Device and method for testing adhesion of spandex yarn in spinning cake
By designing a test device including vibration components and impact components, the problem of insufficient simulation conditions for spandex wire unwinding test in the prior art is solved, and the adhesion test of the wire under different external forces is realized, which improves the comprehensiveness and accuracy of the test.
Patent Information
- Application Number
- CN202411325187.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-09-23
AI Technical Summary
The actual working conditions of the existing spandex wire unwinding test simulation are limited, and it is impossible to fully simulate the transportation and storage environment and reflect the influence of external forces. Especially under the action of external forces such as vibration and impact, it is difficult to accurately test the adhesion state of the wire.
A test device including a vibration assembly and an impact assembly is designed. The paper barrels and silk cakes of different diameters and lengths are fixed through electric slide rails and electric push rods. Combined with the eccentric wheel and rubber impact blocks to simulate impact force and vibration, the adhesion of the wire under different external forces is comprehensively tested.
The test device can more accurately simulate the external forces exposed to the silk cake during transportation and storage, improve the comprehensiveness and accuracy of the wire bonding test, and can effectively evaluate the adhesion stability of the wire under vibration and impact.
Smart Images

Figure CN119827399A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spandex yarn testing technology, and in particular to a device and a method for testing the adhesion of spandex yarns in a yarn cake. Background Art
[0002] In the production and application of spandex yarn, the yarn is usually wound into a yarn cake, and is generally wound on the surface of a paper tube for easy storage, transportation and subsequent processing. The adhesion of the yarn in the yarn cake is crucial to product quality and processing performance. When the yarn is wound on the paper tube to form a yarn cake, the adhesion of the yarn in the yarn cake directly affects the stability of the yarn cake during storage. If the adhesion is too low, the yarn is easy to loosen, which may cause the yarn cake to deform, become messy, etc. This not only affects the convenience of storage, but may also cause more damage during subsequent handling and transportation. At the same time, loose yarns are also more susceptible to external factors such as dust and moisture, reducing the quality of the yarn.
[0003] Referring to the Chinese patent, the patent name is: A spandex unwinding test device and its test method (patent publication number: CN117147428A), including: an unwinding mechanism, a wire guide mechanism, and a traction mechanism. The unwinding power of the present application comes from the tangential force of the first unwinding roller and the second unwinding roller. The outer circumference of the silk cake is tangent to the first unwinding roller and the second unwinding roller. During the unwinding process, the silk thread is unwound from the silk cake from the section of the unwinding roller, so that the length and tension of the silk thread between the section of the unwinding roller and the traction roller remain unchanged, thereby ensuring the stability of the unwinding test. The present application sets a pressure roller on the traction roller, and the silk thread is pulled by the traction roller and the pressure roller, which increases the static friction between the traction roller and the silk thread, improves the traction ability of the traction roller on the silk thread, and increases the holding force of the silk thread in the roller gap through the pressure roller, improves the traction stability, and thus can achieve a high traction ratio unwinding test.
[0004] Compared with the patent publication number (CN117147428A), although it is possible to test the unwinding performance of the silk thread in the silk cake and observe the adhesion of the silk thread during the unwinding process on the silk cake, there are still the following problems: the unwinding test has limited simulation of actual working conditions and cannot fully simulate the transportation and storage environment and reflect the influence of external forces. During the transportation of the silk cake, the silk cake wrapped on the paper tube will inevitably be subjected to external forces such as vibration and impact. These external forces may significantly affect the adhesion state of the silk thread.
[0005] To this end, the present invention provides a device and a method for testing the adhesion of spandex yarns in a yarn cake. Summary of the invention
[0006] In view of the shortcomings of the prior art, the present invention provides a testing device and a testing method for the adhesion of spandex yarn in a yarn cake, which solves the problem that the unwinding test in the prior art has limited simulation of actual working conditions and cannot fully simulate the transportation and storage environment and reflect the influence of external forces. During the transportation of the yarn cake, the yarn cake wrapped on the paper tube will inevitably be affected by external forces such as vibration and impact, and these external forces may significantly affect the adhesion state of the yarn.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a device for testing the adhesion of spandex yarns in a yarn cake comprises a test bench, a vibration component is arranged at the bottom of the test bench, a fixed rotating component is arranged at the top of the vibration component, and an impact component is arranged at the top of the test bench;
[0008] The fixed rotating assembly comprises an electric slide rail, the top end of which is slidably provided with two movable sliders, the top ends of the two movable sliders are fixedly installed with mounting frames, the top ends of the two mounting frames are fixedly installed with second vertical plates, the outer walls of the two second vertical plates are rotatably installed with rotating cylinders, one end of the outer walls of the two rotating cylinders is fixedly installed with mounting circular plates, the outer walls of the two mounting circular plates are penetrated with four first sliding grooves, the inner walls of the four first sliding grooves are movably inserted with movable slide plates, and one end of the outer walls of the four movable slide plates is fixedly installed with arc-shaped support plates;
[0009] The impact assembly includes a first mounting plate, a second motor and an eccentric wheel;
[0010] The vibration component includes two second sliding bars.
