Electrolytic capacitor drying equipment and working method thereof
By designing the correcting unit of the electrolytic capacitor drying equipment, the problem of difficulty in adjusting the pin of the electrolytic capacitor is solved, the pin level adjustment and sheath installation are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202510225605.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-02-27
AI Technical Summary
During the production process of electrolytic capacitors, it is difficult to adjust the pins of the electrolytic capacitor to the horizontal direction, resulting in inconvenient sheath installation.
An electrolytic capacitor drying equipment is designed, including a drying box, a conveying device and a correction unit. The electrolytic capacitor is placed on the storage rack through the conveying device, and the pins of the electrolytic capacitor are pressed to an angle parallel to the pressure plate by using the compression unit and the guide frame of the righting unit, and adjusted to the horizontal direction.
The horizontal adjustment of the electrolytic capacitor pin is achieved, simplifying the sheath installation process and improving production efficiency.
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Figure CN119826495A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of capacitor processing, and in particular relates to electrolytic capacitor drying equipment and a working method thereof. Background Art
[0002] An electrolytic capacitor is a type of capacitor. The metal foil is the positive electrode (aluminum or tantalum), the oxide film (aluminum oxide or tantalum pentoxide) in close contact with the positive electrode is the dielectric, and the cathode is composed of a conductive material, an electrolyte (the electrolyte can be liquid or solid) and other materials. The electrolytic capacitor gets its name because the electrolyte is the main part of the cathode.
[0003] Electrolytic capacitors are a commonly used electronic component. During the production process, electrolytic capacitors need to be cleaned and dried, and protective covers need to be inserted on the pins.
[0004] Before inserting the protective cover on the pins, the pins of multiple electrolytic capacitors need to be oriented in the same direction. However, the electrolytic capacitors themselves are small in size, so it is inconvenient to make the pins oriented in the same direction. Therefore, the present application proposes an electrolytic capacitor drying device and a working method thereof. During the drying process of the electrolytic capacitors, the pins of the electrolytic capacitors are adjusted to a horizontal direction. Summary of the invention
[0005] The object of the present invention is to provide an electrolytic capacitor drying device and a working method thereof to solve the problems raised by the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: an electrolytic capacitor drying device, comprising a drying box, a conveying device, and an electrolytic capacitor body, wherein the conveying device is provided with a plurality of storage racks for storing the electrolytic capacitor body;
[0007] The drying box is provided with a feed port, a drying device, and a material unloading area. The electrolytic capacitor body enters the storage rack in the conveying device through the feed port. The drying device is used to dry the electrolytic capacitor body. The dried electrolytic capacitor body on the storage rack is taken away in the material unloading area.
[0008] The electrolytic capacitor body is provided with pins;
[0009] The drying box is provided with an adjusting unit, which is used to adjust the two inclined pins in the electrolytic capacitor body to a horizontal direction.
[0010] Preferably, the feed port is located above the conveying device, and the size of the feed port is larger than the size of the electrolytic capacitor body.
[0011] Preferably, the conveying device includes a crawler conveyor, a driving assembly, and a driving frame. The crawler conveyor is connected to the driving assembly for driving the crawler conveyor to rotate. The driving assembly is arranged on the driving frame, and the driving frame is arranged on the inner wall of the inner bottom of the drying box.
[0012] Preferably, a recessed portion is provided in the electrolytic capacitor body, and a raised portion is provided in the storage rack, and the raised portion cooperates with the recessed portion in the electrolytic capacitor body.
[0013] Preferably, an adsorption unit is provided in the storage rack, and the adsorption unit can be opened to adsorb the electrolytic capacitor body into the storage rack.
[0014] Preferably, the alignment unit includes two clamping units, a guide frame, and an alignment drive motor. The two clamping units are respectively located on the upper and lower sides of the pins, and when the clamping units are started, the clamping units include a first pressure plate, which can press the two pins to an angle parallel to the first pressure plate.
[0015] Preferably, the clamping unit also includes a second pressing plate, the first pressing plate and the second pressing plate are fixedly connected by a cross bar, one side of the first pressing plate is connected to a lifting track, the lifting track is plugged with a track block, and the track block is provided with a lifting drive gear and a drive unit.
