Automatic assembling equipment for bearing production
By using automated assembly equipment to apply lubricating oil to the ball surface during bearing production and introducing automated assembly technology, the problem of ball wear in traditional processes is solved, and the quality and production efficiency of bearings are improved.
Patent Information
- Application Number
- CN202411951446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production process of traditional bearings, when the inner ring is squeezed, the friction between the inner and outer rings and the balls increases sharply, causing strong squeeze of the balls, causing scratches or wear on the surface, affecting its roundness and smoothness and shortening its service life.
An automated assembly equipment for bearing production is designed. By applying lubricating oil to the surface in advance when the ball is added between the inner ring and the outer ring, friction is reduced, and automated loading, unloading, centering and cage mounting mechanisms are introduced to improve assembly accuracy and efficiency.
It significantly reduces the wear of the ball, extends its service life, ensures the quality of the bearing, reduces the defective rate, improves the consistency of product quality, and improves production efficiency.
Smart Images

Figure CN119825834A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bearing accessory assembly, and in particular to an automatic assembly device for bearing production. Background Art
[0002] As an indispensable basic component in the machinery industry, bearings are widely used in various rotating or swinging mechanisms. Their performance and life directly affect the overall quality and reliability of mechanical equipment. Bearings are mainly composed of outer rings, inner rings, balls and cages. With the development of modern manufacturing, the quality requirements for bearings are getting higher and higher. At the same time, in order to improve production efficiency and reduce production costs, bearing manufacturers have gradually introduced automated production lines to achieve efficient and precise bearing assembly.
[0003] In the traditional bearing production process, the ball is one of the key components, which is responsible for providing low-friction rolling contact between the outer ring and the inner ring; however, after the ball is placed between the inner and outer rings, it is usually necessary to center the inner ring by extrusion. Although this process can ensure the accuracy of the position of the inner ring, it also brings significant problems: when the inner ring is extruded, the friction between the inner and outer rings and the ball will increase sharply, and as the friction increases, the ball will be strongly extruded, which may cause scratches or other forms of wear on the ball surface, thereby affecting the roundness and smoothness of the ball and shortening its service life. In addition, ball wear not only affects the performance of a single bearing, but may also cause unstable quality of the entire batch of products and increase the defective rate. Summary of the invention
[0004] In view of this, the present invention provides an automated assembly equipment for bearing production, which can solve the problem that in the traditional bearing production process, when the inner ring is squeezed, the friction between the inner and outer rings and the balls will increase sharply, which will cause the balls to be strongly squeezed, resulting in scratches or other forms of wear on the ball surface.
[0005] The technical solution of the present invention is: an automated assembly equipment for bearing production, including a bottom plate, a machine table is arranged on the top of the bottom plate, a discharge hole, a through hole and a notch are opened on the machine table, a turntable motor is also arranged on the machine table, a turntable is connected to the rotating table of the turntable motor, and the turntable is provided with storage holes at intervals in annular shape, arc-shaped magnetic plates for adsorbing outer rings are symmetrically arranged in the storage holes of the turntable, a feeding mechanism for feeding inner and outer rings is arranged on the machine table, a first support frame is arranged on the top of the machine table, a connecting frame is connected to the first support frame, a servo motor is arranged on the connecting frame, and a rotating mechanism is arranged in the connecting frame for rotation. The connecting frame is provided with a hopper for ball loading, so that the balls fall into the connecting frame. A diverter is arranged on the side of the connecting frame. An infusion tube is connected between the diverter and the connecting frame. The diverter is used to input lubricating oil into the connecting frame to lubricate the surface of the balls. A vertical pipe for ball discharging is connected to the bottom of the connecting frame. Slide grooves are symmetrically provided on the vertical pipe. A blocking mechanism for controlling ball discharging is arranged on the vertical pipe. A blocking mechanism for controlling ball discharging is arranged on the first support frame. A centering mechanism for centering the inner ring is arranged on the machine platform.
[0006] Optionally, the feeding mechanism includes a second support frame, a first feeding barrel, a second feeding barrel, a first cylinder, a first sliding frame, a first electric push rod and a clamping block. A second support frame is arranged on the top of the machine, and the first feeding barrel and the second feeding barrel are arranged on the second support frame. The first feeding barrel is used to feed the outer ring, and the second feeding barrel is used to feed the inner ring. The second support frame is arranged on the first cylinder, and the first sliding frame is slidably arranged on the second support frame, and the first sliding frame is connected to the telescopic rod of the first cylinder. Two groups of first electric push rods are arranged on the first sliding frame, and the number of first electric push rods in one group is two. A clamping block is connected to the telescopic rod of the first electric push rod, and the clamping blocks on one group of first electric push rods are used to clamp the outer ring, and the clamping blocks on the other group of first electric push rods are used to clamp the inner ring.
[0007] Optionally, the blocking mechanism includes a second electric push rod and a baffle. The second electric push rod is installed on the side of the vertical pipe. The telescopic rod of the second electric push rod is connected to the baffle, and the baffle is used to block the bottom of the vertical pipe.
