Template processing equipment for civil engineering construction

By designing a formwork processing equipment for civil engineering construction equipped with separation components, the problem of sticking between the formwork and the mold and burrs generated by the formwork is solved, and the automatic separation of the formwork and a safe and efficient processing process is achieved.

CN119819840APending Publication Date: 2025-04-15CHENGDU UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202510234422.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

In the prior art, the template is prone to stick to the mold after stamping, which makes it difficult to take out, and the stamped template is prone to burrs, which is dangerous to the staff.

Method used

A formwork processing equipment for civil engineering construction, including base, support frame and cylinder, is designed, equipped with separation components. The separation assembly includes a movable support block on the cylinder, a U-shaped plate, a paper plate, a top plate and a rotating wheel on the base, etc. through the synergistic effect of these components, the automatic separation of the template from the upper mold and the lower mold is achieved.

Benefits of technology

By automatically separating the template, the problem of sticking between the template and the mold is avoided, the efficiency and safety of the template are improved, and the damage caused by the burrs generated by the template to the staff is avoided, and the processing speed and efficiency are improved.

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Abstract

The invention discloses formwork machining equipment for civil engineering construction, and relates to the technical field of formwork machining, the formwork machining equipment comprises a base, a supporting frame and an air cylinder, the supporting frame is installed on the upper portion of the base, the air cylinder is installed on the upper portion of the supporting frame, an upper mold is installed at the end of an output shaft of the air cylinder, and a lower mold is installed on the upper portion of the base; a separating assembly is arranged on the base, the supporting frame and the air cylinder jointly and comprises a plurality of supporting blocks movably connected to the air cylinder, U-shaped plates symmetrically and movably connected to the supporting frame and the base jointly, a concentric-square-shaped plate installed on the upper portion of the base, top plates symmetrically and slidably arranged on the inner side of the concentric-square-shaped plate, and second rotating wheels rotationally connected to the inner sides of the top plates. By arranging the separating assembly, after stamping of the die plate is finished, the die plate can be automatically separated from the upper die and the lower die, the situation that the die plate is not prone to being taken out due to adhesion between the die plate and the upper die and the lower die is avoided, and the machining efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of template processing, and in particular to template processing equipment for civil engineering construction. Background Art

[0002] The formwork used in civil engineering construction is a model plate that allows concrete components to be formed according to geometric dimensions. It has to withstand various loads during construction, such as the weight of the formwork, the weight of steel bars and concrete, the live load of transportation vehicles, the pressure of newly poured concrete on the side of the formwork during construction, and mechanical vibration force. When using the formwork, pressure can be applied to the formwork through the mold to cause plastic deformation, thereby obtaining parts of the required shape and size.

[0003] After searching, the invention patent with Chinese patent number CN117920827A discloses a stamping mechanical processing equipment. Compared with the prior art, the invention patent with Chinese patent number CN117920827A can prevent the workpiece from being offset under pressure, thereby improving the processing efficiency and stability.

[0004] However, in actual use of the above device, after stamping the template, the staff needs to remove the template from the mold. If there is oil, impurities or an oxide layer on the surface of the template, these substances are easy to adhere to the surface of the mold during the stamping process, which can easily cause the template to stick to the mold, making it difficult to remove. In addition, the stamped template is prone to burrs, and the staff are also easily injured when taking it out. Therefore, a template processing equipment for civil engineering construction is proposed. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art that the template and the mold are stuck together, making it difficult to remove, and the stamped template is prone to burrs, which makes it easy for workers to be injured when removing it, and to propose a template processing equipment for civil engineering construction.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A formwork processing equipment for civil engineering construction, comprising a base, a support frame and a cylinder, wherein the support frame is mounted on the upper part of the base, the cylinder is mounted on the upper part of the support frame, an upper mold is mounted on the end of the output shaft of the cylinder, a lower mold is mounted on the upper part of the base, a separation component is commonly provided on the base, the support frame and the cylinder, the separation component comprises a plurality of support blocks movably connected on the cylinder, a U-shaped plate symmetrically movably connected on the support frame and the base, a circular plate mounted on the upper part of the base, a top plate symmetrically slidably arranged on the inner side of the circular plate, a second rotating wheel rotatably connected to the inner side of the top plate, a third gear mounted on the end of the second rotating wheel and an arc-shaped rack mounted on the inner side of the top plate, the base A collecting box is installed on the side, and the upper mold moves upward after punching the template. After the upper mold moves upward, the support block is still in contact with the template to achieve separation of the upper mold and the template. After the upper mold moves upward, it pushes the U-shaped plate to move upward, and the U-shaped plate moves up to drive the top plate to move up. The top plate moves up to lift the template to achieve separation of the template and the lower mold. After the top plate moves up, it drives the second rotating wheel to move to the upper part of the circular plate. When the second rotating wheel moves, it realizes self-rotation through the meshing of the third gear on the arc-shaped rack. The second rotating wheel moves the template into the collection box by pushing and rotating, which can automatically separate the template from the upper mold and the lower mold, avoiding the difficulty in removing the template due to the sticking of the template to the upper mold and the lower mold.

