Automatic production line for volcanic rock pouring bus duct and use method of automatic production line

Abstract

The invention relates to the technical field of volcanic rock pouring bus duct production, in particular to an automatic production line for volcanic rock pouring bus ducts and a using method of the automatic production line. The vibration pouring conveying line comprises a first vertical conveying set, a second vertical conveying set, a third vertical conveying set, a fourth vertical conveying set, a fifth vertical conveying set, a transverse conveying set, a first track and a second track which are connected. Therefore, automation of the mold pouring procedure and the constant-temperature fixing procedure is achieved, the production efficiency and production quality of volcanic rock pouring bus ducts are improved, the volcanic rock pouring bus duct production line is simple in structure, reliable in operation, convenient to maintain and high in automation degree and has the functions of automatic vacuumizing, automatic flow control and the like, and the production efficiency is improved by 40-50 times compared with manual production.

Description

Technical Field

[0001] The invention relates to the technical field of production of volcanic rock cast bus duct, and in particular to an automated production line for volcanic rock cast bus duct and a use method thereof. Background Art

[0002] The fire-resistant bus duct consists of an outer shell coated with fire-retardant paint, a busbar wrapped with fire-resistant mica tape and a bracket made of fire-resistant insulating material. The bracket is provided with multiple grooves, in which the busbars are inserted and fixed. There is a bus duct connection box at one end of the bus duct and a busbar branch box inside the bus duct. The fire-resistant bus duct has excellent insulation properties and can be used continuously in a normal environment and for more than one hour in a fire environment. It can be used in high-rise buildings and important facilities to replace fire-resistant cables for power transmission and distribution.

[0003] The existing production mold equipment for casting bus duct introduces mixed raw materials into the mold, smoothes the top with a smoothing tool, and then waits for the raw materials to dry before forming and taking them out to complete the production. The above method is time-consuming and labor-intensive, affecting production efficiency. In addition, there will be air and bubbles between the raw materials. The bus duct formed after drying will be affected by the air in the raw materials and will have insufficient density and strength, which will affect the overall quality of the bus duct. Summary of the invention

[0004] The purpose of the present invention is to provide an automated production line for volcanic rock casting bus duct and a method of using the same in order to address the defects of the prior art, so as to solve the problems that the existing production mold equipment for casting bus duct is time-consuming and labor-intensive to use, affecting production efficiency, and there are air and bubbles between the raw materials. The bus duct formed after drying will be affected by the air in the raw materials and will have insufficient density and strength, which will affect the overall quality of the bus duct.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An automated production line for casting bus ducts in volcanic rocks comprises a constant temperature curing room and a vibration casting conveyor line, wherein the vibration casting conveyor line comprises a first vertical conveying group, a second vertical conveying group, a third vertical conveying group, a fourth vertical conveying group, a fifth vertical conveying group, a transverse conveying group, a first track and a second track which are connected to each other, a demoulding mechanism is arranged on the outer side of the first vertical conveying group, a casting machine is arranged on one side of the second vertical conveying group, a conveyor belt is arranged in the constant temperature fixed room, one end of the conveyor belt is connected to the first vertical conveying group, and the other end of the conveyor belt is connected to the fifth vertical conveying group, and both ends of the conveyor belt are provided with transplanting mechanisms which cooperate with the first vertical conveying group and the fifth vertical conveying group.

[0007] As a preferred technical solution of the present invention, the first vertical conveying group, the second vertical conveying group, the third vertical conveying group, the fourth vertical conveying group, the fifth vertical conveying group, and the horizontal conveying group are all composed of a plurality of conveying mechanisms.

[0008] As a preferred technical solution of the present invention, the conveying mechanism is respectively provided with a differential, an infrared sensor and a vibration component.

[0009] As a preferred technical solution of the present invention, one side of the first track is provided with a first reciprocating conveying mechanism for conveying the volcanic rock casting busbar trough on the horizontal conveying group to the second vertical conveying group, and the other side of the first guide rail is provided with a second reciprocating conveying mechanism for conveying the volcanic rock casting busbar trough on the third vertical conveying group or the fourth vertical conveying group to the fifth vertical conveying group.