[0008] Optionally, the blocking mechanism includes a second cylinder, a second sliding frame, a third cylinder and a spacer rod. The second cylinder is installed on the first support frame, the second sliding frame is slidably arranged on the first support frame, the telescopic rod of the second cylinder is connected to the second sliding frame, the third cylinder is symmetrically arranged on the second sliding frame, the telescopic rod of the third cylinder is connected to the spacer rod, and the spacer rod is used to extend into the slide groove to separate the ball bearings in the vertical tube.
[0009] Optionally, the centering mechanism includes a guide rail frame, a movable block, a third electric push rod, a centering block and a fourth electric push rod. The guide rail frame is installed on the machine platform, and the movable block is slidably arranged on the guide rail frame. The third electric push rod is also arranged on the guide rail frame, and the telescopic rod of the third electric push rod is connected to the movable block. The centering block is slidably arranged on the movable block, and the centering block is used to pass through the through hole on the machine platform and extend into the inner ring to drive the inner ring to be centered on the inner side of the outer ring. The fourth electric push rod is arranged on the movable block, and the telescopic rod of the fourth electric push rod is connected to the centering block.
[0010] Optionally, it also includes a retaining frame mounting mechanism, which includes a third supporting frame, a first conveyor, an electric slide rail, a fixed frame, a reduction motor, a fourth cylinder, a fixed disk, a magnetic block, a spring and a pressing rod. The third supporting frame is installed on the top of the base plate, and two first conveyors are arranged on the third supporting frame, and the two first conveyors are distributed up and down. The electric slide rail is also installed on the top of the base plate, and the slider of the electric slide rail is connected with a fixed frame, and a reduction motor is arranged on the fixed frame. The fixed frame and the telescopic rod of the reduction motor are both connected with fourth cylinders, and the two fourth cylinders are distributed up and down. The telescopic rod of the fourth cylinder is connected with a fixed disk, and a magnetic block is slidably installed at an annular interval on the fixed disk, and the magnetic block is used to adsorb the retaining frame, and a spring is connected between the magnetic block and the fixed disk. The fixed disk is also connected with a pressing rod at an annular interval, and the pressing rod is used to press the two retaining frames to make them stick together.
[0011] Optionally, a discharging mechanism is also included, which includes a connecting frame, a hydraulic cylinder, a pressure plate and a second conveyor. A connecting frame is installed on the top of the machine, and a hydraulic cylinder is arranged on the connecting frame. A pressure plate is connected to the telescopic rod of the hydraulic cylinder. The pressure plate is used to press the assembled bearing out of the storage hole of the turntable, so that the assembled bearing falls out of the discharging hole of the machine and is discharged. A second conveyor for conveying the bearing is arranged on the top of the bottom plate.
[0012] Optionally, a cover plate is also included. The cover plate is arranged on the top of the machine, and the cover plate is located directly below the vertical pipe. The cover plate is used to cover the ball in the placement hole of the turntable.
[0013] The beneficial effects of the present invention are as follows: 1. The present invention significantly reduces the friction between the ball and the inner and outer rings by applying lubricating oil on the surface in advance when the ball is added between the inner ring and the outer ring, which not only reduces the wear of the ball during the extrusion process, but also improves the roundness and smoothness of the ball, thereby extending the service life of the ball. In addition, since the wear of the ball is reduced, the quality of a single bearing is guaranteed, and at the same time, the problem of unstable product quality between batches caused by ball wear is avoided, the defective rate is reduced, and the consistency of the overall product quality is improved.
[0014] 2. The present invention introduces automated loading, unloading, centering and cage installation mechanisms, making the entire assembly process smoother, reducing manual intervention, improving production efficiency, and ensuring the accuracy and consistency of each step. The application of automated equipment reduces dependence on manpower and reduces labor costs.
[0015] 3. The present invention provides a cover plate to cover the ball in the storage hole of the turntable, thereby preventing the ball from being squeezed and then popping out of the storage hole of the turntable, thereby avoiding the ball from causing harm to the surrounding personnel after being popped out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the turntable motor, turntable and arc-shaped magnetic plate of the present invention.
[0018] Figure 3 This is a structural separation diagram of the machine, turntable motor and turntable of the present invention.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the second support frame, the first loading barrel and the second loading barrel of the present invention.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention.
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the first support frame, the connecting frame and the hopper of the present invention.
[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the connection frame, the rotating ring and the infusion tube of the present invention.
[0023] Figure 8 This is a structural separation diagram of the connection frame, rotating ring and infusion tube of the present invention.
[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the blocking mechanism and the isolation mechanism of the present invention.
[0025] Fig.10 It is a three-dimensional structural schematic diagram of the third cylinder, the spacer rod and the blocking mechanism of the present invention.
[0026] Fig.11 It is a three-dimensional structural schematic diagram of the machine platform, turntable motor and guide rail frame of the present invention.
[0027] Fig.12 It is a schematic diagram of the three-dimensional structure of the centering mechanism of the present invention.
[0028] Fig.13It is a schematic diagram of the three-dimensional structure of the third support frame, the electric slide rail and the second conveyor of the present invention.
