A press-type wire clamp and its use method
By designing a press-type wire clamp with removable terminals and reset components, the problems of cumbersome construction and insufficient insulation of traditional tension wire clamps are solved, efficient and stable wire and lead connections are achieved, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202411992602.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2044-12-31
AI Technical Summary
Traditional tension-resistant wire clips are cumbersome in construction and have single functions. The connection points have the potential to have bare wires and insufficient insulation, and the safety risks of line maintenance are high.
A press-type wire clip is designed, adopting a detachable first terminal, a second terminal and a third terminal, combined with a reset assembly and an insulator connector to achieve a tight distribution and stable connection between the conductor and the lead, and adopts an overall insulation form.
It reduces construction difficulty, improves construction efficiency, enhances connection stability and insulation performance, and reduces the risk of safe operation of lines.
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Figure CN119813061B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of power cable installation, and in particular relates to a press-type wire clamp and a method of using the same. Background Art
[0002] Traditional tension clamps are mostly bolt- or wedge-shaped. When connecting to conductors on-site, they require bending and bundling the conductors, making construction cumbersome. Furthermore, the clamps primarily secure the conductors, making them relatively simple. Especially when lead connections are required, specialized splice clamps are required, and the connection points present the risk of exposed conductors and insufficient insulation. In current line maintenance work, traditional tension clamp connections require the addition of devices such as grounding rings. This makes effective control difficult due to the maintenance personnel's limited standardized construction skills, increasing the risk of safe line operation. Summary of the Invention
[0003] In order to solve the above-mentioned problems, the present invention proposes a push-type wire clamp and a method for using the same. The push-type wire clamp is provided with a first terminal, a second terminal, and a third terminal, each of which is detachably connected to a lead wire via a connector. The installation direction of the first terminal is perpendicular to the installation direction of the second and third terminals, and the installation directions of the second and third terminals are opposite. The reset assembly and the insulator connector are located at both ends of the wire clamp, and the second and third terminals are located on the side of the wire clamp. The reset assembly, connector, guide block, and insulator connector between the first terminal and the insulator are closely distributed, which is conducive to on-site construction and maintenance work. The first terminal, the second terminal, and the third terminal are respectively provided on the push-type wire clamp via the reset assembly and the detachable connector, which reduces the difficulty of construction and improves construction efficiency.
[0004] In order to achieve the above objectives, in a first aspect, the present invention provides a press-type wire clamp, which adopts the following technical solution:
[0005] A press-type wire clamp comprises two clamping plates arranged parallel to each other, a reset assembly, a connector, a guide block and an insulator connector arranged between the two clamping plates;
[0006] The guide block is provided with a first terminal for connecting a wire, which is detachably provided via a reset assembly, and the reset assembly is provided on the clamping plate via a pressing assembly; the guide block is provided with a second terminal and a third terminal for connecting a lead, which are detachably provided via a connecting piece; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; the installation directions of the second terminal and the third terminal are opposite;
[0007] The reset assembly and the insulator connector are located at both ends of the guide block; the connector is located on the side of the guide block.
[0008] Furthermore, the first wiring head includes a first contact, a first wiring terminal connected to the first contact, and a first wiring hole provided on the first wiring terminal; a conical boss and a first circular boss are provided between the first contact and the first wiring terminal.
[0009] Furthermore, the pressing assembly includes a first guide hole, a second guide hole connected to the first guide hole, and a first annular limiting groove connected to the second guide hole; a rotating shaft mounting hole is opened at the position of the second guide hole, and a trapezoidal platform is provided between the second guide hole and the first annular limiting groove.
[0010] Furthermore, the second wiring head includes a second contact, a second wiring terminal connected to the second contact, and a second wiring hole provided on the second wiring terminal; a second circular boss is provided between the second contact and the second wiring terminal.
[0011] Furthermore, the connecting member includes a through hole, and an internal thread and a second annular limiting groove arranged in the through hole.
