Welding device for steel template processing

Abstract

The present invention belongs to the technical field of steel formwork processing, and in particular to a welding device for steel formwork processing, comprising a base plate. The present invention arranges a support frame on the base plate, and the support frame can drive the welding assembly to extend and retract up and down. The main part of the welding assembly is a U-shaped plate and a U-shaped frame. When the lower end of the U-shaped plate abuts against the steel formwork shell, the U-shaped frame can move downward relative to the U-shaped plate, driving the wedge block to move downward. In this process, the telescopic rod 1 can be driven to move by the matching relationship between the wedge block 1 and the wedge block 2. At the same time, the telescopic plate is driven to move outward by the relationship between the rack 1, the gear 1 and the gear 2. The vertical rib plate falls onto the steel formwork shell, and then the centering limit mechanism clamps the vertical rib plate in the center, and the vertical rib plate is welded on the steel formwork shell by a welding gun, and the welding process of the building steel formwork is automatically performed with high efficiency and high precision, which solves the problems of low efficiency and low welding precision of the current welding method.

Description

Technical Field

[0001] The invention relates to the technical field of steel template processing, in particular to a welding device for steel template processing. Background Art

[0002] Steel formwork is mainly composed of steel formwork shell and vertical ribs. Steel formwork welding refers to connecting and fixing the various parts of the steel formwork together through welding process to ensure its stability and strength during the concrete pouring process. Steel formwork is commonly used in construction, especially in the construction of large structures such as bridges and high-rise buildings. At present, when welding steel formwork, the vertical ribs are mainly welded to the steel formwork shell by manual method. During the operation, the vertical ribs are held by hand and the vertical ribs are welded to the steel formwork shell by welding gun. This method has the following defects and shortcomings: first, the manual welding of the vertical ribs on the steel formwork shell is relatively inefficient and will delay a long time cost. It is not possible to quickly and batch-process the welding of construction steel formwork, and is therefore not suitable for mass production of construction steel formwork. Second, the manual welding process is less safe and is very likely to cause safety hazards. Third, the manual welding process of construction steel formwork cannot well guarantee the welding accuracy of the steel formwork. There are certain defects and shortcomings, so it needs to be improved. Summary of the Invention

[0003] (1) Technical problems solved

[0004] The U-shaped plate is then pressed against the steel formwork shell, and the U-shaped frame is moved downward relative to the U-shaped plate to drive the wedge block to move downward. In this process, the telescopic rod 1 can be driven to move by the cooperation relationship between the wedge block 1 and the wedge block 2. At the same time, the telescopic plate is driven to move outward by the relationship between the rack 1, the gear 1 and the gear 2. The vertical rib plate falls onto the steel formwork shell, and then the centering limit mechanism clamps the vertical rib plate in the center, and the vertical rib plate is welded on the steel formwork shell by a welding gun. The welding process of the building steel formwork is automatically performed with high efficiency and high precision, which solves the problems of low efficiency and low welding precision of the current welding method.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] The cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame so as to prevent the cam from sliding onto the support frame. The U-shaped frame is fixedly connected to a connecting rack on one side, and a wedge block 1 is provided on the bottom of the connecting rack. When the U-shaped frame moves downward relative to the U-shaped plate, the wedge block 1 can drive the wedge block 2 to move downward, and the wedge block 1 drives the wedge block 2 and the telescopic rod 1 to move telescopically. In this process, the telescopic plate is driven to move outward through the relationship between the rack 1, the gear 1 and the rack 2, so that the vertical rib plate falls out, and then the center limiting mechanism clamps the vertical rib plate in the center to realize the welding processing of the vertical rib plate.

[0008] Furthermore, the rack is slidably connected to the corresponding clearance cavity of the U-shaped plate, and two symmetrically distributed welding guns are installed at the bottom of the U-shaped plate. A reset spring is provided at a track groove of the U-shaped plate, and the two ends of the reset spring are respectively against the U-shaped plate and the slider.

[0009] Furthermore, two symmetrically distributed guide plates are fixedly connected to the inner wall of the U-shaped plate above the telescopic plate, and one side of the two guide plates is provided with a bevel groove.

[0010] Furthermore, a spring is sleeved on the telescopic rod, and the two ends of the spring are respectively against the U-shaped plate and the wedge block 2, and a limiting protrusion is integrally formed on the outer wall of the telescopic rod, and the limiting protrusion is adapted to the limiting groove correspondingly opened on the U-shaped plate.

[0011] Furthermore, the centering limiting mechanism includes a limiting plate, which is fixedly connected to one end of the telescopic rod, and the limiting plate is adapted to the hidden cavity corresponding to the U-shaped plate; a convex edge, which is integrally formed on one side of the limiting plate, and a groove adapted to the convex edge is provided on one side of the U-shaped plate, and an array of anti-slip protrusions is fixedly connected to one side of the convex edge; and an inclined plate, which is integrally formed on the top of the convex edge, and one side of the inclined plate is provided with equidistantly distributed strip protrusions.

