Forming mold for bra cup production

By designing molds for underwear cup production, using components such as hot presses and multiple linear modules, automated and batch-based hot press forming is achieved, solving the problems of inaccurate positioning, high operating risks and long hot press intervals in the prior art, and improving processing speed and efficiency.

CN119820830AInactive Publication Date: 2025-04-15QINGDAO AOWEIZI TEXTILE CO LTD
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Patent Information

Application Number
CN202510261182.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production process of existing bra cups, there are problems such as inaccurate positioning, high operating risks and long hot pressing intervals, resulting in slow processing speed.

Method used

A molding mold for underwear cup production is designed, and a hot press and multiple linear modules, jaw components, visual identification instruments and other components are used to realize the automated and batch-based hot pressing molding process.

Benefits of technology

Through automated and batch forming processes, the loading time and preheating time before hot pressing are shortened, the forming speed of the cup is improved, and the operation risk and heat loss are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a forming mold for bra cup production, and relates to the technical field of hot pressing molds. The hot press comprises a hot press body, a driving end is installed on one side of the hot press body in a driving mode, the driving end is located above the hot press body, an upper die is fixedly installed at the bottom of the driving end, a lower die matched with the upper die is fixedly installed at the top of the hot press body, X-axis linear guide rails are arranged on the two sides of the hot press body, and X-axis linear guide rails are arranged on the X-axis linear guide rails. The two ends of the X-axis linear guide rail are provided with a first X-axis transposition sliding table and a second X-axis transposition sliding table in a driving mode correspondingly. By arranging the multiple linear modules, batch and automation of cup hot press molding can be achieved, moving of a material plate and feeding of cut pieces are completed through automatic operation of the linear modules each time, the feeding time is greatly shortened, heat loss caused by mold opening and feeding each time is effectively reduced, the production efficiency is improved, and the production cost is reduced. Therefore, the preheating time before hot pressing each time is shortened, and the forming speed of the cups is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of hot pressing moulds, and in particular to a forming mould for producing underwear cups. Background Art

[0002] The characteristic of molded cup bras is that the cup can be thick or thin. It is formed in one step through the molding process. It has a certain shape and can achieve a good shaping effect. It does not require sewing. The cup part of molded cup bras is usually made of polyurethane soft foam or 3D vertical cotton. It is formed by high temperature and high pressure. Its appearance is round, natural, firm and full. According to the side profile of the bra, there are traditional types with uniform cup thickness and modern three-dimensional types with thick lower side and thin upper side. Among them, the three-dimensional cup has better correction and centralization effect.

[0003] Existing bra cups are usually made by hot pressing and deforming cup pieces with a mold. The cup pieces are manually placed on a lower mold, and the upper and lower molds move to press the cup pieces into the mold for hot pressing and shaping. On the one hand, manual placement of cup pieces may result in inaccurate positioning and high operating risks. On the other hand, each hot pressing requires first placing the material and then taking it out. The interval between the upper and lower molds is long, and heat loss is high, resulting in a longer preheating time, thereby greatly extending the interval time of hot pressing and affecting the processing speed of the cup. Therefore, a forming mold for the production of underwear cups is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problems of inaccurate positioning, high operation risk and long hot pressing interval time, which affect the processing speed of the cup when manually placing the cup pieces. The present invention provides a forming mold for the production of underwear cups.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] A forming mold for producing underwear cups, comprising a hot press, one side of the hot press is driven and installed with a driving end, the driving end is located above the hot press, an upper mold is fixedly installed at the bottom of the driving end, a lower mold adapted to the upper mold is fixedly installed at the top of the hot press, both sides of the hot press are provided with X-axis linear guides, both ends of the X-axis linear guides are driven and installed with a first X-axis transposition slide and a second X-axis transposition slide, the two first X-axis transposition slides and the two second The top of the X-axis transposition slide is fixedly installed with a Y-axis linear guide, and the Y-axis linear guide is perpendicular to the X-axis linear guide. The top of the Y-axis linear guide is driven to install a Y-axis transposition slide, and the top of the two Y-axis transposition slides is fixedly installed with the same transposition frame, and the top of the transposition frame is fixedly installed with a hanging plate, and a clamping jaw assembly is arranged at the bottom of the hanging plate, and a material plate is arranged at the bottom of the clamping jaw assembly, and a visual recognition instrument is fixedly installed on one side of the driving end, and the visual recognition instrument faces the material plate;

[0007] The material plate is located between the upper die and the lower die, and a plurality of evenly distributed cutting pieces are arranged on the material plate, and the cutting pieces are matched with the upper die and the lower die, and a plurality of arc-shaped cutting holes are opened on the circumference of the cutting pieces, and the clamping jaw assembly is used to clamp the material plate and cooperate with the movement of the shifting frame to change the relative position of the material plate and the upper die and the lower die.

[0008] Furthermore, the clamping jaw assembly includes four vertical cantilevers arranged at the bottom of the hanging plate, the bottom ends of the vertical cantilevers are fixedly installed with right-angle lower clamps, the four right-angle lower clamps are symmetrically distributed with each other, and one side of the bottom end of the vertical cantilever is slidably installed with a right-angle upper clamp matching the right-angle lower clamp, one side of the vertical cantilever is fixedly installed with a vertically arranged clamping electric push rod, the bottom end of the clamping electric push rod is fixedly installed with a slide, the slide located at the same place is fixedly connected to the right-angle upper clamp, the four right-angle upper clamps are all located at the top of the material plate, the four right-angle lower clamps are all located at the bottom of the material plate, and the bottom of the hanging plate is provided with a clamp adjustment unit for adjusting the relative positions of the four right-angle lower clamps.

