Container chassis insect pest prevention water-based asphalt paint and processing technology thereof
By developing water-based asphalt paint for container chassis pest-proofing water-based asphalt paint, VOC pollution and pest problems in traditional asphalt anticorrosion coatings have been solved, low VOC emissions and long-term pest-proofing effects have been achieved, and the shipping safety performance of container chassis has been improved.
Patent Information
- Application Number
- CN202411983770.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-15
AI Technical Summary
During the construction of traditional solvent-based asphalt anticorrosion coatings, a large amount of organic volatile VOC is generated, causing secondary pollution of the environment and endangering the health of construction workers. At the same time, the container chassis is easily invaded by pests, affecting the safety performance of ocean shipping.
A container base frame pest-proof water-based asphalt paint is developed. By using a combination of water-based asphalt paint base material A and an exciter material B, a low VOC asphalt paint film is formed, and a pest-proof composition is added to the paint film to prevent pests for a long time.
It effectively reduces VOC emissions, improves the safety of the construction environment, and the paint film has long-term pest-proof performance, improving the safety performance of the ocean shipping of the container chassis.
Smart Images

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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of container chassis anti-corrosion, and in particular to a container chassis anti-insect water-based asphalt paint and a processing technology thereof. Background Art
[0002] As a special tool for international transportation and logistics, containers travel between land and sea and are subjected to the erosion of severe weather. Therefore, the physical and chemical performance requirements of container protective films have strict high-performance requirements for corrosion resistance and weather resistance.
[0003] At present, the coatings widely used for container protection are mainly asphalt anti-corrosion coatings. Traditional asphalt anti-corrosion coatings are mainly solvent-based asphalt coatings. Although they can provide good corrosion resistance and wear resistance, they will produce large amounts of volatile organic compounds (VOCs) during construction. VOCs not only cause secondary environmental pollution, but also seriously endanger the health of construction workers, bringing them a high risk of occupational diseases, which is no longer in line with the current trend of green and low-carbon development. To this end, the inventor provides a water-based asphalt paint for anti-insect pests of container chassis and its processing technology. Summary of the invention
[0004] In order to solve the problem that a large amount of volatile organic compounds (VOCs) are generated during the construction of traditional solvent-based asphalt anti-corrosion coatings, causing secondary pollution to the environment and endangering the health of construction workers, the present invention provides a container chassis anti-insect water-based asphalt paint and a processing technology thereof.
[0005] During the actual development process, we learned from downstream ocean shipping companies about the pest problems encountered in long-distance container transportation, mainly involving refrigerated goods and other containers that may inadvertently transport pests. Given that there are 250-280 million containers in the world used to transport industrial products such as food, clothing, and mining, it is inevitable that containers are inadvertently mixed with pests. Container pests will not only damage the goods, especially causing serious health and safety risks to cold chain food, but also the mixed pests will spread diseases, cause collective public health and safety problems, or cause biological invasion problems, and seriously damage the ecosystem. Pests such as cockroaches and borers will not only damage the goods, but also may carry a variety of pathogens, posing a threat to human health; such as jewel beetles, longhorn beetles, termites, etc. will also cause serious damage to the goods and even affect the balance of the entire ecosystem.
[0006] The present invention provides a container chassis anti-insect water-based asphalt paint which not only solves the volatile organic compounds (VOC) of traditional asphalt anti-corrosion coatings, but also solves the container chassis insect pest problem, thereby improving the safety performance of container ocean shipping.
[0007] A container chassis anti-insect water-based asphalt paint is achieved through the following technical solutions:
[0008] A container chassis anti-insect water-based asphalt paint is prepared from 100 parts by weight of a water-based asphalt paint base material A and 8-20 parts by weight of an activator material B; the water-based asphalt paint base material A is prepared from 100 parts by weight of a water-based asphalt emulsion with a solid content of 25-50wt%, 40-60 parts by weight of a water-based polyurethane latex with a solid content of 35-50wt%, 40-60 parts by weight of a water-based epoxy resin latex with a solid content of 35-50wt%, and 15-30 parts by weight of a filler. The invention discloses a novel novel nanostructured carbon foam composition, 4-8 parts by weight of an insecticide composition, 0.5-2 parts by weight of an anticorrosive synergist, 0.5-2 parts by weight of an antirust synergist, 0.5-2 parts by weight of an antifungal and antibacterial agent, 1-4 parts by weight of a thickener, 1-4 parts by weight of a wetting and dispersing agent, 1-3 parts by weight of a defoaming agent, 0.5-1 parts by weight of a pH value regulator, 0.5-5 parts by weight of a film-forming aid, 0.5-1 parts by weight of an anti-settling agent, and 0.10-0.25 parts by weight of a drying agent.
[0009] Preferably, the polyurethane latex particles in the waterborne polyurethane latex are isocyanate terminated, with an R value of 1.40-1.50, and the polyol used to synthesize the waterborne polyurethane latex includes terminal hydroxyl polybutadiene and / or dihydroxy-terminated vinyl silicone oil in combination with at least one of polyester diol, polyether diol, and polycarbonate diol.
[0010] Preferably, the water-based epoxy resin latex contains at least bisphenol A epoxy resin.
[0011] Preferably, the activator material B is made of 65-85 parts by mass of epoxy resin curing agent, 10-25 parts by mass of polyurethane chain extender, and 5-10 parts by mass of double bond polymerization initiator.
[0012] The container chassis insect-proof water-based asphalt paint prepared in the present invention is a water-based formula system with ultra-low VOC volatility, which solves the organic volatile matter VOC pollution problem of traditional asphalt anti-corrosion coatings, and the insect-proof composition in the formula is effectively anchored in the internal cross-linked network structure of the cured asphalt paint film and the surface of the cured asphalt paint film, which can play a long-term insect-proof role, solve the problem of pest pollution encountered in the container chassis ocean shipping, and can ensure the hygienic safety performance of the goods carried in the container and the hygienic safety of the operation during the loading and unloading of the container.
[0013] The addition of water-based epoxy resin, on the one hand, enhances the overall viscosity strength, and on the other hand, forms a stable three-dimensional network structure system in the asphalt paint film, which can improve the density of the asphalt paint film and thus improve its overall weather resistance, corrosion resistance, wear resistance, and impact stability.
[0014] On the one hand, the addition of water-based polyurethane latex improves the brittleness caused by the three-dimensional network structure system formed by epoxy resin, increases the flexibility and deformation resistance of the asphalt paint film, and the glass transition temperature of the polyurethane structure is low, which gives the asphalt paint film good low-temperature flexibility, effectively improves the overall temperature resistance, and broadens the application scope of water-based asphalt paint for container chassis pest control; on the other hand, the polyurethane latex particles contain double bonds. In the subsequent construction-curing process, double bond polymerization reaction occurs under the action of the double bond polymerization initiator in the activator material B, which can improve the overall cross-linking density and density of the asphalt paint film, and improve the overall wear resistance, impact resistance, and corrosion resistance of the asphalt paint film. In addition, the three-dimensional network formed by the polyurethane latex particles can also play a damping and shock-absorbing effect, which can improve the safety of container installation and unloading operations.
[0015] Preferably, the mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane latex and the dry weight of epoxy latex particles in the aqueous epoxy resin latex is 100:(20-30):(20-30).
[0016] By adopting the above technical scheme, it can be ensured that the cured asphalt paint film has excellent weather resistance, corrosion resistance, rust resistance, and wear resistance, while also having a good slow-release insect repellent composition effect, achieving a long-lasting insect repellent effect.
[0017] Preferably, the waterborne polyurethane latex is made of isocyanate, polyol, chain extender, catalyst, emulsifier and deionized water, and the ratio of the NCO molar amount in isocyanate to the total NCO molar amount of hydroxyl groups in polyol and chain extender is 1.40-1.50.
[0018] Preferably, the chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol; the hydrophilic chain extender is sodium diamine sulfonate chain extender PPS and 2,2-dihydroxymethylpropionic acid DMPA; the molar amount of the hydrophilic chain extender accounts for 25-40% of the total molar amount of the chain extender.
[0019] Preferably, the polyol is composed of dihydroxy-terminated vinyl silicone oil, polytetramethylene glycol, and polycarbonate-1,6-hexanediol ester diol in a molar ratio of (15-30):(10-30):(50-75).
[0020] Preferably, the isocyanate is an aromatic isocyanate or a combination of an aromatic isocyanate and an aliphatic isocyanate.
[0021] Preferably, the catalyst is at least one of organic tin and organic bismuth.
[0022] Preferably, the emulsifier is fatty alcohol polyoxyethylene ether AEO-9 or castor oil polyoxyethylene ether EL-30.
[0023] Preferably, the method for preparing the waterborne polyurethane latex comprises the following steps:
[0024] S1. At a stirring speed of 150-300 rpm, add accurately measured isocyanate, polyol, and catalyst to the reactor, adjust the system temperature to 85-90 ° C, and stir the reaction at 150-300 rpm for 2-3h;
[0025] The reactor is equipped with an acetone condensation reflux device and a pressure relief device;
[0026] S2. Add chain extender and acetone, and react at 80-90℃ for 3-4h until the viscosity is 8*10 3 *5*10 4 mPa·s, add acetone into the reactor to control the viscosity at 3000-4000mPa·s;
[0027] S3. When the temperature drops to 40-45°C, dimethylethanolamine is added to neutralize and adjust the pH value to neutral, and then deionized water and emulsifier are added, and high-speed shear emulsification treatment is performed. Finally, acetone is removed by distillation to obtain the target product - water-based polyurethane latex.
[0028] The preparation method of the water-based polyurethane latex used in the present invention is relatively simple, which is convenient for industrial batch production, reduces the use cost of the water-based polyurethane latex, and further reduces the total production cost of water-based asphalt paint. In addition, the prepared water-based polyurethane latex contains double bonds. During the later construction-curing process, on the one hand, the insect-proof composition can be grafted to the inside and surface of the asphalt paint by double bond polymerization, and the insect-proof composition is not easy to fall off and become ineffective, thus achieving a long-term insect-proof effect; on the other hand, the cross-linking density of the asphalt paint film can be improved, thereby improving the overall wear resistance, impact resistance and corrosion resistance of the asphalt paint film.