[0012] Furthermore, the inner wall of the U-shaped plate is located above the central limiting mechanism and is fixedly connected to a support plate for holding the vertical ribs, a discharge trough is provided on one side of the support plate, and a clamping mechanism is provided above the U-shaped plate, and the clamping mechanism includes two L-shaped plates, both of which are fixedly connected to one side of the U-shaped plate; a round rod, which is slidably connected to the L-shaped plate; a second telescopic rod, which is fixedly connected to one end of the round rod, and the end of the second telescopic rod extends to the inner side of the U-shaped plate and is fixed with a clamping plate, and one side of the clamping plate is against the vertical ribs; a protective cap, which is fixedly connected to the other end of the round rod, and an annular seat is provided at the connection between the round rod and the second telescopic rod, and a second spring is provided on the round rod, and the two ends of the second spring are respectively against the L-shaped plate and the annular seat.

[0013] Furthermore, the U-shaped plate is provided with a discharge control mechanism for shifting the vertical ribs on the support plate to automatically unload the material, and the discharge control mechanism includes a pressure plate; a sliding block, the sliding block is fixed to one side of the pressure plate, and the sliding block is slidably connected to a track groove 2 opened on one side of the U-shaped plate; a spring three is fixed between the sliding block and the U-shaped plate; a support rod is fixed to one side of the pressure plate, and a shift block is provided at the end of the support rod. The pressure plates between the multiple welding assemblies are connected and fixed to each other, and the upper part of the support frame is fixedly connected to a baffle, and the baffle includes a vertical plate body connected and fixed to the support frame, and a stop block is provided at the bottom of the vertical plate body. When the welding assembly moves up to a certain distance, the shift block can contact the stop block, so that the pressure plate shifts the vertical ribs to move downward, and then the vertical ribs automatically fall onto the telescopic plate along the discharge trough.

[0014] Furthermore, the support frame includes a frame, which is fixed on the base plate, and the vertical plate body is fixed on the frame; there are two track plates, and the two track plates are symmetrically fixed on the frame; a lifting seat is slidably connected to the corresponding track plate, and a connecting seat is provided on one side of the lifting seat, and the protective frame is fixedly connected between the two connecting seats; there are two screw rods, and the two screw rods are symmetrically connected to the frame, and the lifting seat is provided with screw holes, which are adapted to the corresponding screw rods; a dual-axis motor is installed on the frame, and one side of the dual-axis motor is coaxially connected and fixed to one of the screw rods, and a synchronous wheel is coaxially provided on the other side of the dual-axis motor and the other screw rod, and a synchronous belt is provided between the two synchronous wheels.

[0015] Furthermore, the base plate is fixedly connected to a frame, and a driving roller and a driven roller are rotatably connected to the frame respectively. A conveyor belt is provided on the driving roller and the driven roller, and a steel template shell is provided on the upper surface of the conveyor belt, and one side of the driving roller is connected to gear 2 through a one-way bearing. The lifting seat is connected to a movement control mechanism for controlling the rotation of gear 2, and the movement control mechanism includes a fixed frame, which is fixedly connected to the corresponding lifting seat; a tooth plate, which is fixedly connected to the bottom of the fixed frame, and the tooth plate is meshed with gear 2; a carrier plate, which is fixedly connected to the base plate, and a guide rail is fixed to the carrier plate by bolts, and the tooth plate is slidably connected to the guide rail.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a welding device for steel template processing, which has the following beneficial effects:

[0018] When the support frame is lifted up, the U-shaped plate is tightened and the support frame is tightened, so that the support frame can move upward and downward, and the support frame can move downward and downward, thereby preventing the U-shaped plate from being loosened and deformed. When the U-shaped plate and the U-shaped frame are moved up, the stop block at the bottom of the baffle plate can be contacted with the dial block, and when the U-shaped plate and the U-shaped frame continue to move up, the pressing plate does not move, and one of the vertical ribs is moved down by the pressing plate, and the vertical rib is dropped onto the telescopic plate through the discharge chute, thereby realizing automatic loading of the vertical ribs. This method is convenient for loading the vertical ribs and is very convenient to use. It does not require frequent loading by staff, saves a lot of time and labor costs, and has better use effect. Therefore, the device has high work efficiency, and can automatically unload and clamp the vertical ribs during welding. The vertical ribs have good stability during welding, and then the welding accuracy of the vertical ribs on the steel formwork shell can be guaranteed, thereby ensuring the welding quality.

[0019] 2. The present invention sets a frame on a base plate, and a driving roller and a driven roller are set on the frame, and a conveyor belt is set between the driving roller and the driven roller, and the steel template shell is set on the conveyor belt. When the protective frame on the support frame moves down, it can drive the fixed frame and the tooth plate to move down, and the tooth plate is engaged with the second gear to drive the driving roller to rotate, thereby realizing the transmission movement of the conveyor belt and driving the steel template shell to move a certain distance. When the protective frame and the welding assembly move up and reset, the existence of the one-way bearing can make the second gear idle, that is, the driving roller does not rotate and the conveyor belt does not run. Therefore, this method can realize the step-by-step transmission movement of the steel template shell, and each time it moves a certain distance, the vertical ribs are welded on the steel template shell at equal distances, and there is no need to frequently change the welding points. It is convenient to use and can ensure welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 For the present invention Figure 1 A magnified view of the structure at point A;

[0022] Figure 3 Schematic diagram of the structure of the welding assembly in the present invention;

[0023] Figure 4 Schematic diagram of the structure of the U-shaped plate in the present invention;

[0024] Figure 5 It is a structural schematic diagram of the clamping mechanism in the present invention;

[0025] Figure 6 Schematic diagram of the structure of the centering limit mechanism of the present invention;

[0026] Figure 7 Schematic diagram of the structure of the discharge control mechanism of the present invention;

[0027] Figure 8 Schematic diagram of the structure of the support frame in the present invention;

[0028] Figure 9 Schematic diagram of the structure of the mobile control mechanism of the present invention;

[0029] Figure 10 Schematic diagram of the structure of the baffle in the present invention.

