A Visual Clothing Fabric Defect Detection Device
By introducing visual detection module, RFID tag, stretching component and lifting component into the clothing fabric defect detection device, the detection deviation caused by wrinkles and manual recording of defects in traditional detection methods is solved, and efficient and accurate defect detection and processing is achieved.
Patent Information
- Application Number
- CN202510308797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-03-17
AI Technical Summary
Traditional clothing fabric defect detection devices rely on visual recognition and are easily disturbed by fabric folds, resulting in deviations in detection results and require manual recording of defects, which is not conducive to subsequent processing.
A defect detection component including a visual detection module and an RFID tag is designed, combining a stretching component and a lifting component to automatically identify and eliminate wrinkles, locate and mark defects, and improve detection accuracy and reliability.
Through automated defect detection and processing, the accuracy and efficiency of detection are improved, the clarity of fabric images is ensured, subsequent processing and quality traceability are facilitated, and production costs are reduced.
Smart Images

Figure CN119804334B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fabric defect detection, and more specifically, particularly relates to a visual garment fabric defect detection device. Background Art
[0002] As a very important category in people's daily life, the quality of garment fabrics directly affects the quality of the finished products. Therefore, it is necessary to detect possible defects during the fabric production process.
[0003] Traditional garment fabric defect detection mainly relies on manual work. Inspectors observe the fabric section by section and surface by surface with the naked eye to determine whether there are defects in the fabric, which is easily affected by subjective factors such as eye fatigue and eyesight. Detecting the image information of the fabric through visual recognition to identify the defects on the fabric improves the detection efficiency. However, traditional fabric defect detection devices only detect through visual recognition, and the fabric is prone to wrinkles during transmission, which will interfere with the quality of image acquisition, resulting in deviation of the detection results, and manual recording of the existing defect conditions is also required, which is not conducive to subsequent fabric processing. Summary of the Invention
[0004] In order to solve the above technical problems, the present invention provides a visual garment fabric defect detection device to solve the technical problems in the prior art that traditional fabric defect detection devices only detect through visual recognition, and the fabric is prone to wrinkles during transmission, which will interfere with the quality of image acquisition, resulting in deviation of the detection results, and manual recording of the existing defect conditions is also required, which is not conducive to subsequent fabric processing.
[0005] The purpose and efficacy of a visual garment fabric defect detection device of the present invention are achieved by the following specific technical means:
[0006] A visual garment fabric defect detection device includes a workbench. Two sets of side plates are arranged on the top of the workbench. A unwinding assembly for transporting the fabric is arranged between the two sets of side plates. A defect detection assembly is arranged on the top of the unwinding assembly. The defect detection assembly includes a visual detection module and an RFID tag. The visual detection module and the RFID tag are arranged on the top of the fabric. A tag placement arm is arranged on one side of the visual detection module. A soft light is also arranged between the two sets of side plates. The soft light is located below the fabric. A lifting assembly is arranged on the periphery of the soft light. Two sets of stretching assemblies are symmetrically arranged on the two sets of side plates.
[0007] In a preferred embodiment, the tops of the two groups of side plates are both connected to an installation top frame through two groups of columns. Two first slide rails are arranged in parallel at the bottom of the installation top frame. Electric sliders are arranged on the two first slide rails. A connecting plate is arranged between the two electric sliders. One side of the connecting plate is provided with a first mounting plate. An installation through groove is formed at the top of the first mounting plate. A transportation pipeline for transporting the RFID tags is arranged in the installation through groove. One end of the first mounting plate is provided with a first mounting seat. A first electric telescopic rod is arranged on one side of the first mounting seat close to the transportation pipeline. A partition plate is arranged at one end of the first electric telescopic rod. A through groove is formed in the transportation pipeline on one side corresponding to the partition plate. One end of the partition plate can pass through the through groove and be arranged in the transportation pipeline.
[0008] In a preferred embodiment, a clamping through groove is formed in the transportation pipeline on the other side corresponding to the tag placing arm. A receiving table plate is slidably arranged in the transportation pipeline corresponding to the clamping through groove. A second electric telescopic rod is arranged at the bottom of the transportation pipeline. The top end of the second electric telescopic rod is connected to the receiving table plate. An RFID reader / writer is arranged at the bottom of the first mounting plate corresponding to the RFID tag. A first lead screw slide is arranged at the bottom of the connecting plate. A first driving motor is arranged at one end of the first lead screw slide. A second mounting plate is arranged at the bottom of the slider of the first lead screw slide. A vision detection module facing the fabric is mounted at the bottom of the second mounting plate. A photographing module is arranged on one side of the vision detection module. Both the photographing module and the RFID reader / writer are electrically connected to the vision detection module. A lifting table assembly is arranged on one side of the second mounting plate. A tag placing arm is arranged at the bottom of the lifting table assembly. A horizontal gyroscope is arranged on the lifting table assembly.