[0029] Fig.14 It is a three-dimensional structural schematic diagram of the fixing bracket, the reduction motor and the fourth cylinder of the present invention.
[0030] Fig.15 It is a schematic diagram of the three-dimensional structure of the magnetic block, spring and pressing rod of the present invention.
[0031] Fig.16 It is a three-dimensional structural schematic diagram of the discharging mechanism of the present invention.
[0032] Description of the accompanying drawings: 1-bottom plate, 2-machine table, 201-discharging hole, 202-through hole, 203-notch, 3-turntable motor, 4-turntable, 401-storage hole, 5-arc-shaped magnetic plate, 601-second support frame, 602-first loading barrel, 603-second loading barrel, 604-first cylinder, 605-first sliding frame, 606-first electric push rod, 607-clamping block, 7-first support frame, 8-connecting frame, 9-servo motor, 10-rotating ring, 11-hopper, 12-diverter, 13-infusion tube, 14-vertical pipe, 1501-second electric push rod, 1502- Baffle, 1601-second cylinder, 1602-second sliding frame, 1603-third cylinder, 1604-spacer rod, 1701-guide frame, 1702-movable block, 1703-third electric push rod, 1704-centering block, 1705-fourth electric push rod, 18-third supporting frame, 19-first conveyor, 20-electric slide rail, 21-fixed frame, 22-reduction motor, 23-fourth cylinder, 24-fixed plate, 25-magnetic block, 26-spring, 27-pressing rod, 28-connecting frame, 29-hydraulic cylinder, 30-pressing plate, 31-second conveyor, 32-covering plate. DETAILED DESCRIPTION
[0033] The following descriptions are merely preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention.
[0034] Embodiment: An automated assembly device for bearing production, see Figure 1-Figure 12As shown, it includes a bottom plate 1; it also includes an organic table 2, a turntable motor 3, a turntable 4, an arc-shaped magnetic plate 5, a feeding mechanism, a first support frame 7, a connecting frame 8, a servo motor 9, a rotating ring 10, a hopper 11, a diverter 12, an infusion tube 13, a vertical pipe 14, a blocking mechanism, a blocking mechanism and a centering mechanism; an organic table 2 is arranged on the left rear side of the top of the bottom plate 1, and a discharge hole 201, a through hole 202 and a notch 203 are opened on the machine 2; a turntable motor 3 is arranged on the upper side of the machine 2; a turntable 4 is connected to the rotating table of the turntable motor 3, and a turntable 203 is provided on the turntable 201; ... The motor 3 is used to drive the turntable 4 to rotate. The turntable 4 is provided with storage holes 401 at intervals in a ring shape. The storage holes 401 of the turntable 4 are symmetrically provided with arc-shaped magnetic plates 5 for adsorbing the outer ring, and the number of arc-shaped magnetic plates 5 in one storage hole 401 is two; the machine table 2 is provided with a feeding mechanism for feeding the inner and outer rings; a first support frame 7 is provided on the right rear side of the top of the machine table 2; a connecting frame 8 is connected to the upper side of the first support frame 7; a servo motor 9 is provided in the middle of the connecting frame 8; a rotating ring 10 is rotatably provided inside the connecting frame 8, and The output shaft of the servo motor 9 is connected to the rotating ring 10, and an annular channel is formed between the outer side of the rotating ring 10 and the inner side of the connecting frame 8, and the channel is used for the ball to move inside the connecting frame 8; the top of the connecting frame 8 is connected to a hopper 11, and the ball can be placed in the hopper 11 to make the ball fall into the channel in the connecting frame 8; a diverter 12 is provided on the lower rear side of the connecting frame 8, and the diverter 12 is used to connect the external lubricating oil input pipe; the diverter 12 is connected to two infusion pipes 13, and the two infusion pipes 13 are respectively connected to the left and right sides of the connecting frame 8 The lower part is connected so that the diverter 12 can input the lubricating oil into the channel in the connecting frame 8 through the infusion tube 13, thereby lubricating the surface of the balls in the channel; the bottom of the connecting frame 8 is connected with a vertical pipe 14, so that the balls in the channel can naturally fall out through the vertical pipe 14, and slide grooves are provided on the left and right sides of the vertical pipe 14; a blocking mechanism for controlling the discharge of the balls is arranged on the vertical pipe 14; a blocking mechanism for controlling the number of balls discharged is arranged on the first support frame 7; and a centering mechanism for centering the inner ring is arranged on the machine table 2.