[0030] Figure: 1, base plate; 2, support frame; 201, frame; 202, track plate; 203, lifting seat; 204, screw; 205, connecting seat; 206, dual-axis motor; 207, synchronous belt; 208, synchronous wheel; 3, baffle; 301, vertical plate body; 302, stop block; 4, protective frame; 5, support plate; 6, welding assembly; 601, U-shaped plate; 602, track groove 1; 603, wedge block 1; 60 4. Wedge block 2; 605. Telescopic rod 1; 606. Spring 1; 607. Welding gun; 608. Guide plate; 609. Telescopic plate; 6010. Rack 1; 6011. Gear 1; 6012. Rack 2; 6013. Centering limit mechanism; 6014. Discharge chute; 6015. Support plate; 6016. Clamping mechanism; 6017. Discharge control mechanism; 6018. U-shaped frame; 6019. Connecting frame; 602 0, slider; 6021, limit groove; 6022, round hole; 6023, rectangular cavity; 6024, give way cavity; 6025, groove; 6026, hidden cavity; 6027, track groove 2; 6028, telescopic rod 2; 6029, L-shaped plate; 6030, annular seat; 6031, round rod; 6032, protective cap; 6033, spring 2; 6034, clamping plate; 6035, limit plate; 6036, Convex edge; 6037, anti-slip protrusion; 6038, strip protrusion; 6039, inclined plate; 6040, pressure plate; 6041, sliding block; 6042, support rod; 6043, shift block; 6044, spring three; 7, conveyor belt; 8, steel template shell; 9, movement control mechanism; 901, fixed frame; 902, tooth plate; 903, carrier plate; 904, guide rail; 10, frame; 11, one-way bearing; 12, gear two. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example

[0033] like Figure 1 As shown, an embodiment of the present invention proposes a welding device for steel formwork processing, including a base plate 1, a support frame 2 is installed on the base plate 1, a liftable protective frame 4 is provided on the inner side of the support frame 2, and the lower surface of the protective frame 4 is fixedly connected with equidistantly distributed support plates 5, and the ends of the support plates 5 are provided with welding components 6.

[0034] It should be noted that the base plate 1 is the bottom supporting part of the device, and is used to install components such as the support frame 2. The support frame 2 is used for the lifting and lowering transmission of the protective frame 4 and the welding assembly 6 to realize the lifting and lowering control of the welding assembly 6. There are multiple support plates 5 and welding assemblies 6 to realize effective welding of the vertical ribs. The welding assembly 6 is used for the storage, automatic discharge and welding processing of the vertical ribs to realize high-efficiency and high-precision welding processing of the vertical ribs.

[0035] like Figure 1 、 Figure 3 and Figure 4 As shown, the welding assembly 6 includes: a U-shaped plate 601, with track grooves 602 on both sides of the U-shaped plate 601; a slider 6020, which is slidably connected to the track groove 602 corresponding to the U-shaped plate 601; a U-shaped frame 6018, the U-shaped frame 6018 is fixedly connected to the slider 6020, and the upper surface of the U-shaped frame 6018 is fixedly connected to the lower end of the support plate 5, and a return spring is provided at the track groove 602 of the U-shaped plate 601, and the two ends of the return spring are respectively against the U-shaped plate 601 and the slider 6020.

[0036] It should be noted that the main part of the welding assembly 6 is a U-shaped plate 601 and a U-shaped frame 6018. By setting a track groove 602 on both sides of the U-shaped plate 601, the slider 6020 on one side of the U-shaped frame 6018 is slidably connected to the track groove 602, thereby realizing the sliding and retracting effect of the U-shaped frame 6018 on the U-shaped plate 601. By setting a reset spring, the elastic extension and reset of the U-shaped frame 6018 can be realized.

[0037] like Figure 3 and Figure 4 As shown, it also includes a telescopic rod 1 605, of which two are provided. The two telescopic rods 605 are both slidably connected to the circular holes 6022 correspondingly opened in the U-shaped plate 601, and one end of the telescopic rod 1 605 is fixedly connected to the center limiting mechanism 6013, the other end of the telescopic rod 1 605 is fixedly connected to the wedge block 2 604, and the lower surface of the wedge block 2 604 is fixedly connected to the rack 2 6012, and the telescopic plate 609 is slidably connected to the rectangular cavity 6023 opened at the bottom of the U-shaped plate 601, and one side of the telescopic plate 609 is fixedly connected to the rack 1 6010, and one side of the U-shaped plate 601 is rotatably connected to the gear 1 6011 between the rack 1 6010 and the rack 2 6012, and the gear 1 6011 is respectively engaged with the rack 1 6010 and the rack 2 6012.