[0009] Furthermore, the clamping jaw adjustment unit includes two horizontally arranged X-axis adjustment rails fixedly installed on the bottom of the hanging plate, the two X-axis adjustment rails are parallel to each other, and the first X-axis adjustment slide and the second X-axis adjustment slide are respectively driven and installed at both ends of the X-axis adjustment rails, and a Y-axis adjustment rail is fixedly installed between the two first X-axis adjustment slides and the two second X-axis adjustment slides, and the Y-axis adjustment slides are driven and installed at both ends of the two Y-axis adjustment rails, and the four vertical cantilevers are respectively fixedly installed at the bottom of the four Y-axis adjustment slides.

[0010] Furthermore, extended jaws are provided at both ends of the right-angle lower jaw and the right-angle upper jaw, and splicing slots are provided at both ends of the right-angle lower jaw, the right-angle upper jaw, and one end of the extended jaw away from the right-angle lower jaw and the right-angle upper jaw, and a splicing rod adapted to the splicing slot is fixedly installed at the other end of the extended jaw, and locking plates adapted to each other are fixedly installed on the side walls at both ends of the right-angle lower jaw, the right-angle upper jaw and the extended jaw.

[0011] Furthermore, a plurality of evenly distributed positioning protrusions are fixedly mounted on the top of the right-angle lower clamping jaw and the extended clamping jaw located below, and positioning sockets matched with the positioning protrusions are provided at the four corners of the material plate.

[0012] Furthermore, a heat-conducting frame is fixedly installed on the top of the hot press and the bottom of the driving end, the upper mold and the lower mold are respectively located inside the two heat-conducting frames, and a plurality of evenly distributed heat-dissipating U-shaped tubes are arranged inside the heat-conducting frames. A cooling water circulation system is arranged inside the hot press, and both ends of the heat-dissipating U-shaped tube are respectively connected to the water inlet end and the water delivery end of the cooling water circulation system.

[0013] Furthermore, a plurality of evenly distributed heat conducting frames are fixedly installed inside the heat conducting frame, and the heat conducting frames are respectively located between any two adjacent heat dissipation U-shaped tubes. One end of the heat conducting frame extends to the outside of the heat conducting frame and is fixedly installed with a heat conducting plate.

[0014] Furthermore, vacuum insulation sleeves are fixedly installed on the top of the hot press and the bottom of the driving end, and the two vacuum insulation sleeves are respectively located between the upper mold and the heat-conducting frame, and between the upper mold and the heat-conducting frame.

[0015] A molding process for producing underwear cups, comprising the following steps:

[0016] S1. Cutting pieces: first place the material plate on the die-cutting machine, and let the die-cutting machine cut out multiple groups of arc-shaped cutting holes on the material plate one by one, so that the arc-shaped cutting holes at the same place form the shape of the cutting piece, and cut out a specified number of positioning holes at the four corners of the material plate;

[0017] S2. Loading: Place the material sheet on top of the four right-angle lower clamps, align the positioning holes at the four corners of the material sheet with the positioning protrusions, insert the material sheet between the upper die and the lower die, and drive the clamping electric push rod to slide down and buckle the four corners of the material sheet to clamp the material sheet;

[0018] S3, hot pressing: multiple linear modules drive the transposition frame to move along two axes, so that the first group of cut pieces are located between the upper die and the lower die. At this time, the preheated upper die is driven by the driving end to close the mold with the lower die, and the internal group of cut pieces are hot pressed;

[0019] S4, transposition: After a period of hot pressing, the upper die and the lower die are separated, and the transposition frame drives the material plate to continue to move, so that the upper die and the lower die are subjected to the second round of hot pressing. The above operation is repeated until all the cut pieces on the material plate are hot pressed;

[0020] S5, blanking: the right-angle lower clamp and the right-angle upper clamp are separated from each other, the material plate is removed, and each formed piece is cut along the arc-shaped cutting hole to complete the forming process of this batch of cups.

[0021] The beneficial effects of the present invention are as follows:

[0022] 1. The present invention sets a plurality of linear modules, so that the upper and lower dies can complete the hot pressing of all the cut pieces on the material plate, thereby realizing batch and automatic hot pressing of the cups. Each movement of the material plate and loading of the cut pieces are automatically completed by the linear modules, which greatly shortens the loading time and effectively reduces the heat loss caused by each mold opening and loading, thereby shortening the preheating time before each hot pressing and improving the forming speed of the cups.

[0023] 2. The present invention provides arc-shaped cutting holes so that each cut piece is connected to the material plate only through a small amount of residual material after cutting the arc-shaped cutting holes, thereby reducing the pulling of the surrounding material plates when the cut pieces are deformed by hot pressing, so that the main deformation amount is concentrated inside each group of arc-shaped cutting holes. At the same time, when the material plate is moved, the visual recognition device on the driving end side can shoot and recognize the arc-shaped cutting holes on the adjacent side of the cut piece currently to be processed, so as to position the cut piece and effectively prevent the problem of misaligned forming;

[0024] 3. The present invention sets a clamping jaw assembly so that when loading a whole sheet of material, the sheet can be placed above the four right-angle lower clamping jaws, so that the sheet is inserted between the upper die and the lower die, so that the four corners of the sheet correspond to the four groups of right-angle lower clamping jaws and the right-angle upper clamping jaws respectively. At this time, the clamping electric push rod drives each right-angle upper clamping jaw to slide down and fasten on the top of the four corners of the sheet, so that the four groups of right-angle lower clamping jaws and the right-angle upper clamping jaws clamp the sheet and fix it. Otherwise, the sheet can be loosened, thereby realizing rapid loading and unloading of the sheet;

