Glass fiber drawing bundling wheel and working method thereof

Abstract

The invention relates to the technical field of glass fiber bundling, and provides a glass fiber drawing bundling wheel and a working method thereof. The glass fiber wiredrawing bundling wheel comprises a steering turbine box and a gear steering box, and a gear assembly is arranged in the gear steering box; the gear assembly comprises a plurality of gear shafts, a plurality of straight gears, a turbine connecting shaft, a turbine and a power connecting shaft, each straight gear is arranged on the corresponding gear shaft in a sleeving mode, the gear shafts are installed in the gear steering box, the straight gears and the turbine are arranged on the turbine connecting shaft in a sleeving mode, one end of the turbine connecting shaft is fixed in the steering turbine box, and the other end of the turbine connecting shaft is connected with the power connecting shaft. The other end of the turbine is fixed in the gear steering box, the turbine is connected with a power connecting shaft, and the turbine and the power connecting shaft are both arranged in the steering turbine box; the adjacent straight gears are in meshed connection; the gear steering box is connected with a bundling wheel through a flexible shaft. The device extracts prime power, adjusts kinetic energy, outputs power, reduces the labor intensity of workers, and meets the requirements of production for action, speed and precision of process points.

Description

Technical Field

[0001] The invention relates to the technical field of glass fiber bundling, and in particular to a glass fiber drawing bundling wheel and a working method thereof. Background Art

[0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art.

[0003] In the context of pursuing increased production capacity of glass fiber kilns, the entire glass fiber industry has actively explored and adopted process improvement strategies such as large leak plates, multiple beams, and high production capacity. However, the traditional clustering wheel, due to its design of being fixed on the clustering bracket, seems to be powerless when faced with a complex production environment. Its lack of the ability to perform diverse movements has led to a greatly reduced service life of the clustering wheel and pollution problems caused by wear when faced with changing process requirements. In addition, due to its relationship with the production contact position, it is difficult to observe intuitively, which brings great inconvenience to the production process. It is also worth mentioning that the traditional clustering wheel cannot realize the automatic rotation function, which not only greatly reduces production efficiency, but also increases the risk of product quality. Summary of the invention

[0004] In order to solve the technical problems existing in the above-mentioned background technology, the present invention provides a glass fiber drawing bunching wheel and a working method thereof. The present invention is mainly used for the research and development of glass fiber drawing bunching wheels, extracting motive power, adjusting kinetic energy, outputting power, reducing labor intensity of personnel, and meeting the production requirements for process point action, speed and precision.

[0005] In order to achieve the above object, the present invention adopts the following technical solution:

[0006] A first aspect of the present invention provides a glass fiber drawing and bundling wheel.

[0007] A glass fiber drawing bunching wheel comprises: a steering turbine box and a gear steering box, wherein a gear assembly is arranged in the gear steering box;

[0008] The gear assembly includes a plurality of gear shafts, a plurality of spur gears, a turbine connecting shaft, a turbine and a power connecting shaft, each spur gear is sleeved on the gear shaft, the gear shaft is installed in the gear steering box, a turbine connecting shaft is sleeved with spur gears and a turbine respectively, one end of the turbine connecting shaft is fixed in the steering turbine box, and the other end is fixed in the gear steering box, the turbine is connected to the power connecting shaft, and the turbine and the power connecting shaft are both arranged in the steering turbine box; adjacent spur gears are meshed and connected;

[0009] The gear steering box is connected to the cluster wheel through a flexible shaft.

[0010] Furthermore, one end of the power connection shaft is fixed on the steering turbine box cover, and the other end is fixed on the bottom of the steering turbine box.

[0011] Furthermore, the spur gear sleeved on the turbine connecting shaft is arranged in the gear steering box.

[0012] Furthermore, one end of the gear shaft is fixed on the gear box cover of the gear steering box, and the other end is fixed on the bottom of the gear steering box.

[0013] Furthermore, the flexible shaft is connected to the flexible shaft through a flexible shaft connector.

[0014] Furthermore, the flexible shaft is snap-connected to the flexible shaft connector.

[0015] Furthermore, the inner core of the flexible shaft is connected to the clustering wheel shaft.

[0016] Furthermore, the flexible shaft is fixed on the clustering wheel via a fixing connecting piece.

[0017] Furthermore, the steering turbine box is connected to a power source.

[0018] A second aspect of the present invention provides a working method of a glass fiber drawing and bundling wheel.

