New energy automobile wire harness processing device with waterproof sealing structure and technology

By designing a new energy vehicle wire harness processing device with a waterproof seal structure, the design of tapered grooves, trapezoidal grooves, frame-shaped protrusions and notches, combined with the precise movement and glue injection structure driven by the motor, the problem that traditional wire harness processing devices are difficult to ensure waterproof sealing performance, and the effect of significantly improving the waterproof performance and reliability of the wire harness is achieved.

CN119812869AActive Publication Date: 2025-04-11TONGCHENG SINBON ELECTRONICS
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Patent Information

Application Number
CN202510292789.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-04-11
Estimated Expiration
2045-03-13

AI Technical Summary

Technical Problem

Traditional automotive wiring harness processing devices and processes are difficult to ensure the waterproof and sealing performance of new energy vehicle wiring harnesses. Especially in water wading, cleaning or humid environments, it is easy to cause electrical failures such as short circuits and circuit breakers, threatening driving safety.

Method used

A new energy vehicle wire harness processing device with a waterproof seal structure is designed, including a base part, a bottom part, a top part and a wire harness terminal part. Through the design of conical grooves, trapezoidal grooves, frame-shaped protrusions and their notches, combined with the precise movement and glue injection structure driven by the motor, we ensure that the waterproof glue is evenly distributed and closely fits the wiring harness terminals, forming a good sealing effect.

Benefits of technology

It significantly improves the waterproof performance of the wiring harness, ensures effective blocking of moisture invasion in humid environments, and improves the reliability and safety of the wiring harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a new energy automobile wire harness processing device and process with a waterproof sealing structure, and relates to the technical field of wire harness processing. A bottom module is installed on the upper side of a base part in a guiding mode, a top module is clamped on the upper side of the bottom module, a wiring harness terminal part is clamped between the bottom module and the top module, and a motor used for driving the bottom module and the top module to move is arranged below the base part. The wire harness terminal piece is provided with a conical opening groove used for inserting a wire harness wire, the plane where the conical opening groove is located is horizontally provided with a plurality of trapezoidal grooves, and a frame-shaped protrusion is further arranged between every two adjacent conical opening grooves. One side of the base body piece is provided with a limiting plate which abuts against a plug of the wire harness terminal piece. A mold cavity facing the wiring harness terminal piece is arranged between the bottom mold piece and the top mold piece, and the top of the top mold piece is provided with a lifting frame and a glue injection pipe head communicated with the mold cavity. According to the invention, the waterproof glue can fully fill the trapezoidal groove, the inner gap and other structures under the action of pressure, the tight contact between the waterproof glue and each part of the wiring harness terminal piece is ensured, and a good sealing effect is formed.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire harness processing, and in particular to a new energy vehicle wire harness processing device and process with a waterproof sealing structure. Background Art

[0002] At a time when the new energy vehicle industry is booming, the performance of automotive wiring harnesses, as key components that connect various electrical devices in a car, is directly related to the safety and reliability of the entire vehicle. Since the power system and control system of new energy vehicles are highly dependent on power transmission, strict requirements are placed on the waterproof and sealing performance of the wiring harness. If the wiring harness is not well sealed, water can easily penetrate when the vehicle is wading, washing, or encountering a humid environment, causing electrical faults such as short circuits and open circuits, which seriously threaten driving safety and even cause major accidents such as vehicle fires.

[0003] Traditional automotive wiring harness processing equipment and processes have many deficiencies in meeting the special needs of new energy vehicles. For example, the application of sealing waterproof glue often relies on manual operation or simple mechanical devices, and the thickness of the glue layer is uneven and the continuity is poor, making it difficult to ensure a reliable sealing barrier between the wiring harness and the connector. During the assembly process of the waterproof sealing structure, the seal is prone to misalignment and deformation, reducing the waterproof effect of the wiring harness.