[0029] Preferably, the water-based epoxy resin latex includes an emulsifier, bisphenol A epoxy resin, fluorosilicone-modified bisphenol A epoxy resin, and deionized water; the emulsifier is at least one of emulsifier ER-9200, emulsifier EV-50, emulsifier XY-WL91, and emulsifier BY-3502; the bisphenol A epoxy resin is at least one of epoxy resin E20, epoxy resin E42, and epoxy resin E44; the fluorosilicone-modified bisphenol A epoxy resin is made of bisphenol A epoxy resin, γ-methacryloxypropyltrimethoxysilane, and pentafluorophenyl methacrylate.
[0030] Preferably, the preparation method of the fluorine-silicon modified bisphenol A epoxy resin is as follows: 1.01-1.05 mol of γ-methacryloxypropyltrimethoxysilane, 1 mol of pentafluorophenyl methacrylate, and 300-400 mL of xylene are added to a four-necked beaker equipped with a thermometer, a stirring device, a reflux condenser, and a dropping funnel, heated to 80-85° C. and then kept warm for 10 minutes, and an appropriate amount of AIBN is added to the reaction system through the dropping funnel every 30 minutes, and the reaction temperature is kept at 80-85° C. The reaction was maintained at 85° C. and nitrogen protection for 2.0 h, and the mixture was cooled to below 30° C. to obtain a fluorosilicone intermediate; 50 parts by mass of the fluorosilicone intermediate was mixed evenly with 300-350 parts by mass of bisphenol A epoxy resin, 200-300 mL of toluene, and 150-200 mL of butanone, and then 0.8-1.2 parts by mass of DMP-30 catalyst was added, and the mixture was heated to 105-108° C., and the ring-opening reaction was carried out for 30-40 min, and the mixture was naturally cooled to room temperature to obtain a fluorosilicone-modified bisphenol A epoxy resin.
[0031] The fluorosilicone-modified bisphenol A epoxy resin contained in the water-based epoxy resin latex can greatly improve the weather resistance and corrosion resistance of the cured asphalt paint film. By optimizing the addition amount of fluorosilicone-modified bisphenol A epoxy resin, a container chassis insect-proof water-based asphalt paint with high bonding strength, excellent weather resistance and corrosion resistance can be prepared, thereby improving the product's market competitiveness.
[0032] Preferably, the epoxy resin curing agent is composed of anhydride curing agent, tertiary amine auxiliary curing agent, and triglycidyl isocyanurate.
[0033] Preferably, the acid anhydride curing agent is at least one of hexafluorodianhydride, 4,4'-thiodiphthalic anhydride, 4,4'-phenylenedioxydiphthalic anhydride, and 4,4'-biphenyl ether dianhydride.
[0034] Preferably, the tertiary amine auxiliary curing agent is at least one of benzyl dimethylamine, o-hydroxybenzyl dimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 2-methylimidazole, and 2-phenylimidazole.
[0035] Preferably, the polyurethane chain extender is composed of at least one of 4-(hexafluoro-2-hydroxyisopropyl)aniline and 2,2-bis(4-aminocyclohexyl)hexafluoropropane and at least one of 1,4-butanediol, 1,5-pentanediol and 1,6-hexanediol.
[0036] Preferably, the double bond polymerization initiator is at least one of benzoyl peroxide, dicumyl peroxide, potassium persulfate, ammonium persulfate, and dimethyl azobisisobutyrate.
[0037] By adopting the above technical solution, the weather resistance and corrosion resistance of the asphalt paint film formed by curing can be improved.
[0038] Preferably, the filler composition is composed of at least one of silicon micropowder, calcium carbonate, talc, kaolin, titanium dioxide, barium sulfate, calcined shell powder and at least one of flake graphite, molybdenum disulfide and mica powder.
[0039] Preferably, the anti-corrosion synergist is at least one of nano-scale nano zirconium oxide, nano titanium carbide powder, nano zirconium carbide, nano zirconium nitride powder, nano titanium nitride, and nano aluminum nitride.
[0040] Preferably, the rust-proofing synergist is at least one of calcium carbonate, gypsum powder, zinc phosphate, aluminum tripolyphosphate, ammonium carbonate, sodium benzoate, sodium silicate, sodium phosphate, ethanolamine phosphate, triisopropanolamine, triethanolamine phosphate, and triethanolamine.
[0041] The inorganic components in the filler composition, anti-corrosion synergist and anti-rust synergist have relatively poor compatibility with the asphalt system, while the composite emulsion system formed by water-based asphalt, water-based polyurethane and water-based epoxy resin is both hydrophilic and lipophilic compatible. Therefore, it is necessary to carry out surface modification treatment with aminosilane or methyl methacrylic silane so that the inorganic components in the filler composition, anti-corrosion synergist and anti-rust synergist can be more evenly dispersed in the composite emulsion liquid to ensure the weather resistance, corrosion resistance, wear resistance, rust resistance, antibacterial and mildew resistance of the prepared cured-asphalt paint film.
[0042] Rust-proofing agents can prevent the initial corrosion of metals and prevent flash rust on the metal surface. The use of calcium carbonate and gypsum powder can neutralize the acidic substances in the paint film through calcium ion exchange, inhibiting corrosion. Calcium ions can also combine with metal oxide films to form a protective layer, which protects the steel base material of the container, reduces corrosion, and prolongs its service life.
[0043] Preferably, the antibacterial and mildew-proof agent is an isothiazolinone complex and / or a single-atom antibacterial and mildew-proof agent.
[0044] Antibacterial and mildew-proof agents give the asphalt paint film excellent antibacterial and mildew-proof properties, effectively resist the erosion of effective microorganisms, and improve the antibacterial and mildew-proof properties and sanitary safety performance of the asphalt paint film.
[0045] Preferably, the isothiazolinone complex is at least one of 4,5-dichloro-N-octyl-4-isothiazolin-3-one, methylisothiazolinone and benzisothiazolinone.
[0046] Preferably, the insect repellent composition is a porous adsorbent and an insect repellent agent adsorbed on the surface and pores of the porous adsorbent; the surface of the porous adsorbent includes at least one of zeolite, mesoporous nano-silica, aerogel powder, porous alumina, microporous glass powder, porous ceramic powder, activated carbon powder, and halloysite powder; the insect repellent agent is at least one of malathion monocarboxylic acid, cypermethrin, permethrin, and flumethrin in combination with at least one of garlic extract, citronella extract, camphor leaf extract, wormwood extract, sophora flavescens extract, cnidium monnieri extract, quisqualis evodia extract, thunder ball extract, neem extract, onion extract, ginger extract, and tobacco extract.
[0047] The pest-proof composition can play a good pest-proof effect and has little impact on external environmental pollution and human health. It has the effect of slow-release of pest-proof agents, so that the asphalt paint film has a relatively long-lasting pest-proof effect. The active residues such as -OH carried by the porous adsorbent itself can, on the one hand, physically adsorb the pest-proof agent in its own pores, and on the other hand, chemically adsorb the pest-proof agent on its own pores and surface, thereby playing a good role in pest-proofing. The adsorption amount of the porous adsorbent can be regulated, such as performing low-temperature plasma activation treatment on the porous adsorbent, so that the surface and pores of the porous adsorbent have more active residue groups such as -OH, -COOH, -NH2, -SH, etc. The porous adsorbent is connected to the asphalt paint film as follows: the active residue groups of the porous adsorbent and the hydrogen bonds between the polyurethane molecular chains make the porous adsorbent distributed on both sides of the polyurethane molecular chains; and the porous adsorbent treated with surface aminosilane reacts with the epoxy resin and is grafted into the three-dimensional cross-linked network structure formed by the epoxy resin, so that the porous adsorbent is evenly distributed inside and on the surface of the asphalt paint film; and the porous adsorbent treated with surface methyl methacryl silane reacts with the double bonds in the polyurethane molecular chain under the action of the double bond polymerization initiator and is grafted onto one side of the polyurethane molecular chain, so that the porous adsorbent is evenly distributed inside and on the surface of the asphalt paint film, giving the formed asphalt paint film a lasting anti-disease and pest control effect.
[0048] Preferably, the thickener is at least one of TEGO ViscoPlus 3000 polyurethane thickener, TEGO ViscoPlus3010 polyurethane thickener, BASF Rheovis PU 1291, BASF Rheovis PU 1331, and BASF RheovisAS1130.
[0049] The above thickeners can improve the shear viscosity of the coating and give the water-based asphalt paint good anti-sagging performance. Polyurethane thickeners contain both hydrophilic and hydrophobic groups on their molecular chains, which thicken in the water phase and associate with the polymer emulsion for thickening.
[0050] Preferably, the wetting and dispersing agent is at least one of BASF Dispex Ultra PA 4570, BASF Dispex Ultra PA4590, BASF Dispex Ultra PX 4575, Dispex Ultra PX 4585, TEGO Dispers 750W, and TEGO Dispers 755W.
[0051] The above-mentioned wetting and dispersing agents can reduce the surface tension of the system, enhance the wetting of the coating on the substrate, and thus help improve the adhesion and bonding strength of the paint film. At the same time, they can also improve the leveling of the system, eliminate the unevenness of the coating film, and improve the processing performance.
[0052] Preferably, the defoaming agent is at least one of BASF Foamaster MO 2111, BASF FoamStar ED 2522, BASF FoamStar SI 2213, BASF FoamStar SI 2227, BASF FoamStar SI 2293, TEGO Airex 904W, and TEGO Foamex 844.