[0012] Furthermore, the guide block includes a first contact connection hole, and a second contact connection hole and a third contact connection hole located at both ends of the first contact connection hole and axially perpendicular to the first contact connection hole; a first spring contact finger group and a second spring contact finger group are respectively provided in the first contact connection hole and the second contact connection hole; a conical limiting groove is provided at the entrance position of the first contact connection hole, and an external thread is provided on the outside of the second contact connection hole.
[0013] Furthermore, the insulator connector includes a first insulator connecting plate and a second insulator connecting plate; both the first insulator connecting plate and the second insulator connecting plate are provided with fixing holes and insulator connecting holes.
[0014] Furthermore, an insulator is provided on the insulator connector.
[0015] Furthermore, the clamping plate includes a clamping plate body, and a rotating shaft fixing hole, a first bolt fixing hole, a second bolt fixing hole, a third bolt fixing hole and a fourth bolt fixing hole provided on the clamping plate body;
[0016] The insulating shield includes a shield body, a rotating shaft accommodating cavity, a first bolt accommodating cavity, a second bolt accommodating cavity, a third bolt accommodating cavity and a fourth bolt accommodating cavity arranged in the shield body, a first terminal through-hole and an insulator through-hole opened at both ends of the shield body, and a second terminal through-hole opened in the middle position of the shield body.
[0017] In order to achieve the above-mentioned purpose, in a second aspect, the present invention further provides a method for using a press-type wire clamp, which adopts the following technical solution:
[0018] A method for using a push-type wire clamp uses the push-type wire clamp as described in the first aspect, including: connecting the first terminal, the second terminal, and the third terminal to the wire and the lead respectively, and connecting the insulator connector to the insulator; and connecting the first terminal, the second terminal, and the third terminal to the guide block via the reset assembly and the connector respectively.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In the present invention, a reset assembly, a connector, a guide block and an insulator connector are arranged between the two clamping plates. A first terminal is detachably provided on the guide block through the reset assembly, and the reset assembly is arranged on the clamping plate through a pressing assembly; a second terminal and a third terminal are detachably provided on the guide block through the connector; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; and the reset assembly and the insulator connector are located at both ends of the wire clamp, and the connector is located on the side of the wire clamp; the reset assembly, the connector, the guide block and the insulator connector are closely distributed between the first terminal and the insulator, which is conducive to on-site construction and maintenance work, and the first terminal, the second terminal and the third terminal are detachably provided on the wire clamp through the reset assembly and the connector, respectively, which reduces the construction difficulty and improves the construction efficiency;
[0021] 2. In the present invention, when the first terminal block separates the two pressing assemblies, the elastic reset member stores energy. When the first circular boss is engaged with the first annular limiting groove, the two pressing assemblies are reset and closed under the action of the elastic reset member. Similarly, when the first terminal block needs to be removed, the two pressing assemblies are pressed, the two pressing assemblies are separated, the elastic reset member stores energy, and after the first terminal block is removed, the pressing is stopped. Under the action of the elastic reset member, the two pressing assemblies are reset and closed. The first terminal block is easy to install and disassemble, and the engagement of the first circular boss and the first annular limiting groove ensures the stability of the connection.
[0022] 3. The tension clamp designed in the present invention is an integral whole. During construction, the conductor and the lead are crimped together, and the first terminal and the second terminal are inserted as required to complete the installation. The integral insulation form is adopted, and the insulation performance is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting a part of the specification of this embodiment are used to provide a further understanding of this embodiment. The schematic embodiments and descriptions of this embodiment are used to explain this embodiment and do not constitute an improper limitation on this embodiment.