[0011] Preferably, a placing plate is fixedly installed on the bottom end of the electric slide rail, a first vertical plate is fixedly installed on the top of the two mounting frames, an electric push rod is fixedly installed on the outer walls of the two first vertical plates, the output ends of the two electric push rods respectively penetrate the inner walls of the two rotating cylinders and the outer walls of the two mounting circular plates, and are fixedly installed with rotating blocks, a moving block is rotatably installed on one end of the outer wall of the two rotating blocks, and four connecting blocks are fixedly installed on the outer walls of the two moving blocks.
[0012] Preferably, two limiting pulleys are rotatably installed on both sides of the outer walls of the four movable skateboards, four connecting rods are rotatably installed on the outer walls of the four movable skateboards, one end of the outer wall of the four connecting rods is rotatably connected to the outer wall of one of the four connecting blocks, an outer wall of one of the two mounting circular plates is fixedly sleeved with an outer gear ring, a first motor is fixedly installed on the outer wall of one of the two second vertical plates, an output shaft of the first motor passes through the outer wall of the second vertical plate, and is fixedly installed with a gear, and the gear is meshed with the outer gear ring.
[0013] Preferably, the first mounting plate is fixedly connected to the test bench, a second motor is fixedly mounted on the outer wall of the first mounting plate, an output end of the second motor passes through the outer wall of the first mounting plate and is fixedly mounted with a first casing, a first connecting slider is movably inserted into the inner wall of the first casing, one end of the outer wall of the first connecting slider is fixedly connected to the eccentric wheel, a first screw is rotatably mounted on the inner wall of the first casing, the outer wall of the first screw is threadedly connected with the first connecting slider, one end of the outer wall of the first screw passes through the outer wall of the first casing and is fixedly mounted with a first rotating plate.
[0014] Preferably, a second mounting plate is fixedly installed on the top of the placement plate, and the outer wall of the second mounting plate slides through the two first sliding rods, a rubber impact block is fixedly installed on one end of the outer wall of the two first sliding rods, and the outer walls of the two first sliding rods are both sleeved with first springs.
[0015] Preferably, the other ends of the outer walls of the two first sliding rods are respectively fixedly installed with a connecting plate and a long plate, the connecting plate and the long plate are fixedly connected, one end of the outer walls of the two first springs is fixedly connected to the second mounting plate, the other ends of the outer walls of the two first springs are respectively fixedly connected to the outer walls of the long plate and the connecting plate, a second sliding groove is opened on the outer wall of the long plate, and the eccentric wheel is movably inserted into the inner wall of the second sliding groove.
[0016] Preferably, the vibration assembly also includes a third mounting plate, a third motor is fixedly mounted on the outer wall of the third mounting plate, the output end of the third motor passes through the outer wall of the third mounting plate and is fixedly mounted with a rotating circular plate, a second housing is fixedly mounted on the outer wall of the rotating circular plate, a second screw is rotatably mounted on the inner wall of the second housing, a second connecting slider is threadedly connected to the outer wall of the second screw, one end of the outer wall of the second screw passes through the outer wall of the second housing and is fixedly mounted with a second rotating plate, and the second connecting slider is movably inserted into the inner wall of the second housing.
[0017] Preferably, the two second sliding bars slide through the top end of the test bench, and a support plate is fixedly installed on the top end of the two second sliding bars, and the support plate is fixedly connected to the placement plate. The outer walls of the two second sliding bars are sleeved with a second spring, and the second connecting slider is rotatably connected to the support rod, and the end of the support rod away from the second connecting slider is rotatably installed with a hinge seat, and a cross plate is fixedly installed on the top end of the hinge seat, and the cross plate is fixedly connected to the bottom ends of the two second sliding bars, one end of the outer wall of the two second springs is fixedly connected to the support plate, and the other end of the outer wall of the two second springs is fixedly connected to the test bench.
[0018] Preferably, a transparent protective cover is fixedly installed on the top of the test bench, a transparent protective plate is hingedly connected to one end of the outer wall of the transparent protective cover, and a controller is fixedly installed on the outer wall of the test bench, and the controller is electrically connected to the first motor, the second motor, the third motor, the electric slide rail and the two electric push rods respectively.