[0009] In a preferred embodiment, the lifting assembly includes two groups of second lead screw slides and two groups of second slide rails. Two groups of second lead screw slides are arranged on one side of one of the side plates. Two groups of second slide rails are arranged on one side of the other side plate. First gears are arranged on the lead screws of the two groups of second lead screw slides. The two first gears are connected by a toothed belt. A second driving motor is arranged at the bottom of one of the second lead screw slides. The main shaft of the second driving motor is connected to the lead screw of one of the second lead screw slides.
[0010] In a preferred embodiment, the lifting component also includes four groups of tension sensors, two groups of second slide rails are each provided with a sliding block, two groups of lifting frames are respectively provided between the screw sliders of the two groups of second screw slides and the two groups of sliding blocks, two groups of second mounting seats are respectively provided on the top of the two groups of lifting frames, two groups of second mounting seats are respectively provided with mounting holes, and the tension sensors are respectively provided at the corresponding ends of the two groups of mounting holes, and two groups of rotating cylinders are respectively rotatably provided between the four groups of tension sensors, and the two groups of rotating cylinders are respectively located on both sides of the soft light.
[0011] In a preferred embodiment, the stretching component includes a movable frame, two groups of limit brackets are arranged on the top of the side plate, two groups of limit sliding blocks are arranged on the adjacent side of the two groups of limit brackets, sliding grooves are provided on both sides of the movable frame, the two groups of limit sliding blocks are slidably connected to the two groups of sliding grooves, and limit plates and two groups of limit members are provided at both ends of the movable frame corresponding to the two groups of sliding grooves respectively, an installation groove is provided on the top of the side plate, a first installation frame is provided at the bottom of the installation groove, a moving motor is provided on the top of the first installation frame, a second gear is provided on the main shaft of the moving motor, a rack is provided at the bottom of the movable frame, and the second gear is meshed with the rack.
[0012] In a preferred embodiment, a third mounting seat is provided on the top of the movable frame, a lifting motor is provided on the top of the third mounting seat, a lifting screw is connected to the main shaft of the lifting motor, a threaded hole is provided on the top of the lifting frame, the lifting screw is passed through the threaded hole, two groups of first guide columns are provided on the bottom of the third mounting seat, two groups of first guide holes are provided on the top of the lifting frame, and the two groups of first guide columns can be slidably passed through the two groups of first guide holes respectively.
[0013] In a preferred embodiment, the stretching component also includes two groups of toggle plates, and two groups of toggle plates are arranged at the top of the movable frame corresponding to the bottom of the lifting frame, and the adjacent sides of the two groups of toggle plates are both arc surfaces. Two groups of second guide holes are also opened on the lifting frame, and two groups of second guide columns are arranged on the top of one group of toggle plates, and the two groups of second guide columns can be slidably penetrated in the two groups of second guide holes respectively, and a pressure sensor is arranged at the bottom of the lifting frame, and a spring is arranged on the top of one group of toggle plates, and the top of the spring is in contact with the pressure sensor.
[0014] In a preferred embodiment, the stretching component also includes multiple groups of toggle hubs, two groups of third mounting plates are respectively provided at the top of the movable frame and the bottom of the lifting frame, multiple groups of rotating seats are provided between the two groups of the third mounting plates, and the multiple groups of rotating seats are provided with the toggle hubs corresponding to the cloth, and two groups of second guide holes are opened at the bottom of the lifting frame, and two groups of second guide columns are provided at the top of one group of the third mounting plates, and the two groups of second guide columns can be slidably penetrated into the two groups of second guide holes respectively, and a spring is also provided at the top of one group of the third mounting plates, and a pressure sensor is provided at the bottom of the lifting frame, and the top of the spring is in contact with the pressure sensor, and fourth mounting seats are provided at both ends of the other group of the third mounting plates, and photoelectric sensors are provided on the two groups of the fourth mounting seats corresponding to the edges of the cloth.
[0015] In a preferred embodiment, the unwinding assembly includes a discharge roller on which the cloth to be detected is placed, the discharge roller and the winding roller are arranged between the two groups of side panels, two groups of conveying rollers on the same horizontal plane are arranged between the discharge roller and the winding roller, the cloth on the discharge roller is connected to the winding roller around the two groups of conveying rollers, two groups of brackets are arranged on the top of the soft light, second mounting frames are arranged at both ends of the two groups of brackets, and four groups of the second mounting frames are respectively connected to the two groups of side panels.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. Through the setting of the defect detection component, when the device is used, the defects of the fabric can be detected through the visual inspection module, and the wrinkles of the fabric can be identified at the same time. When wrinkles are detected, the stretching component will be started to process the wrinkle area to eliminate the interference of wrinkles on image acquisition, so as to ensure that the visual inspection module can obtain clear and accurate fabric image information, thereby improving accuracy; at the same time, when defects are detected, the shooting module will collect image information of the defective area of the fabric, and input the image information into the RFID tag through the RFID reader, and then the tag placement arm will stick the RFID tag near the defective area, thereby solving the problem that the traditional fabric defect detection device is easily interfered during detection. The device can locate and mark defects, facilitate subsequent fabric processing and quality traceability, and improve the reliability of defect detection.