[0025] 4. The present invention sets a clamping jaw adjustment unit, so that when it is necessary to replace a material plate of different specifications, it is necessary to control the clamping jaw adjustment unit in advance to drive the four vertical cantilevers to move, thereby successively changing the positions of the four vertical cantilevers in the X-axis and Y-axis directions, and adjusting the clamping jaw assembly within a certain range, so that the four groups of right-angle lower clamping jaws and right-angle upper clamping jaws can adapt to the material plate of new specifications, so as to meet more molding requirements;

[0026] 5. The present invention sets an extended clamping jaw so that when the specification of the material plate increases, a specified number of extended clamping jaws can be placed at both ends of each right-angle lower clamping jaw and right-angle upper clamping jaw, respectively, so that the splicing plug rods on the extended clamping jaws are aligned with the splicing slots at various locations in turn for plugging, and then the two adjacent locking plates are locked together by the fastening bolt group, so that multiple extended clamping jaws are installed on both ends of each right-angle lower clamping jaw and right-angle upper clamping jaw in turn, increasing the clamping area of ​​the clamping jaw assembly on the four corners of the material plate, and vice versa, the number of extended clamping jaws can be reduced to reduce the clamping area, so that the force application range of the clamping jaw assembly can adapt to material plates of different specifications;

[0027] 6. The present invention provides positioning convex rods, so that when the material sheet is cut by the die-cutting machine, a specified number of positioning holes are cut out at the four corners of the material sheet. When the material sheet is loaded, the multiple positioning holes at one corner of the material sheet can be aligned with the positioning convex rods for sleeve connection, and the four corners of the material sheet can be pre-fixed by repeating the operation, so that the staff can stay away from the forming mold before the right-angle upper clamp descends, thereby reducing the occurrence of processing accidents;

[0028] 7. The present invention provides a heat dissipation U-shaped tube, so that during the process of hot pressing the cut pieces by the upper mold and the lower mold, the cooling water circulation system provided inside the hot press machine will circulate cooling water into each heat dissipation U-shaped tube, so that the heat dissipation U-shaped tube absorbs heat and cools the area around the group of cut pieces through the heat conduction frame, thereby avoiding excessive heating of the area around the cut pieces during the hot pressing process, which may cause deformation of other unformed or formed cut pieces and blank areas;

[0029] 8. The present invention provides a heat-conducting frame and a heat-conducting plate, so that the heat-conducting frame can absorb heat from the material plate area around the cut piece through each heat-conducting plate, so that the heat transferred through the material plate is transferred to the heat dissipation U-shaped tubes on both sides through the heat-conducting plate and the heat-conducting frame for conduction, reducing the four corners of the heat dissipation U-shaped tube, and making the heat dissipation of the heat-conducting frame more uniform;

[0030] 9. The present invention arranges a vacuum insulation sleeve so that the vacuum insulation sleeve located inside the heat-conducting frame and the lower mold is made of insulation material, and the interior is in a vacuum state or a state with low air content. This can effectively prevent the heat inside the upper mold and the lower mold from being lost due to outward transfer or absorption by the heat dissipation U-shaped tube, and at the same time prevent other areas of the material plate from being deformed by heat due to the transfer of heat from the upper mold and the lower mold to the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0032] Figure 2 This is a schematic diagram of the three-dimensional structure of the heat press of the present invention from the first perspective;

[0033] Figure 3 is a schematic diagram of the three-dimensional structure of the heat press of the present invention from a second viewing angle;

[0034] Figure 4 It is a schematic diagram of the three-dimensional structure of the upper mold and the lower mold of the present invention;

[0035] Figure 5 It is a schematic diagram of the internal three-dimensional structure of the heat-conducting frame of the present invention;

[0036] Figure 6 It is a schematic diagram of the three-dimensional structure of the transposition frame and the material plate of the present invention;

[0037] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping jaw assembly and the clamping jaw adjustment unit of the present invention;

[0038] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamping jaw assembly of the present invention;

[0039] Fig. 9 It is a schematic diagram of the three-dimensional structure of the material plate of the present invention;

[0040] Fig.10 The present invention Fig. 9 Schematic diagram of the structure at A in the middle;

[0041] Fig.11 It is a schematic diagram of the three-dimensional structure of the extended clamping jaw of the present invention;

[0042] Fig.12 It is a schematic diagram of a molding process flow for producing underwear cups of the present invention;