[0016] Preferably, the driving unit is connected to the lifting driving gear, the lifting driving gear is connected to the rack through gear meshing transmission, the rack is connected to the lifting track, the track block is connected to the guide frame, the clamping unit is slidably connected to the guide frame, the second pressure plate is inserted into the guide groove in the guide frame, and the second pressure plate and the guide groove can only move up and down relative to each other, and the up and down here is not vertical up and down, and the alignment drive motor is used to drive the second pressure plate to rotate.
[0017] Preferably, a pressing unit is provided inside the drying box, and the pressing unit includes a straight plate and a straight rod. When the adjustment unit is working, the straight plate is pressed on the upper side of the electrolytic capacitor body whose pins need to be adjusted, and the straight plate is connected to the straight rod, and the straight rod is pressed on the recessed part in the electrolytic capacitor body. Two lifting rods are provided on the upper side of the straight plate, and the lifting rods are plugged with a sleeve, which is connected to the inner wall of the drying box, and a spring is provided in the sleeve, and the spring is connected to the lifting rod.
[0018] A working method of an electrolytic capacitor drying device comprises the following steps:
[0019] Step 1: Feeding: feeding the electrolytic capacitor body from the feeding port into the storage rack on the conveying device;
[0020] Step 2: Arriving at the alignment area: The conveying device drives the storage rack and the electrolytic capacitor body therein to move to the alignment area, and the pressing unit presses on the upper side of the electrolytic capacitor body;
[0021] Step 3: Align the pins: The alignment unit is started, and the two pressing units therein squeeze the two pins to make the two pins parallel to the first pressing plate in the pressing unit;
[0022] Step 4: Return the alignment unit to its original position: After the pin is pressed to be parallel to the first pressing plate, the two pressing units are controlled to return to their initial positions;
[0023] Step 5: Unloading: The conveying device transports the electrolytic capacitor body to the unloading area and removes the electrolytic capacitor body from the storage rack.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The electrolytic capacitor body of the present invention enters the storage rack in the conveying device through the feed port, and the drying device is used to dry the electrolytic capacitor body. The dried electrolytic capacitor body on the storage rack is taken away in the unloading area, thereby achieving the drying work of the electrolytic capacitor body.
[0026] 2. When the pins of the electrolytic capacitor are adjusted, the present invention starts the driving unit, which drives the lifting driving gear to rotate, and then drives the rack connected to the gear by gear meshing transmission to move up and down. During the up and down movement of the rack, the lifting track can be driven to move together. The lifting track moves downward along the track block to squeeze the pins (the adsorption unit is in a closed state during the squeezing process). During the squeezing process, the two pins rotate in a direction parallel to the first pressure plate, and are finally adjusted to a horizontal direction to facilitate the subsequent installation of the sheath.
[0027] 3. The present invention is internally provided with a pressing unit. Before the adjusting unit is started, the straight plate and the lifting rod are pressed on the top of the electrolytic capacitor body. After the adjusting unit is started, the pressing unit will squeeze the electrolytic capacitor body, so that the electrolytic capacitor body is always inside the storage rack, avoiding the position change of the electrolytic capacitor body during the process of adjusting the pins. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the electrolytic capacitor drying equipment in the present invention.
[0029] Figure 2 This is one of the structural schematic diagrams of the electrolytic capacitor drying equipment of the present invention after the drying box is removed.
[0030] Figure 3 This is the second structural schematic diagram of the electrolytic capacitor drying equipment after removing the drying box body in the present invention.
[0031] Figure 4 It is a structural schematic diagram of the correction unit in the present invention.
[0032] Figure 5 It is a structural schematic diagram of the material pressing unit in the present invention.
[0033] In the figure: 1, drying box; 101, feeding port; 102, drying device; 103, unloading area; 2, conveying device; 201, crawler conveyor; 202, driving assembly; 203, driving rack; 3, storage rack; 301, raised part; 4, adsorption unit; 5, electrolytic capacitor body; 501, recessed part; 502, pin;
[0034] 6. Alignment unit; 601. Pressing unit; 6011. First pressing plate; 6012. Second pressing plate; 6013. Lifting track; 6014. Track block; 6015. Lifting drive gear; 6016. Rack; 602. Guide frame; 603. Alignment drive motor;
[0035] 7. Pressing unit; 701. Straight plate; 702. Straight rod; 703. Lifting rod; 704. Sleeve; 705. Spring. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Reference Figure 1-Figure 5 , an electrolytic capacitor drying device, comprising a drying box 1, a conveying device 2, and an electrolytic capacitor body 5, wherein the conveying device 2 is provided with a plurality of storage racks 3 for storing the electrolytic capacitor body 5;
[0038] The drying box 1 is provided with a feed port 101, a drying device 102, and a material unloading area 103. The feed port 101 is located above the conveying device 2, and the size of the feed port 101 is larger than the size of the electrolytic capacitor body 5. The electrolytic capacitor body 5 enters the storage rack 3 in the conveying device 2 through the feed port 101. The drying device 102 is used to dry the electrolytic capacitor body 5. The dried electrolytic capacitor body 5 on the storage rack 3 is taken away at the material unloading area 103. In this way, the entire process of drying the electrolytic capacitor body 5 is completed, during which the electrolytic capacitor body 5 is dried under the action of the drying device 102.