[0018] 2. Through the setting of the lifting component and the stretching component, when the defect detection component identifies that wrinkles on the fabric affect the detection, the lifting component is connected through the toothed belt between the two sets of second screw slides to achieve synchronous horizontal lifting of the two sets of rotating cylinders, and the fabric is lifted from the soft light, which provides convenience for the stretching component to operate on the wrinkled area. The stretching component moves the movable frame toward the fabric through the mobile motor, and then uses the lifting motor to make the arc surfaces on the two sets of toggle plates clamp the fabric, and uses the mobile motor to move the movable frame in the opposite direction to stretch the wrinkled area. The whole process is automated, which improves the convenience of fabric handling.
[0019] 3. Through the setting of tension sensors and pressure sensors, the tension sensors set at both ends of the rotating cylinder in the lifting component can monitor the tension of the cloth in real time during the lifting process, prevent the cloth from being torn due to excessive force, and protect the integrity of the cloth; the pressure sensor in the stretching component can detect the clamping force of the two sets of toggle plates to avoid damage to the cloth due to excessive clamping force, so that the device can maximize the quality of the cloth during the detection and processing of the cloth, reduce the cloth loss caused by improper operation, and reduce the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the structure of the first embodiment of the present invention after assembly;
[0021] Figure 2 is a schematic diagram of the structure of the first embodiment of the present invention after expansion;
[0022] Figure 3 It is a schematic diagram of the structure of the defect detection component after assembly in the present invention;
[0023] Figure 4 It is a schematic diagram of the structure of the defect detection component after being disassembled in the present invention;
[0024] Figure 5 It is a schematic diagram of the structure after the transport pipeline and the connecting plate are assembled in the present invention;
[0025] Figure 6 yes Figure 5 Schematic diagram of the structure after splitting;
[0026] Figure 7 It is a schematic diagram of the structure after the components are assembled in the present invention;
[0027] Figure 8 yes Figure 7 Schematic diagram of the structure after splitting;
[0028] Figure 9 It is a schematic diagram of the structure after the stretching component of the present invention is assembled;
[0029] Figure 10 yes Figure 9 Schematic diagram of the structure after splitting;
[0030] Figure 11 This is a schematic diagram of the structure of the stretching assembly after assembly in the second embodiment of the present invention;
[0031] Figure 12 It is a schematic diagram of the structure after the stretching component in the second embodiment of the present invention is disassembled.
[0032] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0033] 101, workbench; 102, side panel; 103, fabric; 104, soft light; 105, column; 106, top frame; 107, discharging roller; 108, winding roller; 109, conveying roller; 110, bracket; 111, second mounting frame; 201, visual inspection module; 202, RFID tag; 203, tag placement arm; 204, first slide rail; 205, electric slider; 206, connecting plate; 207, first mounting plate; 208, mounting slot; 2 09, transport pipeline; 210, first mounting seat; 211, first electric telescopic rod; 212, partition plate; 213, clamping slot; 214, receiving table; 215, second electric telescopic rod; 216, RFID reader; 217, first screw slide; 218, first drive motor; 219, second mounting plate; 220, shooting module; 221, lifting platform assembly; 222, horizontal gyroscope; 301, second screw slide; 302, second slide rail; 303, first a gear; 304, toothed belt; 305, second drive motor; 306, tension sensor; 307, sliding block; 308, lifting frame; 309, second mounting seat; 310, mounting hole; 311, rotating cylinder; 401, movable frame; 402, limit bracket; 403, limit slider; 404, sliding slot; 405, limit plate; 406, limit member; 407, mounting slot; 408, first mounting frame; 409, moving motor; 410, second gear; 411 , rack; 412, third mounting seat; 413, lifting motor; 414, lifting screw; 415, lifting frame; 416, threaded hole; 417, first guide column; 418, first guide hole; 419, toggle plate; 420, arc surface; 421, second guide hole; 422, second guide column; 423, pressure sensor; 424, spring; 425, toggle hub; 426, third mounting plate; 427, rotating seat; 428, fourth mounting seat; 429, photoelectric sensor. DETAILED DESCRIPTION
[0034] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but cannot be used to limit the scope of protection of the present invention.
[0035] Example 1: As shown in the attached Figures 1 to 10 figure:
[0036] The present invention provides a visual inspection device for clothing fabric defects, including a workbench 101 as the basic support of the entire device. On the top of the workbench 101, two groups of side plates 102 are symmetrically arranged. Between the two groups of side plates 102, a unwinding assembly for transporting the fabric 103 is installed. The unwinding assembly can stably unwind the fabric 103 from the discharging roller 107 and make it transmit along a predetermined path. On the top of the unwinding assembly, a defect inspection assembly is provided. The defect inspection assembly includes a visual inspection module 201 and an RFID tag 202. The visual inspection module 201 can be of the K210 model. The visual inspection module 201 is installed on the top of the fabric 103 and can detect defects of the fabric 103 during the transmission process. The RFID tag 202 is used to record the defect information of the fabric 103. On one side of the visual inspection module 201, a tag placement arm 203 is provided for pasting the RFID tag 202 recording the defect information near the corresponding defect area. In addition, a soft light 104 is also provided between the two groups of side plates 102. The soft light 104 is located below the fabric 103, and its function is to provide uniform and soft light for the visual inspection module 201 to ensure that the visual inspection module 201 can clearly obtain the image information of the fabric 103. A lifting assembly is provided on the periphery of the soft light 104, and two groups of stretching assemblies are symmetrically arranged on the two groups of side plates 102.