[0043] Figure numerals: 1, hot press; 2, driving end; 3, upper die; 4, lower die; 5, X-axis linear guide; 6, first X-axis transposition slide; 7, second X-axis transposition slide; 8, Y-axis linear guide; 9, Y-axis transposition slide; 10, transposition frame; 11, hanging plate; 12, material plate; 1201, cutting piece; 1202, arc cutting hole; 1203, positioning socket; 13, X-axis adjustment guide; 14, first X-axis adjustment slide; 15, second X-axis adjustment Section slide; 16, Y-axis adjustment guide rail; 17, Y-axis adjustment slide; 18, vertical cantilever; 19, right-angle lower clamp; 20, right-angle upper clamp; 21, clamping electric push rod; 22, slide; 23, extension clamp; 24, splicing slot; 25, splicing plug rod; 26, locking plate; 27, positioning protrusion; 28, heat conduction frame; 29, heat dissipation U-tube; 30, heat conduction frame; 31, heat conduction plate; 32, vacuum insulation sleeve; 33, visual recognition instrument. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0045] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0047] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0048] like Figures 1 to 11 As shown, a molding die for producing underwear cups includes a hot press 1, as shown in Figure 2 As shown, a driving end 2 is installed on one side of the hot press 1, and the driving end 2 is located above the hot press 1. Figure 4 As shown, an upper mold 3 is fixedly installed at the bottom of the driving end 2, and a lower mold 4 adapted to the upper mold 3 is fixedly installed at the top of the hot press 1. Figure 1 As shown, both sides of the hot press 1 are provided with X-axis linear guide rails 5. Figure 6As shown, the two ends of the X-axis linear guide 5 are respectively driven to install the first X-axis transposition slide 6 and the second X-axis transposition slide 7, and the tops of the two first X-axis transposition slides 6 and the two second X-axis transposition slides 7 are fixedly installed with a Y-axis linear guide 8, and the Y-axis linear guide 8 is perpendicular to the X-axis linear guide 5. In this embodiment, the two ends of the X-axis linear guide 5 are respectively provided with the second X-axis transposition slide 7 and the Y-axis linear guide 8, the two Y-axis linear guides 8 are located at the same end, the two second X-axis transposition slides 7 are located at the same end, and the two first X-axis transposition slides 6 and the two second X-axis transposition slides 7 are located at the same end. A Y-axis linear guide 8 is arranged on the top of the position slide 6, and a Y-axis linear guide 8 is also arranged on the top of the two second X-axis transposition slides 7. The top of the Y-axis linear guide 8 is driven to install a Y-axis transposition slide 9. The tops of the two Y-axis transposition slides 9 are fixedly installed with the same transposition frame 10. A hanging plate 11 is fixedly installed on the top of the transposition frame 10. A clamping claw assembly is arranged at the bottom of the hanging plate 11. A material plate 12 is arranged at the bottom of the clamping claw assembly. A visual recognition instrument 33 is fixedly installed on one side of the driving end 2, and the visual recognition instrument 33 faces the material plate 12.

[0049] like Figure 1 As shown, the material plate 12 is located between the upper mold 3 and the lower mold 4. Fig. 9 As shown, the material plate 12 is provided with a plurality of evenly distributed cutting pieces 1201, and the cutting pieces 1201 are adapted to the upper mold 3 and the lower mold 4, as shown in FIG. Fig.10As shown, a plurality of arc-shaped cutting holes 1202 are provided on the peripheral side of the cutting piece 1201, and the clamping jaw assembly is used to clamp the material plate 12 and cooperate with the movement of the position change frame 10 to change the relative position of the material plate 12 and the upper mold 3 and the lower mold 4; specifically, when the forming mold for the production of underwear cups is used, the staff first places the material plate 12 on the die-cutting machine, so that the die-cutting machine successively cuts out a plurality of groups of evenly distributed arc-shaped cutting holes 1202 on the material plate 12, so that the arc-shaped cutting holes 1202 at the same place surround the shape of the cutting piece 1201, and then places the material plate 12 on the clamping jaw assembly. The upper clamp is fixed, and then the first X-axis transposition slide 6 and the second X-axis transposition slide 7 are driven synchronously, driving the two Y-axis linear guide rails 8 to move along the X-axis, and the two Y-axis transposition slides 9 drive the transposition frame 10 to move along the Y-axis, thereby changing the position of the material plate 12 through the hanging plate 11 and the clamping claw assembly, so that the first group of cut pieces 1201 are located between the upper mold 3 and the lower mold 4. At this time, the preheated upper mold 3 is driven by the driving end 2 to close the mold with the lower mold 4, so as to perform hot pressing molding on the internal group of cut pieces 1201. After a period of time, the driving end 2 is lifted to separate the upper mold 3 and the lower mold 4. The transposition frame 10 drives the material plate 12 to continue to move a unit distance through the clamping claw assembly, so that the upper mold 3 and the lower mold 4 perform a second round of hot pressing molding, and repeats the above operation until all the cut pieces 1201 on the material plate 12 are completely hot pressed, thereby realizing batch and automatic hot pressing molding of the cups. Each movement of the material plate 12 and the loading of the cut pieces 1201 are automatically completed by the linear module, which greatly shortens the loading time and effectively reduces the heat loss caused by each mold opening and loading, thereby shortening the preheating time before each hot pressing, and improving the molding speed of the cups. The cutting holes 1202 enable each cut piece 1201 to be connected to the material plate 12 only through a small amount of residual material after cutting the arc-shaped cutting holes 1202, thereby reducing the pulling of the surrounding material plate 12 when the cut piece 1201 is deformed by heat pressing, and concentrating the main deformation amount inside each group of arc-shaped cutting holes 1202. At the same time, when the material plate 12 is moved, the visual recognition device 33 on the side of the driving end 2 can photograph and identify the arc-shaped cutting holes 1202 on the adjacent side of the cut piece 1201 currently to be processed, thereby positioning the cut piece 1201 and effectively preventing the problem of misaligned forming.