[0039] Specifically, the conveying device 2 includes a crawler conveyor 201, a driving component 202, and a driving frame 203. The crawler conveyor 201 is connected to the driving component 202 for driving the crawler conveyor 201 to rotate. The driving component 202 is arranged on the driving frame 203, and the driving frame 203 is arranged on the inner wall of the inner bottom of the drying box body 1.
[0040] It should be noted that a recessed portion 501 and a pin 502 are provided in the electrolytic capacitor body 5 .
[0041] In order to prevent the electrolytic capacitor body 5 from being deflected due to its own gravity when entering the storage rack 3 , a protrusion 301 is provided in the storage rack 3 , and the protrusion 301 cooperates with the recess 501 in the electrolytic capacitor body 5 .
[0042] In order to conveniently control the unloading of the electrolytic capacitor body 5 , an adsorption unit 4 is provided in the storage rack 3 . The adsorption unit 4 can be opened to adsorb the electrolytic capacitor body 5 that enters the storage rack 3 .
[0043] The electrolytic capacitor body 5 also needs to be installed with a sheath. When the sheath is installed, the pins 502 need to be passed through. In order to facilitate the subsequent installation of the sheath, a correction unit 6 is provided in the drying box 1. The correction unit 6 is used to adjust the two inclined pins 502 in the electrolytic capacitor body 5 to a horizontal direction;
[0044] Specifically, the alignment unit 6 includes two clamping units 601, a guide frame 602, and an alignment drive motor 603. The two clamping units 601 are respectively located on the upper and lower sides of the pin 502, and the clamping unit 601 is started. The clamping unit 601 includes a first pressure plate 6011, which can press the two pins 502 to an angle parallel to the first pressure plate 6011.
[0045] More specifically, the pressing unit 601 further includes a second pressing plate 6012. The first pressing plate 6011 and the second pressing plate 6012 are fixedly connected by a cross bar. The two pins 502 are of different lengths. In order to adapt to the adjustment of the two pins 502, and the pins 502 are closer to and farther from the electrolytic capacitor body 5, which are prone to bending, the first pressing plate 6011 and the second pressing plate 6012 are provided. The first pressing plate 6011 and the second pressing plate 6012 are respectively pressed on the two positions of the pins 502 closer to and farther from the electrolytic capacitor body 5, so that the two pins 502 will not be skewed during the squeezing process.
[0046] It should be noted that one side of the first pressing plate 6011 is connected to a lifting track 6013, and the lifting track 6013 is plugged with a track block 6014, which can be referred to Figure 4, the lifting track 6013 and the track block 6014 can only move up and down relative to each other, and the up and down here does not necessarily refer to vertical up and down, and the track block 6014 itself can also be tilted at a certain angle as needed;
[0047] In order to allow the first pressure plate 6011 to have the power to move up and down, a lifting drive gear 6015 and a drive unit are provided on the track block 6014. The drive unit is connected to the lifting drive gear 6015. The lifting drive gear 6015 is connected to the rack 6016 through tooth meshing transmission. The rack 6016 is connected to the lifting track 6013, and the track block 6014 is connected to the guide frame 602.
[0048] The clamping unit 601 is slidably connected to the guide frame 602. Specifically, the second pressure plate 6012 is inserted into the guide groove in the guide frame 602, and the second pressure plate 6012 and the guide groove can only move relative to each other up and down. Up and down here is not vertically up and down. The adjustment drive motor 603 is used to drive the second pressure plate 6012 to rotate.