[0007] The above technical solution further includes: A plurality of first support plates are installed on the outer side of the upper mold, a first movable rod is movably connected to the inner side of the first support plate, the first movable rod is fixedly connected to the support block, a first spring is installed on the upper part of the support block, an end of the first spring away from the support block is fixedly connected to the first support plate, so that the support block always keeps in contact with the template.

[0008] The plurality of support blocks are respectively distributed around the cylinder, and the support blocks are made of rubber material, which improves friction.

[0009] The U-shaped plate is slidably connected to the support frame, a second movable rod is installed on the upper part of the U-shaped plate, the second movable rod and the support frame are movably connected, a second spring is symmetrically installed on the upper part of the support frame, one end of the second spring away from the support frame is fixedly connected to the second movable rod, and the upper mold squeezes the U-shaped plate to drive the U-shaped plate to move up.

[0010] A first opening groove is symmetrically provided on the upper part of the base, and the U-shaped plate is slidably connected to the first opening groove to ensure the stability of the movement of the U-shaped plate.

[0011] The upper part of the circular plate is symmetrically provided with square grooves, the top plate is slidably arranged on the inner side of the square groove, a second support plate is installed on the side of the top plate, a third spring is installed on the upper part of the second support plate, and one end of the third spring away from the second support plate is fixedly connected to the circular plate, and the top plate is reset after pushing the template through the elasticity of the third spring.

[0012] The top plate is located above the movement track of the U-shaped plate, and the top plate and the upper part of the lower mold are located at the same horizontal plane, which makes it easy for the top plate to push the template.

[0013] A rack is installed on the inner side of the square groove, and a second open groove is opened on the upper part of the top plate. The inside of the second open groove is rotatably connected with a first gear and a second gear respectively. The rack and the second gear are meshed with the first gear. When the top plate moves up, the second gear is driven to reverse through the rack and the first gear.

[0014] A connecting plate is installed on the outer side of the second gear, and the connecting plate is rotatably connected to the second rotating wheel. The third gear is installed on the end of the second rotating wheel away from the connecting plate, and the arc-shaped rack is installed on the inner side of the second open groove. The third gear and the arc-shaped rack are meshed with each other, and the second rotating wheel rotates by the third gear and the arc-shaped rack when it moves.

[0015] The outer side of the circular plate is rotatably connected with a first rotating wheel to facilitate the conveyance of the template.

[0016] The present invention has the following beneficial effects: 1. In the present invention, by setting a separation component, after the stamping of the template is completed, the template can be automatically separated from the upper mold and the lower mold, thereby avoiding the difficulty in removing the template due to the sticking of the template with the upper mold and the lower mold, thereby improving the processing efficiency.

[0017] 2. In the present invention, when the template is pushed to separate from the lower mold through the top plate in the separation assembly, the second rotating wheel can generate a pushing and conveying force on the template, so that the template is moved to the inner side of the collection box through the first rotating wheel, without the need for manual picking up by the staff, thereby increasing the processing speed and avoiding the burrs generated on the stamped template from causing harm to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a formwork processing device for civil engineering construction proposed by the present invention; Figure 2 It is a schematic diagram of the support frame structure in the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the circular plate in the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the base in the present invention; Figure 5 for Figure 1 A schematic diagram of the structure enlargement in the middle; Figure 6 for Figure 2 A magnified schematic diagram of the structure at B in the middle; Figure 7 for Figure 3 A magnified schematic diagram of the structure at C in the middle; Figure 8 for Figure 4 Enlarged schematic diagram of the structure at point D in the middle.