[0004] Faced with the above-mentioned problems existing in the processing of new energy vehicle wiring harnesses, how to solve them has become a difficult problem. Summary of the invention

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention provides a new energy vehicle wiring harness processing device with a waterproof sealing structure, comprising a base member, a bottom mold member is installed on the upper side of the base member for guiding, a top mold member is clamped on the upper side of the bottom mold member, a wiring harness terminal member is clamped between the bottom mold member and the top mold member, and a motor for driving the bottom mold member and the top mold member to move is arranged below the base member.

[0007] Among them, the wiring harness terminal piece includes a plug and a wiring harness wire electrically connected to the plug. The wiring harness terminal piece is provided with a conical groove for inserting the wiring harness wire. A plurality of trapezoidal grooves are horizontally provided on the surface where the conical groove is located. A frame-shaped protrusion is also provided between adjacent conical grooves. The frame-shaped protrusion is provided with an inner notch connected to the trapezoidal groove, and the outer plate of the frame-shaped protrusion is provided with an outer notch connected to the inner notch.

[0008] A limit plate is provided on one side of the base part to abut against the plug of the wiring harness terminal part, and two guide rods are installed on the limit plate to be inserted into the bottom mold part horizontally. A mold cavity facing the wiring harness terminal part is provided between the bottom mold part and the top mold part, and the bottom mold part is provided with a group of blocks for guiding the installation of the wiring harness terminal part. A lifting frame and a glue injection pipe head connected to the mold cavity are configured on the top of the top mold part.

[0009] As a preferred technical solution of the device of the present invention: a plurality of parallel guide rails are arranged on the upper side of the base member, and a guide groove matching the guide rails is opened on the bottom side of the bottom mold member.

[0010] As a preferred technical solution of the device of the present invention: the bottom mold is provided with a lower wire notch, the top mold is provided with an upper wire notch aligned with the lower wire notch, and the wiring harness wire clamp is installed between the lower wire notch and the upper wire notch.

[0011] As a preferred technical solution of the device of the present invention: a horizontal frame connected to the bottom mold is arranged below the base member. The bottom mold member is provided with side panels on both sides, the side panels are provided with fixing through holes, and the two sides of the horizontal frame are provided with fixing screw holes matching the fixing through holes, and fixing bolts are fastened and installed at the aligned fixing through holes and fixing screw holes.

[0012] As a preferred technical solution of the device of the present invention: the output side of the motor is connected to a screw rod for driving the horizontal frame to move. A driving screw hole is provided in the middle of the horizontal frame, and the screw rod is threaded through the driving screw hole. A bearing part is provided on the bottom side of the base member to cooperate with the end of the screw rod.

[0013] As a preferred technical solution of the device of the present invention: the height dimension of the stopper is the same as the height dimension of the wiring harness terminal piece, and the stopper is provided with a slot for movably inserting and cooperating with the guide rod.

[0014] As a preferred technical solution of the device of the present invention: a plurality of card slots are arranged on the top side of the bottom mold, and a plurality of card blocks matching with the card slots are arranged on the bottom side of the top mold.

[0015] As a preferred technical solution of the device of the present invention: the limiting plate is provided with a group of positioning screw holes, one end of the guide rod is provided with a threaded section screwed with the positioning screw holes, and the threaded section is screwed with a nut for fastening the guide rod and the limiting plate.

[0016] The present invention also provides a new energy vehicle wiring harness processing technology with a waterproof sealing structure, comprising the following contents:

[0017] S1. According to the plug length of the wiring harness terminal, the initial distance between the bottom mold and the limit plate is preset, recorded as L1, and the motor drives the bottom mold to move to the initial position with a distance of L1 from the limit plate.

[0018] S2. Place the wiring harness terminal piece flat between the two stoppers of the bottom mold piece by a robot or manually, and push the plug of the wiring harness terminal piece toward the limit plate and abut it.

[0019] S3. The lifting frame drives the top mold to descend and engage with the bottom mold, and then the glue supply related equipment injects a certain amount of waterproof glue into the mold cavity through the glue injection pipe head.