[0035] See also Figure 4 and Figure 5As shown, the feeding mechanism includes a second support frame 601, a first feeding barrel 602, a second feeding barrel 603, a first cylinder 604, a first sliding frame 605, a first electric push rod 606 and a clamping block 607; the second support frame 601 is arranged on the left rear side of the top of the machine table 2; the first feeding barrel 602 and the second feeding barrel 603 are arranged on the upper right side of the second support frame 601, the first feeding barrel 602 is located in front of the second feeding barrel 603, the first feeding barrel 602 is used to feed the outer ring, and the second feeding barrel 603 is used to feed the inner ring; the first cylinder 604 is arranged in the middle of the upper side of the second support frame 601; A first sliding frame 605 is slidably arranged on the support frame 601, and the first sliding frame 605 is connected to the telescopic rod of the first cylinder 604, and the first cylinder 604 is used to drive the first sliding frame 605 to rise and fall; two groups of first electric push rods 606 are arranged on the right side of the first sliding frame 605, and the two groups of first electric push rods 606 are distributed front and back, and the number of a group of first electric push rods 606 is two; a clamping block 607 is connected to the telescopic rod of the first electric push rod 606, and the clamping blocks 607 on the two front first electric push rods 606 are used to clamp the outer ring, and the clamping blocks 607 on the two rear first electric push rods 606 are used to clamp the inner ring.
[0036] See also Fig. 9 and Fig.10 As shown, the blocking mechanism includes a second electric push rod 1501 and a baffle 1502; the second electric push rod 1501 is installed on the front lower side of the vertical tube 14; the baffle 1502 is connected to the telescopic rod of the second electric push rod 1501, and the baffle 1502 blocks the bottom of the vertical tube 14, thereby blocking the ball inside the vertical tube 14.
[0037] See also Fig. 9 and Fig.10 As shown, the blocking mechanism includes a second cylinder 1601, a second sliding frame 1602, a third cylinder 1603 and a spacer rod 1604; the second cylinder 1601 is installed in the middle of the upper side of the first support frame 7; the second sliding frame 1602 is slidably arranged on the first support frame 7, the telescopic rod of the second cylinder 1601 is connected to the second sliding frame 1602, and the second cylinder 1601 is used to drive the second sliding frame 1602 to rise and fall; the third cylinder 1603 is symmetrically arranged on the left and right sides of the front side of the second sliding frame 1602, and the telescopic rods of the two third cylinders 1603 are connected to the spacer rod 1604, the two spacer rods 1604 are respectively extended into the slide grooves on the left and right sides of the vertical pipe 14, and the spacer rod 1604 is used to separate the ball bearings in the vertical pipe 14.
[0038] See also Fig.11 and Fig.12As shown, the centering mechanism includes a guide frame 1701, a movable block 1702, a third electric push rod 1703, a centering block 1704 and a fourth electric push rod 1705; the guide frame 1701 is installed on the upper side of the machine 2; the movable block 1702 is slidably arranged on the guide frame 1701, and the third electric push rod 1703 is also arranged on the guide frame 1701, and the telescopic rod of the third electric push rod 1703 is connected to the movable block 1702, and the third electric push rod 1703 is used The movable block 1702 is driven to translate left and right; a centering block 1704 is slidably arranged on the movable block 1702, and the centering block 1704 is used to pass through the through hole 202 on the machine table 2 and extend into the inner ring to drive the inner ring to be centered on the inner side of the outer ring; a fourth electric push rod 1705 is arranged on the rear side of the movable block 1702, and the telescopic rod of the fourth electric push rod 1705 is connected to the centering block 1704, and the fourth electric push rod 1705 is used to drive the centering block 1704 to move up and down.
[0039] When in use, first put an appropriate amount of outer rings into the first loading barrel 602, so that the outer rings are stacked in the first loading barrel 602, and the outer ring on the lowermost side contacts the top of the turntable 4; then put an appropriate amount of inner rings into the second loading barrel 603, so that the inner rings are stacked in the second loading barrel 603, and the inner ring on the lowermost side contacts the top of the turntable 4; then control the first electric push rod 606 to drive the clamping block 607 to clamp the outer ring and the inner ring on the lowermost side respectively; then control the first cylinder 604 to drive the first sliding frame 605, the first electric push rod 606 and the clamping block 607 to move upward, so that the clamping block 607 drives the outer ring and the inner ring to separate from the top of the turntable 4; then align the input pipe for transmitting the lubricating oil with the diverter 12. Then, the lubricating oil is allowed to enter the diverter 12, so that the diverter 12 diverts the lubricating oil and then delivers it to the channel of the connecting frame 8 through the infusion tube 13, and then a proper amount of balls are poured into the hopper 11, so that the balls fall into the channel of the connecting frame 8, so that the lubricating oil adheres to the surface of the balls, and at the same time, the rotating ring 10 is driven to rotate by the servo motor 9, so that the outer side of the rotating ring 10 drives the balls in the channel to rotate through friction, so that the surface of the balls is completely adhered to the lubricating oil, and when the balls in the channel of the connecting frame 8 are lubricated, the lubricated balls will fall into the vertical pipe 14 for stacking, and the balls at the bottom will contact the baffle 1502, and then the turntable motor 3 drives the turntable 4 to rotate intermittently; When the placement hole 401 on the turntable 4 is directly below the first loading barrel 602 and stops, the first electric push rod 606 drives the clamping block 607 to loosen the lowermost outer ring, so that the outer ring in the first loading barrel 602 naturally falls downward due to gravity, so that the lowermost outer ring falls onto the machine table 2, and the lowermost outer ring is in the placement hole 401 on the turntable 4. When the lowermost outer ring falls into the placement hole 401 on the turntable 4, the lowermost outer ring will contact the arc-shaped magnetic plate 5 in the placement hole 401. At this time, the arc-shaped magnetic plate 5 will use magnetic force to attract the lowermost outer ring, thereby limiting the lowermost outer ring, and then A cylinder 604 drives the first sliding frame 605, the first electric push rod 606 and the clamping block 607 to move downward and reset, and then the