[0038] It should be noted that, by slidingly connecting the telescopic rod 1 605 at the circular hole 6022 of the U-shaped plate 601, the telescopic rod 1 605 drives the centering limit mechanism 6013 to move when it is telescopically moved, and the centering limit mechanism 6013 is used to clamp the inner vertical rib plate in the center, thereby ensuring the welding accuracy of the vertical rib plate, by fixing the rack 2 6012 on the lower surface of the wedge block 2 604, and slidingly connecting the telescopic plate 609 at the bottom of the U-shaped plate 601, the telescopic plate 609 is used to support the upper vertical rib plate, and the rack 2 6012 is fixed on the upper surface of the wedge block 2 Rack 1 6010, when wedge block 2 604 moves inward, it drives rack 2 6012 to move, and gear 1 6011 engages with rack 1 6010 and rack 2 6012 respectively, thereby realizing the movement control of rack 1 6010 and telescopic plate 609, so that the telescopic plate 609 opens and moves outward, and then the vertical ribs on the upper surface of the telescopic plate 609 fall off, and after falling off, the centering limit mechanism 6013 continues to move inward to realize the centering clamping of the vertical ribs, thereby realizing the automatic discharge and clamping of the vertical ribs, and facilitating the direct and effective welding of the vertical ribs.

[0039] like Figure 3 As shown, both sides of the U-shaped frame 6018 are fixedly connected with a connecting frame 6019, and the bottom of the connecting frame 6019 is provided with a wedge block 1 603. When the U-shaped frame 6018 moves downward relative to the U-shaped plate 601, it can drive the wedge block 1 603 to move downward, and the wedge block 1 603 drives the wedge block 2 604 and the telescopic rod 1 605 to move telescopically. In this process, the telescopic plate 609 is driven to move outward through the relationship between the rack 1 6010, the gear 1 6011 and the rack 2 6012, so that the vertical rib plate falls out, and then the centering limit mechanism 6013 clamps the vertical rib plate in the center to realize the welding processing of the vertical rib plate.

[0040] It should be noted that, by setting up the connecting frame 6019, the installation and fixation of the wedge block 1 603 is realized, and the wedge surface of the wedge block 1 603 is adapted to the wedge surface of the wedge block 2 604. When the bottom of the U-shaped plate 601 is against the steel formwork shell 8, the support frame 2 continues to control the U-shaped frame 6018 to move downward, so that the U-shaped frame 6018 moves downward relative to the U-shaped plate 601. In this process, the wedge block 1 603 moves downward, and the wedge block 1 603 contacts the wedge block 2 604, thereby realizing the movement control of the wedge block 2 604, the telescopic rod 1 605 and the rack 2 6012, and controlling the movement of the telescopic plate 609 and the centering limit mechanism 6013. This method can meet the automatic discharge and clamping of the vertical ribs on the telescopic plate 609, has strong functionality, and good use effect.

[0041] like Figure 3 and Figure 4As shown, in some embodiments, rack 1 6010 is slidably connected to the corresponding clearance cavity 6024 opened in the U-shaped plate 601, and two symmetrically distributed welding guns 607 are installed at the bottom of the U-shaped plate 601.

[0042] It should be noted that rack 1 6010 is slidably connected to the corresponding clearance cavity 6024 opened in the U-shaped plate 601, which is used for the telescopic limitation of rack 1 6010. The welding processing of the vertical ribs is realized by installing two symmetrically distributed welding guns 607 at the bottom of the U-shaped plate 601.

[0043] like Figure 3 As shown, in some embodiments, two symmetrically distributed guide plates 608 are fixedly connected to the inner wall of the U-shaped plate 601 above the telescopic plate 609 , and a beveled groove is provided on one side of the two guide plates 608 .

[0044] It should be noted that by setting bevel grooves on one side of the guide plate 608, when the telescopic plate 609 moves outward, it can close to the bottom of the guide plate 608, so that the vertical ribs can be discharged along the bevel grooves and fall onto the steel formwork shell 8 below, thereby realizing the positioning and fixation of the vertical ribs on the steel formwork shell 8.

[0045] like Figure 3 and Figure 4 As shown, in some embodiments, a spring 1 606 is sleeved on the telescopic rod 1 605, and the two ends of the spring 1 606 are respectively abutted against the U-shaped plate 601 and the wedge block 2 604, and a limiting protrusion is integrally formed on the outer wall of the telescopic rod 1 605, and the limiting protrusion is adapted to the limiting groove 6021 correspondingly opened on the U-shaped plate 601.

[0046] It should be noted that by providing a spring 606, the elastic extension and reset function of the wedge block 2 604 and the telescopic rod 1 605 can be achieved. By integrally forming a limiting protrusion on the outer wall of the telescopic rod 1 605, the telescopic rod 1 605 is used to limit the extension and retraction of the telescopic rod 1 605 to avoid rotation during extension and retraction.

[0047] like Figure 3 、 Figure 4 and Figure 6 As shown, in some embodiments, the centering limit mechanism 6013 includes a limit plate 6035, which is fixedly connected to one end of the telescopic rod 605, and the limit plate 6035 is adapted to the hidden cavity 6026 corresponding to the U-shaped plate 601; a convex edge 6036, the convex edge 6036 is integrally formed on one side of the limit plate 6035, and a groove 6025 adapted to the convex edge 6036 is provided on one side of the U-shaped plate 601, and an array of anti-slip protrusions 6037 are fixedly connected to one side of the convex edge 6036; and an inclined plate 6039, which is integrally formed on the top of the convex edge 6036, and one side of the inclined plate 6039 is provided with equidistantly distributed strip protrusions 6038.