[0024] Figure 1 Schematic diagram of the wire clamp structure of Example 1 of the present invention;
[0025] Figure 2 This is a schematic diagram of the positions of the connecting plate and the insulating shield in Example 1 of the present invention;
[0026] Figure 3 This is a schematic diagram of a first terminal block according to embodiment 1 of the present invention;
[0027] Figure 4 Schematic diagram of a pressing assembly according to embodiment 1 of the present invention;
[0028] Figure 5 Schematic diagram of the position of the shaft mounting hole in Example 1 of the present invention;
[0029] Figure 6 Schematic diagram of the elastic restoring member of Example 1 of the present invention;
[0030] Figure 7 This is a schematic diagram of a second terminal block in accordance with Embodiment 1 of the present invention;
[0031] Figure 8 This is a schematic diagram of a connector according to embodiment 1 of the present invention;
[0032] Figure 9 This is a side view of a connector according to embodiment 1 of the present invention;
[0033] Figure 10 This is a schematic diagram of a guide block according to embodiment 1 of the present invention;
[0034] Figure 11 This is a schematic diagram of an insulator connector according to embodiment 1 of the present invention;
[0035] Figure 12 This is a schematic diagram of an insulator connection plate according to embodiment 1 of the present invention;
[0036] Figure 13 This is a schematic diagram of a splint according to Example 1 of the present invention;
[0037] Figure 14 Schematic diagram of the insulating shield according to embodiment 1 of the present invention;
[0038] Among them, 1. First terminal; 101. First contact; 102. Conical boss; 103. First circular boss; 104. First terminal; 105. First wiring hole; 2. Pressing assembly; 201. Shaft mounting hole; 202. First guide hole; 203. Second guide hole; 204. Trapezoidal platform; 205. First annular limit groove; 3. Reset assembly; 301. Shaft; 302. Elastic reset member; 4. Second Terminal block; 401, second contact; 402, second circular boss; 403, second terminal; 404, second wiring hole; 5, connector; 501, through hole; 502, internal thread; 503, second annular limiting groove; 6, guide block; 601, first contact connection hole; 602, first spring contact finger group; 603, conical limiting groove; 604, second contact connection hole; 605, second spring contact finger group; 606, External thread; 607, third contact connection hole; 7, third terminal; 8, insulator connector; 801, first insulator connection plate; 802, second insulator connection plate; 803, fixing hole; 804, insulator connection hole; 9, insulator; 10, clamping plate; 1001, clamping plate body; 1002, rotating shaft fixing hole; 1003, first bolt fixing hole; 1004, second bolt fixing hole; 1005, third bolt fixing hole; 1006, fourth bolt fixing hole; 11, insulating shield; 1101, shield body; 1102, rotating shaft accommodating cavity; 1103, first bolt accommodating cavity; 1104, second bolt accommodating cavity; 1105, third bolt accommodating cavity; 1106, fourth bolt accommodating cavity; 1107, first terminal through-hole; 1108, insulator through-hole; 1109, second terminal through-hole; 12, cold shrink sleeve. DETAILED DESCRIPTION
[0039] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0040] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.
[0041] Example 1:
[0042] like Figure 1 and Figure 2 As shown, this embodiment provides a press-type wire clamp, including a first terminal 1, a pressing assembly 2, a reset assembly 3, a second terminal 4, a connector 5, a guide block 6, a third terminal 7, an insulator connector 8, an insulator 9, a clamp 10 and an insulating shield 11.
[0043] like Figure 3As shown, the first terminal block 1 includes a first contact 101, a first terminal 104 connected to the first contact 101, and a first wiring hole 105 provided on the first terminal 104; a conical boss 102 and a first circular boss 103 are provided between the first contact 101 and the first terminal 104. It is understood that the first wiring hole 105 is used to connect a wire, and the wire end can be fixed in the first wiring hole 105 by means of crimping or other methods.
[0044] like Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, there are two pressing components 2 symmetrically arranged, and each pressing component 2 includes a first guide hole 202, a second guide hole 203 connected to the first guide hole 202, and a first annular limiting groove 205 connected to the second guide hole 203; a rotating shaft mounting hole 201 is opened at the position of the second guide hole 203, and a trapezoidal platform 204 is arranged between the second guide hole 203 and the first annular limiting groove 205.