[0037] Please refer to such as Figure 2 , Figure 4 and Figure 6As shown in the figure, the tops of the two groups of side plates 102 are both connected to the installation top frame 106 through two groups of columns 105. The columns 105 play a role in support and connection, ensuring that the installation top frame 106 can be stably erected above the fabric 103. Two groups of first slide rails 204 are arranged in parallel at the bottom of the installation top frame 106. Electric sliders 205 are installed on the two groups of first slide rails 204. A connecting plate 206 is arranged between the two electric sliders 205. A first mounting plate 207 is arranged on one side of the connecting plate 206. An installation through groove 208 is opened at the top of the first mounting plate 207. A transportation pipeline 209 for transporting RFID tags 202 is installed in the installation through groove 208. The function of the transportation pipeline 209 is to transport the RFID tags 202. A first mounting seat 210 is arranged at one end of the first mounting plate 207. A first electric telescopic rod 211 is installed on one side of the first mounting seat 210 close to the transportation pipeline 209. A partition plate 212 is arranged at one end of the first electric telescopic rod 211. A through groove is opened on one side of the transportation pipeline 209 corresponding to the partition plate 212. One end of the partition plate 212 can pass through the through groove and be inserted into the transportation pipeline 209; a clamping through groove 213 is opened on the other side of the transportation pipeline 209 corresponding to the label placing arm 203. A receiving table plate 214 is slidably arranged in the transportation pipeline 209 corresponding to the clamping through groove 213. A second electric telescopic rod 215 is arranged at the bottom end of the transportation pipeline 209. The top end of the second electric telescopic rod 215 is connected to the receiving table plate 214. In the actual working process, the RFID tags 202 are transported through the transportation pipeline 209. The receiving table plate 214 is used to pick up the RFID tags 202 in the transportation pipeline 209. When it is necessary to separate the RFID tags 202 individually, the first electric telescopic rod 211 is started to push the partition plate 212 to move, so as to divide the multiple groups of RFID tags 202 in the transportation pipeline 209, so that the receiving table plate 214 on the second electric telescopic rod 215 only transports a single RFID tag 202 and moves it to one side of the clamping through groove 213.
[0038] Please refer to Figure 4 , Figure 5 and Figure 6As shown in the figure, an RFID reader / writer 216 is provided corresponding to the RFID tag 202 at the bottom of the first mounting plate 207. The RFID reader / writer 216 can be of the THS430-RS485 model. The function of the RFID reader / writer 216 is to read and write information to and from the RFID tag 202. A first lead screw slide 217 is provided at the bottom of the connecting plate 206. A first driving motor 218 is provided at one end of the first lead screw slide 217, and the first driving motor 218 provides power for the first lead screw slide 217. A second mounting plate 219 is provided at the bottom of the slider of the first lead screw slide 217. A visual inspection module 201 facing the fabric 103 is mounted at the bottom of the second mounting plate 219. A shooting module 220 is provided on one side of the visual inspection module 201. The shooting module 220 can be of the AC609 model. Both the shooting module 220 and the RFID reader / writer 216 are electrically connected to the visual inspection module 201. A lifting table assembly 221 is provided on one side of the second mounting plate 219. A label placing arm 203 is provided at the bottom of the lifting table assembly 221. A horizontal gyroscope 222 is provided on the lifting table assembly 221. The horizontal gyroscope 222 can be of the KR112 model. By using the horizontal gyroscope 222 to identify the levelness of the label placing arm 203, the accuracy of the operation of the label placing arm 203 is improved. During the detection process, the visual inspection module 201 detects defects and wrinkles on the fabric 103. When wrinkles are detected, the stretching component will be activated for operation. When defects are detected, the shooting module 220 will collect image information of the defective area of the fabric 103, and then input the image information into the RFID tag 202 on one side of the clamping through groove 213 through the RFID reader / writer 216. Finally, the label placing arm 203 pastes the RFID tag 202 near the defective area to achieve the recording and marking of defect information.
[0039] Please refer to as Figure 7 And Figure 8 As shown in the figure, the lifting component includes two groups of second lead screw slides 301 and two groups of second slide rails 302. Two groups of second lead screw slides 301 are provided on one side of one group of side plates 102, and two groups of second slide rails 302 are provided on one side of the other group of side plates 102. First gears 303 are provided on the lead screws of the two groups of second lead screw slides 301. The two first gears 303 are connected by a toothed belt 304. A second driving motor 305 is provided at the bottom of one group of second lead screw slides 301. The main shaft of the second driving motor 305 is connected to the lead screw of one group of second lead screw slides 301. After the second driving motor 305 is started, it drives the lead screw to rotate, and through the transmission of the first gears 303 and the toothed belt 304, the synchronous movement of the two groups of second lead screw slides 301 is achieved.