[0019] The present invention also discloses a method for using a device for testing the adhesion of spandex yarns in a yarn cake, which specifically comprises the following steps:
[0020] S1. According to the length of the paper tube inside the silk cake, the distance between the arc-shaped support plates on both sides is adjusted by the electric slide rail, and then the paper tubes of different diameters and lengths are fixed by the fixed rotating assembly;
[0021] S2. After the paper tube and the silk cake are fixed, the eccentric distance of the eccentric wheel is adjusted according to the diameter of the silk cake by using the impact component. The impact stroke and impact force of the eccentric wheel can be adjusted according to the diameter of the silk cake to adapt to the characteristics of silk cakes with different diameters. Then, the impact component is turned on to impact the silk cake to test the adhesion of the silk thread on the silk cake when it is impacted. When the silk cake is impacted, the silk cake can be rotated by the fixed rotating component, so that the impact component can impact different positions of the silk cake, thereby improving the effect of the impact test on the silk cake;
[0022] S3. After the impact test of the silk cake is completed, the silk cake can be subjected to a vibration test using a vibration component to test the effect of the vibration on the adhesion of the silk threads on the silk cake. At the same time, the vibration component can be adjusted to change the vibration amplitude and vibration speed of the silk cake to test the adhesion of the silk threads on the vibrating silk cake under different conditions.
[0023] S4. After the impact test and the vibration test are completed, the adhesion of the silk thread can be tested when the silk cake is impacted and vibrated at the same time. At this time, a new silk cake from the same batch can be replaced again, and the impact component and the vibration component can be turned on at the same time to observe the adhesion of the silk thread on the silk cake when the silk cake is impacted and vibrated at the same time, so as to simulate the adhesion stability of the silk thread on the silk cake under different external force types.
[0024] Beneficial Effects
[0025] The present invention provides a device and method for testing the adhesion of spandex yarns in a yarn cake. Compared with the prior art, the present invention has the following beneficial effects:
[0026] (1) The method for using the device for testing the adhesion of spandex yarn in a yarn cake is that the distance between the arc-shaped support plates on both sides can be controlled by an electric slide rail, thereby facilitating the arc-shaped support plates on both sides to enter the paper tube inside the yarn cake, and then the arc-shaped support plates on both sides are extended by the electric push rod, so that the arc-shaped support plates on both sides can spread outward until the arc-shaped support plates contact the inner wall of the paper tube and exert a certain pressure on the inner wall of the paper tube, so that paper tubes and yarn cakes with different diameters and lengths can be fixed, which is convenient for subsequent vibration and impact tests on the yarn cakes. At the same time, when performing the impact test, the first motor can be turned on, and the first motor drives the gear to rotate, and the gear then drives the outer gear ring and the mounting circular plate to rotate. The mounting circular plate can drive the arc-shaped support plate, the paper tube and the yarn cake to rotate, so that the impact component can impact different positions of the yarn cake, thereby improving the effect of the impact test on the yarn cake.
[0027] (2) A method for using the device for testing the adhesion of spandex yarn in a yarn cake. When performing an impact test on the yarn cake for adhesion, the yarn cakes of different diameters may be subjected to an impact test. The first rotating plate can be rotated according to the diameter of the yarn cake. The first rotating plate can drive the first screw to rotate. The first screw can then drive the first connecting slider to move in the first housing. During the movement of the first connecting slider, the eccentric wheel can be driven to move, thereby adjusting the eccentric distance of the eccentric wheel. The impact stroke and impact force of the eccentric wheel can be adjusted according to the diameter of the yarn cake to adapt to the characteristics of yarn cakes of different diameters.
[0028] (3) The method for using the device for testing the adhesion of spandex yarns in a yarn cake is to perform a vibration test on the yarns on the yarn cake by driving the rotating circular plate to rotate through the third motor, and the rotating circular plate drives the support rod to perform a circular motion. When the support rod performs a circular motion, it drives the two second sliding rods to perform a reciprocating motion in the vertical direction. Under the reciprocating motion and the elastic action of the second spring, the two second sliding rods drive the yarn cake above to vibrate. At this time, the yarns on the yarn cake can be tested for a vibration test to observe the adhesion of the yarns on the yarn cake. At the same time, by adjusting the position of the second connecting slider on the second housing The rotation radius of the support rod can be adjusted, thereby adjusting the distance of the reciprocating motion of the second sliding rod and changing the vibration amplitude of the silk cake. The vibration speed of the silk cake can be adjusted by changing the rotation speed of the third motor. Through the cooperation of the two, the influence of vibration on the adhesion of the silk thread on the silk cake can be better tested. Then the impact component and the vibration component can be turned on at the same time to test the adhesion of the silk thread under impact and vibration of the silk cake. Since the long board is long, the eccentric wheel is always in the second sliding groove on the long board when the long board moves up and down, so the eccentric wheel can impact the silk cake during the vibration of the silk cake. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the internal structure of the transparent protective cover of the present invention;
[0031] Figure 3 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the fixed rotating assembly and the impact assembly of the present invention;
[0033] Figure 5 It is a partial structural schematic diagram of the fixed rotating assembly of the present invention;
[0034] Figure 6 is a partial structural cross-sectional view of the second vertical plate of the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the mounting circular plate part of the present invention;
[0036] Figure 8 is a schematic diagram of an impact assembly of the present invention;
[0037] Fig. 9 It is a partial structural cross-sectional view of the impact assembly of the present invention;
[0038] Fig.10 It is a schematic diagram of a vibration assembly of the present invention;
[0039] Fig.11 It is a partial structural schematic diagram of the vibration component of the present invention.