[0050] like Figure 7 As shown, the clamp assembly includes four vertical cantilevers 18 arranged at the bottom of the hanging plate 11, as shown in FIG. Figure 8As shown, the bottom end of the vertical cantilever 18 is fixedly installed with a right-angle lower clamping jaw 19, and the four right-angle lower clamping jaws 19 are symmetrically distributed. A right-angle upper clamping jaw 20 adapted to the right-angle lower clamping jaw 19 is slidably installed on one side of the bottom end of the vertical cantilever 18. A vertically arranged clamping electric push rod 21 is fixedly installed on one side of the vertical cantilever 18, and a slide 22 is fixedly installed on the bottom end of the clamping electric push rod 21. The slide 22 located at the same place is fixedly connected to the right-angle upper clamping jaw 20. The four right-angle upper clamping jaws 20 are all located at the top of the material plate 12, and the four right-angle lower clamping jaws 19 are all located at the bottom of the material plate 12. The bottom of the hanging plate 11 is provided with the same for adjusting the four right-angle lower A jaw adjustment unit for the relative positions of the jaws 19; specifically, by setting the jaw assembly, when the whole piece of material sheet 12 is loaded, the material sheet 12 can be placed above the four right-angled lower jaws 19, so that the material sheet 12 is inserted between the upper mold 3 and the lower mold 4, so that the four corners of the material sheet 12 correspond to the four groups of right-angled lower jaws 19 and the right-angled upper jaws 20 respectively. At this time, the clamping electric push rod 21 drives each right-angled upper jaw 20 to slide down and fasten on the top of the four corners of the material sheet 12, so that the four groups of right-angled lower jaws 19 and the right-angled upper jaws 20 clamp and fix the material sheet 12, otherwise the material sheet 12 can be loosened, thereby realizing the rapid loading and unloading of the material sheet 12.

[0051] like Figure 7As shown, the clamping jaw adjustment unit includes two horizontally arranged X-axis adjustment rails 13 fixedly installed at the bottom of the hanging plate 11, the two X-axis adjustment rails 13 are parallel to each other, and the two ends of the X-axis adjustment rails 13 are respectively driven to install a first X-axis adjustment slide 14 and a second X-axis adjustment slide 15, and a Y-axis adjustment rail 16 is fixedly installed between the two first X-axis adjustment slides 14 and the two second X-axis adjustment slides 15. In this embodiment, the first X-axis adjustment slide 14 and the second X-axis adjustment slide 15 are respectively provided at the two ends of the X-axis adjustment rail 13, the two first X-axis adjustment slides 14 are located at the same end, the two second X-axis adjustment slides 15 are located at the same end, a Y-axis adjustment rail 16 is provided between the two first X-axis adjustment slides 14, and a Y-axis adjustment rail 16 is also provided between the two second X-axis adjustment slides 15. Both ends of the section guide rail 16 are driven to be installed with a Y-axis adjustment slide 17, and four vertical cantilevers 18 are fixedly installed on the bottom of the four Y-axis adjustment slides 17; specifically, by setting the clamping jaw adjustment unit, when it is necessary to replace the material plate 12 of different specifications, it is necessary to control the first X-axis adjustment slide 14 and the second X-axis adjustment slide 15 to move along the X-axis adjustment guide rail 13 in advance, thereby driving the two Y-axis adjustment guide rails 16 to move, and then control the two groups of Y-axis adjustment slides 17 to move on the two Y-axis adjustment guide rails 16 respectively, thereby driving the four vertical cantilevers 18 to move, thereby successively changing the positions of the four vertical cantilevers 18 in the X-axis and Y-axis directions, and adjusting the clamping jaw assembly within a certain range, so that the four groups of right-angle lower clamping jaws 19 and the right-angle upper clamping jaws 20 can adapt to the new specifications of the material plate 12, so as to meet more molding needs.

[0052] like Figure 8 As shown, both ends of the right-angle lower clamping jaw 19 and the right-angle upper clamping jaw 20 are provided with extended clamping jaws 23, as shown in FIG. Fig.11As shown, both ends of the right-angle lower clamping jaw 19 and the right-angle upper clamping jaw 20 and one end of the extended clamping jaw 23 away from the right-angle lower clamping jaw 19 and the right-angle upper clamping jaw 20 are provided with a splicing slot 24, and the other end of the extended clamping jaw 23 is fixedly installed with a splicing plug rod 25 adapted to the splicing slot 24, and the side walls of the two ends of the right-angle lower clamping jaw 19, the right-angle upper clamping jaw 20 and the extended clamping jaw 23 are fixedly installed with mutually adapted locking plates 26; specifically, by arranging the extended clamping jaw 23, when the specification of the material plate 12 increases, each right-angle lower clamping jaw 19 and the right-angle upper clamping jaw can be locked. A specified number of extended jaws 23 are placed at both ends of 20, so that the splicing rods 25 on the extended jaws 23 are aligned with the splicing slots 24 at various locations in turn for plugging, and then the two adjacent locking plates 26 are locked together using a fastening bolt group, so that multiple extended jaws 23 are installed in turn on both ends of each right-angle lower jaw 19 and the right-angle upper jaw 20, increasing the clamping area of ​​the jaw assembly on the four corners of the material plate 12. Conversely, the number of extended jaws 23 can be reduced to reduce the clamping area, so that the force application range of the jaw assembly can adapt to material plates 12 of different specifications.

[0053] like Fig.11 As shown, the top of the right-angle lower clamping jaw 19 and the extended clamping jaw 23 located below are fixedly mounted with a plurality of evenly distributed positioning protrusions 27, such as Fig. 9 As shown, the four corners of the material sheet 12 are provided with positioning holes 1203 that are compatible with the positioning protrusions 27; specifically, by setting the positioning protrusions 27, when the material sheet 12 is cut by the die-cutting machine, a specified number of positioning holes 1203 are cut out at the four corners of the material sheet 12. When the material sheet 12 is loaded, the multiple positioning holes 1203 at one corner of the material sheet 12 can be aligned with the positioning protrusions 27 for socketing. The operation is repeated to pre-fix the four corners of the material sheet 12, so that the staff can stay away from the molding mold before the right-angle upper clamp 20 descends, thereby reducing the occurrence of processing accidents.