[0040] Please refer to as Figure 8As shown, the lifting assembly further includes four sets of tension sensors 306. The tension sensors 306 can be of the WETG-S model. Sliding blocks 307 are provided on both sets of second slide rails 302. Two sets of lifting frames 308 are respectively provided between the screw sliders of the two sets of second lead screw slides 301 and the two sliding blocks 307. Two sets of second mounting seats 309 are provided at the tops of the two sets of lifting frames 308. Mounting holes 310 are provided on both sets of second mounting seats 309. Tension sensors 306 are provided at one ends of the two sets of mounting holes 310 corresponding to each other; Two sets of rotating cylinders 311 are rotatably provided between the four sets of tension sensors 306. The tension sensors 306 provided at both ends of the rotating cylinder 311 can monitor the tension of the fabric 103 in real time during the lifting process, preventing the fabric 103 from being torn due to excessive force and effectively protecting the integrity of the fabric 103; The two sets of rotating cylinders 311 are respectively located on both sides of the soft light 104. When the defect detection assembly recognizes that the fabric 103 has wrinkles and affects the detection, the lifting assembly is connected by the toothed belt 304 between the two sets of second lead screw slides 301, realizing the synchronous horizontal lifting of the two sets of rotating cylinders 311, lifting the fabric 103 from the soft light 104, providing convenient conditions for the stretching assembly to operate on the wrinkled area.
[0041] Please refer to as Figure 9 And Figure 10 As shown, the stretching assembly includes a movable frame 401. Two sets of limit brackets 402 are provided at the top of the side plate 102. Two sets of limit sliders 403 are provided on one adjacent side of the two sets of limit brackets 402. Sliding grooves 404 are provided on both sides of the movable frame 401. The two sets of limit sliders 403 are respectively slidably connected to the two sets of sliding grooves 404; Limit plates 405 and two sets of limit members 406 are respectively provided at both ends of the movable frame 401 corresponding to the two sets of sliding grooves 404. An installation groove 407 is provided at the top of the side plate 102. A first mounting frame 408 is provided at the bottom of the installation groove 407. A moving motor 409 is provided at the top of the first mounting frame 408. A second gear 410 is provided on the main shaft of the moving motor 409. A rack 411 is provided at the bottom of the movable frame 401. The second gear 410 meshes with the rack 411. When the moving motor 409 is started, the moving motor 409 drives the second gear 410 to rotate. Since the second gear 410 meshes with the rack 411, the movable frame 401 will move towards the fabric 103 along the direction of the sliding groove 404.
[0042] Please refer to as Figure 10As shown, a third mounting seat 412 is provided at the top of the movable frame 401. A lifting motor 413 is provided at the top of the third mounting seat 412, and a lifting screw 414 is connected to the main shaft of the lifting motor 413. A threaded hole 416 is provided at the top of the lifting frame 415, and the lifting screw 414 is inserted into the threaded hole 416. When the lifting motor 413 is started, the lifting motor 413 drives the lifting screw 414 to rotate, and due to the cooperation between the lifting screw 414 and the threaded hole 416, the lifting frame 415 moves up and down along the lifting screw 414. Two groups of first guide columns 417 are provided at the bottom of the third mounting seat 412, and two groups of first guide holes 418 are provided at the top of the lifting frame 415. The two groups of first guide columns 417 are respectively slidably inserted into the two groups of first guide holes 418. The cooperation between the first guide columns 417 and the first guide holes 418 ensures the stability of the lifting frame 415 during the up and down movement.
[0043] Please refer to Figure 10 As shown, the stretching assembly also includes two groups of toggle plates 419. Two groups of toggle plates 419 are arranged at the top of the movable frame 401 corresponding to the bottom of the lifting frame 415. The adjacent sides of the two groups of toggle plates 419 are both arc surfaces 420. When processing the cloth 103, the arc surfaces 420 on the toggle plates 419 are used to clamp the cloth 103. Then, the movable frame 401 is moved in the opposite direction by the mobile motor 409 to stretch the wrinkled area. The whole process is automated, which improves the convenience of processing the cloth 103. Two groups of second guide holes 421 are also provided on the lifting frame 415. Two groups of second guide columns are arranged at the top of one group of toggle plates 419. 422, two groups of second guide columns 422 are respectively slidably arranged in the two groups of second guide holes 421, a pressure sensor 423 is arranged at the bottom of the lifting frame 415, the pressure sensor 423 can select the JLBU-1 model, a spring 424 is arranged on the top of one group of toggle plates 419, the top of the spring 424 is in contact with the pressure sensor 423, the pressure sensor 423 can detect the clamping force of the two groups of toggle plates 419 in real time, avoid damage to the cloth 103 due to excessive clamping force, so that the device can maximize the quality of the cloth 103 and reduce the loss caused by improper operation during the process of detecting and processing the cloth 103.