[0040] In the figure: 1, test bench; 2, fixed rotating assembly; 21, placement plate; 22, electric slide rail; 23, moving slide block; 24, mounting frame; 25, first vertical plate; 26, electric push rod; 27, second vertical plate; 28, first motor; 29, gear; 210, mounting circular plate; 211, outer gear ring; 212, rotating cylinder; 213, first slide groove; 214, arc support plate; 215, rotating block; 216, moving block; 217, connecting block; 218, moving slide plate; 219, connecting rod; 220, limiting pulley; 3, impact assembly; 31, first mounting plate; 32, second motor; 33, eccentric wheel; 34, first housing; 3 5. Long board; 36. Connecting board; 37. Second mounting board; 38. Rubber impact block; 39. First slide bar; 310. First spring; 312. Second slide slot; 313. First screw rod; 315. First rotating board; 316. First connecting slider; 4. Vibration assembly; 41. Third mounting board; 42. Third motor; 43. Rotating circular plate; 44. Second housing; 45. Support rod; 46. Hinge seat; 47. Cross board; 48. Second slide bar; 49. Second spring; 410. Support board; 411. Second screw rod; 412. Second connecting slider; 413. Second rotating board; 5. Controller; 6. Transparent protective cover; 7. Transparent protective plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1-11 , the present invention provides two technical solutions:
[0043] Embodiment 1
[0044] A device for testing the adhesion of spandex yarns in a yarn cake comprises a test bench 1, a vibration component 4 is arranged at the bottom of the test bench 1, a fixed rotating component 2 is arranged at the top of the vibration component 4, and an impact component 3 is arranged at the top of the test bench 1;
[0045] The fixed rotating assembly 2 includes an electric slide rail 22, and two movable sliders 23 are slidably arranged at the top of the electric slide rail 22. The electric slide rail 22 is a prior art. A bidirectional screw is arranged inside the electric slide rail 22, and then the bidirectional screw is driven to rotate by a motor. During the rotation, the bidirectional screw drives the two movable sliders 23 to move closer to or away from each other, so as to facilitate the fixed installation of paper tubes and silk cakes of different lengths. The tops of the two movable sliders 23 are fixedly installed with mounting frames 24, and the tops of the two mounting frames 24 are fixedly installed with second vertical plates 27. The outer walls of the two second vertical plates 27 are rotatably installed with rotating cylinders 212, and one end of the outer walls of the two rotating cylinders 212 is fixedly installed with mounting circular plates 210. The outer walls of the two mounting circular plates 210 are penetrated with four first sliding grooves 213, and the inner walls of the four first sliding grooves 213 are movably inserted with movable slides 218, and one end of the outer walls of the four movable slides 218 is fixedly installed with arc-shaped support plates 214.
[0046] The impact assembly 3 includes a first mounting plate 31, a second motor 32 and an eccentric wheel 33;
[0047] The vibration assembly 4 includes two second sliding bars 48 .
[0048] In the embodiment of the present invention, a placing plate 21 is fixedly installed at the bottom end of the electric slide rail 22, and a first vertical plate 25 is fixedly installed at the top end of the two mounting frames 24. Electric push rods 26 are fixedly installed on the outer walls of the two first vertical plates 25. The output ends of the two electric push rods 26 respectively penetrate the inner walls of the two rotating cylinders 212 and the outer walls of the two mounting circular plates 210, and are fixedly installed with rotating blocks 215. One end of the outer walls of the two rotating blocks 215 is rotatably installed with moving blocks 216. Four connecting blocks 217 are fixedly installed on the outer walls of the two moving blocks 216. The electric push rods 26 are prior art. The electric push rods 26 can drive the output end to extend or shorten, and the output end drives the rotating block 215 and the moving block 216 to move. When the moving block 216 rotates, since the rotating block 215 and the moving block 216 are in a rotatable installation relationship, it will not affect the electric push rods 26.