[0019] A working method of the glass fiber drawing bunching wheel based on the first aspect comprises:

[0020] Connect the steering turbine box to the power source. After the power is decelerated by the steering turbine box, it is transmitted to the gear steering box. Inside the gear steering box, the gear assembly converts the power into specific steering according to the preset direction-changing logic. The power is then output to the cluster wheel through the flexible shaft.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention aims to explore an innovative design of glass fiber bundling technology to meet the needs of efficient response of bundling wheels in the current diversified production environment. By integrating an advanced rotation mechanism, the present invention can realize the automatic rotation function of the bundling wheel, thereby significantly improving the service life of the bundling wheel and reducing the labor intensity of employee adjustment. In addition, the rotating bundling technology is also equipped with a power extraction and kinetic energy regulation box. This innovative design can not only effectively recycle the remaining power of the wire drawing machine, but also convert it into a power source for the automatic rotation of the bundling wheel, thereby further improving the energy efficiency and stability of the entire production process.

[0023] The invention is mainly used for the research and development of glass fiber drawing bunching wheels, extracts motive power, adjusts kinetic energy, outputs power, reduces labor intensity, and meets production requirements for process point motion, speed, and precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0025] Figure 1 It is a structural diagram of a glass fiber drawing and bundling wheel shown in the present invention;

[0026] Figure 2 is a structural diagram of a gear assembly shown in the present invention;

[0027] Among them, 1. Steering turbine box cover, 2. Steering turbine box, 3. Gear steering box, 4. Gear box cover, 5. Flexible shaft connector, 6. Flexible shaft, 7. Cluster wheel shaft, 8. Fixed connecting plate, 9. Gear shaft, 10. Spur gear, 11. Turbine connecting shaft, 12. Turbine, 13. Power connecting shaft. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0029] It should be noted that the following detailed descriptions are all illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0031] Embodiment 1

[0032] like Figure 1 As shown, this embodiment provides a glass fiber drawing bunching wheel, including: a steering turbine box cover 1, a steering turbine box 2, a gear steering box 3, a gear box cover 4, a flexible shaft connector 5, a flexible shaft 6, a bunching wheel shaft 7, a fixed connecting plate 8, a gear shaft 9, a spur gear 10, a turbine connecting shaft 11, a turbine 12 and a power connecting shaft 13.

[0033] The steering turbine box cover 1 is made of stainless steel to protect the turbine mechanism; it can realize power deceleration and steering, and is connected to the steering turbine box 2 by bolts.

[0034] The steering turbine box 2 is made of stainless steel to protect the turbine mechanism and connect the steering turbine box cover 1 and the gear steering box 3 by power.

[0035] The gear steering box 3 is connected through an internal gear assembly to change the rotation direction.

[0036] The gear box cover 4 is connected and locked with the gear steering box 3 through a screw rod, and is threadedly connected with the flexible shaft connector 5.

[0037] The flexible shaft connector 5 is threadedly connected to the gear box cover 4 and snap-connected to the flexible shaft 6 .

[0038] The flexible shaft 6 is snap-connected with the flexible shaft connector 5 , and the flexible shaft 6 is connected with the fixed connecting piece 8 through the flexible shaft connector 5 ; at the same time, the inner core of the flexible shaft 6 is connected to the cluster wheel shaft 7 .

[0039] The clustering wheel shaft 7 is snap-connected with the flexible shaft 6 .

[0040] The fixed connecting piece 8 is connected to the flexible shaft 6 via the flexible shaft connector 5 and is used for connection and fixing.

[0041] The gear shaft 9 is clamped and fixed inside the gear steering box 3 and the gear box cover 4 .

[0042] like Figure 2 As shown, the spur gear 10 is axially connected to the gear shaft 9, which can realize the forward and reverse control of power and the output power quantity.

[0043] The turbine connecting shaft 11 is clamped and fixed inside the steering turbine box 2 and the gear box cover 4 .

[0044] The turbine 12 is axially connected to the turbine connecting shaft 11 .

[0045] The power connecting shaft 13 is clamped and fixed inside the steering turbine box cover 1 and the steering turbine box 2. The worm structure on the shaft cooperates with the turbine 12 to achieve power deceleration and steering. At the same time, the front end is connected to the power source to absorb power.

[0046] The steering turbine box 2 has the ability to perform adaptive conversion according to the power direction, thereby meeting the precise requirements of power direction change and deceleration.

[0047] Gear steering box 3 The gear steering box of this technology is equipped with a gear assembly, which enables the equipment to easily achieve flexible conversion of the positive and reverse directions of power.

[0048] The present invention can expand the output hole by adding gear sets and enlarging the gear box. The gear sets are interchangeable. The power transmission between the gear sets has a stable transmission process to ensure the stability of the output power. The transformation of single beam or multi-beam can be easily matched according to the process requirements, making the operation simpler and more convenient.

[0049] The present invention shortens the time for replacing the clustering wheel, regular operation and process change, and improves the labor efficiency of personnel.