first electric push rod 606 drives the clamping block 607 to clamp the outer ring on the top of the lowermost outer ring, and then the first cylinder 604 drives the first sliding frame 605, the first electric push rod 606 and the clamping block 607 to move upward to separate the two lowermost outer rings. Then, when the turntable 4 rotates, the turntable 4 will drive the lowermost outer ring to move. By separating the two lowermost outer rings, it can be prevented that when the turntable 4 drives the lowermost outer ring to move, the two outer rings are prevented from being worn due to excessive friction. When the turntable 4 drives the outer ring to move to the bottom of the second loading barrel 603 and stops, the first electric push rod 606 drives the clamping block 607 to loosen the inner ring on the lower side, so that the inner ring in the second loading barrel 603 naturally falls downward under gravity, so that the inner ring on the lower side falls onto the machine table 2, and the inner ring on the lower side is located on the inner side of the inner and outer rings of the storage hole 401, and then the first cylinder 604 drives the first sliding frame 605, the first electric push rod 606 and the clamping block 607 to move downward and reset, and then the first electric push rod 606 drives the clamping block 607 to release the top of the inner ring on the lower side. The first cylinder 604 then drives the first slide frame 605, the first electric push rod 606 and the clamping block 607 to move upward, so that the two inner rings at the bottom are separated. Then, when the turntable 4 rotates, the turntable 4 drives the inner ring at the bottom to move through the outer ring (because the outer ring drives the inner ring to move by contact, so during the movement of the inner and outer rings, the inner ring is located at the inner left side of the outer ring). By separating the two inner rings at the bottom, it is possible to prevent the two inner rings from being worn due to excessive friction when the turntable 4 drives the inner ring at the bottom to move. When the turntable 4 drives the outer ring and the inner ring to be located directly below the vertical tube 14 and stops (the vertical tube 14 is located above the right position on the inner side of the outer ring, so that the inner ring and the vertical tube 14 are respectively located on the left and right sides of the outer ring), the third cylinder 1603 then drives the two spacing rods 1604 to move toward each other so that the two spacing rods 1604 block the inner side of the vertical tube 14, so that the spacing rods 1604 separate the stacked balls in the vertical tube 14 and form an upper and lower part in the vertical tube 14, and then the second electric push rod 1501 drives the baffle 1502 to move forward so that the baffle 1502 no longer blocks the bottom of the vertical tube 14, and then the balls in the lower part of the vertical tube 14 naturally fall into the area between the outer ring and the inner ring. , while the balls in the upper part are blocked by the spacer rod 1604, so that the number of balls falling between the outer ring and the inner ring can be controlled, and then the second sliding frame 1602 is controlled to move downward by the second cylinder 1601, thereby driving the third cylinder 1603 and the spacer rod 1604 to move downward, so that the spacer rod 1604 presses all the balls remaining in the lower part of the vertical tube 14 between the outer ring and the inner ring, and makes the balls in the upper part of the vertical tube 14 fall naturally, and after the spacer rod 1604 presses all the balls in the lower part of the vertical tube 14 between the outer ring and the inner ring, the baffle 1502 is driven to move backward and reset by the second electric push rod 1501, so that the baffle 1502 blocks the bottom of the vertical tube 14 again, and then the two spacer rods 1503 are driven by the third cylinder 1603. 604 move to the side away from each other and reset, so that the spacing rod 1604 no longer blocks the ball in the vertical tube 14, so that the ball at the bottom of the vertical tube 14 naturally falls to contact the baffle 1502, and then the second sliding frame 1602 is controlled by the second cylinder 1601 to move upward and reset, thereby driving the third cylinder 1603 and the spacing rod 1604 to move upward and reset, and then the fourth electric push rod 1705 drives the centering block 1704 to move upward, so that the centering block 1704 passes through the through hole 202 on the machine table 2 and extends into the inner ring, and then the third electric push rod 1703 drives the movable block 1702, the centering block 1704 and the fourth electric push rod 1705 to move right, so that the centering block 1704 drives the inner ring to move rightward on the inner side of the outer ring for centering. During this period, the balls in the inner ring will automatically move and adjust their positions after being squeezed (the balls will be distributed in a ring shape between the inner ring and the outer ring), and because the surface of the balls is stained with lubricating oil, the friction force on the balls can be reduced when the balls are squeezed, thereby protecting the balls, thereby reducing scratches or other forms of wear on the surface of the balls, and increasing the service life of the balls. After the inner ring is centered, the fourth electric push rod 1705 drives the centering block 1704 to move downward and reset, so that the centering block 1704 leaves the through hole 202 on the machine table 2 and the inner ring, and then the third electric push rod 1703 drives the movable block 1702, the centering block 1704 and the fourth electric push rod 1705 to move to the left and reset. After that, when the turntable 4 rotates,The turntable 4 will drive the outer ring, inner ring and balls to move together; When the turntable 4 drives the outer ring, the inner ring and the ball to be located just above the notch 203 of the machine table 2 and stops (at this time, the outer ring is limited by the arc-shaped magnetic plate 5, and the inner wall structure of the outer ring of the bearing and the outer wall structure of the inner ring are both arc surfaces, so the ball is limited by the outer ring, and the inner ring is limited by the ball, so the outer ring, the inner ring and the ball will not fall from the notch 203), the operator can manually install the retainer between the outer ring and the inner ring so that the retainer can limit the ball. After the retainer is completed, the outer ring, the inner ring, the ball and the retainer can form a bearing, and then the turntable 4 will drive the assembled bearing to move; When the turntable 4 drives the assembled bearing to be located directly above the discharge hole 201, the assembled bearing is manually pressed downward to make the assembled bearing leave the storage hole 401 and separate from the arc-shaped magnetic plate 5, so that the assembled bearing falls out of the discharge hole 201 and can be discharged.