[0010] As a preferred technical solution of the present invention, a third reciprocating conveying mechanism is provided on the second track for conveying the volcanic rock cast bus duct on the second vertical conveying group to the third vertical conveying group or the fourth vertical conveying group.

[0011] As a preferred technical solution of the present invention, the second vertical conveying group, the third vertical conveying group and the fourth vertical conveying group are parallel.

[0012] As a preferred technical solution of the present invention, the transverse conveying group includes a first rotating conveying mechanism and a second rotating conveying mechanism, the first rotating conveying mechanism is used to rotate the volcanic rock casting bus duct on the first vertical conveying group by 90 degrees and convey it to the transverse conveying group, and the second rotating conveying mechanism is used to rotate the volcanic rock casting bus duct on the transverse conveying group by 90 degrees and convey it to the first reciprocating conveying mechanism.

[0013] The present invention also provides a method for using an automated production line for casting bus ducts from volcanic rocks, comprising the following steps:

[0014] S1. First, the volcanic rock cast bus duct after constant temperature curing on the first vertical conveying group is moved to the demoulding mechanism through the transplanting mechanism for demoulding;

[0015] S2, placing the mold on the horizontal conveying group and conveying it to the second vertical conveying group through the first reciprocating conveying mechanism, and casting the mold through the casting machine on one side of the second vertical conveying group;

[0016] S3, after pouring, the mold is transported to the end of the second vertical conveying group, and the mold is transported to the third vertical conveying group or the fourth vertical conveying group by the third reciprocating conveying mechanism, and the third reciprocating conveying mechanism selects the one with less molds on the third vertical conveying group and the fourth vertical conveying group for priority conveyance;

[0017] S4, the molds on the third vertical conveying group and the fourth vertical conveying group are displaced toward the second reciprocating conveying mechanism in sequence, and the molds on the third vertical conveying group and the fourth vertical conveying group are displaced to the fifth vertical conveying group by the second reciprocating conveying mechanism, and the second reciprocating conveying mechanism selects the one with more molds on the third vertical conveying group and the fourth vertical conveying group for priority conveyance;

[0018] S5, the fifth vertical conveying group conveys the mold to the constant temperature curing room, and the mold is moved to the conveyor belt through the transplanting mechanism on one side of the fifth vertical conveying group. The conveyor belt drives the mold to be transported to the first vertical conveying group while performing constant temperature curing treatment. After the mold is cured at the constant temperature, the step of S1 is repeated.

[0019] As a preferred technical solution of the present invention, in the steps S1-S5, the vibration component on the conveying mechanism works continuously to discharge the air in the casting material in the mold, thereby continuously increasing the density of the raw material.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention has the advantages of simple structure, reliable operation, convenient maintenance, high degree of automation, automatic vacuuming and automatic flow control, etc., which improves the production efficiency by 40-50 times compared with manual production.

[0022] 2. Through the setting of the constant temperature curing room and the vibration casting conveyor line, the automation of the mold casting process and the constant temperature fixing process is realized, which greatly improves the production efficiency and production quality of the volcanic rock casting bus duct and reduces the labor cost. Through the setting of the vibration casting conveyor line, the continuous transportation of the volcanic rock casting bus duct casting mold is realized.

[0023] 3. By setting the vibration component on the conveying mechanism, the mold is driven to vibrate continuously during transportation, and the air in the raw materials poured in the mold is squeezed out by vibration, so that the density between the raw materials is higher, the density after pouring the bus duct is increased, and the strength and quality of the bus duct are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a connection relationship diagram of the constant temperature curing room, the first vertical conveying group and the fifth vertical conveying group of the present invention;

[0026] Figure 3 A connection relationship diagram of the second vertical conveying group, the third vertical conveying group, the fourth vertical conveying group, the first track and the second track of the present invention;

[0027] In the figure: 1. Constant temperature curing room; 101. Conveyor belt; 2. First vertical conveying group; 3. Transplanting mechanism; 4. Demolding mechanism; 5. Horizontal conveying group; 6. Casting machine; 7. Second vertical conveying group; 8. Third vertical conveying group; 9. Second track; 901. Third reciprocating conveying mechanism; 10. Fourth vertical conveying group; 11. First track; 111. First reciprocating conveying mechanism; 112. Second reciprocating conveying mechanism; 12. Fifth vertical conveying group. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0029] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] Example