[0053] Preferably, the pH adjuster is at least one of 2-amino-2-methyl-1-propanol, ammonia water, triethylamine, N,N-dimethylethanolamine, dimethylethanolamine, cyclohexylamine, and AMP-95 multifunctional auxiliary agent.
[0054] Preferably, the film-forming aid is at least one of propylene glycol propyl ether, propylene glycol butyl ether, propylene glycol phenyl ether, alcohol ester dodecanedioic acid dibutyl ester, polypropylene glycol alkyl phenyl ether Loxanol PL 5060, dimethyl cyclohexyl phthalate Efka PL 5544, and butyl ester of fatty acid mixture Efka PL 5520.
[0055] Preferably, the anti-settling agent is at least one of montmorillonite and fumed silica.
[0056] The anti-settling agent can prevent the filler in the composite emulsion from settling, and improve the leveling property, anti-sagging property, storage property and construction property.
[0057] Preferably, the drier is at least one of a cobalt salt drier and an isooctanoic acid rare earth drier.
[0058] A processing technology for anti-insect water-based asphalt paint for container chassis is achieved through the following technical solutions:
[0059] A processing technology for anti-insect water-based asphalt paint for container chassis, comprising the following steps:
[0060] Step 1: prepare water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex, and filter the prepared water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex through a 1000-2000 mesh screen; at the same time, accurately measured epoxy resin curing agent, polyurethane chain extender, and double bond polymerization initiator are uniformly mixed to form an activator material B;
[0061] Step 2, adding water-based polyurethane latex and water-based epoxy resin latex to the water-based asphalt emulsion at a dropping speed of 5-10 g / min at 0-4° C. and a rotation speed of 400-800 rpm, and continuing to stir for 0.5-1.0 h after the dropping is completed to obtain a composite latex;
[0062] Step 3, adding accurately measured filler composition, pest control composition, anticorrosive synergist, antirust synergist, mildew and antibacterial agent, thickener, wetting and dispersing agent, defoaming agent, film-forming aid, anti-settling agent, and drying agent to the composite latex in step 2, mixing evenly, adding pH regulator, adjusting the pH value of the system to neutral, and obtaining water-based asphalt paint base material A, storing at low temperature for standby use;
[0063] When in use, 100 parts by weight of the water-based asphalt paint base material A and 8-20 parts by weight of the activator material B are evenly mixed to obtain a finished container chassis anti-insect water-based asphalt paint.
[0064] The processing technology proposed by the present invention is relatively simple, the operation difficulty is relatively low, and it is easy to realize batch production and optimize production costs.
[0065] In summary, this application has the following advantages:
[0066] 1. The container chassis anti-insect water-based asphalt paint prepared in the present invention is a water-based emulsion system, which solves the problem of volatile organic matter (VOC) pollution in traditional asphalt anti-corrosion coatings.
[0067] 2. The insect pest control composition of the present invention is effectively anchored in the cross-linked network structure inside the cured asphalt paint film and on the surface of the cured asphalt paint film, which can play a long-term insect pest control role, solve the problem of pest contamination encountered in ocean shipping of container chassis, and ensure the hygienic and safe performance of the goods carried in the container and the hygienic and safe operation during loading and unloading of the container.
[0068] 3. The polyurethane latex particles in the present invention contain double bonds. In the subsequent construction-curing process, double bond polymerization reaction occurs under the action of the double bond polymerization initiator in the stimulator material B, which can improve the overall cross-linking density of the asphalt paint film. The improvement of the density of the asphalt paint film further drives the improvement of the overall wear resistance, impact resistance and corrosion resistance of the asphalt paint film.
[0069] 4. The fluorine-silicon modified bisphenol A epoxy resin introduced into the waterborne epoxy resin latex of the present invention can greatly improve the weather resistance and corrosion resistance of the asphalt paint film formed by curing.
[0070] 5. By optimizing the addition amount of fluorosilicone-modified bisphenol A epoxy resin, a container chassis insect-proof water-based asphalt paint with high bonding strength and excellent weather resistance and corrosion resistance can be produced, thereby improving the product's market competitiveness.
[0071] 6. The processing technology proposed by the present invention is relatively simple, the operation difficulty is relatively low, it is easy to realize batch production, and the production cost is optimized. DETAILED DESCRIPTION
[0072] In order to further understand the present invention, preferred embodiments of the present invention are described below in conjunction with examples and comparative examples.
[0073] Example
[0074] A container underframe insect-proof water-based asphalt paint is prepared from 100 parts by mass of a water-based asphalt paint base material A and 8-20 parts by mass of an activator material B. When used, 100 parts by mass of the water-based asphalt paint base material A and 8-20 parts by mass of the activator material B are evenly mixed to obtain a finished container underframe insect-proof water-based asphalt paint. Before use, the water-based asphalt paint base material A and the activator material B are separately stored at low temperature for standby use.
[0075] The water-based asphalt paint base material A is prepared from 100 parts by weight of a water-based asphalt emulsion with a solid content of 25-50wt%, 40-60 parts by weight of a water-based polyurethane latex with a solid content of 35-50wt%, 40-60 parts by weight of a water-based epoxy resin latex with a solid content of 35-50wt%, 15-30 parts by weight of a filler composition, 4-8 parts by weight of an insect repellent composition, 0.5-2 parts by weight of an anticorrosive synergist, 0.5-2 parts by weight of an antirust synergist, 0.5-2 parts by weight of an antifungal and antibacterial agent, 1-4 parts by weight of a thickener, 1-4 parts by weight of a wetting and dispersing agent, 1-3 parts by weight of a defoaming agent, 0.5-1 parts by weight of a pH regulator, 0.5-5 parts by weight of a film-forming aid, 0.5-1 parts by weight of an anti-settling agent, and 0.10-0.25 parts by weight of a drying agent. Preferably, the mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane latex and the dry weight of epoxy latex particles in the aqueous epoxy resin latex is 100:(20-30):(20-30).
[0076] The filler composition is composed of at least one of silicon micropowder, calcium carbonate, talc, kaolin, titanium dioxide, barium sulfate, and calcined shell powder and at least one of flake graphite, molybdenum disulfide, and mica powder.
[0077] The anticorrosion synergist is at least one of nano-level nano zirconium oxide, nano titanium carbide powder, nano zirconium carbide, nano zirconium nitride powder, nano titanium nitride and nano aluminum nitride.
[0078] The rust-proofing synergist is at least one of calcium carbonate, gypsum powder, zinc phosphate, aluminum tripolyphosphate, ammonium carbonate, sodium benzoate, sodium silicate, sodium phosphate, ethanolamine phosphate, triisopropanolamine, triethanolamine phosphate, and triethanolamine.
[0079] The antifungal and antibacterial agent is an isothiazolinone complex and / or a single-atom antifungal and antibacterial agent.
[0080] The isothiazolinone complex is at least one of 4,5-dichloro-N-octyl-4-isothiazolin-3-one, methylisothiazolinone and benzisothiazolinone.
[0081] The insect pest prevention composition comprises a porous adsorbent and an insect pest prevention agent adsorbed on the surface and in the pores of the porous adsorbent.
[0082] The porous adsorbent surface comprises at least one of zeolite, mesoporous nano-silica, aerogel powder, porous alumina, microporous glass powder, porous ceramic powder, activated carbon powder, and halloysite powder. Preferably, the porous adsorbent surface comprises 4A zeolite powder.
[0083] The insect repellent is composed of at least one of malathion monocarboxylic acid, cypermethrin, permethrin, and flumethrin, and at least one of garlic extract, citronella extract, camphor leaf extract, wormwood extract, sophora flavescens extract, cnidium monnieri extract, quisqualis evodia extract, thunder ball extract, neem extract, onion extract, ginger extract, and tobacco extract.
[0084] The thickener is at least one of TEGO ViscoPlus 3000 polyurethane thickener, TEGO ViscoPlus 3010 polyurethane thickener, BASF Rheovis PU 1291, BASF Rheovis PU 1331, and BASF Rheovis AS1130.
[0085] The defoaming agent is at least one of BASF Foamaster MO 2111, BASF FoamStar ED 2522, BASF FoamStar SI2213, BASF FoamStar SI 2227, BASF FoamStar SI 2293, TEGO Airex 904W, and TEGO Foamex844.
[0086] The pH value regulator is at least one of 2-amino-2-methyl-1-propanol, ammonia water, triethylamine, N,N-dimethylethanolamine, dimethylethanolamine, cyclohexylamine, and AMP-95 multifunctional auxiliary agent.
[0087] The film-forming aid is at least one of propylene glycol propyl ether, propylene glycol butyl ether, propylene glycol phenyl ether, alcohol ester dodecanedioic acid dibutyl ester, polypropylene glycol alkyl phenyl ether Loxanol PL 5060, dimethyl cyclohexyl phthalate Efka PL 5544, and butyl ester of fatty acid mixture Efka PL 5520.
[0088] The wetting and dispersing agent is at least one of BASF Dispex Ultra PA 4570, BASF Dispex Ultra PA 4590, BASF Dispex Ultra PX 4575, Dispex Ultra PX 4585, TEGO Dispers 750W, and TEGO Dispers 755W.
[0089] The anti-settling agent is at least one of montmorillonite and fumed silica.
[0090] The drier is at least one of a cobalt salt drier and an isooctanoic acid rare earth drier.
[0091] The polyurethane latex particles in the waterborne polyurethane latex are isocyanate terminated, and the R value is 1.40-1.50. The polyol used to synthesize the waterborne polyurethane latex includes terminal hydroxyl polybutadiene and / or dihydroxyl terminated vinyl silicone oil with at least one of polyester diol, polyether diol, and polycarbonate diol.
[0092] Preferably, the waterborne polyurethane latex is made of isocyanate, polyol, chain extender, catalyst, emulsifier and deionized water, and the ratio of the NCO molar amount in the isocyanate to the total NCO molar amount of the hydroxyl groups in the polyol and chain extender is 1.40-1.50.