[0054] like Figure 4 As shown, a heat-conducting frame 28 is fixedly installed on the top of the hot press 1 and the bottom of the driving end 2, and the upper mold 3 and the lower mold 4 are respectively located inside the two heat-conducting frames 28. Figure 5As shown, a plurality of evenly distributed heat dissipation U-shaped tubes 29 are arranged inside the heat-conducting frame 28, a cooling water circulation system is arranged inside the hot press 1, and the two ends of the heat dissipation U-shaped tube 29 are respectively connected to the water inlet end and the water delivery end of the cooling water circulation system. In this embodiment, the cooling water circulation system includes a cooling water tank, a water delivery pump, a shunt pipe, and a return pipe arranged inside the hot press 1. The water inlet end of the water delivery pump is connected to the cooling water tank of the lower mold 4, and the shunt pipe is connected to the output end of the water delivery pump, which is used to connect one end of the plurality of heat dissipation U-shaped tubes 29 and deliver cooling water to each heat dissipation U-shaped tube 29. The return pipe is directly connected to the cooling water tank and is used to connect the plurality of The other end of the heat dissipation U-shaped tube 29 draws cooling water from each heat dissipation U-shaped tube 29 for circulation under the action of the negative pressure of the water delivery pump; specifically, by setting the heat dissipation U-shaped tube 29, during the process of hot pressing the cut pieces 1201 by the upper mold 3 and the lower mold 4, the cooling water circulation system set inside the hot press machine 1 will circulate cooling water to the inside of each heat dissipation U-shaped tube 29, so that the heat dissipation U-shaped tube 29 can absorb heat and cool the area around the group of cut pieces 1201 through the heat conduction frame 28, thereby avoiding excessive heating of the area around the cut pieces 1201 during the hot pressing process, which may cause deformation of other unformed or formed cut pieces 1201 and blank areas.

[0055] like Figure 5 As shown, a plurality of evenly distributed heat-conducting frames 30 are fixedly installed inside the heat-conducting frame 28, and the heat-conducting frames 30 are respectively located between any two adjacent heat-dissipating U-shaped tubes 29. One end of the heat-conducting frame 30 extends to the outside of the heat-conducting frame 28 and is fixedly installed with a heat-conducting plate 31. Specifically, by arranging the heat-conducting frames 30 and the heat-conducting plates 31, the heat-conducting frames 30 can absorb heat from the material plate 12 area around the cut piece 1201 through each heat-conducting plate 31, so that the heat transferred through the material plate 12 will be transferred to the heat-dissipating U-shaped tubes 29 on both sides through the heat-conducting plates 31 and the heat-conducting frames 30 for conduction, thereby reducing the four corners of the heat-dissipating U-shaped tubes 29 from dissipating heat, and making the heat dissipation of the heat-conducting frame 28 more uniform.

[0056] like Figure 4 , Figure 5 As shown, vacuum insulation sleeves 32 are fixedly installed on the top of the hot press 1 and the bottom of the driving end 2. The two vacuum insulation sleeves 32 are respectively located between the upper mold 3 and the heat-conducting frame 28, and between the upper mold 3 and the heat-conducting frame 28. In the present embodiment, the vacuum insulation sleeves 32 are made of insulation material, and the interior of the vacuum insulation sleeves 32 is a hollow structure, and the interior is in a vacuum state or a state with less air content. Specifically, by setting the vacuum insulation sleeves 32, the vacuum insulation sleeves 32 located inside the heat-conducting frame 28 and the lower mold 4 are made of insulation material, and the interior is in a vacuum state or a state with less air content. This can effectively prevent the heat inside the upper mold 3 and the lower mold 4 from being lost due to outward transfer or absorption by the heat dissipation U-shaped tube 29, and at the same time prevent other areas of the material plate 12 from being heated and deformed due to the heat inside the upper mold 3 and the lower mold 4 being transferred to the outside.

[0057] like Fig.12 As shown, a molding process for producing underwear cups includes the following steps:

[0058] S1, cutting pieces: firstly, place the material plate 12 on the die-cutting machine, and make the die-cutting machine successively cut out multiple groups of arc-shaped cutting holes 1202 on the material plate 12, so that the arc-shaped cutting holes 1202 at the same position are surrounded by the shape of the cutting piece 1201, and cut out a specified number of positioning holes 1203 at the four corners of the material plate 12;

[0059] S2, loading: place the material sheet 12 on the four right-angle lower clamping jaws 19, align the positioning sockets 1203 at the four corners of the material sheet 12 with the positioning protruding rods 27 for sleeve connection, so that the material sheet 12 is inserted between the upper mold 3 and the lower mold 4, and the clamping electric push rod 21 drives each right-angle upper clamping jaw 20 to slide down and buckle on the top of the four corners of the material sheet 12 to clamp and fix the material sheet 12;

[0060] S3, hot pressing: multiple linear modules drive the transposition frame 10 to move along two axes, so that the first group of cut pieces 1201 is located between the upper mold 3 and the lower mold 4. At this time, the preheated upper mold 3 is driven by the driving end 2 to close the mold with the lower mold 4, and the group of cut pieces 1201 inside are hot pressed;

[0061] S4, transposition: After a period of hot pressing, the upper mold 3 and the lower mold 4 are separated, and the transposition frame 10 drives the material plate 12 to continue to move, so that the upper mold 3 and the lower mold 4 perform a second round of hot pressing, and the above operation is repeated until all the cut pieces 1201 on the material plate 12 are fully hot pressed;

[0062] S5, blanking: the right-angled lower clamping jaw 19 and the right-angled upper clamping jaw 20 are separated from each other, the blanking plate 20 is removed, and each formed cutting piece 1201 is cut along the arc-shaped cutting hole 1202 to complete the forming process of the batch of cups.