[0049] The electrolytic capacitor body 5 enters the storage rack 3, and moves under the drive of the conveying device 2. After moving to the position of the correction unit 6, the driving unit is started, and the driving unit drives the lifting driving gear 6015 to rotate, thereby driving the rack 6016 connected to it through gear meshing transmission to move up and down. During the up and down movement of the rack 6016, the lifting track 6013 can be driven to move together. The lifting track 6013 moves downward along the track block 6014, and the pins 502 can be squeezed (the adsorption unit 4 is in a closed state during the squeezing process). During the squeezing process, the two pins 502 rotate in a direction parallel to the first pressing plate 6011, and are finally adjusted to a horizontal direction, which is convenient for the subsequent installation of the sheath;
[0050] Different electrolytic capacitor bodies 5 are placed at different angles after entering the storage rack 3. In order to adapt to various situations, such as the situation where the two pins 502 are vertically distributed, a guide frame 602 and a correction drive motor 603 are provided at the two clamping units 601, which can drive the two clamping units 601 to rotate, and then adjust the angles of the two clamping units 601 to avoid the situation where the clamping unit 601 is perpendicular to the direction of the two pins 502.
[0051] In the process of adjusting the directions of the two pins 502, the electrolytic capacitor body 5 needs to be placed in the storage rack 3 without being squeezed out, so a pressing unit 7 is provided inside the drying box 1, and the pressing unit 7 includes a straight plate 701 and a straight rod 702. When the adjustment unit 6 is working, the straight plate 701 is pressed on the upper side of the electrolytic capacitor body 5 where the pins 502 need to be adjusted, and the straight plate 701 is connected to the straight rod 702, and the straight rod 702 is pressed on the recessed portion 501 in the electrolytic capacitor body 5;
[0052] Specifically, two lifting rods 703 are arranged on the upper side of the straight plate 701, and the lifting rods 703 are plugged with sleeves 704, which are connected to the inner wall of the drying box 1, and a spring 705 is arranged inside the sleeve 704, and the spring 705 is connected to the lifting rods 703. Before the adjustment unit 6 is started, the straight plate 701 and the lifting rods 703 are pressed on the upper part of the electrolytic capacitor body 5. After the adjustment unit 6 is started, the pressing unit 7 will squeeze the electrolytic capacitor body 5, so that the electrolytic capacitor body 5 is always inside the storage rack 3, so as to avoid the electrolytic capacitor body 5 from changing its position during the adjustment of the pins 502.
[0053] A working method of an electrolytic capacitor drying device comprises the following steps:
[0054] Step 1: Feeding: feeding the electrolytic capacitor body 5 from the feed port 101 into the storage rack 3 on the conveying device 2;
[0055] Step 2: Arriving at the alignment area: The conveying device 2 drives the storage rack 3 and the electrolytic capacitor body 5 therein to move to the alignment area, and at this time, the pressing unit 7 presses on the upper side of the electrolytic capacitor body 5;
[0056] Step 3: Align the pins 502: The alignment unit 6 is started, and the two pressing units 601 therein squeeze the two pins 502 to make the two pins 502 parallel to the first pressing plate 6011 in the pressing unit 601;
[0057] Step 4: Return the alignment unit 6 to its original position: After the pin 502 is pressed to be parallel to the first pressing plate 6011 , the two pressing units 601 are controlled to return to their original positions;
[0058] Step 5: Unloading: The conveying device 2 transports the electrolytic capacitor body 5 to the unloading area 103 and removes the electrolytic capacitor body 5 from the storage rack 3 .
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electrolytic capacitor drying device, characterized in that: It comprises a drying box (1), a conveying device (2), and an electrolytic capacitor body (5); the conveying device (2) is provided with a plurality of storage racks (3) for storing the electrolytic capacitor body (5); A feed inlet (101), a drying device (102), and a material unloading area (103) are arranged inside the drying box (1); the electrolytic capacitor body (5) enters the storage rack (3) in the conveying device (2) through the feed inlet (101); the drying device (102) is used to dry the electrolytic capacitor body (5); and the dried electrolytic capacitor body (5) on the storage rack (3) is taken away at the material unloading area (103); A pin (502) is provided in the electrolytic capacitor body (5); The drying box (1) is provided with an adjustment unit (6), which is used to adjust the two inclined pins (502) in the electrolytic capacitor body (5) to a horizontal direction.
2. The electrolytic capacitor drying equipment according to claim 1, characterized in that: The feed port (101) is located above the conveying device (2), and the size of the feed port (101) is larger than the size of the electrolytic capacitor body (5).