[0045] It is understandable that when the first terminal 1 is installed, the first contact 101 end of the first terminal 1 is passed through the first guide hole 202 and the second guide hole 203. Before the conical boss 102 and the first circular boss 103 reach the first annular limiting groove 205, the conical boss 102 and the first circular boss 103 separate the two pressing assemblies 2. After the first circular boss 103 engages with the first annular limiting groove 205, the two pressing assemblies 2 are reset and closed under the action of the reset assembly 3. The first guide hole 202 is an arc-shaped opening. When the conical boss 102 passes through the first guide hole 202, the second guide hole 203, and the conical boss 102 in sequence, the first guide hole 202 and the conical boss 102 cooperate, resulting in fast guidance and simple operation.
[0046] like Figure 1 and Figure 6 As shown, the reset assembly 3 includes a rotating shaft 301 and an elastic reset member 302 provided on the rotating shaft 301 ; the rotating shaft 301 is vertically fixed on the splint 10 .
[0047] It can be understood that the rotating shaft 301 is sleeved in the rotating shaft mounting hole 201, and the two ends of the elastic reset member 302 are respectively connected to the pressing assembly 2 and the clamping plate 10; when the first terminal 1 separates the two pressing assemblies 2, the elastic reset member 302 stores energy, and when the first circular boss 103 is engaged with the first annular limiting groove 205, the two pressing assemblies 2 are reset and closed under the action of the elastic reset member 302. Similarly, when it is necessary to remove the first terminal 1, the two pressing assemblies 2 are pressed, and the two pressing assemblies 2 are separated. The elastic reset member 302 stores energy, and after the first terminal 1 is taken out, the pressing is stopped. Under the action of the elastic reset member 302, the two pressing assemblies 2 are reset and closed. The first terminal 1 is easy to install and disassemble, and the engagement of the first circular boss 103 with the first annular limiting groove 205 ensures the stability of the connection.
[0048] like Figure 7 As shown, the second terminal block 4 includes a second contact 401, a second terminal block 403 connected to the second contact 401, and a second connection hole 404 defined in the second terminal block 403. A second circular boss 402 is provided between the second contact 401 and the second terminal block 403. It will be appreciated that the second connection hole 404 is used to connect a wire, and the lead wire end can be secured within the second connection hole 404 by crimping or other means. The structure and disassembly method of the third terminal block 7 are identical to those of the second terminal block 4 and will not be further described here.
[0049] like Figure 8 and Figure 9 As shown, the connector 5 includes a through hole 501, an internal thread 502 disposed within the through hole 501, and a second annular retaining groove 503. As will be appreciated, the connector 5 is connected to the guide block 6 via the internal thread 502; the second annular retaining groove 503 engages the second circular boss 402 to secure the second terminal 4 to the guide block 6. The process and method for securing the third terminal 7 to the guide block 6 are the same as for the second terminal 4 and will not be further described here.
[0050] like Figure 10As shown, the guide block 6 includes a first contact connection hole 601, and a second contact connection hole 604 and a third contact connection hole 607 located at both ends of the first contact connection hole 601 and axially perpendicular to the first contact connection hole 601; a first spring contact finger group 602 and a second spring contact finger group 605 are respectively provided in the first contact connection hole 601, the second contact connection hole 604 and the third contact connection hole 607; a conical limiting groove 603 is provided at the entrance position of the first contact connection hole 601; the outside of the second contact connection hole 604 and the third contact connection hole 607 are both provided with external threads 606.
[0051] It can be understood that the first contact 101 achieves electrical connection after entering the first contact connection hole 601, and the cooperation between the first spring contact finger group 602 and the first contact 101 ensures the stability of the electrical connection; the conical boss 102 is engaged in the conical limiting groove 603, further improving the stability.
[0052] The second contact 401 enters the second contact connection hole 604 to establish electrical connection. The second spring contact finger group 605 cooperates with the second contact 401 to ensure the stability of the electrical connection. The external thread 606 cooperates with the internal thread 502 to secure the connector 5 to the guide block 6. Similarly, the connection between the third terminal 7 and the third contact connection hole 607 is similar to the connection between the second terminal 4 and the second contact connection hole 604, and will not be described in detail here.
[0053] The first contact 101 and the second contact 401 are both provided with a cold shrink tubing 12 . After the first contact 101 and the second contact 401 are installed, the cold shrink tubing 12 is wrapped around the outside to play an insulating role.