[0031] Combination Figure 1-3 As shown, an automated production line for volcanic rock casting bus duct includes a constant temperature curing room 1 and a vibration casting conveyor line, wherein the vibration casting conveyor line includes a first vertical conveying group 2, a second vertical conveying group 7, a third vertical conveying group 8, a fourth vertical conveying group 10, a fifth vertical conveying group 23, a transverse conveying group 5, a first track 11 and a second track 9 connected to each other, a demoulding mechanism 4 is provided on the outer side of the first vertical conveying group 2, a casting machine 6 is provided on one side of the second vertical conveying group 7, the second vertical conveying group 7, the third vertical conveying group 8 and the fourth vertical conveying group 10 are parallel, and a conveyor belt 1 is provided in the constant temperature fixed room 1. 01, one end of the conveyor belt 101 is connected to the first vertical conveying group 2, and the other end of the conveyor belt 101 is connected to the fifth vertical conveying group 12. Both ends of the conveyor belt 101 are provided with a transplanting mechanism 3 that cooperates with the first vertical conveying group 2 and the fifth vertical conveying group 12. By setting the transplanting mechanism 3 on one side of the fifth vertical conveying group 12, the mold clamping displacement on the fifth vertical conveying group 12 can be moved to the conveyor belt 101 for constant temperature curing treatment. By setting the transplanting mechanism 3 on one side of the first vertical conveying group 2, the mold clamping displacement after constant temperature curing on the conveyor belt 101 can be moved to the demolding mechanism 4 for demolding treatment.

[0032] Among them, the first vertical conveying group 2, the second vertical conveying group 7, the third vertical conveying group 8, the fourth vertical conveying group 10, the fifth vertical conveying group 12, and the transverse conveying group 5 are all composed of a plurality of conveying mechanisms, on which a differential, an infrared sensor and a vibration component are respectively provided, and the number of conveying mechanisms in the second vertical conveying group 7, the third vertical conveying group 8 and the fourth vertical conveying group 10 is the same, and at the same time, the total number of conveying mechanisms in the first vertical conveying group 2, the second vertical conveying group 7, the third vertical conveying group 8, the fourth vertical conveying group 10, the fifth vertical conveying group 12 and the transverse conveying group 5 can meet the requirement that when the mold is transported to the constant temperature curing room 1, the bubbles and air in the cast raw material in the mold disappear through the vibration generated by the vibration component, so that the raw material in the mold is denser during constant temperature curing, thereby improving the density after casting the bus duct, and improving the strength and quality of the bus duct.

[0033] Among them, the first track 11 is located between the horizontal conveying group 5 and the second vertical conveying group 7, the third vertical conveying group 8 and the fourth vertical conveying group 10. One side of the first track 11 is provided with a first reciprocating conveying mechanism 111 for conveying the volcanic rock casting busbar trough on the horizontal conveying group 5 to the second vertical conveying group 7. The other side of the first guide rail 11 is provided with a second reciprocating conveying mechanism 112 for conveying the volcanic rock casting busbar trough on the third vertical conveying group 8 or the fourth vertical conveying group 10 to the fifth vertical conveying group 12. The second reciprocating conveying mechanism 112 is parallel to the first reciprocating conveying mechanism 111.

[0034] Among them, the second track 9 is located on the side of the second vertical conveying group 7, the third vertical conveying group 8 and the fourth vertical conveying group 10 away from the first track 11, and the second track 9 is provided with a third reciprocating conveying mechanism 901 for conveying the volcanic rock casting bus duct on the second vertical conveying group 7 to the third vertical conveying group 8 or the fourth vertical conveying group 10. The third reciprocating conveying mechanism 901, the second reciprocating conveying mechanism 112 and the first reciprocating conveying mechanism 111 have the same structure as the conveying mechanism.