3. The electrolytic capacitor drying equipment according to claim 1, characterized in that: The conveying device (2) comprises a crawler conveyor (201), a driving assembly (202), and a driving frame (203); the crawler conveyor (201) is connected to the driving assembly (202) for driving the crawler conveyor (201) to rotate; the driving assembly (202) is arranged on the driving frame (203); and the driving frame (203) is arranged on the inner wall of the bottom of the inner side of the drying box (1).
4. The electrolytic capacitor drying equipment according to claim 1, characterized in that: The electrolytic capacitor body (5) is provided with a recessed portion (501), the storage rack (3) is provided with a raised portion (301), and the raised portion (301) cooperates with the recessed portion (501) in the electrolytic capacitor body (5).
5. The electrolytic capacitor drying equipment according to claim 1, characterized in that: The storage rack (3) is provided with an adsorption unit (4), and the adsorption unit (4) can adsorb the electrolytic capacitor body (5) into the storage rack (3) when it is opened.
6. The electrolytic capacitor drying equipment according to claim 5, characterized in that: The alignment unit (6) comprises two clamping units (601), a guide frame (602), and an alignment drive motor (603). The two clamping units (601) are respectively located at the upper and lower sides of the pin (502), and the clamping units (601) are started. The clamping units (601) comprise a first pressing plate (6011) which can press the two pins (502) to an angle parallel to the first pressing plate (6011).
7. The electrolytic capacitor drying equipment according to claim 6, characterized in that: The clamping unit (601) further comprises a second pressing plate (6012); the first pressing plate (6011) and the second pressing plate (6012) are fixedly connected via a cross bar; one side of the first pressing plate (6011) is connected to a lifting track (6013); the lifting track (6013) is plugged with a track block (6014); and the track block (6014) is provided with a lifting drive gear (6015) and a drive unit.
8. The electrolytic capacitor drying equipment according to claim 7, characterized in that: The driving unit is connected to the lifting driving gear (6015), and the lifting driving gear (6015) is connected to the rack (6016) through gear meshing transmission. The rack (6016) is connected to the lifting track (6013), and the track block (6014) is connected to the guide frame (602). The clamping unit (601) is slidably connected to the guide frame (602). The second pressing plate (6012) is inserted into the guide groove in the guide frame (602), and the second pressing plate (6012) and the guide groove can only move up and down relative to each other. The up and down here is not vertical up and down. The alignment driving motor (603) is used to drive the second pressing plate (6012) to rotate.
9. The electrolytic capacitor drying equipment according to claim 8, characterized in that: A material pressing unit (7) is arranged inside the drying box (1), and the material pressing unit (7) comprises a straight plate (701) and a straight rod (702). When the adjustment unit (6) is working, the straight plate (701) is pressed on the upper side of the electrolytic capacitor body (5) where the pin (502) needs to be adjusted, and the straight plate (701) is connected to the straight rod (702). The straight rod (702) is pressed on the recessed part (501) in the electrolytic capacitor body (5). Two lifting rods (703) are arranged on the upper side of the straight plate (701). The lifting rod (703) is plugged with a sleeve (704). The sleeve (704) is connected to the inner wall of the drying box (1), and a spring (705) is arranged inside the sleeve (704). The spring (705) is connected to the lifting rod (703).
10. A working method of an electrolytic capacitor drying device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: feeding: feeding the electrolytic capacitor body (5) from the feeding port (101) into the storage rack (3) on the conveying device (2); Step 2: Arriving at the alignment area: the conveying device (2) drives the storage rack (3) and the electrolytic capacitor body (5) therein to move to the alignment area, and at this time, the pressing unit (7) presses on the upper side of the electrolytic capacitor body (5); Step 3: Aligning the pins (502): The alignment unit (6) is activated, and the two pressing units (601) therein squeeze the two pins (502) so that the two pins (502) are parallel to the first pressing plate (6011) in the pressing unit (601); Step 4: Return the adjusting unit (6): After the pin (502) is pressed to be parallel to the first pressing plate (6011), the two pressing units (601) are controlled to return to the initial position; Step 5: Unloading: The conveying device (2) transports the electrolytic capacitor body (5) to the unloading area (103), and removes the electrolytic capacitor body (5) from the storage rack (3).
Citation Information
Patent Citations
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