[0020] S4. According to the mold cavity parameters, frame protrusion length, tapered groove, and trapezoidal groove parameters, the motor drives the bottom mold to move toward the limit plate, and stops when the moving distance reaches the preset distance ΔL.

[0021] S5. After standing still for a preset time t, the lifting frame drives the top mold to rise and return to the initial position before injection, and the wiring harness terminal is taken out by a robot or manually.

[0022] S6. The motor drives the bottom mold to move in the reverse direction to the initial position.

[0023] S7. Repeat the operations of S2 to S6.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. In the present invention, the tapered groove, trapezoidal groove, frame-shaped protrusion and its notch design on the wiring harness terminal piece can significantly improve the waterproof performance: the trapezoidal groove limits the outer waterproof glue in an embedded form, thereby enhancing the close contact between the waterproof glue and the tapered groove; the inner notch of the frame-shaped protrusion directly limits the waterproof glue, and the outer notch facilitates the filling of the waterproof glue during the injection and compaction process, ensuring that the waterproof glue can be evenly distributed and tightly fit the wiring harness terminal piece and the tapered groove of the wiring harness wire inserted therein, thereby effectively preventing moisture intrusion.

[0026] 2. The present invention ensures that the bottom mold moves smoothly and accurately through the guiding cooperation between the base member and the bottom mold member, and ensures that the position of the wiring harness terminal is stable during the processing. The bottom mold member and the top mold member cooperate with each other, which can further improve the positioning accuracy when clamping the wiring harness terminal member, prevent displacement during the processing, and thus ensure the consistency and reliability of the waterproof sealing structure.

[0027] 3. The present invention presets the initial distance between the bottom mold and the limit plate according to the length of the wiring harness terminal plug, drives the bottom mold to move accurately to the initial position through a motor, and subsequently drives the bottom mold to move according to preset parameters to ensure that the wiring harness terminal is accurately positioned each time it is processed, thereby improving processing accuracy and consistency. After the glue is injected, the bottom mold is driven to move according to the relevant parameters of the mold cavity and the wiring harness terminal, so that the waterproof glue can fully fill the trapezoidal groove, inner notch and other structures under pressure, ensuring that the waterproof glue is in close contact with all parts of the wiring harness terminal to form a good sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the wire harness processing device of the present invention.

[0029] Figure 2 It is a schematic diagram of the disassembled structure of the components of the wire harness processing device of the present invention.

[0030] Figure 3 for Figure 2Bottom view of the disassembled components of the center harness processing device.

[0031] Figure 4 It is a schematic diagram of the structure of the wiring harness terminal piece in the present invention.

[0032] Figure 5 This is a schematic diagram of the other side structure of the disassembled base member, bottom mold member, guide rod, motor and other components in the present invention.

[0033] Figure 6 It is a bottom view of the base member in the present invention.

[0034] Figure 7 It is a front side view of the wire harness processing device of the present invention.

[0035] Figure 8 for Figure 7 Cross-sectional view along the AA direction.

[0036] Among them: 1-base member, 101-limiting plate, 102-guide rail, 103-bearing part, 104-positioning screw hole; 2-bottom mold, 201-notch under the wire, 202-mold cavity, 203-block, 204-slot, 205-guide groove, 206-side plate, 2061-fixing through hole, 207-slot; 3-cross frame, 301-fixing screw hole, 302-driving screw hole; 4-fixing bolt; 5-guide rod, 501-threaded section, 502-nut; 6-wiring harness terminal, 601-plug, 602-wiring harness wire, 603-conical groove, 604-trapezoidal groove, 605-frame protrusion, 6051-inner notch, 6052-outer notch; 7-top mold, 701-notch on the wire, 702-block, 703-lifting frame, 704-glue injection tube head; 8-motor, 801-screw. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0038] Embodiment 1: The present invention designs a new energy vehicle wiring harness processing device with a waterproof sealing structure, and the specific structural configuration is as follows:

[0039] (I) Overall architecture and core components: see Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8 ,in, Figure 7 The AA and arrows in the figure are for Figure 7 The direction of the cutaway view showing the structure. The cutaway view is Figure 8 The processing device is mainly composed of key components such as a base member 1, a bottom mold member 2, a top mold member 7, a wiring harness terminal member 6 and a motor 8. The base member 1 serves as the basic supporting structure of the entire device, and the bottom mold member 2 is installed on its upper side to ensure the stability and accuracy of the bottom mold member 2 during movement. The upper side of the bottom mold member 2 is engaged with the top mold member 7, and the wiring harness terminal member 6 is clamped between the two. The motor 8 is arranged below the base member 1 to provide power for the movement of the bottom mold member 2 and the top mold member 7.

[0040] (II) Design of wiring harness terminal parts: See Figure 2 , Figure 4 , the wiring harness terminal 6 includes a plug 601 and a wiring harness wire 602 electrically connected thereto. A conical groove 603 for inserting the wiring harness wire 602 is provided on the wiring harness terminal 6, and the design of this groove facilitates the insertion of the wiring harness wire 602. In the plane where the conical groove 603 is located, a plurality of trapezoidal grooves 604 are horizontally distributed, and the outward openings of these trapezoidal grooves 604 gradually shrink. When the waterproof glue is injected, the trapezoidal groove 604 can limit the external waterproof glue in an embedded form, so that the waterproof glue can be better attached to the conical groove 603, and the close contact between the waterproof glue and the conical groove 603 is enhanced, thereby improving the waterproof performance. A frame-shaped protrusion 605 is arranged between adjacent conical grooves 603, and the frame-shaped protrusion 605 is provided with an inner peripheral notch 6051 connected to the trapezoidal groove 604, and its outer plate is also provided with an outer peripheral notch 6052 connected to the inner peripheral notch 6051. The inner notch 6051 formed by the frame-shaped protrusion 605 can directly limit the waterproof glue attached to the surface of the wiring harness terminal 6 to prevent the waterproof glue from flowing freely; and the outer notch 6052 can quickly fill the inner notch 6051 with the external waterproof glue during glue injection and compaction, ensuring that the waterproof glue can be evenly distributed and tightly fit the wiring harness terminal 6 and the conical groove 603 for inserting the wiring harness wire 602, effectively blocking moisture intrusion.

[0041] 3. Collaborative design of various components

[0042] Guide cooperation between base part and bottom mold part: see Figure 1 , Figure 2 The upper side of the base member 1 is provided with a plurality of parallel guide rails 102, and the bottom side of the bottom mold member 2 is provided with guide grooves 205 that match the guide rails 102. The matching mode of the guide rails 102 and the guide grooves 205 ensures the stability and accuracy of the bottom mold member 2 during the movement, thereby ensuring the stable position of the wiring harness terminal member 6 during the processing, laying the foundation for subsequent accurate processing operations.

[0043] Wiring harness wire positioning design: see Figure 2 , Figure 3The bottom mold 2 is provided with a lower wire notch 201, and the top mold 7 is provided with an upper wire notch 701 aligned with the lower wire notch 201. When the bottom mold 2 and the top mold 7 are clamped with the wiring harness terminal 6, the wiring harness wire 602 is clamped exactly between the lower wire notch 201 and the upper wire notch 701, thus achieving accurate positioning of the wiring harness wire 602 and preventing displacement of the wiring harness wire 602 during processing, thereby affecting the quality of the waterproof sealing structure.

[0044] Connection structure between bottom mold and cross frame: see Figure 2 , Figure 3 , a horizontal frame 3 connected to the bottom mold 2 is arranged below the base member 1. Side plates 206 are arranged on both sides of the bottom mold 2, and fixing holes 2061 are opened on the side plates 206. Fixing screw holes 301 matching the fixing holes 2061 are opened on both sides of the horizontal frame 3. At the aligned fixing holes 2061 and fixing screw holes 301, the bottom mold 2 is firmly connected to the horizontal frame 3 by tightening the fixing bolts 4 to ensure that the bottom mold 2 will not loosen during the processing.