[0044] Please refer to Figure 11 and Figure 12As shown, the stretching component also includes a plurality of groups of toggle hubs 425, two groups of third mounting plates 426 are respectively provided on the top of the movable frame 401 and the bottom of the lifting frame 415, a plurality of rotating seats 427 are provided between the two groups of third mounting plates 426, and the plurality of rotating seats 427 are each provided with a toggle hub 425 corresponding to the cloth 103, two groups of second guide holes 421 are provided at the bottom of the lifting frame 415, two groups of second guide columns 422 are provided at the top of one group of third mounting plates 426, and the two groups of second guide columns 422 are respectively slidably penetrated in the two groups of second guide holes 421, a spring 424 is further provided at the top of one group of third mounting plates 426, a pressure sensor 423 is provided at the bottom of the lifting frame 415, and the top of the spring 424 contacts the pressure sensor 423, and fourth mounting seats 428 are provided at both ends of the other group of third mounting plates 426, and photoelectric sensors 429 are provided on the two groups of fourth mounting seats 428 corresponding to the edge of the cloth 103, and the photoelectric sensor 429 can select the 20F model.
[0045] Please refer to Figure 2 and Figure 7 As shown, the unwinding assembly includes a discharge roller 107 on which the cloth 103 to be detected is placed, the discharge roller 107 and the winding roller 108 are arranged between the two groups of side plates 102, and two groups of conveying rollers 109 on the same horizontal plane are arranged between the discharge roller 107 and the winding roller 108, and the cloth 103 on the discharge roller 107 surrounds the two groups of conveying rollers 109 and is connected to the winding roller 108; two groups of brackets 110 are arranged on the top of the soft light 104, and second mounting frames 111 are arranged at both ends of the two groups of brackets 110, and four groups of second mounting frames 111 are respectively connected to the two groups of side plates 102. The unwinding assembly realizes the stable transmission of the cloth 103 through the coordinated work of the discharge roller 107, the conveying roller 109 and the winding roller 108, providing the necessary conditions for the entire detection process.
[0046] Embodiment 2: Based on the visual clothing fabric defect detection device provided in Embodiment 1 of the present application, Embodiment 2 of the present application proposes a visual clothing fabric defect detection device. This Embodiment 2 is only a preferred embodiment of Embodiment 1, and the implementation of Embodiment 2 will not affect the independent implementation of Embodiment 1. The second Embodiment 2 of the present invention will be further described below.
[0047] Please refer to Figure 11 and Figure 12As shown, the stretching assembly also includes a plurality of groups of toggle hubs 425. Two groups of third mounting plates 426 are respectively installed on the top of the movable frame 401 and the bottom of the lifting frame 415, providing a basis for the installation of the plurality of groups of toggle hubs 425. A plurality of rotating seats 427 are evenly arranged between the two groups of third mounting plates 426. Each rotating seat 427 is provided with a toggle hub 425 corresponding to the cloth 103. The toggle hub 425 can rotate on the rotating seat 427. When the cloth 103 is stretched, the toggle hub 425 can be in the process of continuous transportation of the cloth 103. The cloth 103 can be clamped in the process without stopping the transportation of the cloth 103, thereby improving the efficiency of the entire detection and processing process and avoiding the time waste caused by suspending the transportation; two groups of second guide holes 421 are provided at the bottom of the lifting frame 415, and two groups of second guide columns 422 are provided on the top of one group of third mounting plates 426. The two groups of second guide columns 422 are respectively slidably penetrated in the two groups of second guide holes 421, ensuring that the third mounting plate 426 can maintain a stable track when moving with the lifting frame 415, avoiding deviation or shaking, thereby The clamping operation of the toggle hub 425 on the cloth 103 is ensured to be more reliable. At the same time, a spring 424 is also arranged on the top of one of the third mounting plates 426, and a pressure sensor 423 is arranged on the bottom of the lifting frame 415. The top of the spring 424 contacts the pressure sensor 423. The pressure sensor 423 can monitor the pressure change of the spring 424 in real time, and then know the clamping force of the two sets of toggle plates 419, so as to avoid damage to the cloth 103 due to excessive clamping force, thereby ensuring the quality of the cloth 103. A fourth mounting seat 428 is provided at both ends, and photoelectric sensors 429 are provided on the two groups of fourth mounting seats 428 corresponding to the edge positions of the cloth 103. When the cloth 103 deviates during transportation, the photoelectric sensor 429 in the corresponding direction will be blocked by the cloth 103. At this time, the stretching component on the opposite side pushes out the movable frame 401, and the lifting motor 413 is started to make the multiple groups of toggle hubs 425 descend and clamp the cloth 103, and pull the deviated cloth 103 to the preset middle position, ensuring that the cloth 103 is always transported on the correct track.