[0040] See also Figure 13-Figure 15 As shown, it also includes a holder installation mechanism, which includes a third support frame 18, a first conveyor 19, an electric slide rail 20, a fixed frame 21, a reduction motor 22, a fourth cylinder 23, a fixed disk 24, a magnetic block 25, a spring 26 and a pressing rod 27; the third support frame 18 is installed on the right rear side of the top of the bottom plate 1; two first conveyors 19 are arranged on the third support frame 18, and the two first conveyors 19 are distributed up and down, and the first conveyor 19 is used to transport the holder; the electric slide rail 20 is installed on the front side of the top of the bottom plate 1; the slider of the electric slide rail 20 is connected to the fixed frame 21; the reduction motor 22 is arranged in the middle of the left side behind the fixed frame 21; A fourth cylinder 23 is connected to the upper left rear part of the fixed frame 21 and the telescopic rod of the reduction motor 22, and the two fourth cylinders 23 are distributed up and down, and the two fourth cylinders 23 are respectively located above the two first conveyors 19; a fixed disk 24 is connected to the telescopic rod of the fourth cylinder 23; a magnetic block 25 is slidably installed at an annular interval on the bottom of the fixed disk 24, and the magnetic block 25 is used to adsorb the retaining frame; a spring 26 is connected between the magnetic block 25 and the fixed disk 24, and the spring 26 is made of anti-magnetic material to prevent the spring 26 from being adsorbed by the magnetic force of the magnetic block 25; a pressing rod 27 is also connected to the bottom of the fixed disk 24 at an annular interval, and the pressing rod 27 is used to press the two retaining frames to make them close.
[0041] When in use, the holder can be intermittently transported forward by the first conveyor 19; when the turntable 4 drives the outer ring, the inner ring and the ball to be located directly above the notch 203 of the machine table 2 and stops, the fourth cylinder 23 can be used to drive the fixed plate 24, the magnetic block 25 and the pressing rod 27 to move downward until the magnetic block 25 contacts the holder on the first conveyor 19 (the holder is wavy, the top of the wave is aligned with the magnetic block 25, and the bottom of the wave is aligned with the pressing rod 27), so that the magnetic block 25 uses magnetic force to absorb the holder on the first conveyor 19, and then the fourth cylinder 23 drives the fixed plate 24, the magnetic block 25 and the pressing rod 27 to move upward and reset, so that the magnetic block 25 lifts the holder on the first conveyor 19, and then Then, the fourth cylinder 23, the fixed disk 24, the magnetic block 25, the spring 26 and the pressing rod 27 on the lower side are driven by the reduction motor 22 to rotate 180 degrees, so that the magnetic block 25 drives the lower retaining frame to rotate 180 degrees, and then the electric slide rail 20 drives the fixed frame 21 to move to the left, so that the fixed frame 21 drives the reduction motor 22, the fourth cylinder 23, the fixed disk 24, the magnetic block 25 and the pressing rod 27 to move to the left, so that the magnetic block 25 drives the retaining frame to move to the left, and then the two retaining frames are respectively located on the upper and lower sides of the outer ring, and then the fourth cylinder 23 drives the fixed disk 24, the magnetic block 25 and the pressing rod 27 to move toward the side close to the outer ring, so that the magnetic block 25 drives the retaining frame to move toward the side close to the outer ring. When the upper and lower retainers are in contact with the balls, the upper and lower retainers will squeeze the balls to move between the outer ring and the inner ring so that the balls can be automatically adjusted. When the upper and lower retainers are in contact with each other, the upper and lower retainers will limit the balls. At the same time, the upper and lower retainers will prevent the upper and lower magnetic blocks 25 from continuing to move. As the upper and lower fixed plates 24 continue to approach each other, the springs 26 will gradually compress. When the pressing rods 27 are in contact with the upper and lower retainers, the pressing rods 27 will squeeze the retainers so that the upper and lower retainers are docked after being pressed (the retainers themselves carry docking structures in their structures). In this way, the retainers can be automatically installed instead of manually. After the retaining frames on both sides are docked, the fourth cylinder 23 drives the fixed disk 24 and the pressing rod 27 to move to the side away from the outer ring, so that the pressing rod 27 is separated from the retaining frame. During this period, the spring 26 will gradually return to its original state. When the spring 26 is reset, the fixed disk 24 will drive the magnetic block 25 to move to the side away from the outer ring through the spring 26, and then the electric slide rail 20 drives the fixed frame 21 to move to the right and reset, so that the fixed frame 21 drives the reduction motor 22, the fourth cylinder 23, the fixed disk 24, the magnetic block 25 and the pressing rod 27 to move to the right and reset, and then the reduction motor 22 drives the fourth cylinder 23, the fixed disk 24, the magnetic block 25, the spring 26 and the pressing rod 27 on the lower side to rotate 180 degrees in the opposite direction and reset.