[0045] Motor drive structure: see Figure 3 , Figure 5 , Figure 6 , Figure 8 The output side of the motor 8 is connected to a screw rod 801 for driving the horizontal frame 3 to move. A driving screw hole 302 is provided in the middle of the horizontal frame 3, and the screw rod 801 is screwed through the driving screw hole 302. The bottom side of the base member 1 is provided with a bearing portion 103 that is matched and connected with the end of the screw rod 801. The setting of the bearing portion 103 can reduce the friction force when the screw rod 801 rotates, so that the motor 8 drives the horizontal frame 3 to move more smoothly. The motor 8 drives the screw rod 801 to rotate, thereby realizing precise movement control of the horizontal frame 3 and the bottom mold member 2 connected thereto.

[0046] Matching of stopper and guide rod: see Figure 2 , Figure 4 , Figure 5 The bottom mold 2 is provided with a group of blocks 203 for guiding the installation of the wiring harness terminal 6. The height dimension of the block 203 is the same as the height dimension of the wiring harness terminal 6, that is, the dimensioning relationship Ha=Hc, so that the wiring harness terminal 6 can be better supported and positioned. The block 203 is also provided with a slot 207 for active insertion with the guide rod 5. The guide rod 5 is installed on the limit plate 101. The limit plate 101 is located on one side of the base member 1 and abuts against the plug 601 of the wiring harness terminal 6. The guide rod 5 not only plays an auxiliary positioning role for the wiring harness terminal 6, but also can further ensure the stability of its movement during the movement of the bottom mold 2.

[0047] The snap-fit ​​structure between the bottom mold and the top mold: see Figure 1 , Figure 2 , Figure 3The top side of the bottom mold 2 is provided with a plurality of slots 204, and the bottom side of the top mold 7 is provided with a plurality of blocks 702 that match the slots 204. When the lifting frame 703 drives the top mold 7 to descend and engage with the bottom mold 2, the blocks 702 and the slots 204 cooperate with each other, which can further improve the positioning accuracy of the bottom mold 2 and the top mold 7 when clamping the wiring harness terminal 6, prevent displacement during the processing, and ensure the consistency and reliability of the waterproof sealing structure.

[0048] Connection structure between limit plate and guide rod: see Figure 1 , Figure 2 , Figure 5 The limiting plate 101 is provided with a group of positioning screw holes 104, one end of the guide rod 5 is provided with a threaded section 501 threadedly engaged with the positioning screw hole 104, and the threaded section 501 is threadedly engaged with a nut 502 for fastening the guide rod 5 to the limiting plate 101. This connection method makes the installation of the guide rod 5 more stable, and the position of the guide rod 5 can be fine-tuned by adjusting the nut 502 according to actual processing requirements.

[0049] (IV) Mold cavity and injection structure: see Figure 1 , Figure 2 , Figure 4 , Figure 8 A mold cavity 202 facing the wiring harness terminal 6 is provided between the bottom mold 2 and the top mold 7, and a lifting frame 703 and a glue injection pipe head 704 connected to the mold cavity 202 are arranged on the top of the top mold 7. During the processing, after the bottom mold 2 and the top mold 7 are clamped with the wiring harness terminal 6, the glue supply related equipment injects a certain amount of waterproof glue into the mold cavity 202 through the glue injection pipe head 704. The design of the mold cavity 202 can provide a specific filling space for the waterproof glue, ensuring that the waterproof glue can be fully filled into various waterproof structures of the wiring harness terminal 6 under pressure, such as the trapezoidal groove 604, the inner notch 6051, etc., to form a good sealing effect.

[0050] Embodiment 2: The present invention designs a new energy vehicle wiring harness processing technology with a waterproof sealing structure, and the specific process flow is as follows:

[0051] Step 1: Initial position setting: According to the length of the plug 601 of the wiring harness terminal 6, the initial distance between the bottom mold 2 and the limit plate 101 is preset, which is recorded as L1. The bottom mold 2 is driven by the motor 8 to move so that it reaches the initial position with a distance of L1 from the limit plate 101. This step can ensure that the plug 601 of the wiring harness terminal 6 is accurately positioned in the device during each processing, providing a unified benchmark for subsequent processing operations.