[0048] It should be noted that, by providing a protrusion 6036 on one side of the limiting plate 6035, the protrusion 6036 is adapted to the groove 6025 to realize the limiting function of the limiting plate 6035, and by providing the anti-slip protrusion 6037, the clamping stability of the side of the vertical rib can be guaranteed, and by providing an inclined plate 6039 on the top of the protrusion 6036, and providing equidistantly distributed strip protrusions 6038 on one side of the inclined plate 6039, the strip protrusions 6038 are in contact and cooperate with the top of the vertical rib, thereby realizing the downward pressure effect on the top of the vertical rib, so that the vertical rib is effectively and tightly fitted on the steel formwork shell 8, thereby ensuring the effective welding of the vertical rib.

[0049] like Figure 3 As shown, in some embodiments, a support plate 6015 for holding vertical ribs is fixedly connected to the inner wall of the U-shaped plate 601 above the central limiting mechanism 6013 , and a discharge trough 6014 is provided on one side of the support plate 6015 .

[0050] It should be noted that the support plate 6015 is used to store and support multiple vertical ribs. Before use, multiple vertical ribs can be stored on the support plate 6015. A discharge groove 6014 is provided on one side of the support plate 6015 to facilitate the unloading of a single vertical rib, so that the vertical rib can enter the telescopic plate 609.

[0051] like Figure 3 、 Figure 4 and Figure 5 As shown, the U-shaped plate 601 is located above the support plate 6015 and is provided with a clamping mechanism 6016, the clamping mechanism 6016 includes two L-shaped plates 6029, both of which are fixedly connected to one side of the U-shaped plate 601; a round rod 6031, which is slidably connected to the L-shaped plate 6029; a second telescopic rod 6028, which is fixedly connected to one end of the round rod 6031, and the end of the second telescopic rod 6028 extends to the inner side of the U-shaped plate 601 and is fixed with a clamping plate 6034, one side of the clamping plate 6034 is against the vertical rib plate; a protective cap 6032, which is fixedly connected to the other end of the round rod 6031, and an annular seat 6030 is provided at the connection between the round rod 6031 and the second telescopic rod 6028, and a second spring 6033 is sleeved on the round rod 6031, and the two ends of the second spring 6033 are respectively against the L-shaped plate 6029 and the annular seat 6030.

[0052] It should be noted that the clamping mechanism 6016 is used to clamp the multiple vertical ribs on the upper surface of the support plate 6015, so that the vertical ribs are close to one side of the discharge trough 6014. The clamping mechanism 6016 includes an L-shaped plate 6029, a round rod 6031, a spring 2 6033 and a clamping plate 6034. Through the action of the spring 2 6033, the telescopic rod 2 6028 and the clamping plate 6034 are elastically extended and moved, and one side of the clamping plate 6034 is abutted against the vertical ribs, thereby realizing the elastic clamping of the vertical ribs, so that the multiple vertical ribs are close to one side of the discharge trough 6014.

[0053] like Figure 3 、 Figure 4 and Figure 7 As shown, in some embodiments, a discharge control mechanism 6017 for automatically unloading the vertical ribs on the support plate 6015 is provided on the U-shaped plate 601, and the discharge control mechanism 6017 includes a pressure plate 6040; a sliding block 6041, the sliding block 6041 is fixed to one side of the pressure plate 6040, and the sliding block 6041 is slidably connected to the track groove 2 6027 opened on one side of the U-shaped plate 601; a spring 3 6044, fixed between the sliding block 6041 and the U-shaped plate 601; a support rod 6042, fixed to one side of the pressure plate 6040, and a shift block 6043 is provided at the end of the support rod 6042, and the pressure plates 6040 between multiple welding components 6 are connected and fixed to each other.

[0054] It should be noted that, by setting up a discharge control mechanism 6017, a vertical rib plate above the discharge chute 6014 can be toggled to automatically discharge the material, so that the vertical rib plate is discharged through the discharge chute 6014 and falls onto the telescopic plate 609, realizing the discharge function of a single vertical rib plate. The discharge control mechanism 6017 includes a pressing plate 6040, a sliding block 6041, a support rod 6042, a toggle block 6043 and a spring 6044, wherein the sliding block 6041 is slidably connected to the U-shaped plate. The track groove 2 6027 opened on one side of 601 realizes the lifting and lowering limit of the pressure plate 6040 and the sliding block 6041. The setting of the spring 3 6044 can realize the elastic extension and reset of the pressure plate 6040 and the sliding block 6041. When the pressure plate 6040 moves downward, it can drive the vertical ribs at the discharge groove 6014 to fall, so that the vertical ribs enter the telescopic plate 609. By setting a shift block 6043 at the end of the support rod 6042, the lifting and lowering position of the pressure plate 6040 is controlled.

[0055] like Figure 1 、 Figure 7 and Figure 10As shown, the upper part of the support frame 2 is fixedly connected with a baffle 3, and the baffle 3 includes a vertical plate body 301 connected and fixed to the support frame 2, and a stop block 302 arranged at the bottom of the vertical plate body 301. When the welding assembly 6 moves up to a certain distance, the shift block 6043 can contact the stop block 302, so that the pressure plate 6040 shifts the vertical rib plate downward, and then the vertical rib plate automatically falls onto the telescopic plate 609 along the discharge trough 6014.