[0019] In the figure: 1. base; 2. support frame; 3. cylinder; 4. upper mold; 5. lower mold; 6. first support plate; 7. first movable rod; 8. first spring; 9. support block; 10. circular plate; 11. first rotating wheel; 12. second movable rod; 13. second spring; 14. U-shaped plate; 15. first opening groove; 16. square groove; 17. top plate; 18. second support plate; 19. third spring; 20. collection box; 21. second opening groove; 22. rack; 23. first gear; 24. second gear; 25. connecting plate; 26. second rotating wheel; 27. third gear; 28. arc rack. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Embodiment 1 like Figure 1 - Figure 8As shown, a formwork processing equipment for civil engineering construction proposed by the present invention comprises a base 1, a support frame 2 and a cylinder 3, the support frame 2 is mounted on the upper part of the base 1, the cylinder 3 is mounted on the upper part of the support frame 2, an upper mold 4 is mounted on the end of the output shaft of the cylinder 3, a lower mold 5 is mounted on the upper part of the base 1, and a separation component is commonly provided on the base 1, the support frame 2 and the cylinder 3, the separation component comprises a plurality of support blocks 9 movably connected on the cylinder 3, a U-shaped plate 14 symmetrically movably connected on the support frame 2 and the base 1, a circular plate 10 mounted on the upper part of the base 1, a top plate 17 symmetrically slidably arranged on the inner side of the circular plate 10, a second rotating wheel 26 rotatably connected to the inner side of the top plate 17, a third gear 27 mounted on the end of the second rotating wheel 26 and an arc-shaped rack 28 mounted on the inner side of the top plate 17, the base A collecting box 20 is installed on the side of 1, and the upper mold 4 moves up after punching the template. After the upper mold 4 moves up, the support block 9 is still in contact with the template, so that the upper mold 4 and the template are separated. After the upper mold 4 moves up, it pushes the U-shaped plate 14 to move up. After the U-shaped plate 14 moves up, it drives the top plate 17 to move up. The top plate 17 moves up to lift the template, so that the template is separated from the lower mold 5. After the top plate 17 moves up, it drives the second rotating wheel 26 to move to the upper part of the circular plate 10. When the second rotating wheel 26 moves, it realizes self-rotation through the meshing of the third gear 27 with the arc-shaped rack 28. The second rotating wheel 26 moves the template into the collecting box 20 by pushing and rotating, so that the template can be automatically separated from the upper mold 4 and the lower mold 5, so as to avoid the difficulty in removing the template due to the sticking of the template with the upper mold 4 and the lower mold 5.

[0022] A plurality of first support plates 6 are installed on the outer side of the upper mold 4, and a first movable rod 7 is movably connected to the inner side of the first support plate 6. The first movable rod 7 is fixedly connected to a support block 9. A first spring 8 is installed on the upper part of the support block 9, and one end of the first spring 8 away from the support block 9 is fixedly connected to the first support plate 6, so that the support block 9 always keeps in contact with the template.

[0023] A plurality of support blocks 9 are distributed around the cylinder 3 , and the support blocks 9 are made of rubber material, which improves friction.

[0024] The U-shaped plate 14 is slidably connected to the support frame 2, a second movable rod 12 is installed on the upper part of the U-shaped plate 14, the second movable rod 12 and the support frame 2 are movably connected, a second spring 13 is symmetrically installed on the upper part of the support frame 2, one end of the second spring 13 away from the support frame 2 is fixedly connected to the second movable rod 12, the upper mold 4 squeezes the U-shaped plate 14, and drives the U-shaped plate 14 to move upward.

[0025] The upper part of the base 1 is symmetrically provided with a first opening groove 15 , and the U-shaped plate 14 is slidably connected to the first opening groove 15 to ensure the stability of the movement of the U-shaped plate 14 .

[0026] A square groove 16 is symmetrically provided on the upper part of the circular plate 10, and a top plate 17 is slidably arranged on the inner side of the square groove 16. A second support plate 18 is installed on the side of the top plate 17, and a third spring 19 is installed on the upper part of the second support plate 18. One end of the third spring 19 away from the second support plate 18 is fixedly connected to the circular plate 10, and the top plate 17 is reset after pushing the template through the elasticity of the third spring 19.