[0063] In summary: before forming: the staff first places the material plate 12 on the die-cutting machine, so that the die-cutting machine successively cuts out multiple groups of evenly distributed arc-shaped cutting holes 1202 on the material plate 12, so that the arc-shaped cutting holes 1202 at the same place are surrounded by the shape of the cutting piece 1201, and cuts out a specified number of positioning holes 1203 at the four corners of the material plate 12, and then places the material plate 12 above the four right-angle lower clamping jaws 19, aligns the multiple positioning holes 1203 at one corner of the material plate 12 with the positioning protruding rod 27 for sleeve connection, repeats the operation to pre-fix the four corners of the material plate 12, so that the material plate 12 is inserted between the upper mold 3 and the lower mold 4, so that the four corners of the material plate 12 correspond to the four groups of right-angle lower clamping jaws 19 and the right-angle upper clamping jaws 20 respectively, at this time The electric push rod 21 drives each right-angle upper clamp 20 to slide down and fasten on the top of the four corners of the material plate 12, so that the four groups of right-angle lower clamps 19 and the right-angle upper clamps 20 clamp the material plate 12 and fix it. Then the first X-axis transposition slide 6 and the second X-axis transposition slide 7 are driven synchronously to drive the two Y-axis linear guides 8 to move along the X-axis. The two Y-axis transposition slides 9 drive the transposition frame 10 to move along the Y-axis, thereby changing the position of the material plate 12 through the hanging plate 11 and the clamp assembly. The visual recognition device 33 on one side of the driving end 2 can shoot and identify the arc-shaped cutting hole 1202 on the adjacent side of the cut piece 1201 currently to be processed, and position the cut piece 1201 so that the first group of cut pieces 1201 are located between the upper mold 3 and the lower mold 4;

[0064] During forming: the preheated upper mold 3 is driven by the driving end 2 to close the mold with the lower mold 4, so as to perform hot pressing forming on a group of cut pieces 1201 inside. The cooling water circulation system arranged inside the hot press machine 1 will circulate cooling water into each heat dissipation U-shaped tube 29, so that the heat dissipation U-shaped tube 29 absorbs heat and cools the area around the group of cut pieces 1201 through the heat conduction frame 28. After a period of time, the driving end 2 is lifted to separate the upper mold 3 and the lower mold 4. The transposition frame 10 drives the material plate 12 to continue to move a unit distance through the clamping jaw assembly, so that the upper mold 3 and the lower mold 4 perform a second round of hot pressing forming, and the above operation is repeated until all the cut pieces 1201 on the material plate 12 are fully hot pressed;

[0065] After forming: the right-angled lower clamping jaw 19 and the right-angled upper clamping jaw 20 are separated from each other, the material plate 20 is removed, and each formed cutting piece 1201 is cut along the arc-shaped cutting hole 1202 to complete the forming process of the batch of cups.

[0066] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A molding die for producing underwear cups, characterized in that: The invention comprises a hot press machine (1), wherein a driving end (2) is driven and installed on one side of the hot press machine (1), wherein the driving end (2) is located above the hot press machine (1), an upper mold (3) is fixedly installed on the bottom of the driving end (2), and a lower mold (4) adapted to the upper mold (3) is fixedly installed on the top of the hot press machine (1), and X-axis linear guide rails (5) are arranged on both sides of the hot press machine (1), and a first X-axis transposition slide (6) and a second X-axis transposition slide (7) are driven and installed at both ends of the X-axis linear guide rail (5), and the tops of the two first X-axis transposition slides (6) and the two second X-axis transposition slides (7) are Both are fixedly installed with a Y-axis linear guide (8), and the Y-axis linear guide (8) is perpendicular to the X-axis linear guide (5). The top of each Y-axis linear guide (8) is driven to be installed with a Y-axis transposition slide (9). The top of the two Y-axis transposition slides (9) is fixedly installed with a same transposition frame (10), and the top of the transposition frame (10) is fixedly installed with a hanging plate (11), and a clamping jaw assembly is arranged at the bottom of the hanging plate (11), and a material plate (12) is arranged at the bottom of the clamping jaw assembly. A visual recognition instrument (33) is fixedly installed on one side of the driving end (2), and the visual recognition instrument (33) faces the material plate (12); The material plate (12) is located between the upper mold (3) and the lower mold (4); a plurality of evenly distributed cutting pieces (1201) are arranged on the material plate (12); the cutting pieces (1201) are adapted to the upper mold (3) and the lower mold (4); a plurality of arc-shaped cutting holes (1202) are opened on the circumference of the cutting pieces (1201); the clamping jaw assembly is used to clamp the material plate (12) and cooperate with the movement of the transposition frame (10) to change the relative position of the material plate (12) and the upper mold (3) and the lower mold (4).

2. A molding die for producing underwear cups according to claim 1, characterized in that: The clamping jaw assembly comprises four vertical cantilevers (18) arranged at the bottom of the hanging plate (11), the bottom ends of the vertical cantilevers (18) are fixedly mounted with right-angle lower clamping jaws (19), the four right-angle lower clamping jaws (19) are symmetrically distributed with each other, a right-angle upper clamping jaw (20) adapted to the right-angle lower clamping jaw (19) is slidably mounted on one side of the bottom end of the vertical cantilever (18), and a vertically arranged clamping electric push rod (21) is fixedly mounted on one side of the vertical cantilever (18). ), a slide (22) is fixedly installed at the bottom end of the clamping electric push rod (21), and the slide (22) located at the same place is fixedly connected to the right-angle upper clamp (20), the four right-angle upper clamps (20) are all located at the top of the material plate (12), and the four right-angle lower clamps (19) are all located at the bottom of the material plate (12), and the bottom of the hanging plate (11) is provided with a clamp adjustment unit for adjusting the relative positions of the four right-angle lower clamps (19).