[0054] like Figure 11 and Figure 12 As shown, the insulator connector 8 includes a first insulator connecting plate 801 and a second insulator connecting plate 802; both the first insulator connecting plate 801 and the second insulator connecting plate 802 are provided with fixing holes 803 and insulator connection holes 804. As will be understood, the fixing holes 803 cooperate with bolts or the like to secure the insulator connector 8 to the clamping plate 10. The two insulator connection holes 804 are adapted to subsequently connect with the insulator 9, ensuring flexibility and ease of operation during the connection process while also ensuring a stable connection to the insulator. The insulator 9 is mounted on the hanging point to provide insulation and maintain a certain electrical distance between the clamp and the tower.
[0055] like Figure 13As shown, the clamping plate 10 includes a clamping plate body 1001, and a shaft fixing hole 1002, a first bolt fixing hole 1003, a second bolt fixing hole 1004, a third bolt fixing hole 1005, and a fourth bolt fixing hole 1006 provided on the clamping plate body 1001. It is understood that the shaft 301 is fixed to the shaft fixing hole 1002 by welding or bolting; the guide block 6 is fixed to the clamping plate 10 via the first bolt fixing hole 1003, the second bolt fixing hole 1004, and bolts; and the insulator connector 8 is fixed to the clamping plate 10 via the third bolt fixing hole 1005, the fourth bolt fixing hole 1006, and bolts.
[0056] Specifically, two mutually parallel clamping plates 10 are provided, and the pressing assembly 2, the resetting assembly 3, the connecting piece 5, the guide block 6 and the insulator connecting piece 8 are arranged between the two clamping plates 10. The installation direction of the first terminal 1 is perpendicular to the installation direction of the second terminal 4, and the resetting assembly 3 and the insulator connecting piece 8 are located at both ends of the guide block 6, and the connecting piece 5 is located on the side of the guide block 6; the pressing assembly 2, the resetting assembly 3, the connecting piece 5, the guide block 6 and the insulator connecting piece 8 between the first terminal 1 and the insulator are closely distributed, which is conducive to on-site construction and maintenance work, and the first terminal 1 and the second terminal 4 are detachably arranged on the guide block 6 through the resetting assembly 3 and the connecting piece 5 respectively, which reduces the construction difficulty and improves the construction efficiency;
[0057] like Figure 14 As shown, the insulating shield 11 wraps around the entire wire clamp to ensure overall insulation. The insulating shield 11 includes a shield body 1101, a shaft accommodating chamber 1102, a first bolt accommodating chamber 1103, a second bolt accommodating chamber 1104, a third bolt accommodating chamber 1105, and a fourth bolt accommodating chamber 1106 provided in the shield body 1101, a first terminal through-hole 1107 and an insulator through-hole 1108 provided at both ends of the shield body 1101, and a second terminal through-hole 1109 provided in the middle of the shield body 1101. It can be understood that the shaft accommodating chamber 1102 is used to accommodate the two ends of the shaft 301, and the first bolt accommodating chamber 1103, the second bolt accommodating chamber 1104, the third bolt accommodating chamber 1105, and the fourth bolt accommodating chamber 1106 are respectively used to accommodate the two ends of the corresponding bolts.
[0058] This embodiment adopts an integral insulation form with its own insulators to ensure sufficient electrical distance; on-site construction only requires crimping the first terminal 1 and the second terminal 4, which greatly improves on-site operation efficiency; the end portion can be connected to the tower hanging point with a U-shaped structure, which is suitable for corner towers of various angles and meets the needs of multiple working conditions; the combination of bosses and limit slots is more reliable than traditional bolt-type and wedge-shaped tension clamps.
[0059] Example 2:
[0060] This embodiment provides a method for using a push-type wire clamp, using the push-type wire clamp as described in Example 1, including: connecting the first terminal 1 and the second terminal 4 to the wire and the lead respectively, and connecting the insulator connector 8 to the insulator; connecting the first terminal 1 and the second terminal 4 to the guide block 6 through the reset assembly 3 and the connector 5 respectively.