[0049] In the embodiment of the present invention, two limiting pulleys 220 are rotatably installed on both sides of the outer walls of the four moving slides 218, and four connecting rods 219 are rotatably installed on the outer walls of the four moving slides 218. One end of the outer wall of the four connecting rods 219 is rotatably connected to the outer wall of one of the four connecting blocks 217. When the moving block 216 moves, it will drive the moving slide 218 to slide in the first slide groove 213 through the connecting block 217 and the connecting rod 219, thereby driving the arc-shaped support plates 214 to move away from or approach each other, so that paper tubes and silk cakes of different diameters can be fixed. The limiting pulley 220 can limit the moving slide 218 and reduce the movement. The movable slide plate 218 is subjected to frictional force when sliding. The outer wall of one of the two mounting circular plates 210 is fixedly sleeved with an outer gear ring 211. The outer wall of one of the two second vertical plates 27 is fixedly installed with a first motor 28. The output shaft of the first motor 28 passes through the outer wall of the second vertical plate 27 and is fixedly installed with a gear 29. The gear 29 is meshed with the outer gear ring 211. When the first motor 28 is started, it can drive the gear 29 to rotate. During the rotation process, the gear 29 can drive the outer gear ring 211 to rotate. The outer gear ring 211 can then drive the mounting circular plate 210 to rotate. The mounting circular plate 210 then drives the arc support plate 214 and the silk cake to rotate.
[0050] In the embodiment of the present invention, the first mounting plate 31 is fixedly connected to the test bench 1, the outer wall of the first mounting plate 31 is fixedly mounted with a second motor 32, the output end of the second motor 32 passes through the outer wall of the first mounting plate 31, and is fixedly mounted with a first housing 34, the inner wall of the first housing 34 is movably inserted with a first connecting slider 316, one end of the outer wall of the first connecting slider 316 is fixedly connected to the eccentric wheel 33, the inner wall of the first housing 34 is rotatably mounted with a first screw 313, and the outer wall of the first screw 313 is threadedly connected with the first connecting slider 3 16. One end of the outer wall of the first screw 313 passes through the outer wall of the first housing 34 and is fixedly installed with a first rotating plate 315. By rotating the first rotating plate 315, the first rotating plate 315 can drive the first screw 313 to rotate, and the first screw 313 can further drive the first connecting slider 316 to move in the first housing 34. During the movement, the first connecting slider 316 can drive the eccentric wheel 33 to move, thereby adjusting the eccentric distance of the eccentric wheel 33, and the impact stroke and impact force of the eccentric wheel 33 can be adjusted according to the diameter of the silk cake.
[0051] In the embodiment of the present invention, a second mounting plate 37 is fixedly installed on the top of the placement plate 21, and the outer wall of the second mounting plate 37 slides through two first sliding bars 39, and a rubber impact block 38 is fixedly installed at one end of the outer wall of the two first sliding bars 39. The outer walls of the two first sliding bars 39 are both sleeved with a first spring 310, and the first sliding bar 39 can move on the second mounting plate 37. During the movement of the first sliding bar 39, it can drive the rubber impact block 38 to move.
[0052] The second end of the second spring 310 is fixedly connected to the outer wall of the long plate 35 and the connecting plate 36. This prepares for the next impact test, ensuring that the device can perform repeated impact tests and improving the efficiency and reliability of the test.
[0053] In the embodiment of the present invention, the vibration component 4 also includes a third mounting plate 41, and a third motor 42 is fixedly mounted on the outer wall of the third mounting plate 41. The output end of the third motor 42 passes through the outer wall of the third mounting plate 41 and is fixedly mounted with a rotating circular plate 43. The outer wall of the rotating circular plate 43 is fixedly mounted with a second housing 44. A second screw 411 is rotatably mounted on the inner wall of the second housing 44. A second connecting slider 412 is threadedly connected to the outer wall of the second screw 411. One end of the outer wall of the second screw 411 passes through the outer wall of the second housing 44 and is fixedly mounted with a second rotating plate 413. The second connecting slider 412 is movably inserted into the inner wall of the second housing 44. The second screw 411 can be driven to rotate by the second rotating plate 413. During the rotation process, the second screw 411 can drive the second connecting slider 412 to move in the second housing 44.