[0093] The isocyanate is an aromatic isocyanate or a combination of an aromatic isocyanate and an aliphatic isocyanate. Preferably, the isocyanate is an isocyanate composition formed by 4,4'-diphenylmethane diisocyanate MDI and isophorone diisocyanate IPDI in a molar ratio of 4:1.
[0094] The chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol and 1,6-hexanediol.
[0095] The hydrophilic chain extender is sodium diamine sulfonate chain extender PPS and 2,2-dimethylol propionic acid DMPA. Preferably, the hydrophilic chain extender is 2,2-dimethylol propionic acid DMPA.
[0096] The molar amount of the hydrophilic chain extender accounts for 25-40% of the total molar amount of the chain extender.
[0097] The polyol is composed of dihydroxy-terminated vinyl silicone oil, polytetramethylene glycol and polycarbonate-1,6-hexanediol ester diol in a molar ratio of (15-30):(10-30):(50-75).
[0098] The catalyst is at least one of organic tin and organic bismuth.
[0099] The catalyst is organic tin, and the organic tin is stannous octoate or dibutyltin dilaurate.
[0100] The catalyst is organic bismuth, and the organic bismuth is bismuth isooctanoate.
[0101] The emulsifier is fatty alcohol polyoxyethylene ether AEO-9 or castor oil polyoxyethylene ether EL-30.
[0102] The water-based epoxy resin latex contains at least bisphenol A epoxy resin.
[0103] The preparation method of waterborne polyurethane latex comprises the following steps:
[0104] S1. At a stirring speed of 150-300 rpm, add accurately measured isocyanate, polyol, and catalyst to the reactor, adjust the system temperature to 85-90 ° C, and stir the reaction at 150-300 rpm for 2-3h;
[0105] The reactor is equipped with an acetone condensation reflux device and a pressure relief device;
[0106] S2. Add chain extender and acetone, and react at 80-90℃ for 3-4h until the viscosity is 8*10 3 *5*10 4 mPa·s, add acetone into the reactor to control the viscosity at 3000-4000mPa·s;
[0107] S3. When the temperature drops to 40-45°C, dimethylethanolamine is added to neutralize and adjust the pH value to neutral, and then deionized water and emulsifier are added, and high-speed shear emulsification treatment is performed. Finally, acetone is removed by distillation to obtain the target product - water-based polyurethane latex.
[0108] The water-based epoxy resin latex comprises an emulsifier, bisphenol A epoxy resin, fluorine-silicon modified bisphenol A epoxy resin, and deionized water. The emulsifier is at least one of emulsifier ER-9200, emulsifier EV-50, emulsifier XY-WL91, and emulsifier BY-3502. The bisphenol A epoxy resin is at least one of epoxy resin E20, epoxy resin E42, and epoxy resin E44.
[0109] The fluorine-silicon modified bisphenol A epoxy resin is prepared from bisphenol A epoxy resin, γ-methacryloxypropyltrimethoxysilane and pentafluorophenyl methacrylate.
[0110] The preparation method of fluorine-silicon modified bisphenol A epoxy resin is as follows: 1.01-1.05 mol of γ-methacryloxypropyltrimethoxysilane, 1 mol of pentafluorophenyl methacrylate, and 300-400 ml of xylene are added to a four-necked beaker equipped with a thermometer, a stirring device, a reflux condenser, and a dropping funnel, and the mixture is heated to 80-85° C. and then kept warm for 10 minutes. 0.5-1.0 g of AIBN is added dropwise to the reaction system through the dropping funnel every 30 minutes. The reaction temperature is kept at 80-85° C. for 10 minutes. The temperature is maintained at 85° C., the reaction is carried out under nitrogen protection for 2.0 h, and the reaction is cooled to below 30° C. to obtain a fluorosilicone intermediate; 50 parts by mass of the fluorosilicone intermediate is mixed evenly with 300-350 parts by mass of bisphenol A epoxy resin, 200-300 mL of toluene, and 150-200 mL of butanone, and then 0.8-1.2 parts by mass of DMP-30 catalyst is added, heated to 105-108° C., and the ring-opening reaction is carried out for 30-40 minutes, and the reaction is naturally cooled to room temperature to obtain a fluorosilicone-modified bisphenol A epoxy resin.
[0111] The activator material B is prepared from 65-85 parts by weight of epoxy resin curing agent, 10-25 parts by weight of polyurethane chain extender, and 5-10 parts by weight of double bond polymerization initiator.
[0112] The epoxy resin curing agent is composed of anhydride curing agent, tertiary amine auxiliary curing agent and triglycidyl isocyanurate.
[0113] The acid anhydride curing agent is at least one of hexafluorodianhydride, 4,4'-thiodiphthalic anhydride, 4,4'-phenylenedioxydiphthalic anhydride, and 4,4'-biphenyl ether dianhydride.
[0114] The tertiary amine auxiliary curing agent is at least one of benzyl dimethylamine, o-hydroxybenzyl dimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 2-methylimidazole and 2-phenylimidazole.
[0115] The polyurethane chain extender is composed of at least one of 4-(hexafluoro-2-hydroxyisopropyl)aniline and 2,2-bis(4-aminocyclohexyl)hexafluoropropane and at least one of 1,4-butanediol, 1,5-pentanediol and 1,6-hexanediol.
[0116] The double bond polymerization initiator is at least one of benzoyl peroxide, dicumyl peroxide, potassium persulfate, ammonium persulfate, and dimethyl azobisisobutyrate. Preferably, the double bond polymerization initiator is benzoyl peroxide + dimethyl azobisisobutyrate.
[0117] A processing technology for anti-insect water-based asphalt paint for container chassis, comprising the following steps:
[0118] Step 1: prepare water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex, and filter the prepared water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex through a 1000-2000 mesh screen; at the same time, accurately measured epoxy resin curing agent, polyurethane chain extender, and double bond polymerization initiator are uniformly mixed to form an activator material B;
[0119] Step 2, adding water-based polyurethane latex and water-based epoxy resin latex to the water-based asphalt emulsion at a dropping speed of 5-10 g / min at 0-4° C. and a rotation speed of 400-800 rpm, and continuing to stir for 0.5-1.0 h after the dropping is completed to obtain a composite latex;
[0120] Step 3, adding accurately measured filler composition, pest control composition, anticorrosive synergist, antirust synergist, mildew and antibacterial agent, thickener, wetting and dispersing agent, defoaming agent, film-forming aid, anti-settling agent, and drying agent to the composite latex in step 2, mixing evenly, adding pH regulator, adjusting the pH value of the system to neutral, and obtaining water-based asphalt paint base material A, storing at low temperature for standby use;
[0121] When in use, 100 parts by weight of the water-based asphalt paint base material A and 8-20 parts by weight of the activator material B are evenly mixed to obtain a finished container chassis anti-insect water-based asphalt paint.
[0122] Preparation Example 1: The preparation method of water-based asphalt emulsion is as follows: S1. 1.5 kg of OP-10 emulsifier, 800 g of Foamex-825 defoamer, 4 kg of 10% sodium hydroxide solution, 600 g of water glass, 1.5 kg of polyvinyl alcohol and 46 kg of deionized water are weighed according to the proportion, put into the first reaction kettle (electric heating reaction kettle, Laizhou Shenglong Chemical Machinery Co., Ltd.), heated to 40°C, mixed for 15 minutes at a stirring speed of 400 rpm, and then heated to 60°C to obtain an emulsified liquid material; S2. 2.5 kg of 70# asphalt and 2. 5kg of 90# asphalt was added into the second reactor (electrically heated reactor, Laizhou Shenglong Chemical Machinery Co., Ltd.), heated to 70°C, and stirred at 200rpm for 15 minutes to obtain a fluidized 70#+90# composite asphalt; S3. 5kg of fluidized 70#+90# composite asphalt and 5kg of emulsified liquid were weighed and added into the third reactor (electrically heated reactor, Laizhou Shenglong Chemical Machinery Co., Ltd.), and stirred at 450rpm with the temperature maintained at 60°C for 30 minutes to obtain an aqueous asphalt emulsion with a solid content of 50wt%.
[0123] Preparation Example 2: The preparation method of water-based polyurethane latex is as follows: S1. At a speed of 200 rpm, 200.2 g of 4,4'-diphenylmethane diisocyanate MDI (Yantai Wanhua), 66.7 g of isophorone diisocyanate IPDI (Yantai Wanhua), 150 g of polycarbonate diol with a molecular weight of 1000 (Ube UH-CARB100, Japan), 160 g of polytetrahydrofuran diol with a molecular weight of 2000 (BASF PolyTHF2000), 76 g of hydroxyl-terminated methyl vinyl silicone oil IOTA 1203V (molecular weight 3800, Anhui Aiyota Silicone Oil Co., Ltd.), 0.18 g of catalyst-bismuth isooctanoate were added to a reactor (the reactor was equipped with an acetone condensation reflux device and a pressure relief device), and the system temperature was adjusted to 90 ° C. The reaction was stirred at 200 rpm for 3.0 h;
[0124] S2. Add 33.6 g of dimethylol propionic acid, 59.1 g of 1,6-hexanediol, and 200 mL of acetone, and react at 90 °C for 3 h. The viscosity is 2.4*10 4 mPa·s, add 360 ml of acetone into the reactor to control the viscosity at 3560 mPa·s;
[0125] S3. When the temperature drops to 40°C, add 23.4g of dimethylethanolamine for neutralization, adjust the pH value to neutral, then add 1240g of deionized water, 105g of emulsifier fatty alcohol polyoxyethylene ether AEO-9, and 16.4g of leveling agent BYK-S706, perform high-speed shear emulsification treatment, and finally remove acetone by distillation to obtain the target product - water-based polyurethane latex, with a solid content of 35.0wt%.