[0061] The above description is merely a preferred embodiment of this embodiment and is not intended to limit this embodiment. Those skilled in the art will readily appreciate that this embodiment may be modified and varied in various ways. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this embodiment shall be within the scope of protection of this embodiment.
Claims
1. A press-type wire clamp, characterized in that: It includes two clamping plates arranged parallel to each other, a reset assembly, a connector, a guide block and an insulator connector arranged between the two clamping plates; The guide block is provided with a first terminal for connecting a wire, which is detachably provided via a reset assembly, and the reset assembly is provided on the clamping plate via a pressing assembly; the guide block is provided with a second terminal and a third terminal for connecting a lead, which are detachably provided via a connecting piece; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; the installation directions of the second terminal and the third terminal are opposite; The reset assembly and the insulator connector are located at both ends of the guide block; the connector is located on the side of the guide block; The first terminal includes a first contact and a first terminal connected to the first contact; a conical boss and a first circular boss are provided between the first contact and the first terminal; the pressing assembly includes a first guide hole, a second guide hole connected to the first guide hole, and a first annular limiting groove connected to the second guide hole; the first guide hole is an arc-shaped opening, and when the conical boss passes through the first guide hole, the second guide hole, and the conical boss in sequence, the first guide hole and the conical boss engage with each other; The guide block includes a first contact connecting hole, and a second contact connecting hole and a third contact connecting hole located at both ends of the first contact connecting hole and axially perpendicular to the first contact connecting hole; a first spring contact finger group and a second spring contact finger group are respectively provided in the first contact connecting hole and the second contact connecting hole; a conical limiting groove is provided at the entrance position of the first contact connecting hole, and an external thread is provided on the outside of the second contact connecting hole; the first spring contact finger group cooperates with the first contact; the conical boss is engaged in the conical limiting groove.
2. A press-type wire clamp according to claim 1, characterized in that: The first wiring head includes a first wiring hole provided on the first wiring terminal.
3. A press-type wire clamp according to claim 2, characterized in that: A rotating shaft mounting hole is provided at the position of the second guide hole, and a trapezoidal platform is provided between the second guide hole and the first annular limiting groove.
4. The press-type wire clamp according to claim 1, characterized in that: The second wiring head includes a second contact, a second wiring terminal connected to the second contact, and a second wiring hole provided on the second wiring terminal; a second circular boss is provided between the second contact and the second wiring terminal.
5. The press-type wire clamp according to claim 4, characterized in that: The connecting member includes a through hole, an internal thread and a second annular limiting groove arranged in the through hole.
6. The press-type wire clamp according to claim 1, characterized in that: The insulator connector includes a first insulator connecting plate and a second insulator connecting plate; both the first insulator connecting plate and the second insulator connecting plate are provided with fixing holes and insulator connecting holes.
7. The press-type wire clamp according to claim 1, characterized in that: The insulator connector is provided with an insulator.
8. The press-type wire clamp according to claim 1, characterized in that: The clamping plate includes a clamping plate body, and a rotating shaft fixing hole, a first bolt fixing hole, a second bolt fixing hole, a third bolt fixing hole and a fourth bolt fixing hole provided on the clamping plate body; The push-type wire clamp also includes an insulating shield, which includes a shield body, a rotating shaft accommodating cavity, a first bolt accommodating cavity, a second bolt accommodating cavity, a third bolt accommodating cavity and a fourth bolt accommodating cavity arranged in the shield body, a first terminal through-hole and an insulator through-hole opened at both ends of the shield body, and a second terminal through-hole opened in the middle position of the shield body.
9. A method for using a press-type wire clamp, characterized in that: The push-type wire clamp according to any one of claims 1 to 8 is used, comprising: connecting the first terminal, the second terminal and the third terminal to the wire and the lead respectively, and connecting the insulator connector to the insulator; and connecting the first terminal, the second terminal and the third terminal to the guide block through the reset assembly and the connector respectively.
Citation Information
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