[0054] In the embodiment of the present invention, the two second sliding rods 48 are slid through the top of the test bench 1, and the tops of the two second sliding rods 48 are fixedly installed with a support plate 410, and the support plate 410 is fixedly connected to the placement plate 21. The outer walls of the two second sliding rods 48 are sleeved with second springs 49, and the second connecting slider 412 is rotatably connected to the support rod 45. The end of the support rod 45 away from the second connecting slider 412 is rotatably installed with a hinge seat 46, and the top of the hinge seat 46 is fixedly installed with a cross plate 47, and the cross plate 47 is fixedly connected to the bottom ends of the two second sliding rods 48. One end of the outer wall of the two second springs 49 is fixedly connected to the support plate 410, and the other end of the outer wall of the two second springs 49 is It is fixedly connected to the test bench 1, and the rotating circular plate 43 is driven to rotate by the third motor 42. The rotating circular plate 43 drives the support rod 45 to make a circular motion. When the support rod 45 makes a circular motion, it will drive the two second sliding bars 48 to make a reciprocating motion in the vertical direction through the cross plate 47. The reciprocating motion of the two second sliding bars 48 and the elastic action of the second spring 49 will drive the upper silk cake to vibrate. By changing the position of the second connecting slider 412 in the second housing 44, the rotation radius of the support rod 45 can be changed, thereby adjusting the reciprocating distance of the second sliding bar 48 and changing the vibration amplitude of the silk cake, so as to test the adhesion of the silk thread on the silk cake at different amplitudes.
[0055] In the embodiment of the present invention, a transparent protective cover 6 is fixedly installed on the top of the test bench 1, and a transparent protective plate 7 is hingedly connected to one end of the outer wall of the transparent protective cover 6. When the silk cake is tested, the transparent protective plate 7 can be closed to prevent the silk cake from accidentally falling during the test. The transparent protective cover 6 and the transparent protective plate 7 can also protect the staff to prevent the staff from being hit and injured during the test. At the same time, a suitable space size is set in the transparent protective cover 6 to prevent the impact component 3 and the vibration component 4 from colliding with the transparent protective cover 6 during the test. A controller 5 is fixedly installed on the outer wall of the test bench 1. The controller 5 is electrically connected to the first motor 28, the second motor 32, the third motor 42, the electric slide rail 22 and the two electric push rods 26 respectively. The controller 5 is electrically connected to multiple key components. On the one hand, centralized control is realized, a unified operation interface is provided, the operation process is simplified, and the operation convenience is improved; on the other hand, the operating parameters of each component can be accurately controlled to ensure synchronous and coordinated operation and test accuracy, and the parameters can be adjusted in real time to meet different test requirements.
[0056] Embodiment 2
[0057] See also Figure 1-11 The present invention also discloses a method for using a device for testing the adhesion of spandex yarns in a yarn cake, which specifically comprises the following steps:
[0058] S1. Adjust the distance between the two movable sliders 23 according to the length of the paper tube inside the silk cake, and then place the paper tube inside the silk cake in the middle of the two movable sliders 23. At this time, the two movable sliders 23 are brought close to each other until the arc-shaped support plates 214 on both sides enter the inner wall of the paper tube, and then the two electric push rods 26 are turned on at the same time. The output ends of the two electric push rods 26 are extended to drive the two movable blocks 216 to move respectively. During the movement, the two movable blocks 216 will drive the movable slides 218 and the arc-shaped support plates 214 on both sides to spread outward until the arc-shaped support plates 214 contact the inner wall of the paper tube and exert a certain pressure on the inner wall of the paper tube to fix the paper tube;
[0059] S2. After the paper tube and the silk cake are fixed, the first rotating plate 315 is rotated according to the diameter of the silk cake. The first rotating plate 315 drives the first screw 313 to rotate. The first screw 313 drives the first connecting slider 316 to move in the first housing 34 during the rotation. The first connecting slider 316 can drive the eccentric wheel 33 to move. The eccentric distance of the eccentric wheel 33 can be adjusted. The impact stroke and impact force of the eccentric wheel 33 can be adjusted according to the diameter of the silk cake to adapt to the characteristics of silk cakes with different diameters. Then the second motor 32 is turned on. The second motor 32 drives the eccentric wheel 33 to rotate. The eccentric wheel 33 rotates. During the movement, the long plate 35 will be squeezed, and the long plate 35 will squeeze the two first slide bars 39 together through the connecting plate 36. After the two first slide bars 39 are squeezed, they drive the rubber impact block 38 to impact the surface of the silk cake, so as to test the adhesion of the silk thread on the silk cake when it is impacted. When the silk cake is subjected to the impact test, the first motor 28 can be turned on, the first motor 28 drives the gear 29 to rotate, and the gear 29 drives the outer gear ring 211 and the mounting circular plate 210 to rotate, thereby driving the silk cake to rotate, so that the rubber impact block 38 can impact different positions of the silk cake, thereby improving the effect of the impact test on the silk cake;
[0060] S3. After the impact test is completed, a new silk cake of the same batch can be replaced to perform a vibration test on the silk thread on the silk cake. At this time, the third motor 42 can be turned on, and the third motor 42 drives the rotating circular plate 43 to rotate, and the rotating circular plate 43 drives the support rod 45 to make a circular motion. When the support rod 45 makes a circular motion, it will drive the two second sliding bars 48 to make a reciprocating motion in the vertical direction. When the two second sliding bars 48 reciprocate, they will drive the silk cake above to vibrate. At this time, the silk thread on the silk cake can be tested for a vibration test to observe the adhesion of the silk thread on the silk cake. At the same time, by adjusting the position of the second connecting slider 412 on the second housing 44, the rotation radius of the support rod 45 can be adjusted, thereby adjusting the reciprocating distance of the second sliding bar 48 and changing the vibration amplitude of the silk cake. By changing the rotation speed of the third motor 42, the vibration speed of the silk cake can be adjusted. Through the cooperation of the two, the influence of vibration on the adhesion of the silk thread on the silk cake can be better tested.