[0042] See also Fig.13 and Fig.16As shown, it also includes a discharge mechanism, which includes a connecting frame 28, a hydraulic cylinder 29, a pressure plate 30 and a second conveyor 31; the connecting frame 28 is installed on the left front side of the top of the machine 2; the hydraulic cylinder 29 is arranged on the upper side of the connecting frame 28; the pressure plate 30 is connected to the telescopic rod of the hydraulic cylinder 29, and the pressure plate 30 is located directly above the discharge hole 201 of the machine 2, and the pressure plate 30 is used to press the assembled bearing out of the storage hole 401 of the turntable 4, so that the assembled bearing falls out of the discharge hole 201 of the machine 2; the second conveyor 31 for conveying bearings is arranged on the left front side of the top of the bottom plate 1, and the second conveyor 31 is located below the discharge hole 201 of the machine 2.
[0043] By setting up a discharge mechanism, when the turntable 4 drives the assembled bearing to be located directly above the discharge hole 201, the hydraulic cylinder 29 can be used to drive the pressure plate 30 to move downward, so that the pressure plate 30 presses the assembled bearing out of the storage hole 401, so that the assembled bearing falls from the discharge hole 201 to the second conveyor 31, and then the assembled bearing is transported and discharged by the second conveyor 31. In this way, the assembled bearing can be discharged automatically instead of manually, and then the pressure plate 30 can be driven by the hydraulic cylinder 29 to move upward and reset.
[0044] See also Figure 6 As shown, a cover plate 32 is also included; a cover plate 32 is arranged on the right rear side of the top of the machine 2, the cover plate 32 is located in front of the first support frame 7, and the cover plate 32 is located directly below the vertical pipe 14. The cover plate 32 is used to cover the balls in the storage hole 401 of the turntable 4 to prevent the balls from popping out of the storage hole 401 of the turntable 4 after being squeezed.
[0045] By setting the cover plate 32, after the balls in the vertical tube 14 fall between the outer ring and the inner ring, the cover plate 32 can be used to cover the balls in the storage hole 401 of the turntable 4 to prevent the balls from being squeezed and then popping out of the storage hole 401 of the turntable 4.
[0046] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated assembly device for bearing production, comprising a base plate (1), characterized in that: A machine table (2) is arranged on the top of the bottom plate (1), and a material discharge hole (201), a through hole (202) and a notch (203) are provided on the machine table (2). A turntable motor (3) is also arranged on the machine table (2), and a turntable (4) is connected to the turntable of the turntable motor (3). The turntable (4) is provided with storage holes (401) arranged in annular intervals, and arc-shaped magnetic plates (5) for adsorbing the outer ring are symmetrically arranged in the storage holes (401) of the turntable (4). A loading mechanism for loading the inner and outer rings is arranged on the machine table (2), and a first support frame (7) is arranged on the top of the machine table (2), and a connecting frame (8) is connected to the first support frame (7). A servo motor (9) is arranged on the connecting frame (8), and a rotating ring (10) is rotatably arranged in the connecting frame (8), and the servo motor (9) is arranged on the connecting frame (8). The output shaft of the machine (9) is connected to the rotating ring (10), the connecting frame (8) is connected to a hopper (11) for ball loading, so that the balls fall into the connecting frame (8), a diverter (12) is arranged on the side of the connecting frame (8), a liquid infusion tube (13) is connected between the diverter (12) and the connecting frame (8), the diverter (12) is used to input lubricating oil into the connecting frame (8) to lubricate the surface of the balls, the bottom of the connecting frame (8) is connected to a vertical pipe (14) for ball discharge, the vertical pipe (14) is symmetrically provided with slide grooves, and a blocking mechanism for controlling the ball discharge is arranged on the vertical pipe (14), the first support frame (7) is provided with a blocking mechanism for controlling the number of balls discharged, and the machine table (2) is provided with a centering mechanism for centering the inner ring.