[0035] Among them, the horizontal conveying group 5 includes a first rotating conveying mechanism and a second rotating conveying mechanism, the first rotating conveying mechanism is used to rotate the volcanic rock casting bus trough on the first vertical conveying group 2 by 90 degrees and convey it to the horizontal conveying group 5, and the second rotating conveying mechanism is used to rotate the volcanic rock casting bus trough on the horizontal conveying group 5 by 90 degrees and convey it to the first reciprocating conveying mechanism 111, and the first rotating conveying mechanism and the second rotating conveying mechanism are rotated by the motor and the gear.

[0036] A method for using an automated production line for casting bus ducts from volcanic rocks, comprising the following steps:

[0037] S1, firstly, the volcanic rock cast bus duct after constant temperature curing on the first vertical conveying group 2 is moved to the demoulding mechanism 4 through the transplanting mechanism 3 for demoulding;

[0038] S2, placing the mold on the horizontal conveying group 5 and conveying it to the second vertical conveying group 7 through the first reciprocating conveying mechanism 111, and casting the mold through the casting machine 6 on one side of the second vertical conveying group 7;

[0039] S3, the mold after pouring is transported to the end of the second vertical conveying group 7, and the mold is transported to the third vertical conveying group 8 or the fourth vertical conveying group 10 by the third reciprocating conveying mechanism 901, and the third reciprocating conveying mechanism 901 selects the one with less molds on the third vertical conveying group 8 and the fourth vertical conveying group 10 for priority conveyance;

[0040] S4, the molds on the third vertical conveying group 8 and the fourth vertical conveying group 10 are displaced toward the second reciprocating conveying mechanism 112 in sequence, and the molds on the third vertical conveying group 8 and the fourth vertical conveying group 10 are displaced to the fifth vertical conveying group 12 by the second reciprocating conveying mechanism 112, and the second reciprocating conveying mechanism 112 selects the one with more molds on the third vertical conveying group 8 and the fourth vertical conveying group 10 for priority conveyance;

[0041] S5, the fifth vertical conveying group 12 conveys the mold to the constant temperature curing room 1, and the mold is moved to the conveyor belt 101 through the transplanting mechanism 3 on one side of the fifth vertical conveying group 12. The conveyor belt 101 drives the mold to be transported to the first vertical conveying group 2 while performing constant temperature curing treatment. After the mold is cured at the constant temperature, the step of S1 is repeated.

[0042] Among them, in the steps S1-S5, the vibration component on the conveying mechanism works continuously, so that the air in the casting raw material in the mold is discharged, so that the density of the raw material is continuously increased.

[0043] The present invention has the advantages of simple structure, reliable operation, convenient maintenance, high automation, and the functions of automatic vacuuming and automatic flow control. Compared with manual production, the production efficiency is improved by 40-50 times. The constant temperature curing room 1 is matched with the vibration casting conveyor line, so as to realize the automation of the mold casting process and the constant temperature fixing process, greatly improve the production efficiency of the volcanic rock casting bus duct, and reduce the labor cost. The vibrating casting conveyor line is set to realize the continuous transportation of the volcanic rock casting bus duct casting mold. The vibration component is set on the conveying mechanism, so as to drive the mold to vibrate continuously during transportation, and the air in the raw material cast in the mold is squeezed out by vibration, so that the density between the raw materials is higher, the density after the casting of the bus duct is increased, and the strength and quality of the bus duct are improved.

[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] The above-mentioned embodiments only express several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. An automated production line for casting bus ducts from volcanic rocks, comprising a constant temperature curing room (1) and a vibration casting conveyor line, characterized in that: The vibrating pouring conveyor line comprises a first vertical conveying group (2), a second vertical conveying group (7), a third vertical conveying group (8), a fourth vertical conveying group (10), a fifth vertical conveying group (12), a transverse conveying group (5), a first track (11) and a second track (9) which are connected to each other; a demoulding mechanism (4) is provided on the outer side of the first vertical conveying group (2); a pouring machine (6) is provided on one side of the second vertical conveying group (7); a conveyor belt (101) is provided in the constant temperature fixed room (1); one end of the conveyor belt (101) is connected to the first vertical conveying group (2); the other end of the conveyor belt (101) is connected to the fifth vertical conveying group (12); and both ends of the conveyor belt (101) are provided with a transplanting mechanism (3) which cooperates with the first vertical conveying group (2) and the fifth vertical conveying group (12).