[0056] It should be noted that by fixing the baffle 3 on the support frame 2, the shift block 6043 serves as a stop. The baffle 3 is composed of a vertical plate body 301 and a stop block 302. When the support frame 2 controls the welding assembly 6 to move up to a certain height, the stop block 302 can be brought into contact with the shift block 6043, causing the pressure plate 6040 to stop moving up, and the U-shaped plate 601 and the U-shaped frame 6018 continue to move up, thereby driving the vertical ribs at the discharge trough 6014 to fall.

[0057] like Figure 1 、 Figure 8 and Figure 10 As shown, in some embodiments, the support frame 2 includes a frame 201, the frame 201 is fixed on the base plate 1, and the vertical plate body 301 is fixed on the frame 201; there are two track plates 202, and the two track plates 202 are symmetrically fixed on the frame 201; a lifting seat 203 is slidably connected to the corresponding track plate 202, and a connecting seat 205 is provided on one side of the lifting seat 203, and the protective frame 4 is fixedly connected between the two connecting seats 205; there are two screw rods 204, and the two screw rods 204 are symmetrically connected to the frame 201, and the lifting seat 203 is provided with screw holes, which are adapted to the corresponding screw rods 204; a dual-axis motor 206 is installed on the frame 201, and one side of the dual-axis motor 206 is coaxially connected and fixed to one of the screw rods 204, and a synchronous wheel 208 is coaxially provided on the other side of the dual-axis motor 206 and the other screw rod 204, and a synchronous belt 207 is provided between the two synchronous wheels 208.

[0058] It should be noted that the main part of the support frame 2 is the frame 201. By rotating and connecting two screw rods 204 on the frame 201, the screw rod 204 can drive the lifting seat 203 to move when it rotates. The track plate 202 is used to limit the lifting and lowering of the lifting seat 203. By setting a connecting seat 205 on one side of the lifting seat 203, the protective frame 4 is fixedly connected between the two connecting seats 205. When the screw rod 204 rotates, it can drive the connecting seat 205 to rise and fall, thereby realizing the lifting and lowering control of the protective frame 4 and the welding assembly 6.

[0059] like Figure 1 、 Figure 2 、 Figure 8 and Figure 9As shown, in some embodiments, a frame 10 is fixedly connected to the base plate 1, and a driving roller and a driven roller are rotatably connected to the frame 10 respectively. A conveyor belt 7 is provided on the driving roller and the driven roller, and a steel template shell 8 is provided on the upper surface of the conveyor belt 7, and one side of the driving roller is connected to the gear 2 12 through a one-way bearing 11, and the lifting seat 203 is connected to a movement control mechanism 9 for controlling the rotation of the gear 2 12, and the movement control mechanism 9 includes a fixed frame 901, which is fixedly connected to the corresponding lifting seat 203; a tooth plate 902, which is fixedly connected to the bottom of the fixed frame 901, and the tooth plate 902 is engaged with the gear 2 12; a carrier plate 903, which is fixedly connected to the base plate 1, and a guide rail 904 is fixed to the carrier plate 903 by bolts, and the tooth plate 902 is slidably connected to the guide rail 904.

[0060] It should be noted that, by arranging a frame 10 on the base plate 1, and rotating the active roller and the driven roller on the frame 10 respectively, the operation function of the conveyor belt 7 is realized when the active roller rotates, and the steel template shell 8 is arranged on the conveyor belt 7 to realize the transmission movement of the steel template shell 8. By arranging a movement control mechanism 9, the movement control mechanism 9 includes a fixed frame 901, a tooth plate 902, etc. When the lifting seat 203 moves, it drives the fixed frame 901 and the tooth plate 902, and the tooth plate 902 is engaged with the gear 2 12, and then controls the rotation of the active roller. Due to the presence of the one-way bearing 11, the active roller rotates normally when the tooth plate 902 moves downward, and idles when it moves upward, thereby realizing the step-by-step transmission function of the conveyor belt 7, realizing the equidistant movement of the steel template shell 8, and then realizing the equidistant welding processing of the vertical ribs on the steel template shell 8.

[0061] The working principle and use steps of the present invention are as follows: first, multiple vertical ribs are stored above the support plate 6015 in sequence, and the multiple vertical ribs are clamped by the clamping mechanism 6016, so that the multiple vertical ribs are close to one side of the discharge trough 6014. When in use, the dual-axis motor 206 is controlled to work, and the dual-axis motor 206 drives the two screw rods 204 to rotate, so that the lifting seat 203 moves up along the track plate 202, driving the protective frame 4 and the welding assembly 6 to move up. When it moves up to a certain distance, the stop block 302 can contact the shift block 6043. When the protective frame 4 continues to move up as a whole, the pressing plate 6040 does not move, and the spring three 6044 is compressed, and the vertical ribs above the discharge trough 6014 are shifted by the pressing plate 6040 and pressed onto the telescopic plate 609. Then the protective frame 4 and the welding assembly 6 move down, and the pressing plate 6040 is reset under the action of the spring three 6044. When When the bottom of the U-shaped plate 601 contacts the upper surface of the steel formwork shell 8, the U-shaped frame 6018 continues to move downward, driving the wedge block 1 603 to move downward. The cooperation of the wedge block 1 603 and the wedge block 2 604 drives the wedge block 2 604 to move, and then drives the rack 2 6012 to move. The cooperation between the rack 1 6010, the gear 1 6011 and the rack 2 6012 makes the telescopic plate 609 open outward and close to the bottom of the guide plate 608, so that the vertical ribs on the telescopic plate 609 are discharged through the bevel groove on one side of the guide plate 608 and fall to the upper surface of the steel formwork shell 8. Then, the telescopic rod 1 605 drives the limit plate 6035 and the protruding edge 6036 to move, and the vertical ribs are effectively clamped by the anti-slip protrusions 6037 and the strip protrusions 6038, and then the vertical ribs are effectively welded to the steel formwork shell 8 through the welding gun 607.