[0126] Preparation Example 3: The preparation method of water-based polyurethane latex is as follows: S1. At a speed of 200 rpm, 200.2 g of 4,4'-diphenylmethane diisocyanate MDI (Yantai Wanhua), 66.7 g of isophorone diisocyanate IPDI, 3000 g of polycarbonate diol with a molecular weight of 2000 (Ube UH-CARB200 of Japan), 100 g of polytetrahydrofuran diol with a molecular weight of 2000 (BASF Poly THF2000), 190 g of hydroxyl-terminated methyl vinyl silicone oil IOTA 1203V (molecular weight 3800, Anhui Aiyota Silicone Oil Co., Ltd.), 0.20 g of catalyst-bismuth isooctanoate were added to a reactor (the reactor was equipped with an acetone condensation reflux device and a pressure relief device), and the system temperature was adjusted to 90 ° C. The reaction was stirred at 200 rpm for 3.0 h;
[0127] S2. Add 40.3 g of dimethylol propionic acid, 53.2 g of 1,6-hexanediol, and 220 mL of acetone, and react at 90 ° C for 3 h. The viscosity is 2.15*10 4mPa·s, add 350 ml of acetone into the reactor to control the viscosity at 3210 mPa·s;
[0128] S3. When the temperature drops to 40°C, add 26.7g of dimethylethanolamine for neutralization, adjust the pH value to neutral, then add 1600g of deionized water, 120g of emulsifier fatty alcohol polyoxyethylene ether AEO-9, and 17.8g of leveling agent BYK-S706, high-speed shear emulsification treatment, and finally distill to remove acetone to obtain the target product - water-based polyurethane latex, with a solid content of 35.0wt%.
[0129] Preparation Example 4: The preparation method of water-based epoxy resin is as follows: add 5 parts by mass of emulsifier BY-3502 (provided by Beijing Baiyuan Chemical Co., Ltd.) to 50 parts by mass of bisphenol A epoxy resin E20, heat to 85°C to a molten state and stir evenly; then heat deionized water to 80°C, and slowly add 30 parts by mass of 80°C deionized water under high-speed dispersion, the addition rate of 80°C deionized water is 1kg / min, and the addition is stopped after reaching the phase transition point, and high-speed dispersion is continued for 30 minutes; continue to add the remaining 25 parts by mass of 80°C deionized water, stir at medium speed after the addition is completed, cool to 40°C, add 0.1wt% of 3050 defoamer, and discharge to obtain water-based epoxy resin with a solid content of 50wt%.
[0130] Preparation Example 5: The preparation method of water-based epoxy resin is as follows:
[0131] Step 1: prepare fluorine-silicon modified bisphenol A epoxy resin, specifically: add 1.02 mol (253.37 g) of γ-methacryloxypropyltrimethoxysilane KH570 (CAS No. 2530-85-0), 1 mol (252.14 g) of pentafluorophenyl methacrylate (CAS No. 13642-97-2), and 400 ml of xylene into a four-necked beaker equipped with a thermometer, a stirring device, a reflux condenser, and a dropping funnel, heat to 80° C., and keep warm for 10 min. 0min, 1g of AIBN was added dropwise to the reaction system through a dropping funnel, the reaction temperature was maintained at 85°C, the reaction was carried out under nitrogen protection for 2.0h, and the reaction was cooled to below 30°C to obtain a fluorosilicone intermediate; 50g of the prepared fluorosilicone intermediate was mixed evenly with 325.8g of bisphenol A epoxy resin E20, 300mL of toluene, and 100mL of butanone, and 1g of DMP-30 catalyst was added, and the mixture was heated to 108°C, and the ring-opening reaction was maintained at 108°C for 35min, and the mixture was naturally cooled to room temperature to obtain a fluorosilicone-modified bisphenol A epoxy resin;
[0132] Step 2: Add 5 parts by mass of emulsifier BY-3502 (provided by Beijing Baiyuan Chemical Co., Ltd.) to 42 parts by mass of bisphenol A epoxy resin E20 and 8 parts by mass of fluorosilicone modified bisphenol A epoxy resin, heat to 85°C until molten and stir evenly; then heat deionized water to 80°C, and slowly add 30 parts by mass of 80°C deionized water under high-speed dispersion, and add 80°C deionized water at a rate of 1kg / min. Stop adding after the dropwise addition reaches the phase transition point, and continue high-speed dispersion for 30 minutes; continue to add the remaining 25 parts by mass of 80°C deionized water, stir at medium speed after the addition is completed, cool to 40°C, add 0.1wt% of 3050 defoamer, and discharge to obtain a water-based epoxy resin with a solid content of 50wt%.
[0133] Preparation Example 6: The insect pest control composition is a porous adsorbent - 4A zeolite (800 mesh, provided by Zhengzhou Chaorong Nanomaterial Co., Ltd.) and an insect pest control agent adsorbed on the surface and pores of the 4A zeolite, and the insect pest control agent is composed of malathion monocarboxylic acid (CAS No.: 35884-76-5) and neem extract (Ningxia Vanilla Biotechnology Co., Ltd.).
[0134] The preparation method of the insect pest control composition is as follows:
[0135] S1. The 4A zeolite was placed in a NE-PEO2 low-temperature plasma treatment device and subjected to low-temperature plasma treatment at 4 ° C and nitrogen for 10 min, the plasma generator frequency was 40KHz, the power was 150W, the nitrogen input was 50L / h, and the plasma-modified zeolite powder was obtained;
[0136] S2. 10 g of the obtained plasma-modified zeolite powder was placed in 250 mL of a 0.5 wt% aqueous solution of KH550, and 1 mL of a 0.1 mol aqueous solution of hydrochloric acid was added dropwise to promote alcoholysis. After the addition was completed, the mixture was stirred at 160 rpm for 2 min, and an ultrasonic agitator was loaded and subjected to ultrasonic dispersion treatment for 30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 450 W to obtain a KH550 modified zeolite powder;
[0137] S3. 1 g of malathion monocarboxylic acid solvent was dissolved in 200 mL of deionized water, mixed well, and then 10 g of KH550 modified zeolite powder was added, heated to 60 ° C in a water bath, and the amide grafting reaction was maintained at 60 ° C and 120 rpm for 30 min. After the reaction was completed, the temperature was naturally cooled to room temperature, filtered under reduced pressure, dried, and dried at 95 ° C for 4 h to obtain malathion monocarboxylic acid grafted modified zeolite powder;
[0138] S4. Take 10g of malathion monocarboxylic acid grafted modified zeolite powder and 2g of neem extract, mix them evenly and put them into a planetary ball mill for dry ball milling. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 400rpm, and the ball milling is carried out for 30 minutes to obtain a finished insect repellent composition.
[0139] Example 1: A container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 12 parts by mass of an activator material B.
[0140] The water-based asphalt paint base material A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 40 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 40 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 10 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 5 parts by mass of the insecticide composition in Preparation Example 6, and 1 part by mass of the anticorrosive synergist-nano nitrogen Titanium dioxide (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.5 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1 part by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.5 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1 part by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2 parts by mass of thickener-BASF Rheovis AS1130, 3 parts by mass of wetting and dispersing agent-TEGO Dispers750W, 2 parts by mass of defoaming agent-BASF FoamStar SI 2293, 0.6 parts by mass of pH regulator-AMP-95 multifunctional additive, 2.4 parts by mass of film-forming additive-dimethyl cyclohexyl phthalate BASF Efka PL 5544, 0.9 parts by mass of anti-settling agent-montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), and 0.1 parts by mass of drying agent-cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0141] The activator material B is made of 80 parts by weight of epoxy resin curing agent, 10 parts by weight of 4-(hexafluoro-2-hydroxyisopropyl)aniline, 5 parts by weight of 1,6-hexanediol, 4 parts by weight of diisopropylbenzene peroxide, and 1 part by weight of dimethyl azobisisobutyrate. The 80 parts by weight of epoxy resin curing agent is composed of 10 parts by weight of hexafluorodianhydride, 25 parts by weight of 4,4'-phenylenedioxydiphthalic anhydride, 5 parts by weight of 2-methylimidazole, and 40 parts by weight of triglycidyl isocyanurate.
[0142] A processing technology for anti-insect water-based asphalt paint for container chassis, comprising the following steps:
[0143] Step 1: prepare an aqueous asphalt emulsion, see the preparation of the aqueous asphalt emulsion in Preparation Example 1;
[0144] Prepare waterborne polyurethane latex, referring to the preparation of waterborne polyurethane latex in Preparation Example 2;
[0145] Prepare waterborne epoxy resin latex, referring to the preparation of waterborne epoxy resin latex in Preparation Example 4;
[0146] The prepared water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex are all filtered through a 1250-mesh screen; at the same time, 10 g of hexafluorodianhydride, 25 g of 4,4'-phenylenedioxydiphthalic anhydride, 5 g of 2-methylimidazole, 40 g of triglycidyl isocyanurate, 10 g of 4-(hexafluoro-2-hydroxyisopropyl)aniline, 5 g of 1,6-hexanediol, 4 g of diisopropylbenzene peroxide, 1 g of dimethyl azobisisobutyrate, 5 g of fatty alcohol polyoxyethylene ether AEO-9, and 105 g of deionized water are uniformly mixed and emulsified at high speed to prepare activator material B;
[0147] Step 2, add 100 parts by weight of aqueous asphalt emulsion into a reactor, maintain the temperature at 0-4°C in an ice-water bath, stir at 480 rpm, add 40 parts by weight of aqueous polyurethane latex and 40 parts by weight of aqueous epoxy resin latex into the reactor at a dropwise addition rate of 6 g / min, and continue stirring at 480 rpm for 0.5 h after the dropwise addition is completed to obtain a composite latex;
[0148] Step 3: Add 10 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 5 parts by mass of insect repellent composition, 1 part by mass of anticorrosive synergist-nano titanium nitride (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.5 parts by mass of gypsum powder (α-type stone) to the composite latex in step 2. Paste powder, 500 mesh custom made, Hebei Hengyue Mineral Products Co., Ltd.), 1 part by mass of aluminum tripolyphosphate (model SY-D83, CAS No. 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.5 parts by mass of triethanolamine phosphate (CAS No.: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1 part by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2 parts by mass of thickener-BASF Rheovis AS 1130, 3 parts by mass of a wetting and dispersing agent - TEGO Dispers 750W, 2 parts by mass of a defoaming agent - BASF FoamStar SI 2293, 2.4 parts by mass of a film-forming aid - dimethyl cyclohexyl phthalate BASF Efka PL 5544, 0.9 parts by mass of an anti-settling agent - montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), 0.1 parts by mass of a drying agent - cobalt stearate (CAS No.: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.), mix well, add 0.6 parts by mass of a pH regulator - AMP-95 multifunctional additive, adjust the pH value of the system to neutral, and obtain a water-based asphalt paint base material A, which is stored at low temperature for standby use;
[0149] When in use, 100 parts by weight of water-based asphalt paint base material A and 12 parts by weight of activator material B are evenly mixed to obtain a finished container chassis anti-insect water-based asphalt paint.