[0061] S4. After the impact test and the vibration test are completed, the adhesion of the silk thread can be tested when the silk cake is subjected to impact and vibration at the same time. At this time, the new silk cake from the same batch can be replaced again, and the impact component 3 and the vibration component 4 can be turned on at the same time to observe the adhesion of the silk thread on the silk cake when the silk cake is impacted and vibrated at the same time, so as to simulate the adhesion stability of the silk thread on the silk cake under different external force types. When the vibration component 4 is turned on, it will drive the long board 35 to shake up and down. Since the long board 35 is long, when the long board 35 shakes up and down, the eccentric wheel 33 is always in the second slide groove 312 on the long board 35, so that the eccentric wheel 33 can hit the silk cake during the vibration of the silk cake, so that the impact test and the vibration test can be carried out at the same time.
[0062] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0063] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for testing the adhesion of spandex yarns in a yarn cake, comprising a test bench (1), characterized in that: A vibration component (4) is arranged at the bottom end of the test bench (1), a fixed rotation component (2) is arranged at the top end of the vibration component (4), and an impact component (3) is arranged at the top end of the test bench (1); The fixed rotating assembly (2) comprises an electric slide rail (22), the top end of which is slidably provided with two movable sliders (23), the top ends of the two movable sliders (23) are fixedly installed with mounting frames (24), the top ends of the two mounting frames (24) are fixedly installed with second vertical plates (27), the outer walls of the two second vertical plates (27) are rotatably installed with rotating cylinders (212), one end of the outer walls of the two rotating cylinders (212) are fixedly installed with mounting circular plates (210), the outer walls of the two mounting circular plates (210) are penetrated with four first sliding grooves (213), the inner walls of the four first sliding grooves (213) are movably inserted with movable slide plates (218), and one end of the outer walls of the four movable slide plates (218) are fixedly installed with arc-shaped support plates (214); The impact assembly (3) comprises a first mounting plate (31), a second motor (32) and an eccentric wheel (33); The vibration component (4) comprises two second sliding bars (48).
2. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: A placement plate (21) is fixedly mounted on the bottom end of the electric slide rail (22), a first vertical plate (25) is fixedly mounted on the top ends of the two mounting frames (24), an electric push rod (26) is fixedly mounted on the outer walls of the two first vertical plates (25), the output ends of the two electric push rods (26) respectively penetrate the inner walls of the two rotating cylinders (212) and the outer walls of the two mounting circular plates (210), and are fixedly mounted with a rotating block (215), one end of the outer wall of the two rotating blocks (215) is rotatably mounted with a moving block (216), and the outer walls of the two moving blocks (216) are fixedly mounted with four connecting blocks (217).
3. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: Two limiting pulleys (220) are rotatably mounted on both sides of the outer walls of the four movable slides (218); four connecting rods (219) are rotatably mounted on the outer walls of the four movable slides (218); one end of the outer wall of the four connecting rods (219) is rotatably connected to the outer wall of one of the four connecting blocks (217); an outer wall of one of the two mounting circular plates (210) is fixedly sleeved with an outer gear ring (211); a first motor (28) is fixedly mounted on the outer wall of one of the two second vertical plates (27); an output shaft of the first motor (28) passes through the outer wall of the second vertical plate (27) and is fixedly mounted with a gear (29); the gear (29) is meshed with the outer gear ring (211).
4. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: The first mounting plate (31) is fixedly connected to the test bench (1); a second motor (32) is fixedly mounted on the outer wall of the first mounting plate (31); an output end of the second motor (32) passes through the outer wall of the first mounting plate (31) and is fixedly mounted on a first housing (34); a first connecting slider (316) is movably inserted into the inner wall of the first housing (34); one end of the outer wall of the first connecting slider (316) is fixedly connected to the eccentric wheel (33); a first screw rod (313) is rotatably mounted on the inner wall of the first housing (34); the outer wall of the first screw rod (313) is threadedly connected to the first connecting slider (316); one end of the outer wall of the first screw rod (313) passes through the outer wall of the first housing (34) and is fixedly mounted on a first rotating plate (315).
5. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 2, characterized in that: A second mounting plate (37) is fixedly mounted on the top of the placement plate (21); the outer wall of the second mounting plate (37) slides through two first sliding bars (39); a rubber impact block (38) is fixedly mounted on one end of the outer wall of the two first sliding bars (39); and the outer walls of the two first sliding bars (39) are both sleeved with a first spring (310).
6. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 5, characterized in that: A connecting plate (36) and a long plate (35) are fixedly mounted on the other ends of the outer walls of the two first slide bars (39), and the connecting plate (36) and the long plate (35) are fixedly connected. One ends of the outer walls of the two first springs (310) are fixedly connected to the second mounting plate (37), and the other ends of the outer walls of the two first springs (310) are fixedly connected to the outer walls of the long plate (35) and the connecting plate (36), respectively. A second sliding groove (312) is provided on the outer wall of the long plate (35), and the eccentric wheel (33) is movably inserted into the inner wall of the second sliding groove (312).
7. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 2, characterized in that: The vibration assembly (4) further comprises a third mounting plate (41), a third motor (42) being fixedly mounted on the outer wall of the third mounting plate (41), an output end of the third motor (42) passing through the outer wall of the third mounting plate (41) and being fixedly mounted with a rotating circular plate (43), a second housing (44) being fixedly mounted on the outer wall of the rotating circular plate (43), a second screw rod (411) being rotatably mounted on the inner wall of the second housing (44), a second connecting slider (412) being threadedly connected to the outer wall of the second screw rod (411), one end of the outer wall of the second screw rod (411) passing through the outer wall of the second housing (44) and being fixedly mounted with a second rotating plate (413), and the second connecting slider (412) being movably inserted into the inner wall of the second housing (44).
8. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 7, characterized in that: The two second sliding bars (48) both slide through the top of the test bench (1), and the top of the two second sliding bars (48) is fixedly installed with a support plate (410), and the support plate (410) is fixedly connected to the placement plate (21). The outer walls of the two second sliding bars (48) are sleeved with a second spring (49), and the second connecting slider (412) is rotatably connected to the support rod (45), and the end of the support rod (45) away from the second connecting slider (412) is rotatably installed with a hinge seat (46), and the top of the hinge seat (46) is fixedly installed with a cross plate (47), and the cross plate (47) is fixedly connected to the bottom ends of the two second sliding bars (48), one end of the outer wall of the two second springs (49) is fixedly connected to the support plate (410), and the other end of the outer wall of the two second springs (49) is fixedly connected to the test bench (1).
9. The device for testing the adhesion of spandex yarn in a yarn cake according to claim 7, characterized in that: A transparent protective cover (6) is fixedly mounted on the top of the test bench (1), and a transparent protective plate (7) is hingedly connected to one end of the outer wall of the transparent protective cover (6). A controller (5) is fixedly mounted on the outer wall of the test bench (1), and the controller (5) is electrically connected to a first motor (28), a second motor (32), a third motor (42), an electric slide rail (22), and two electric push rods (26), respectively.
10. The testing method for the adhesion testing device of spandex yarn in a yarn cake according to any one of claims 1 to 9, characterized in that: The specific steps include: S1, according to the length of the paper tube inside the silk cake, the distance between the arc-shaped support plates (214) on both sides is adjusted by the electric slide rail (22), and then the paper tubes with different diameters and lengths are fixed by the fixed rotating assembly (2); S2. After the paper tube and the silk cake are fixed, the eccentric distance of the eccentric wheel (33) is adjusted according to the diameter of the silk cake using the impact component (3). The impact stroke and impact force of the eccentric wheel can be adjusted according to the diameter of the silk cake to adapt to the characteristics of silk cakes with different diameters. Then, the impact component (3) is turned on to impact the silk cake to test the adhesion of the silk thread on the silk cake when it is impacted. When the silk cake is impacted, the silk cake can be rotated by the fixed rotating component (2), so that the impact component (3) can impact different positions of the silk cake, thereby improving the effect of the impact test on the silk cake; S3. After the impact test of the silk cake is completed, the vibration component (4) can be used to perform a vibration test on the silk cake to test the effect of the vibration on the adhesion of the silk threads on the silk cake. At the same time, the vibration component (4) can be adjusted to change the vibration amplitude and vibration speed of the silk cake to test the adhesion of the silk threads on the vibrating silk cake under different conditions. S4. After the impact test and the vibration test are completed, the adhesion of the silk thread can be tested when the silk cake is subjected to impact and vibration at the same time. At this time, a new silk cake from the same batch can be replaced again, and the impact component (3) and the vibration component (4) can be turned on at the same time to observe the adhesion of the silk thread on the silk cake when the silk cake is subjected to impact and vibration at the same time, so as to simulate the adhesion stability of the silk thread on the silk cake under different external force types.
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