[0027] The top plate 17 is located above the movement track of the U-shaped plate 14 , and the top plate 17 and the upper part of the lower mold 5 are located at the same horizontal plane, which makes it easy for the top plate 17 to push the mold plate.

[0028] When the template needs to be processed, first place the template on the lower mold 5, and then start the cylinder 3. The cylinder 3 drives the upper mold 4 to move downward until it drives the upper mold 4 to punch the template on the lower mold 5. When the upper mold 4 moves downward, the support block 9 contacts the template first, and the upper mold 4 continues to move downward, so that the first movable rod 7 can be moved to the top of the first support plate 6. At this time, the first spring 8 contracts. After the stamping work is completed, the cylinder 3 drives the upper mold 4 to move upward. The upper mold 4 can be separated from the template after moving up, and the support block 9 always keeps in contact with the template to fix the template on the lower mold 5 to prevent the upper mold 4 from sticking to the template. When the cylinder 3 drives the upper mold 4 to move upward, the U-shaped plate 14 can be squeezed by the upper mold 4 to drive the U-shaped plate 14 to move upward. When the U-shaped plate 14 moves upward, the second spring 13 can be stretched by the second movable rod 12. Since the top plate 17 is in the movement of the U-shaped plate 14 The third spring 19 in the contraction state is reset, so that the top plate 17 and the circular plate 10 are in the same horizontal plane again, so that the template is automatically separated from the upper mold 4 and the lower mold 5 after the stamping work is completed, so as to avoid the template from being difficult to be removed due to the adhesion between the template and the upper mold 4 and the lower mold 5, thereby improving the processing efficiency.

[0029] Embodiment 2 like Figure 1 - Figure 8As shown, based on the first embodiment, a rack 22 is installed on the inner side of the square groove 16, and a second open groove 21 is opened on the upper part of the top plate 17. The inside of the second open groove 21 is rotatably connected with a first gear 23 and a second gear 24, respectively. The rack 22 and the second gear 24 are both meshed with the first gear 23. When the top plate 17 moves upward, the second gear 24 is driven to reverse through the rack 22 and the first gear 23.

[0030] A connecting plate 25 is installed on the outer side of the second gear 24, and the connecting plate 25 is rotatably connected to the second rotating wheel 26. The third gear 27 is installed on the end of the second rotating wheel 26 away from the connecting plate 25. The arc-shaped rack 28 is installed on the inner side of the second opening groove 21. The third gear 27 and the arc-shaped rack 28 are meshed with each other. When the second rotating wheel 26 moves, it rotates through the third gear 27 and the arc-shaped rack 28.

[0031] The outer side of the circular plate 10 is rotatably connected to a first rotating wheel 11 to facilitate the conveyance of the template.

[0032] In this embodiment, when the top plate 17 moves up to push the template to move up and separate the template from the circular plate 10, since the rack 22 is meshed with the first gear 23, the first gear 23 can be driven to rotate when the top plate 17 moves up, and since the first gear 23 is meshed with the second gear 24, the first gear 23 can drive the second gear 24 to reverse when it rotates, and the second gear 24 can drive the connecting plate 25 and the second rotating wheel 26 to rotate when the second rotating wheel 26 rotates, and the third gear 27 can be driven to rotate when the second rotating wheel 26 rotates. Since the third gear 27 is meshed with the arc-shaped rack 28, the arc-shaped rack 28 can be used to rotate when the third gear 27 rotates, and the second rotating wheel 26 can be driven to rotate at the same time. At this time, the second rotating wheel 26 can generate a pushing and conveying force on the template, so that the template is moved to the inner side of the collection box 20 through the first rotating wheel 11, and the staff does not need to manually take it, which improves the processing speed and can also avoid burrs on the template after stamping that cause harm to the staff.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A formwork processing device for civil engineering construction, comprising a base (1), a support frame (2) and a cylinder (3), characterized in that: The support frame (2) is mounted on the upper part of the base (1), the cylinder (3) is mounted on the upper part of the support frame (2), an upper mold (4) is mounted on the end of the output shaft of the cylinder (3), a lower mold (5) is mounted on the upper part of the base (1), and a separation component is commonly provided on the base (1), the support frame (2) and the cylinder (3), the separation component comprising a plurality of support blocks (9) movably connected on the cylinder (3), a U-shaped plate (14) symmetrically movably connected on the support frame (2) and the base (1), a round-shaped plate (10) mounted on the upper part of the base (1), a top plate (17) symmetrically slidably arranged on the inner side of the round-shaped plate (10), a second rotating wheel (26) rotatably connected to the inner side of the top plate (17), a third gear (27) mounted on the end of the second rotating wheel (26), and a gear (28) on the inner side of the top plate (17). An arc-shaped rack (28) is installed, and a collection box (20) is installed on the side of the base (1). The upper mold (4) moves upward after punching the template. After the upper mold (4) moves upward, the support block (9) is still in contact with the template, so that the upper mold (4) and the template are separated. After the upper mold (4) moves upward, it pushes the U-shaped plate (14) to move upward. After the U-shaped plate (14) moves upward, it drives the top plate (17) to move upward. The top plate (17) moves upward to lift the template, so that the template and the lower mold (5) are separated. After the top plate (17) moves upward, it drives the second rotating wheel (26) to move to the upper part of the circular plate (10). When the second rotating wheel (26) moves, it rotates by meshing the third gear (27) with the arc-shaped rack (28). The second rotating wheel (26) moves the template into the collection box (20) by pushing and rotating.