[0048] Compared with the method of stretching the wrinkles only by the toggle plate 419 and the curved surface 420 in the first embodiment, the second embodiment respectively installs two sets of third mounting plates 426 on the top of the movable frame 401 and the bottom of the lifting frame 415, and evenly arranges multiple sets of rotating seats 427 between the two sets of third mounting plates 426, and each rotating seat 427 is provided with a toggle hub 425 corresponding to the cloth 103. The main difference is that the toggle plate 419 and the curved surface 420 in the first embodiment often need to suspend the transportation of the cloth 103 when stretching the cloth, which will undoubtedly interrupt the continuity of the entire detection process, not only consuming a lot of time, but also reducing production efficiency, while the toggle hub 425 in the second embodiment can be suspended when the cloth 1 03 is continuously transported, and the cloth 103 is clamped, thereby improving the overall efficiency of detection; in addition, in the second embodiment, a photoelectric sensor 429 is set at the edge of the cloth 103. When the cloth 103 deviates during transportation, the photoelectric sensor 429 in the corresponding direction will be blocked by the cloth 103, and the stretching component on the opposite side pushes out the movable frame 401, and at the same time, the lifting motor 413 is started to make the multiple groups of toggle hubs 425 descend to clamp the cloth 103, and the deviated cloth 103 is pulled to the preset middle position, ensuring that the cloth 103 is always transported along the correct track, avoiding the detection error caused by the deviation of the cloth 103; the remaining conditions are consistent with the first embodiment, so this embodiment will not be repeated.
[0049] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.
Claims
1. A visual clothing fabric defect detection device, characterized in that: The invention comprises a workbench (101), wherein two groups of side panels (102) are arranged on the top of the workbench (101), an unwinding assembly for transporting a cloth (103) is arranged between the two groups of side panels (102), a defect detection assembly is arranged on the top of the unwinding assembly, the defect detection assembly comprises a visual detection module (201) and an RFID tag (202), the visual detection module (201) and the RFID tag (202) are arranged on the top of the cloth (103), a tag placement arm (203) is arranged on one side of the visual detection module (201), a soft light (104) is further arranged between the two groups of side panels (102), the soft light (104) is located below the cloth (103), a lifting assembly is arranged around the soft light (104), and two groups of stretching assemblies are symmetrically arranged on the two groups of side panels (102); The lifting assembly comprises two groups of second screw slides (301) and two groups of second slide rails (302), wherein one group of the side plates (102) is provided with two groups of the second screw slides (301) on one side, and the other group of the side plates (102) is provided with two groups of the second slide rails (302) on one side, the screws of the two groups of the second screw slides (301) are provided with first gears (303), and the two groups of the first gears (303) are connected via toothed belts (304), and a second drive motor (305) is provided at the bottom of one group of the second screw slides (301), and the main shaft of the second drive motor (305) is connected to the screw of one group of the second screw slides (301); The lifting assembly also includes four groups of tension sensors (306), two groups of the second slide rails (302) are each provided with a sliding block (307), two groups of lifting frames (308) are respectively provided between the screw sliders of the two groups of the second screw slides (301) and the two groups of the sliding blocks (307), two groups of second mounting seats (309) are respectively provided on the top of the two groups of the lifting frames (308), the two groups of the second mounting seats (309) are each provided with a mounting hole (310), the tension sensors (306) are each provided at one end corresponding to the two groups of the mounting holes (310), two groups of rotating cylinders (311) are respectively rotatably provided between the four groups of the tension sensors (306), and the two groups of rotating cylinders (311) are respectively located on two sides of the soft light (104); The stretching assembly comprises a movable frame (401), two groups of limit brackets (402) are arranged on the top of the side plate (102), two groups of limit sliders (403) are arranged on the adjacent sides of the two groups of limit brackets (402), sliding grooves (404) are provided on both sides of the movable frame (401), the two groups of limit sliders (403) are respectively slidably connected to the two groups of sliding grooves (404), and the two ends of the movable frame (401) are respectively provided with limit sliders corresponding to the two groups of sliding grooves (404). A positioning plate (405) and two sets of limiting members (406); a mounting groove (407) is provided at the top of the side plate (102); a first mounting frame (408) is provided at the bottom of the mounting groove (407); a moving motor (409) is provided at the top of the first mounting frame (408); a second gear (410) is provided on the main shaft of the moving motor (409); a rack (411) is provided at the bottom of the movable frame (401); and the second gear (410) is meshed with the rack (411); A third mounting seat (412) is arranged on the top of the movable frame (401), a lifting motor (413) is arranged on the top of the third mounting seat (412), a lifting screw (414) is connected to the main shaft of the lifting motor (413), a threaded hole (416) is provided on the top of the lifting frame (415), the lifting screw (414) is inserted into the threaded hole (416), two groups of first guide columns (417) are arranged on the bottom of the third mounting seat (412), two groups of first guide holes (418) are provided on the top of the lifting frame (415), and the two groups of first guide columns (417) are respectively slidably inserted into the two groups of first guide holes (418); The stretching component further comprises two groups of toggle plates (419). Two groups of toggle plates (419) are arranged at the top of the movable frame (401) corresponding to the bottom of the lifting frame (415). The adjacent sides of the two groups of toggle plates (419) are both arc surfaces (420). The lifting frame (415) is further provided with two groups of second guide holes (421). The top of one group of the toggle plates (419) is provided with two groups of second guide pillars (422). The two groups of second guide pillars (422) are respectively slidably inserted into the two groups of second guide holes (421). A pressure sensor (423) is arranged at the bottom of the lifting frame (415). The top of one group of the toggle plates (419) is provided with a spring (424). The top of the spring (424) is in contact with the pressure sensor (423).