[0150] The difference between Example 2 and Example 1 is that a container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 8 parts by mass of an activator material B.
[0151] The difference between Example 3 and Example 1 is that a container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 16 parts by mass of an activator material B.
[0152] The difference between Example 4 and Example 1 is that a container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 20 parts by mass of an activator material B.
[0153] The difference between Example 5 and Example 1 is that the aqueous polyurethane latex with a solid content of 35 wt % in Preparation Example 2 is replaced by the aqueous polyurethane latex with a solid content of 35 wt % in Preparation Example 3.
[0154] The difference between Example 6 and Example 1 is that the water-based epoxy resin latex with a solid content of 40 wt % in Preparation Example 4 is replaced by the water-based epoxy resin latex with a solid content of 40 wt % in Preparation Example 5.
[0155] The difference between Example 7 and Example 1 is that the aqueous polyurethane latex with a solid content of 35wt% in Preparation Example 2 is replaced by the aqueous polyurethane latex with a solid content of 35wt% in Preparation Example 3, and the aqueous epoxy resin latex with a solid content of 40wt% in Preparation Example 4 is replaced by the aqueous epoxy resin latex with a solid content of 40wt% in Preparation Example 5.
[0156] The difference between Example 8 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 50 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 50 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 12 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 6 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 6 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 6 parts by mass of the insecticide composition in Preparation Example 6, and 1.2 parts by mass of the anti-corrosion synergist Agent-nano titanium nitride (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.6 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1.2 parts by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.6 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1.2 parts by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2.4 parts by mass of thickener-BASF Rheovis AS1130, 3.6 parts by mass of wetting and dispersing agent-TEGO Dispers 750W, 2.4 parts by mass of defoaming agent-BASF FoamStar SI2293, 0.68 parts by mass of pH regulator-AMP-95 multifunctional additive, 2.5 parts by mass of film-forming additive-dimethyl cyclohexyl phthalate BASF Efka PL 5544, 1.15 parts by mass of anti-settling agent-montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), 0.12 parts by mass of drying agent-cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0157] The difference between Example 9 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 60 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 60 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 13 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 6.5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 6.5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 6.5 parts by mass of the insect repellent composition in Preparation Example 6, and 1.3 parts by mass of antiseptic Synergist-nano titanium nitride (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.65 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1.3 parts by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.65 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1.3 parts by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2.6 parts by mass of thickener-BASF RheovisAS1130, 3.9 parts by mass of wetting and dispersing agent-TEGO Dispers 750W, 2.6 parts by mass of defoaming agent-BASF FoamStar SI 2293, 0.78 parts by mass of pH regulator-AMP-95 multifunctional additive, 3.12 parts by mass of film-forming agent-dimethylcyclohexyl phthalate BASF Efka PL 5544, 1.2 parts by mass of anti-settling agent-montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), and 0.13 parts by mass of drying agent-cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0158] The difference between Example 10 and Example 8 is that the aqueous polyurethane latex with a solid content of 35wt% in Preparation Example 2 is replaced by the aqueous polyurethane latex with a solid content of 35wt% in Preparation Example 3, and the aqueous epoxy resin latex with a solid content of 40wt% in Preparation Example 4 is replaced by the aqueous epoxy resin latex with a solid content of 40wt% in Preparation Example 5.
[0159] The difference between Comparative Example 1 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 20 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 20 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 9 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 4.5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 4.5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 4.5 parts by mass of the insecticide composition in Preparation Example 6, and 0.9 parts by mass of the anti-corrosion enhancer. Effect agent-nano titanium nitride (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.45 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 0.9 parts by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.45 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 0.9 parts by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 1.8 parts by mass of thickener-BASF RheovisAS1130, 2.7 parts by mass of wetting and dispersing agent-TEGO Dispers 750W, 1.8 parts by mass of defoaming agent-BASF FoamStar SI 2293, 0.55 parts by mass of pH regulator-AMP-95 multifunctional additive, 2.25 parts by mass of film-forming agent-dimethyl cyclohexyl phthalate BASF Efka PL 5544, 0.9 parts by mass of anti-settling agent-montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), and 0.09 parts by mass of drying agent-cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0160] The difference between Comparative Example 2 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 85.7 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 10 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 5 parts by mass of the insecticide composition in Preparation Example 6, and 1 part by mass of the anticorrosive synergist-nano titanium nitride (particle size 300nm, Hebei Wenlun Metal Materials Co., Ltd.), 0.5 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1 part by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.5 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1 part by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2 parts by mass of thickener-BASF Rheovis AS 1130, 3 parts by mass of wetting and dispersing agent-TEGO Dispers 750W, 2 parts by mass of defoaming agent-BASF FoamStar SI 2293, 0.6 parts by mass of pH value regulator-AMP-95 multifunctional additive, 2.4 parts by mass of film-forming agent-phthalic acid dimethyl cyclohexyl BASF Efka PL 5544, 0.9 parts by mass of anti-settling agent-montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), 0.1 parts by mass of drying agent-cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0161] The difference between Comparative Example 3 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 75 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 10 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 5 parts by mass of the insecticide composition in Preparation Example 6, and 1 part by mass of the anticorrosive synergist-nano titanium nitride (particle size 300nm, Hebei Wenlun Metal Materials Co., Ltd.), 0.5 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1 part by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.5 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1 part by mass of antifungal and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2 parts by mass of thickener-BASF Rheovis AS1130, 3 parts by mass of wetting and dispersing agent - TEGO Dispers 750W, 2 parts by mass of defoaming agent - BASFFoamStar SI 2293, 0.6 parts by mass of pH regulator - AMP-95 multifunctional additive, 2.4 parts by mass of film-forming additive - dimethyl cyclohexyl phthalate BASF Efka PL 5544, 0.9 parts by mass of anti-settling agent - montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), and 0.1 parts by mass of drying agent - cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0162] The difference between Comparative Example 4 and Example 1 is that a container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of water-based asphalt paint base material A and 7 parts by mass of activator material B.
[0163] The difference between Comparative Example 5 and Example 1 is that a container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 22 parts by mass of an activator material B.
[0164] The difference between Comparative Example 6 and Example 1 is that the activator material B is made of 80 parts by weight of epoxy resin curing agent, 15 parts by weight of 1,6-hexanediol, 4 parts by weight of diisopropylbenzene peroxide, and 1 part by weight of dimethyl azobisisobutyrate. The 80 parts by weight of epoxy resin curing agent is composed of 35 parts by weight of 4,4'-phenylenedioxydiphthalic anhydride, 5 parts by weight of 2-methylimidazole, and 40 parts by weight of triglycidyl isocyanurate.
[0165] The difference between Comparative Example 7 and Example 1 is that the water-based asphalt paint base A is composed of 100 parts by mass of the water-based asphalt emulsion with a solid content of 50wt% in Preparation Example 1, 40 parts by mass of the water-based polyurethane latex with a solid content of 35wt% in Preparation Example 2, 40 parts by mass of the water-based epoxy resin latex with a solid content of 40wt% in Preparation Example 4, 10 parts by mass of barium sulfate (800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.), 5 parts by mass of calcined shell powder (1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant), 5 parts by mass of mica powder (mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.), 5 parts by mass of 4A zeolite powder (800 mesh, provided by Zhengzhou Chaorong Nanomaterials Co., Ltd.), 1 part by mass of 1 part of anticorrosive synergist - nano titanium nitride (particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.), 0.5 parts by mass of gypsum powder (α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.), 1 part by mass of aluminum tripolyphosphate (model SY-D83, CAS: 29196-72-3, provided by Shandong Senya New Materials Co., Ltd.), 0.5 parts by mass of triethanolamine phosphate (CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.), 1 part by mass of antifungal and antibacterial agent - 4,5-dichloro-N-octyl-4-isothiazoline-3-one (CAS No.: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.), 2 parts by mass of thickener - BASFRheovis AS1130, 3 parts by mass of wetting and dispersing agent - TEGO Dispers 750W, 2 parts by mass of defoaming agent - BASFFoamStar SI 2293, 0.6 parts by mass of pH regulator - AMP-95 multifunctional additive, 2.4 parts by mass of film-forming additive - dimethyl cyclohexyl phthalate BASF Efka PL 5544, 0.9 parts by mass of anti-settling agent - montmorillonite (325 mesh, calcium-based montmorillonite, Weifang Longda New Materials Co., Ltd.), and 0.1 parts by mass of drying agent - cobalt stearate [CAS: 1002-88-6, Green Union (Jining) Chemical Technology Co., Ltd.].
[0166] The difference between Comparative Example 8 and Example 1 is that 5 parts by mass of the insecticide composition in Preparation Example 6 are replaced by 4 parts by mass of zeolite powder, 0.2 parts by mass of malathion monocarboxylic acid, and 0.8 parts by mass of camphor leaf extract.
