) and an adjustment member (62), the adjustment frame (61) being slidably connected to the mounting frame (24), and the sliding direction is the length direction of the device body (1), the adjustment member (62) is used to drive the adjustment frame (61) to slide along its own sliding direction, and the transmitter (223) and the detection member (224) are both mounted on the adjustment frame (61).
10. A bridge steel formwork flatness detection device according to claim 9, characterized in that: The device body (1) is also provided with a marking component (7), the marking component (7) comprising a driving frame (71), a marking frame (72) and a moving member (73), the driving frame (71) is slidably connected to the adjusting frame (61), and the sliding direction is the height direction of the detection box (21), the driving frame (71) is also slidably connected to the detection box (21), and the sliding direction is the same as the sliding direction of the adjusting frame (61), the moving member (73) is used to drive the marking frame (72) to move upward, the top of the marking frame (72) is provided with a marking strip (74), the marking strip (74) has marking paint adsorbed therein, and the bottom surface of the bridge steel template is located on the displacement path of the marking strip (74).
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Novel plastic steel template surface flatness detection device and detection method
CN120970547A