2. The automated production line for casting bus ducts from volcanic rocks according to claim 1, characterized in that: The first vertical conveying group (2), the second vertical conveying group (7), the third vertical conveying group (901), the fourth vertical conveying group (10), the fifth vertical conveying group (12), and the transverse conveying group (5) are all composed of a plurality of conveying mechanisms.

3. The automated production line for casting bus ducts from volcanic rocks according to claim 2, characterized in that: The conveying mechanism is respectively provided with a differential, an infrared sensor and a vibration component.

4. The automated production line for casting bus ducts from volcanic rocks according to claim 1, characterized in that: A first reciprocating conveying mechanism (111) is provided on one side of the first track (11) for conveying the volcanic rock cast bus trough on the transverse conveying group (5) to the second vertical conveying group (7), and a second reciprocating conveying mechanism (112) is provided on the other side of the first guide rail (11) for conveying the volcanic rock cast bus trough on the third vertical conveying group (8) or the fourth vertical conveying group (10) to the fifth vertical conveying group (12).

5. The automated production line for casting bus ducts from volcanic rocks according to claim 1, characterized in that: The second track (9) is provided with a third reciprocating conveying mechanism (901) for conveying the volcanic rock cast bus duct on the second vertical conveying group (7) to the third vertical conveying group (8) or the fourth vertical conveying group (10).

6. The automated production line for casting bus ducts from volcanic rocks according to claim 1, characterized in that: The second vertical conveying group (7), the third vertical conveying group (8) and the fourth vertical conveying group (10) are parallel.

7. The automated production line for casting bus ducts from volcanic rocks according to claim 1, characterized in that: The transverse conveying group (5) comprises a first rotating conveying mechanism and a second rotating conveying mechanism, wherein the first rotating conveying mechanism is used to rotate the volcanic rock cast bus duct on the first vertical conveying group (2) by 90 degrees and convey it to the transverse conveying group (5), and the second rotating conveying mechanism is used to rotate the volcanic rock cast bus duct on the transverse conveying group (5) by 90 degrees and convey it to the first reciprocating conveying mechanism (111).

8. A method for using an automated production line for casting bus ducts from volcanic rocks according to any one of claims 1 to 7, characterized in that: The steps include: S1, firstly, the volcanic rock cast bus duct which has been cured at a constant temperature on the first vertical conveying group (2) is moved to the demoulding mechanism (4) through the transplanting mechanism (3) for demoulding; S2, placing the mold on the horizontal conveying group (5) and conveying it to the second vertical conveying group (7) through the first reciprocating conveying mechanism (111), and performing a casting process on the mold through the casting machine (6) on one side of the second vertical conveying group (7); S3, after the pouring is completed, the mold is transported to the end of the second vertical conveying group (7), and the mold is transported to the third vertical conveying group (8) or the fourth vertical conveying group (10) through the third reciprocating conveying mechanism (901), and the third reciprocating conveying mechanism (901) selects the one with the smaller number of molds on the third vertical conveying group (8) and the fourth vertical conveying group (10) for priority transportation; S4, the molds on the third vertical conveying group (8) and the fourth vertical conveying group (10) are displaced toward the second reciprocating conveying mechanism (112) in sequence, and the molds on the third vertical conveying group (8) and the fourth vertical conveying group (10) are displaced to the fifth vertical conveying group (12) by the second reciprocating conveying mechanism (112), and the second reciprocating conveying mechanism (112) selects the one with more molds on the third vertical conveying group (8) and the fourth vertical conveying group (10) for priority conveyance; S5, the fifth vertical conveying group (12) conveys the mould into the constant temperature curing room (1), and the mould is moved onto the conveyor belt (101) by the transfer mechanism (3) on one side of the fifth vertical conveying group (12). The conveyor belt (101) drives the mould to be conveyed to the first vertical conveying group (2) while performing a constant temperature curing treatment. After the mould is cured at the constant temperature, the step S1 is repeated.

9. The method for using the automated production line for casting bus ducts from volcanic rocks according to claim 8, characterized in that: In the steps S1 to S5, the vibration component on the conveying mechanism works continuously to discharge the air in the casting material in the mold, so that the density of the raw material increases continuously.

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