[0062] When the lifting seat 203 drives the protective frame 4 and the welding assembly 6 to move downward, it can drive the fixed frame 901 and the tooth plate 902 to move downward synchronously, and the tooth plate 902 is engaged with the gear 2 12 to realize the rotation control of the active roller, and then realize the operation of the conveyor belt 7, and realize the step-by-step feeding of the steel template shell 8. Therefore, when the protective frame 4 and the welding assembly 6 move downward, the steel template shell 8 will move a distance. After the bottom of the U-shaped plate 601 effectively contacts the steel template shell 8, the U-shaped frame 6018 is stationary. At this time, the steel template shell 8 stops moving, and the welding of the steel template is realized. When the protective frame 4 and the welding assembly 6 move upward, the existence of the one-way bearing 11 will cause the gear 2 12 to idle. At this time, the active roller does not rotate, the conveyor belt 7 does not operate, and the steel template shell 8 remains stationary, thereby realizing the step-by-step transmission and feeding of the steel template shell 8.

[0063] In summary, the welding device for steel formwork processing has the characteristics of high welding efficiency, manpower saving and good welding precision, and is suitable for practical use.

[0064] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A welding device for processing steel templates, comprising a base plate (1), characterized in that: A support frame (2) is mounted on the base plate (1), a liftable protective frame (4) is provided on the inner side of the support frame (2), and equidistantly distributed support plates (5) are fixedly connected to the lower surface of the protective frame (4), and welding assemblies (6) are provided at the ends of the support plates (5), and the welding assemblies (6) include: A U-shaped plate (601), wherein both sides of the U-shaped plate (601) are provided with a track groove (602); A slider (6020), wherein the slider (6020) is slidably connected to a track groove (602) correspondingly provided on the U-shaped plate (601); A U-shaped frame (6018), wherein the U-shaped frame (6018) is connected and fixed to the slider (6020), and the upper surface of the U-shaped frame (6018) is connected and fixed to the lower end of the support plate (5); There are two telescopic rods (605), and the two telescopic rods (605) are slidably connected to the circular holes (6022) correspondingly opened on the U-shaped plate (601), and one end of the telescopic rod (605) is fixedly connected to the center limit mechanism (6013), and the other end of the telescopic rod (605) is fixedly connected to the wedge block (604), and the lower surface of the wedge block (604) is fixedly connected to the rack (6012), and the rectangular hole opened at the bottom of the U-shaped plate (601) is fixedly connected to the wedge block (604). The cavity (6023) is slidably connected to a telescopic plate (609), one side of the telescopic plate (609) is fixedly connected to a rack 1 (6010), one side of the U-shaped plate (601) is located between the rack 1 (6010) and the rack 2 (6012) and is rotatably connected to a gear 1 (6011), the gear 1 (6011) is respectively engaged with the rack 1 (6010) and the rack 2 (6012), and both sides of the U-shaped frame (6018) are fixedly connected to a connecting frame (6019), The bottom of the frame (6019) is provided with a wedge block 1 (603). When the U-shaped frame (6018) moves downward relative to the U-shaped plate (601), the wedge block 1 (603) can be driven to move downward. The wedge block 1 (603) drives the wedge block 2 (604) and the telescopic rod 1 (605) to move telescopically. In this process, the telescopic plate (609) is driven to move outward through the relationship between the rack 1 (6010), the gear 1 (6011) and the rack 2 (6012), so that the vertical ribs fall out, and then the vertical ribs fall out. The middle limiting mechanism (6013) clamps the vertical ribs in the middle to realize the welding processing of the vertical ribs. The telescopic rod (605) is provided with a spring (606). The two ends of the spring (606) are respectively against the U-shaped plate (601) and the wedge block (604). The outer wall of the telescopic rod (605) is integrally formed with a limiting protrusion. The limiting protrusion is adapted to the limiting groove (6021) correspondingly opened on the U-shaped plate (601). The middle limiting mechanism (6013) includes A limiting plate (6035), the limiting plate (6035) is fixedly connected to one end of the telescopic rod (605), and the limiting plate (6035) is adapted to the hidden cavity (6026) correspondingly opened on the U-shaped plate (601); A convex edge (6036), wherein the convex edge (6036) is integrally formed on one side of the limiting plate (6035), and a groove (6025) adapted to the convex edge (6036) is provided on one side of the U-shaped plate (601), and an array of anti-slip protrusions (6037) are fixedly connected to one side of the convex edge (6036); The inclined plate (6039) is integrally formed on the top of the convex edge (6036), and one side of the inclined plate (6039) is provided with strip-shaped protrusions (6038) distributed at equal intervals.