2. A visual clothing fabric defect detection device according to claim 1, characterized in that: The tops of the two groups of side panels (102) are connected to a mounting frame (106) via two groups of upright columns (105); the bottoms of the mounting frame (106) are provided with two groups of first slide rails (204) in parallel; the two groups of first slide rails (204) are provided with electric sliders (205); a connecting plate (206) is provided between the two groups of electric sliders (205); a first mounting plate (207) is provided on one side of the connecting plate (206); a mounting slot (208) is provided on the top of the first mounting plate (207); a useful In a transport pipe (209) for transporting the RFID tag (202), a first mounting seat (210) is disposed at one end of the first mounting plate (207), a first electric telescopic rod (211) is disposed on a side of the first mounting seat (210) close to the transport pipe (209), a partition plate (212) is disposed at one end of the first electric telescopic rod (211), a through slot is provided on one side of the transport pipe (209) corresponding to the partition plate (212), and one end of the partition plate (212) can pass through the through slot and be disposed in the transport pipe (209).
3. The visual clothing fabric defect detection device according to claim 2, characterized in that: A clamping slot (213) is provided on the other side of the transport pipe (209) corresponding to the tag placement arm (203); a receiving platform (214) is slidably provided in the transport pipe (209) corresponding to the clamping slot (213); a second electric telescopic rod (215) is provided at the bottom end of the transport pipe (209); the top end of the second electric telescopic rod (215) is connected to the receiving platform (214); an RFID reader (216) is provided at the bottom of the first mounting plate (207) corresponding to the RFID tag (202); a first screw slide (217) is provided at the bottom of the connecting plate (206); a first drive motor is provided at one end of the first screw slide (217). (218), a second mounting plate (219) is arranged at the bottom of the slider of the first screw slide (217), the visual inspection module (201) facing the cloth (103) is installed at the bottom of the second mounting plate (219), a shooting module (220) is arranged on one side of the visual inspection module (201), the shooting module (220) and the RFID reader (216) are both electrically connected to the visual inspection module (201), a lifting platform assembly (221) is arranged on one side of the second mounting plate (219), the label placement arm (203) is arranged at the bottom of the lifting platform assembly (221), and a horizontal gyroscope (222) is arranged on the lifting platform assembly (221).
4. The visual clothing fabric defect detection device according to claim 1, characterized in that: The stretching assembly further comprises a plurality of groups of toggling hubs (425), two groups of third mounting plates (426) are respectively arranged at the top of the movable frame (401) and at the bottom of the lifting frame (415), a plurality of groups of rotating seats (427) are arranged between the two groups of the third mounting plates (426), the toggling hubs (425) are arranged on the plurality of rotating seats (427) corresponding to the fabric (103), two groups of second guide holes (421) are opened at the bottom of the lifting frame (415), two groups of second guide columns (422) are arranged at the top of one group of the third mounting plates (426), and the two groups of second guide columns (422) are arranged at the top of the two third mounting plates (426). The second guide columns (422) of the second group are slidably inserted into the second guide holes (421) of the two groups, a spring (424) is further arranged on the top of the third mounting plate (426) of one group, a pressure sensor (423) is arranged on the bottom of the lifting frame (415), and the top of the spring (424) contacts the pressure sensor (423), and fourth mounting seats (428) are arranged at both ends of the third mounting plate (426) of the other group, and photoelectric sensors (429) are arranged on the two groups of the fourth mounting seats (428) corresponding to the edges of the cloth (103).
5. The visual clothing fabric defect detection device according to claim 1, characterized in that: The unwinding assembly comprises a discharge roller (107) on which the cloth (103) to be detected is placed; the discharge roller (107) and the winding roller (108) are arranged between the two groups of side panels (102); two groups of conveying rollers (109) on the same horizontal plane are arranged between the discharge roller (107) and the winding roller (108); the cloth (103) on the discharge roller (107) surrounds the two groups of conveying rollers (109) and is connected to the winding roller (108); two groups of brackets (110) are arranged on the top of the soft light (104); second mounting frames (111) are arranged at both ends of the two groups of brackets (110); and four groups of the second mounting frames (111) are respectively connected to the two groups of side panels (102).
Citation Information
Patent Citations
Optical detection type cloth defect detection device and method based on polyester-viscose gray fabric processing
CN119510438A
Integrated braid flaw detection equipment
CN222379610U
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