[0052] Step 2: Clamping of the wiring harness terminal: The wiring harness terminal 6 can be placed flat between the two blocks 203 of the bottom mold 2 by a manipulator or manually. During the placement process, the plug 601 of the wiring harness terminal 6 is pushed toward the limit plate 101 and abutted. At this time, the plug 601 is placed between the two blocks 203, and the wiring harness wires 602 are aligned one by one and placed in the gap 201 under the wire. This step realizes the preliminary positioning of the wiring harness terminal 6 on the bottom mold 2, ensuring its accurate position and facilitating subsequent processing operations.

[0053] Step 3: Glue injection operation: The lifting frame 703 drives the top mold 7 to descend, so that the top mold 7 is engaged with the bottom mold 2. At this time, the wire harness wire 602 is completely clamped between the lower wire notch 201 and the upper wire notch 701. Then, the glue supply related equipment injects a certain amount of waterproof glue into the mold cavity 202 through the glue injection pipe head 704. During the glue injection process, it is necessary to ensure that the injection amount of waterproof glue is accurate to ensure the quality of the subsequent waterproof sealing structure.

[0054] Step 4: Compacting operation: According to the parameters of the mold cavity 202, the length of the frame-shaped protrusion 605, the parameters of the tapered groove 603 and the trapezoidal groove 604, the motor 8 drives the bottom mold 2 to move toward the limit plate 101. When the moving distance reaches the preset distance ΔL, it stops. In this process, the waterproof glue can fully fill the trapezoidal groove 604, the inner notch 6051 and other structures under the action of pressure, ensuring that the waterproof glue is in close contact with various parts of the wiring harness terminal 6, further improving the waterproof sealing effect.

[0055] Step 5: Product removal: After the glue injection and compaction operations are completed, the product is left to stand for a preset time t to allow the waterproof glue to fully solidify. Then, the lifting frame 703 drives the top mold 7 to rise and return to the initial position before the glue injection, and the processed wiring harness terminal 6 is taken out by a manipulator or manually. The setting of the standing time t should be determined according to the characteristics of the waterproof glue and the actual production requirements to ensure that the waterproof glue can achieve the best curing effect.

[0056] Step 6: Equipment reset: Motor 8 drives bottom mold 2 to move back to the initial position to prepare for the next processing operation. This step ensures that the processing device can quickly enter the next round of processing flow and improve production efficiency.

[0057] Step 7: Circular processing: Repeat the operations of Steps 2 to 6 to achieve continuous processing of multiple wiring harness terminal pieces 6 to meet production needs.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new energy vehicle wiring harness processing device with a waterproof sealing structure, characterized in that: It comprises a base member (1), a bottom mold member (2) is installed on the upper side of the base member (1), a top mold member (7) is engaged on the upper side of the bottom mold member (2), a wiring harness terminal member (6) is clamped between the bottom mold member (2) and the top mold member (7), and a motor (8) for driving the bottom mold member (2) and the top mold member (7) to move is arranged below the base member (1); The wiring harness terminal (6) comprises a plug (601) and a wiring harness wire (602) electrically connected to the plug (601); the wiring harness terminal (6) is provided with a conical groove (603) for inserting the wiring harness wire (602); a plurality of trapezoidal grooves (604) are horizontally provided on the surface where the conical groove (603) is located; a frame-shaped protrusion (605) is provided between adjacent conical grooves (603); the frame-shaped protrusion (605) is provided with an inner peripheral notch (6051) communicating with the trapezoidal groove (604); and an outer side plate of the frame-shaped protrusion (605) is provided with an outer peripheral notch (6052) communicating with the inner peripheral notch (6051); A limiting plate (101) is provided on one side of the base member (1) and is in contact with the plug (601) of the wiring harness terminal member (6); the limiting plate (101) is provided with two guide rods (5) that are horizontally movable and inserted into the bottom mold member (2); A mold cavity (202) facing the wiring harness terminal piece (6) is provided between the bottom mold piece (2) and the top mold piece (7); the bottom mold piece (2) is provided with a group of stoppers (203) for guiding the installation of the wiring harness terminal piece (6); and a lifting frame (703) and a glue injection pipe head (704) connected to the mold cavity (202) are arranged on the top of the top mold piece (7).

2. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: The upper side of the base member (1) is provided with a plurality of parallel distributed guide rails (102), and the bottom side of the bottom mold member (2) is provided with guide grooves (205) matching with the guide rails (102).

3. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: The bottom mold (2) is provided with a lower wire notch (201), the top mold (7) is provided with an upper wire notch (701) aligned with the lower wire notch (201), and the wiring harness wire (602) is clamped between the lower wire notch (201) and the upper wire notch (701).

4. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: A cross frame (3) connected to the bottom mold member (2) is arranged below the base member (1); Wherein, the bottom mold (2) is provided with side plates (206) on both sides, the side plates (206) are provided with fixing through holes (2061), the two side ends of the cross frame (3) are provided with fixing screw holes (301) matching with the fixing through holes (2061), and fixing bolts (4) are fastened and installed at the aligned fixing through holes (2061) and fixing screw holes (301); The output side of the motor (8) is connected to a screw rod (801) for driving the horizontal frame (3) to move; A driving screw hole (302) is provided in the middle of the cross frame (3), the screw rod (801) is threadedly passed through the driving screw hole (302), and a bearing portion (103) is provided on the bottom side of the base member (1) and is matched with the end of the screw rod (801).

5. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: The height dimension of the stopper (203) is the same as the height dimension of the wiring harness terminal piece (6), and the stopper (203) is provided with a slot (207) that is movably plugged into and matched with the guide rod (5).

6. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: The top side of the bottom mold component (2) is provided with a plurality of slots (204), and the bottom side of the top mold component (7) is provided with a plurality of blocks (702) that match the slots (204).

7. The new energy vehicle wiring harness processing device with a waterproof sealing structure according to claim 1 is characterized in that: The limiting plate (101) is provided with a group of positioning screw holes (104), one end of the guide rod (5) is provided with a threaded section (501) threadedly engaged with the positioning screw holes (104), and the threaded section (501) is threadedly engaged with a nut (502) for fastening the guide rod (5) to the limiting plate (101).

8. A new energy vehicle wiring harness processing technology with a waterproof sealing structure, characterized in that: The new energy vehicle wiring harness processing device with a waterproof sealing structure according to any one of claims 1 to 7 comprises the following contents: S1. According to the length of the plug (601) of the wiring harness terminal member (6), the initial distance between the bottom mold member (2) and the limit plate (101) is preset, which is recorded as L1, and the motor (8) drives the bottom mold member (2) to move to an initial position at a distance of L1 from the limit plate (101); S2. Place the wiring harness terminal member (6) between the two stoppers (203) of the bottom mold member (2) by a robot or manually, and push the plug (601) of the wiring harness terminal member (6) toward the limit plate (101) and abut against it; S3. The lifting frame (703) drives the top mold (7) to descend and engage with the bottom mold (2), and then the glue supply related equipment injects a certain amount of waterproof glue into the mold cavity (202) through the glue injection pipe head (704); S4. According to the parameters of the mold cavity (202), the length of the frame-shaped protrusion (605), the conical groove (603), and the trapezoidal groove (604), the motor (8) drives the bottom mold (2) to move toward the limit plate (101), and stops when the moving distance reaches a preset distance ΔL; S5. After standing for a preset time t, the lifting frame (703) drives the top mold (7) to rise and return to the initial position before injection, and the wiring harness terminal (6) is removed by a robot or manually; S6. The motor (8) drives the bottom mold (2) to move in the reverse direction to the initial position; S7. Repeat the operations of S2 to S6.

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