[0167] Performance testing
[0168] 1. Heat resistance test: According to GB-T 16777-2008 "Test Methods for Building Waterproof Coatings", the coating film is cut into dumbbell I-type specimens that meet the requirements of GB / T528, and parallel markings with a spacing of 25mm are drawn, and the distance between the markings of the specimen is stretched from 25m to 50m, and placed under standard test conditions for 24 hours; then the stretching holder with the specimen is placed in an oven, and the heating temperature for asphalt coatings is (70±2)℃, and it is placed horizontally for 168 hours, then taken out, and placed under standard test conditions for 4 hours, and the specimen on the stretching holder is observed for deformation, and the specimen is checked for cracks with an 8x magnifying glass. Three specimens are tested at the same time, and each specimen is recorded for deformation and cracks.
[0169] 2. Acid and alkali resistance test: According to GB-T 16777-2008 "Test methods for building waterproof coatings", the two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were tested for acid and alkali resistance.
[0170] 3. Water-impermeability test: According to GB-T 16777-2008 “Test methods for building waterproof coatings”, the two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were subjected to a water-impermeability test.
[0171] 4. Adhesion test: According to GB-T 16777-2008 “Test methods for building waterproof coatings”, the two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were tested for adhesion.
[0172] 5. Low temperature flexibility test: According to GB-T 16777-2008 “Test methods for building waterproof coatings”, the two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were subjected to a low temperature flexibility test.
[0173] 6. Elongation at break test: The two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were tested for elongation at break in accordance with GB-T 16777-2008 “Test methods for building waterproof coatings”.
[0174] 7. Tensile strength test: The two-component water-based asphalt coatings prepared in Examples 1-5 and Comparative Example 1 were subjected to a tensile strength test in accordance with GB-T 16777-2008 “Test methods for building waterproof coatings”.
[0175] 8. Weathering test: Adopt GB / T 1865-2009 "Artificial weathering and artificial radiation exposure of paints and varnishes to filtered xenon arc radiation" to conduct artificial weathering accelerated aging test for 1000 hours to test the bonding strength and mechanical properties.
[0176] 9. Pest and disease prevention performance test method A: On a glass substrate with a diameter of 50 cm, a container chassis pest and disease prevention water-based asphalt paint is applied and cured to form an asphalt paint film area C with a diameter of 10 cm, which is divided into area A and area B. Area B is a ring with an inner diameter of 10 cm and an outer diameter of 25 cm, and area A is a ring with an inner diameter of 25 cm and an outer diameter of 50 cm. Test: 50 ants are placed in area B of the glass substrate, and a food placement area with a diameter of 2 cm is divided in area C of the asphalt paint film. Bread crumbs are placed in the food placement area. After 4 hours, the number of ants in areas A, B, and C is observed, and the statistics and plotted into Table 3.
[0177] Pest and disease prevention performance test method B: The container chassis pest and disease prevention water-based asphalt paint is coated on a glass substrate with a diameter of 100 cm and cured to form an asphalt paint film area C with a diameter of 20 cm, which is divided into area A and area B. Area B is a ring with an inner diameter of 20 cm and an outer diameter of 50 cm, and area A is a ring with an inner diameter of 50 cm and an outer diameter of 100 cm. Test B: 50 cockroaches are placed in area B of the glass substrate, and a food placement area with a diameter of 4 cm is divided in the asphalt paint film area C. Bread crumbs are placed in the food placement area. After 4 hours, the number of cockroaches in areas A, B, and C is observed, and the statistics and plotted into Table 3.
[0178] 10. Impact resistance test: Determined by GB / T 1732-2020-Determination of impact resistance of paint film.
[0179] Table 1: Weathering resistance test parameters of water-based asphalt paint in Examples 1-10 and Comparative Examples 1-6
[0180] Heat resistance Acid resistance Alkali resistance Waterproof Low temperature flexibility Example 1 No change No change No change impermeable No cracks in the paint film Example 2 No change No change No change impermeable No cracks in the paint film Example 3 No change No change No change impermeable No cracks in the paint film Example 4 No change No change No change impermeable No cracks in the paint film Example 5 No change No change No change impermeable No cracks in the paint film Example 6 No change No change No change impermeable No cracks in the paint film Example 7 No change No change No change impermeable No cracks in the paint film Example 8 No change No change No change impermeable No cracks in the paint film Example 9 No change No change No change impermeable No cracks in the paint film Example 10 No change No change No change impermeable No cracks in the paint film Comparative Example 1 No change No change Bubbles appear locally permeable Cracks in the paint film Comparative Example 2 No change No change No change impermeable No cracks in the paint film Comparative Example 3 No change No change No change impermeable Cracks in the paint film Comparative Example 4 Deformation, no cracks No change No change permeable No cracks in the paint film Comparative Example 5 No change No change No change impermeable Cracks in the paint film Comparative Example 6 No change Bubbles appear locally Bubbles appear locally impermeable No cracks in the paint film
[0181] It can be seen from Example 1 and Comparative Examples 1-3 and Table 1 that the container chassis anti-insect water-based asphalt paint prepared by compounding water-based asphalt emulsion, water-based polyurethane latex and water-based epoxy resin latex has good corrosion resistance and flexibility.
[0182] Combining Examples 1-4 and Comparative Examples 4-5 with Table 1, it can be seen that the amount of activator material B added affects the crosslinking density of the asphalt paint film formed by curing. When the activator material B is too little, the crosslinking density of the asphalt paint film is too low, the density decreases, and the heat resistance and waterproof performance of the asphalt paint film are affected. When the activator material B is too much, the crosslinking density of the asphalt paint film is too high, the density is increased, the wear resistance and rigidity are improved, but it also leads to a decrease in the flexibility of the asphalt paint film, which cannot meet the requirements of low-temperature flexibility.
[0183] It can be seen from Example 1 and Comparative Example 6 and Table 1 that the asphalt paint film formed by curing with the compounded activator material B in the present invention has excellent corrosion resistance and also has good heat resistance and low temperature flexibility.
[0184] Table 2: Mechanical properties test parameters of water-based asphalt paint in Examples 1-12 and Comparative Examples 1-6
[0185]
[0186] It can be seen from Example 1 and Comparative Examples 1-3 and Table 2 that the container chassis anti-insect water-based asphalt paint prepared by compounding water-based asphalt emulsion, water-based polyurethane latex and water-based epoxy resin latex has good mechanical properties and weather resistance.
[0187] Combining Examples 1-4 and Comparative Examples 4-5 with Table 2, it can be seen that the amount of activator material B added affects the crosslinking density of the asphalt paint film formed by curing. When the amount of activator material B is too small, the crosslinking density of the asphalt paint film is too low, the density decreases, and the mechanical properties and weather resistance of the asphalt paint film are affected. When the amount of activator material B is too large, the crosslinking density of the asphalt paint film is too high, the density increases, and the mechanical properties and weather resistance are improved, but the elongation and fracture rate of the asphalt paint film decreases.
[0188] It can be seen from Example 1 and Comparative Example 6 and Table 2 that the asphalt paint film formed by curing with the compounded activator material B in the present invention has excellent corrosion resistance and good mechanical properties and weather resistance.
[0189] Table 3: Pest and disease prevention test parameters of water-based asphalt paint before aging in Examples 1-12 and Comparative Examples 1-8
[0190]
[0191] Table 4: Pest and disease prevention test parameters of water-based asphalt paint after aging in Examples 1-12 and Comparative Examples 1-8
[0192]
[0193]
[0194] Note: The aging experiment adopts GB / T 1865-2009 "Artificial weathering and artificial radiation exposure of paints and varnishes to filtered xenon arc radiation" to conduct artificial weathering accelerated aging test for 1000 hours to test the pest and disease resistance of water-based asphalt paint before and after aging.
[0195] It can be seen from Examples 1-10 and Comparative Examples 7-8 and Tables 3-4 that the asphalt paint film formed by curing the container chassis insect-proof water-based asphalt paint of the present invention has a good effect in preventing diseases and insect pests.
[0196] It can be seen from Examples 1-10 and Comparative Examples 7-8 and Tables 3-4 that the insect pest control composition prepared in the present invention has a relatively long-lasting insect pest control effect, and still has a good insect pest control effect after an artificial climate accelerated aging test of 1000h.
[0197] In summary, the container chassis insect-proof water-based asphalt paint prepared in the present invention has excellent weather resistance, corrosion resistance, wear resistance, flexibility, antibacterial and mildew resistance, and pest and disease resistance. It not only solves the organic volatile matter (VOC) pollution problem of traditional asphalt anti-corrosion coatings, but also solves the pest and disease pollution problem encountered in ocean shipping of container chassis, and can ensure the hygienic safety performance of the goods carried in the container and the hygienic safety of the operation during loading and unloading of containers.
[0198] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A water-based asphalt paint for container chassis that is pest-proof, characterized in that: The container chassis anti-insect water-based asphalt paint is made of 100 parts by mass of a water-based asphalt paint base material A and 8-20 parts by mass of an activator material B; the water-based asphalt paint base material A is made of 100 parts by mass of a water-based asphalt emulsion with a solid content of 25-50wt%, 40-60 parts by mass of a water-based polyurethane latex with a solid content of 35-50wt%, 40-60 parts by mass of a water-based epoxy resin latex with a solid content of 35-50wt%, 15-30 parts by mass of a filler composition, 4-8 parts by mass of an anti-insect composition, 0.5-2 parts by mass of an anti-corrosion synergist, 0.5-2 parts by mass of an anti-rust synergist, 0.5-2 parts by mass of an anti-mildew and antibacterial agent, 1-4 parts by mass of a thickener, 1-4 parts by mass of a wetting and dispersing agent, and 1-3 parts by mass of a The aqueous polyurethane latex is prepared from a water-based polyurethane latex comprising 0.5-10 parts by weight of a defoamer, 0.5-1 parts by weight of a pH regulator, 0.5-5 parts by weight of a film-forming aid, 0.5-1 parts by weight of an anti-settling agent, and 0.10-0.25 parts by weight of a drying agent; the polyurethane latex particles in the aqueous polyurethane latex are isocyanate-terminated, and the R value is 1.40-1.50; the polyol used to synthesize the aqueous polyurethane latex comprises terminal hydroxyl polybutadiene and / or dihydroxy-terminated vinyl silicone oil in combination with at least one of polyester diol, polyether diol, and polycarbonate diol; the aqueous epoxy resin latex contains at least bisphenol A epoxy resin; the activator material B is prepared from 65-85 parts by weight of an epoxy resin curing agent, 10-25 parts by weight of a polyurethane chain extender, and 5-10 parts by weight of a double bond polymerization initiator.
2. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane latex and the dry weight of epoxy latex particles in the aqueous epoxy resin latex is 100:(20-30):(20-30).
3. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The waterborne polyurethane latex is made of isocyanate, polyol, chain extender, catalyst, emulsifier and deionized water, wherein the ratio of NCO mole in isocyanate to total NCO mole in polyol and chain extender is 1.40-1.50; the chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol and 1,6-hexanediol; the hydrophilic chain extender is a sodium diamine sulfonate chain extender PPS and a 2,2-dihydroxymethyl propionic acid DM PA; the molar amount of the hydrophilic chain extender accounts for 25-40% of the total molar amount of the chain extender; the polyol is a dihydroxy-terminated vinyl silicone oil, polytetramethylene glycol, and polycarbonate-1,6-hexanediol ester diol in a molar amount of (15-30):(10-30):(50-75); the catalyst is at least one of organic tin and organic bismuth; the emulsifier is fatty alcohol polyoxyethylene ether AEO-9 or castor oil polyoxyethylene ether EL-30.
4. The container chassis anti-insect water-based asphalt paint according to claim 3, characterized in that: The preparation method of the aqueous polyurethane latex comprises the following steps: S1. At a stirring speed of 150-300 rpm, add accurately measured isocyanate, polyol, and catalyst to the reactor, adjust the system temperature to 85-90 ° C, and stir the reaction at 150-300 rpm for 2-3h; The reactor is equipped with an acetone condensation reflux device and a pressure relief device; S2. Add chain extender and acetone, and react at 80-90℃ for 3-4h until the viscosity is 8*10 3 *5*10 4 mPa·s, add acetone into the reactor to control the viscosity at 3000-4000mPa·s; S3. When the temperature drops to 40-45°C, dimethylethanolamine is added to neutralize and adjust the pH value to neutral, and then deionized water and emulsifier are added, and high-speed shear emulsification treatment is performed. Finally, acetone is removed by distillation to obtain the target product - water-based polyurethane latex.
5. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The water-based epoxy resin latex comprises an emulsifier, a bisphenol A epoxy resin, a fluorosilicone-modified bisphenol A epoxy resin, and deionized water; the emulsifier is at least one of emulsifier ER-9200, emulsifier EV-50, emulsifier XY-WL91, and emulsifier BY-3502; the bisphenol A epoxy resin is at least one of epoxy resin E20, epoxy resin E42, and epoxy resin E44; the fluorosilicone-modified bisphenol A epoxy resin is made of bisphenol A epoxy resin, γ-methacryloxypropyltrimethoxysilane, and pentafluorophenyl methacrylate; the preparation method of the fluorosilicone-modified bisphenol A epoxy resin is as follows: 1.01-1.05 mol of γ-methacryloxypropyltrimethoxysilane, 1 mol of pentafluorophenyl methacrylate, 30 0-400 ml of xylene is added to a four-necked beaker equipped with a thermometer, a stirring device, a reflux condenser and a dropping funnel, heated to 80-85° C. and kept warm for 10 minutes, 0.5-1.0 g of AIBN is added dropwise to the reaction system through the dropping funnel every 30 minutes, the reaction temperature is maintained at 85° C., the reaction is carried out under nitrogen protection for 2.0 hours, and the reaction is cooled to below 30° C. to obtain a fluorosilicone intermediate; 50 parts by mass of the fluorosilicone intermediate is mixed with 300-350 parts by mass of bisphenol A epoxy resin, 200-300 mL of toluene and 150-200 mL of butanone, and then 0.8-1.2 parts by mass of DMP-30 catalyst is added, heated to 105-108° C., a ring-opening reaction is carried out for 30-40 minutes, and the reaction is naturally cooled to room temperature to obtain a fluorosilicone-modified bisphenol A epoxy resin.
6. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The epoxy resin curing agent is composed of an anhydride curing agent, a tertiary amine auxiliary curing agent, and triglycidyl isocyanurate; the anhydride curing agent is at least one of hexafluorodianhydride, 4,4'-thiodiphthalic anhydride, 4,4'-phenylenedioxydiphthalic anhydride, and 4,4'-biphenyl ether dianhydride; the tertiary amine auxiliary curing agent is at least one of benzyldimethylamine, o-hydroxybenzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 2-methylimidazole, and 2-phenylimidazole; the polyurethane chain extender is composed of at least one of 4-(hexafluoro-2-hydroxyisopropyl)aniline and 2,2-bis(4-aminocyclohexyl)hexafluoropropane and at least one of 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol; the double bond polymerization initiator is at least one of benzoyl peroxide, diisopropyl peroxide, potassium persulfate, ammonium persulfate, and dimethyl azobisisobutyrate.
7. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The filler composition is composed of at least one of silicon micropowder, calcium carbonate, talc, kaolin, titanium dioxide, barium sulfate, calcined shell powder and at least one of flake graphite, molybdenum disulfide, and mica powder; The anticorrosion synergist is at least one of nano-level nano zirconium oxide, nano titanium carbide powder, nano zirconium carbide, nano zirconium nitride powder, nano titanium nitride, and nano aluminum nitride; The anti-rust synergist is at least one of calcium carbonate, gypsum powder, zinc phosphate, aluminum tripolyphosphate, ammonium carbonate, sodium benzoate, sodium silicate, sodium phosphate, ethanolamine phosphate, triisopropanolamine, triethanolamine phosphate, and triethanolamine; The mildew and antibacterial agent is an isothiazolinone complex and / or a single-atom antibacterial and mildew-proof agent, and the isothiazolinone complex is at least one of 4,5-dichloro-N-octyl-4-isothiazoline-3-one, methylisothiazolinone, and benzisothiazolinone.
8. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The insect repellent composition comprises a porous adsorbent and an insect repellent agent adsorbed on the surface and pores of the porous adsorbent; the surface of the porous adsorbent comprises at least one of zeolite, mesoporous nano-silica, aerogel powder, porous alumina, microporous glass powder, porous ceramic powder, activated carbon powder, and halloysite powder; the insect repellent agent comprises at least one of malathion monocarboxylic acid, tetramethrin, permethrin, and flumethrin in combination with at least one of garlic extract, citronella extract, camphor leaf extract, wormwood extract, sophora flavescens extract, cnidium monnieri extract, quisqualis evodia extract, thunder ball extract, neem extract, onion extract, ginger extract, and tobacco extract.
9. The container chassis anti-insect water-based asphalt paint according to claim 1, characterized in that: The thickener is at least one of TEGO ViscoPlus 3000 polyurethane thickener, TEGO ViscoPlus 3010 polyurethane thickener, BASF Rheovis PU 1291, BASF Rheovis PU 1331, and BASF Rheovis AS 1130; The defoamer is at least one of BASF Foamaster MO 2111, BASF FoamStar ED 2522, BASF FoamStar SI2213, BASF FoamStar SI 2227, BASF FoamStar SI 2293, TEGO Airex 904 W, and TEGOFoamex 844; The pH regulator is at least one of 2-amino-2-methyl-1-propanol, ammonia water, triethylamine, N,N-dimethylethanolamine, dimethylethanolamine, cyclohexylamine, and AMP-95 multifunctional additive; The film-forming aid is at least one of propylene glycol propyl ether, propylene glycol butyl ether, propylene glycol phenyl ether, alcohol ester dodecanedioic acid dibutyl ester, polypropylene glycol alkyl phenyl ether Loxanol PL 5060, dimethyl cyclohexyl phthalate Efka PL 5544, and butyl ester of fatty acid mixture Efka PL 5520; The wetting and dispersing agent is at least one of BASF Dispex Ultra PA 4570, BASF Dispex Ultra PA 4590, BASF Dispex Ultra PX 4575, Dispex Ultra PX 4585, TEGO Dispers 750W, and TEGO Dispers 755W; The anti-settling agent is at least one of montmorillonite and fumed silica; The drier is at least one of a cobalt salt drier and an isooctanoic acid rare earth drier.
10. A process for processing the insect-proof water-based asphalt paint for container chassis according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: prepare water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex, and filter the prepared water-based asphalt emulsion, water-based polyurethane latex, and water-based epoxy resin latex through a 1000-2000 mesh screen; at the same time, accurately measured epoxy resin curing agent, polyurethane chain extender, and double bond polymerization initiator are uniformly mixed to form an activator material B; Step 2, adding water-based polyurethane latex and water-based epoxy resin latex to the water-based asphalt emulsion at a dropping speed of 5-10 g / min at 0-4° C. and a rotation speed of 400-800 rpm, and continuing to stir for 0.5-1.0 h after the dropping is completed to obtain a composite latex; Step 3, adding accurately measured filler composition, pest control composition, anticorrosive synergist, antirust synergist, mildew and antibacterial agent, thickener, wetting and dispersing agent, defoaming agent, film-forming aid, anti-settling agent, and drying agent to the composite latex in step 2, mixing evenly, adding pH regulator, adjusting the pH value of the system to neutral, and obtaining water-based asphalt paint base material A, storing at low temperature for standby use; When in use, 100 parts by weight of the water-based asphalt paint base material A and 8-20 parts by weight of the activator material B are evenly mixed to obtain a finished product of the container chassis anti-insect water-based asphalt paint.
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Open bottom box culvert
CA2530850A1