2. The automatic assembly equipment for bearing production according to claim 1, characterized in that: The feeding mechanism comprises a second support frame (601), a first feeding barrel (602), a second feeding barrel (603), a first cylinder (604), a first sliding frame (605), a first electric push rod (606) and a clamping block (607). The second support frame (601) is arranged on the top of the machine table (2). The first feeding barrel (602) and the second feeding barrel (603) are arranged on the second support frame (601). The first feeding barrel (602) is used to feed the outer ring, and the second feeding barrel (603) is used to feed the inner ring. The first cylinder (604) is arranged on the second support frame (601). (604), a first sliding frame (605) is slidably arranged on the second support frame (601), and the first sliding frame (605) is connected to the telescopic rod of the first cylinder (604), and two groups of first electric push rods (606) are arranged on the first sliding frame (605), and the number of a group of first electric push rods (606) is two, and a clamping block (607) is connected to the telescopic rod of the first electric push rod (606), wherein the clamping block (607) on one group of first electric push rods (606) is used to clamp the outer ring, and the clamping block (607) on the other group of first electric push rods (606) is used to clamp the inner ring.
3. The automatic assembly equipment for bearing production according to claim 2, characterized in that: The blocking mechanism comprises a second electric push rod (1501) and a baffle (1502); the second electric push rod (1501) is installed on the side of the vertical tube (14); the baffle (1502) is connected to the telescopic rod of the second electric push rod (1501); the baffle (1502) is used to block the bottom of the vertical tube (14).
4. The automatic assembly equipment for bearing production according to claim 3, characterized in that: The blocking mechanism comprises a second cylinder (1601), a second sliding frame (1602), a third cylinder (1603) and a spacing rod (1604); the second cylinder (1601) is mounted on the first support frame (7); the second sliding frame (1602) is slidably arranged on the first support frame (7); the telescopic rod of the second cylinder (1601) is connected to the second sliding frame (1602); the third cylinder (1603) is symmetrically arranged on the second sliding frame (1602); the telescopic rod of the third cylinder (1603) is connected to the spacing rod (1604); the spacing rod (1604) is used to extend into the slide groove to separate the balls in the vertical pipe (14).
5. The automatic assembly equipment for bearing production according to claim 4, characterized in that: The centering mechanism comprises a guide rail frame (1701), a movable block (1702), a third electric push rod (1703), a centering block (1704) and a fourth electric push rod (1705). The guide rail frame (1701) is installed on the machine platform (2), the movable block (1702) is slidably arranged on the guide rail frame (1701), the third electric push rod (1703) is also arranged on the guide rail frame (1701), and the third electric push rod (1703) ) is connected to the movable block (1702); a centering block (1704) is slidably arranged on the movable block (1702); the centering block (1704) is used to pass through the through hole (202) on the machine table (2) and extend into the inner ring to drive the inner ring to be centered on the inner side of the outer ring; a fourth electric push rod (1705) is arranged on the movable block (1702); the telescopic rod of the fourth electric push rod (1705) is connected to the centering block (1704).
6. The automatic assembly equipment for bearing production according to claim 5, characterized in that: The invention also includes a retainer mounting mechanism, which includes a third support frame (18), a first conveyor (19), an electric slide rail (20), a fixed frame (21), a reduction motor (22), a fourth cylinder (23), a fixed disk (24), a magnetic block (25), a spring (26) and a pressing rod (27). The third support frame (18) is mounted on the top of the bottom plate (1). Two first conveyors (19) are arranged on the third support frame (18). The two first conveyors (19) are distributed up and down. The electric slide rail (20) is also mounted on the top of the bottom plate (1). The fixed frame (21) is connected to the slider of the electric slide rail (20). 1), a reduction motor (22) is arranged on the fixed frame (21), and a fourth cylinder (23) is connected to the telescopic rod of the fixed frame (21) and the reduction motor (22), and the two fourth cylinders (23) are distributed up and down, and a fixed disk (24) is connected to the telescopic rod of the fourth cylinder (23), and a magnetic block (25) is slidably mounted on the fixed disk (24) at an annular interval, and the magnetic block (25) is used to adsorb the retaining frame, and a spring (26) is connected between the magnetic block (25) and the fixed disk (24), and a pressing rod (27) is also connected to the fixed disk (24) at an annular interval, and the pressing rod (27) is used to press the two retaining frames to make them close.
7. The automatic assembly equipment for bearing production according to claim 6, characterized in that: The machine also includes a discharging mechanism, which includes a connecting frame (28), a hydraulic cylinder (29), a pressing plate (30) and a second conveyor (31). The connecting frame (28) is installed on the top of the machine platform (2). The hydraulic cylinder (29) is arranged on the connecting frame (28). The pressing plate (30) is connected to the telescopic rod of the hydraulic cylinder (29). The pressing plate (30) is used to press the assembled bearing out of the storage hole (401) of the turntable (4), so that the assembled bearing falls out of the discharging hole (201) of the machine platform (2). The second conveyor (31) for conveying the bearing is arranged on the top of the bottom plate (1).
8. The automatic assembly equipment for bearing production according to claim 7, characterized in that: It also includes a cover plate (32). The cover plate (32) is arranged on the top of the machine platform (2). The cover plate (32) is located directly below the vertical pipe (14). The cover plate (32) is used to cover the ball in the storage hole (401) of the turntable (4).
Citation Information
Cited By
Bearing retainer mounting device
CN120466326A