2. A welding device for steel template processing according to claim 1, characterized in that: The rack 1 (6010) is slidably connected to the corresponding clearance cavity (6024) opened on the U-shaped plate (601), and two symmetrically distributed welding guns (607) are installed at the bottom of the U-shaped plate (601). A return spring is provided at the track groove 1 (602) of the U-shaped plate (601), and the two ends of the return spring are respectively against the U-shaped plate (601) and the slider (6020).

3. A welding device for steel template processing according to claim 1, characterized in that: The inner wall of the U-shaped plate (601) is located above the telescopic plate (609) and is fixedly connected to two symmetrically distributed guide plates (608), and one side of each of the two guide plates (608) is provided with an oblique groove.

4. A welding device for steel template processing according to claim 1, characterized in that: The inner wall of the U-shaped plate (601) is located above the central limiting mechanism (6013) and is fixedly connected to a support plate (6015) for holding the vertical ribs. A discharge trough (6014) is provided on one side of the support plate (6015). The U-shaped plate (601) is located above the support plate (6015) and is provided with a clamping mechanism (6016). The clamping mechanism (6016) includes Two L-shaped plates (6029) are provided, and both L-shaped plates (6029) are fixedly connected to one side of the U-shaped plate (601); A round rod (6031) is slidably connected to the L-shaped plate (6029); The second telescopic rod (6028) is fixedly connected to one end of the round rod (6031), and the end of the second telescopic rod (6028) extends to the inner side of the U-shaped plate (601) and is fixed with a clamping plate (6034), and one side of the clamping plate (6034) is against the vertical rib plate; The protective cap (6032) is fixedly connected to the other end of the round rod (6031), and an annular seat (6030) is provided at the connection between the round rod (6031) and the second telescopic rod (6028). The round rod (6031) is provided with a second spring (6033), and the two ends of the second spring (6033) are respectively against the L-shaped plate (6029) and the annular seat (6030).

5. A welding device for steel template processing according to claim 4, characterized in that: The U-shaped plate (601) is provided with a discharge control mechanism (6017) for automatically discharging the vertical ribs on the support plate (6015). The discharge control mechanism (6017) includes Pressure plate (6040); A sliding block (6041), the sliding block (6041) is fixed to one side of the pressing plate (6040), and the sliding block (6041) is slidably connected to the second track groove (6027) opened on one side of the U-shaped plate (601); Spring three (6044), fixed between the sliding block (6041) and the U-shaped plate (601); The support rod (6042) is fixed to one side of the pressure plate (6040), and a shifting block (6043) is provided at the end of the support rod (6042). The pressure plates (6040) between the multiple welding assemblies (6) are connected and fixed to each other, and a baffle (3) is fixedly connected to the upper part of the support frame (2). The baffle (3) includes a vertical plate body (301) connected and fixed to the support frame (2), and a stop block (302) provided at the bottom of the vertical plate body (301). When the welding assembly (6) moves up to a certain distance, the shifting block (6043) can contact the stop block (302), so that the pressure plate (6040) shifts the vertical rib plate downward, and then the vertical rib plate automatically falls onto the telescopic plate (609) along the discharge trough (6014).

6. A welding device for steel template processing according to claim 5, characterized in that: The support frame (2) comprises A frame (201), wherein the frame (201) is fixed on the base plate (1), and the riser body (301) is fixed on the frame (201); Two track plates (202) are provided, and the two track plates (202) are symmetrically fixed on the frame (201); The lifting seat (203) is slidably connected to the corresponding track plate (202), and a connecting seat (205) is provided on one side of the lifting seat (203), and the protective frame (4) is fixedly connected between the two connecting seats (205); There are two screw rods (204), the two screw rods (204) are symmetrically connected to the frame (201), and the lifting seat (203) is provided with screw holes, which are adapted to the corresponding screw rods (204); A dual-axis motor (206) is mounted on the frame (201), and one side of the dual-axis motor (206) is coaxially connected and fixed to one of the lead screws (204). A synchronous wheel (208) is coaxially arranged on the other side of the dual-axis motor (206) and the other lead screw (204), and a synchronous belt (207) is arranged between the two synchronous wheels (208).

7. A welding device for steel template processing according to claim 6, characterized in that: The base plate (1) is fixedly connected to a frame (10), and the frame (10) is rotatably connected to a driving roller and a driven roller, respectively. A conveyor belt (7) is provided on the driving roller and the driven roller, and a steel template shell (8) is provided on the upper surface of the conveyor belt (7). One side of the driving roller is connected to a gear 2 (12) through a one-way bearing (11). The lifting seat (203) is connected to a moving control mechanism (9) for controlling the rotation of the gear 2 (12), and the moving control mechanism (9) includes A fixed frame (901) is fixedly connected to the corresponding lifting seat (203); The tooth plate (902) is fixedly connected to the bottom of the fixed frame (901), and the tooth plate (902) is meshed with the gear 2 (12); The carrier plate (903) is fixedly connected to the base plate (1), and a guide rail (904) is fixed to the carrier plate (903) via bolts, and the tooth plate (902) is slidably connected to the guide rail (904).

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