2. A formwork processing equipment for civil engineering construction according to claim 1, characterized in that: A plurality of first support plates (6) are mounted on the outer side of the upper mold (4); a first movable rod (7) is movably connected to the inner side of the first support plate (6); the first movable rod (7) is fixedly connected to the support block (9); a first spring (8) is mounted on the upper part of the support block (9); an end of the first spring (8) away from the support block (9) is fixedly connected to the first support plate (6).

3. A formwork processing equipment for civil engineering construction according to claim 2, characterized in that: The plurality of support blocks (9) are respectively distributed around the cylinder (3), and the support blocks (9) are made of rubber material.

4. The formwork processing equipment for civil engineering construction according to claim 1, characterized in that: The U-shaped plate (14) is slidably connected to the support frame (2); a second movable rod (12) is mounted on the upper portion of the U-shaped plate (14); the second movable rod (12) is movably connected to the support frame (2); a second spring (13) is symmetrically mounted on the upper portion of the support frame (2); an end of the second spring (13) away from the support frame (2) is fixedly connected to the second movable rod (12).

5. The formwork processing equipment for civil engineering construction according to claim 4, characterized in that: A first opening groove (15) is symmetrically provided on the upper portion of the base (1), and the U-shaped plate (14) is slidably connected to the first opening groove (15).

6. The formwork processing equipment for civil engineering construction according to claim 1, characterized in that: The upper part of the circular plate (10) is symmetrically provided with a square groove (16), the top plate (17) is slidably arranged on the inner side of the square groove (16), a second support plate (18) is installed on the side of the top plate (17), a third spring (19) is installed on the upper part of the second support plate (18), and one end of the third spring (19) away from the second support plate (18) is fixedly connected to the circular plate (10).

7. A formwork processing equipment for civil engineering construction according to claim 6, characterized in that: The top plate (17) is located above the movement track of the U-shaped plate (14), and the top plate (17) and the upper part of the lower mold (5) are located at the same horizontal plane.

8. The formwork processing equipment for civil engineering construction according to claim 6, characterized in that: A rack (22) is installed on the inner side of the square groove (16); a second opening groove (21) is opened on the upper part of the top plate (17); a first gear (23) and a second gear (24) are rotatably connected inside the second opening groove (21); the rack (22) and the second gear (24) are meshed with the first gear (23).

9. A formwork processing equipment for civil engineering construction according to claim 8, characterized in that: A connecting plate (25) is mounted on the outer side of the second gear (24), the connecting plate (25) being rotatably connected to the second rotating wheel (26), the third gear (27) being mounted on an end of the second rotating wheel (26) away from the connecting plate (25), the arc-shaped rack (28) being mounted on the inner side of the second opening groove (21), the third gear (27) and the arc-shaped rack (28) being meshed with each other.

10. The formwork processing equipment for civil engineering construction according to claim 1, characterized in that: The outer side of the circular plate (10) is rotatably connected to a first rotating wheel (11).

Citation Information

Patent Citations

  • Punching machining equipment

    CN117920827A