[0050] Working principle: During the installation phase, the first thing to do is to tightly connect the steering turbine box 2 to the power source. Once the connection is completed, the power is precisely decelerated inside the steering turbine box 2, and then the decelerated power is smoothly transmitted to the gear steering box 3. Inside the gear steering box 3, the gear assembly accurately converts the power into a specific steering according to the preset direction change logic. Finally, through the flexible shaft 6, this precise and diverted power can be efficiently output, thereby realizing the efficient and precise rotation of the cluster wheel. The whole process is exquisitely designed to ensure the smooth transmission of power and the stable operation of the cluster wheel.

[0051] Specifically, inside the steering turbine box 2, when the power connection shaft 13 rotates, the turbine 12 is forced to rotate due to the spiral tooth shape of the turbine 12, thereby producing a certain deceleration effect. The turbine 12 with a suitable proportion of spiral teeth and the power connection shaft 13 are selected to cooperate, thereby achieving accurate deceleration processing.

[0052] Inside the gear steering box 3, two gears rotate in coordination, one is forward and the other is reverse. The setting increases the coordination of the gear set and adjusts the spatial position arrangement to ensure the steering of the output power, thereby accurately converting the power into the power of a specific steering.

[0053] In response to the current diversified production environment, the present invention integrates advanced rotation mechanisms to give the clustering wheel an excellent automatic rotation function. This innovation not only greatly improves the operating efficiency of personnel and reduces manual intervention, but also significantly reduces the quality risks that may be caused by human factors.

[0054] After precise calculation and verification, compared with the original process of regular operation replacement time of 12 hours / time and 5 minutes each time, after adopting this technical solution, the replacement time can be significantly extended to 240 hours / time, reducing the replacement time by 95 minutes, achieving a qualitative leap in production efficiency. In addition, this technology also cleverly solves the problem of blind spots, allowing operators to directly visualize the working status of the cluster wheel, further improving the safety and accuracy of operation.

[0055] In summary, the present invention not only ensures production efficiency and quality, but also brings a more convenient and efficient operation experience to users.

[0056] Embodiment 2

[0057] This embodiment provides a working method of a glass fiber drawing and bundling wheel.

[0058] A working method of the glass fiber drawing bunching wheel according to the first embodiment comprises:

[0059] Connect the steering turbine box to the power source, and the power is decelerated by the steering turbine box and then transmitted to the gear steering box;

[0060] Inside the gear steering box, the gear assembly converts power into specific steering according to the preset direction-changing logic; and outputs it to the cluster wheel through the flexible shaft.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A glass fiber drawing bunching wheel, characterized in that: include: Steering turbine box and gear steering box, the gear steering box is equipped with a gear assembly; The gear assembly includes a plurality of gear shafts, a plurality of spur gears, a turbine connecting shaft, a turbine and a power connecting shaft, each spur gear is sleeved on the gear shaft, the gear shaft is installed in the gear steering box, a turbine connecting shaft is sleeved with spur gears and a turbine respectively, one end of the turbine connecting shaft is fixed in the steering turbine box, and the other end is fixed in the gear steering box, the turbine is connected to the power connecting shaft, and the turbine and the power connecting shaft are both arranged in the steering turbine box; adjacent spur gears are meshed and connected; The gear steering box is connected to the cluster wheel through a flexible shaft.

2. The glass fiber drawing bunching wheel according to claim 1, characterized in that: One end of the power connection shaft is fixed on the steering turbine box cover, and the other end is fixed on the bottom of the steering turbine box.

3. The glass fiber drawing bunching wheel according to claim 1, characterized in that: The spur gear sleeved on the turbine connecting shaft is arranged in the gear steering box.

4. The glass fiber drawing bunching wheel according to claim 1, characterized in that: One end of the gear shaft is fixed on the gear box cover of the gear steering box, and the other end is fixed on the bottom of the gear steering box.

5. The glass fiber drawing bunching wheel according to claim 1, characterized in that: The flexible shaft is connected with the flexible shaft through a flexible shaft connector.

6. The glass fiber drawing bunching wheel according to claim 5, characterized in that: The flexible shaft is snap-connected to the flexible shaft connector.

7. The glass fiber drawing bunching wheel according to claim 1, characterized in that: The inner core of the flexible shaft is connected to the clustering wheel shaft.

8. The glass fiber drawing bunching wheel according to claim 7, characterized in that: The flexible shaft is fixed on the clustering wheel through a fixed connecting piece.

9. The glass fiber drawing bunching wheel according to claim 1, characterized in that: The steering turbine box is connected to a power source.

10. A working method of the glass fiber drawing bunching wheel according to any one of claims 1 to 9, characterized in that: include: Connect the steering turbine box to the power source, and the power is decelerated by the steering turbine box and then transmitted to the gear steering box; Inside the gear steering box, the gear assembly converts power into specific steering according to the preset direction-changing logic; and outputs it to the cluster wheel through the flexible shaft.

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