3. A molding die for producing underwear cups according to claim 2, characterized in that: The clamping jaw adjustment unit comprises two horizontally arranged X-axis adjustment guide rails (13) fixedly mounted on the bottom of the hanging plate (11), the two X-axis adjustment guide rails (13) are parallel to each other, the two ends of the X-axis adjustment guide rails (13) are respectively driven to be installed with a first X-axis adjustment slide (14) and a second X-axis adjustment slide (15), a Y-axis adjustment guide rail (16) is fixedly mounted between the two first X-axis adjustment slides (14) and the two second X-axis adjustment slides (15), the two ends of the two Y-axis adjustment guide rails (16) are driven to be installed with a Y-axis adjustment slide (17), and the four vertical cantilevers (18) are respectively fixedly mounted on the bottom of the four Y-axis adjustment slides (17).

4. The molding die for producing underwear cups according to claim 2, characterized in that: Both ends of the right-angle lower jaw (19) and the right-angle upper jaw (20) are provided with extended jaws (23); both ends of the right-angle lower jaw (19) and the right-angle upper jaw (20) and one end of the extended jaw (23) away from the right-angle lower jaw (19) and the right-angle upper jaw (20) are provided with splicing slots (24); the other end of the extended jaw (23) is fixedly installed with a splicing rod (25) adapted to the splicing slot (24); and the side walls of both ends of the right-angle lower jaw (19), the right-angle upper jaw (20) and the extended jaw (23) are fixedly installed with locking plates (26) adapted to each other.

5. The molding die for producing underwear cups according to claim 4, characterized in that: The tops of the right-angle lower clamping jaw (19) and the extended clamping jaw (23) located below are fixedly mounted with a plurality of evenly distributed positioning protrusions (27), and the four corners of the material plate (12) are provided with positioning sockets (1203) adapted to the positioning protrusions (27).

6. The molding die for producing underwear cups according to claim 1, characterized in that: A heat-conducting frame (28) is fixedly installed on the top of the hot press (1) and the bottom of the driving end (2); the upper mold (3) and the lower mold (4) are respectively located inside the two heat-conducting frames (28); a plurality of evenly distributed heat-dissipating U-shaped tubes (29) are arranged inside the heat-conducting frames (28); a cooling water circulation system is arranged inside the hot press (1); and two ends of the heat-dissipating U-shaped tube (29) are respectively connected to a water inlet end and a water delivery end of the cooling water circulation system.

7. A molding die for producing underwear cups according to claim 6, characterized in that: A plurality of evenly distributed heat-conducting frames (30) are fixedly mounted inside the heat-conducting frame (28); the heat-conducting frames (30) are respectively located between any two adjacent heat-dissipating U-shaped tubes (29); one end of the heat-conducting frame (30) extends to the outside of the heat-conducting frame (28) and is fixedly mounted with a heat-conducting plate (31).

8. The molding die for producing underwear cups according to claim 6, characterized in that: A vacuum insulation sleeve (32) is fixedly installed on the top of the hot press (1) and the bottom of the driving end (2), and the two vacuum insulation sleeves (32) are respectively located between the upper mold (3) and the heat-conducting frame (28), and between the upper mold (3) and the heat-conducting frame (28).

9. A molding process for producing underwear cups based on the molding mold according to any one of claims 1 to 9, characterized in that: The steps include: S1, cutting pieces: firstly, placing the material plate (12) on a die-cutting machine, and allowing the die-cutting machine to successively cut a plurality of groups of arc-shaped cutting holes (1202) on the material plate (12), so that the arc-shaped cutting holes (1202) at the same position are surrounded by the shape of the cutting piece (1201), and a specified number of positioning holes (1203) are cut out at the four corners of the material plate (12); S2, loading: placing the material plate (12) above the four right-angle lower clamping jaws (19), aligning the positioning holes (1203) at the four corners of the material plate (12) with the positioning protruding rods (27) for sleeve connection, so that the material plate (12) is inserted between the upper mold (3) and the lower mold (4), and the clamping electric push rod (21) drives each right-angle upper clamping jaw (20) to slide down and buckle on the top of the four corners of the material plate (12), so as to clamp and fix the material plate (12); S3, hot pressing: multiple linear modules drive the transposition frame (10) to move along two axes, so that the first group of cut pieces (1201) is located between the upper mold (3) and the lower mold (4). At this time, the preheated upper mold (3) is driven by the driving end (2) to close the mold with the lower mold (4) to perform hot pressing molding on the group of cut pieces (1201) inside; S4, transposition: after a period of hot pressing, the upper mold (3) and the lower mold (4) are separated, and the transposition frame (10) drives the material plate (12) to continue to move, so that the upper mold (3) and the lower mold (4) are subjected to a second round of hot pressing, and the above operation is repeated until all the cut pieces (1201) on the material plate (12) are completely hot pressed; S5, blanking: the right-angled lower clamping jaw (19) and the right-angled upper clamping jaw (20) are separated from each other, the blanking plate (20) is removed, and each formed cut piece (1201) is cut along the arc-shaped cutting hole (1202), thereby completing the forming process of the batch of cups.