Spraying type liquid cooling electric power cabinet
By using reciprocating spraying mechanism and blower mechanism in the spray liquid-cooled power cabinet, the problem of insufficient distribution of spraying and cooling medium in the prior art is solved, and more efficient cooling and temperature control uniformity is achieved.
Patent Information
- Application Number
- CN202510147390.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-04-15
AI Technical Summary
In practical applications, existing spray liquid-cooled power cabinets have problems such as nozzles that are difficult to achieve uniform and full coverage of spraying, insufficient distribution of cooling medium in local hot zones, limited spray angle and pressure adjustment range, and poor uniformity of heat dissipation blind zones and temperature control.
The reciprocating spraying mechanism and the blower mechanism are adopted to achieve uniform spraying and rapid disengagement of the insulated cooling medium through the reciprocating swing of the rotary pipe and the scraping of the rubber scraper; the blower mechanism accelerates the flow of air to the inner body, and promotes the reduction of the cooling medium drop speed and retention time.
It improves the cooling and cooling effect of the inner body, reduces the retention time of the cooling medium, enhances the heat exchange efficiency of the thermal backplate, and improves the overall temperature control uniformity.
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Figure CN119834097A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power cabinets, and in particular to a spray-type liquid-cooled power cabinet. Background Art
[0002] As power electronic equipment is rapidly developing towards high power density and miniaturization, traditional air-cooling technology can no longer meet the heat dissipation requirements of high heat flux density scenarios. Spray liquid cooling technology has gradually become one of the mainstream solutions for power cabinet heat dissipation due to its direct contact heat exchange, high thermal capacity and rapid temperature control capabilities. This technology sprays the cooling medium (such as water-based solution or insulating oil) directly onto the surface of the heat-generating components in the form of atomization or droplets, and uses the high thermal conductivity and latent heat of phase change of the liquid to achieve efficient cooling. However, the existing spray liquid cooling cabinets still have significant technical bottlenecks in practical applications and are in urgent need of optimization and improvement.
[0003] After searching, a Chinese patent with publication number CN220693615U discloses a spray-type liquid-cooled server cabinet, including a cabinet body, wherein a liquid storage tank and more than two spray boxes are arranged in the cabinet body, a plurality of liquid inlet elbows are arranged on the top of the spray box, and a plurality of liquid outlet elbows are arranged below the spray box, the liquid inlet elbows are connected to the liquid storage tank through a liquid inlet main pipe, and the liquid outlet elbows are connected to the liquid storage tank through a liquid return main pipe; a plurality of independently arranged sub-boxes are arranged in the spray box, and a server is arranged in each sub-box; a liquid distribution plate is arranged on the top of the sub-box, and the liquid inlet of the liquid distribution plate is connected to the corresponding liquid inlet elbow, and a liquid outlet is arranged at the bottom of the sub-box, and the liquid outlet is connected to the corresponding liquid outlet elbow.
[0004] Based on the above search and combined with the existing technology, it is found that the current spray system mostly adopts a fixed nozzle array or directional spray design, and its spray path and coverage area are limited by the nozzle layout and fluid dynamics. For power components with complex three-dimensional distribution (such as IGBT modules, transformers, busbars, etc.), it is difficult for the nozzle to achieve uniform full coverage spraying, which can easily lead to insufficient distribution of cooling medium in local hot areas (such as device edges and densely arranged areas). In addition, the spray angle and pressure adjustment range are limited, which further reduces its adaptability to non-planar or special-shaped heating elements, causing heat dissipation blind spots and affecting the overall temperature control uniformity; the existing technology relies on gravity to drive the cooling medium to flow naturally from the heating surface, and its flow rate is restricted by factors such as liquid viscosity, surface tension and device surface roughness, resulting in slow flow of the liquid film. Experimental studies have shown that under typical spray conditions, the average flow rate of the liquid film on the vertical surface is only 0.1-0.3m / s, and the residence time can reach several seconds to tens of seconds. During this period, after the cooling medium and the heating element undergo the initial heat exchange, its own temperature rises significantly (locally reaching the boiling point of the medium), and the thermal conductivity drops sharply. More importantly, the high-temperature retained liquid film will form a "thermal barrier effect", which will hinder the direct contact between the subsequent low-temperature coolant and the heating surface, greatly reducing the effective heat exchange temperature difference. Numerical simulations show that when the temperature of the retained liquid film increases by 10°C, the heat transfer efficiency of the subsequent spray liquid decreases by about 30%, and the cumulative effect of thermal resistance deteriorates nonlinearly with the increase of spray frequency, so there are limitations. Summary of the invention
[0005] The object of the present invention is to provide a spray-type liquid-cooled power cabinet to solve the problems raised in the above-mentioned background technology.
[0006] The technical solution of the present invention is: a spray-type liquid-cooled power cabinet, comprising a base, a cabinet body is fixedly installed on the top of the base, an inner body is arranged inside the cabinet body, and a heat-conducting back plate is fixedly installed on one side of the inner body, and also comprises a reciprocating spray mechanism, a supporting mechanism and a blast mechanism;
[0007] The reciprocating spray mechanism comprises two groups of rotating tubes 1 and 2 rotatably mounted inside the cabinet, and the sides of the rotating tubes 1 and 2 facing the inner body are fixedly connected with a plurality of nozzles distributed at equal distances, and each group of the rotating tubes 1 and 2 are vertically staggered, and the sides of the plurality of rotating tubes 2 close to the heat-conducting back plate are fixedly connected with a rubber scraper, and the rubber scraper is used to scrape the surface of the heat-conducting back plate;
[0008] The blowing mechanism includes a wind scoop fixedly mounted on the inner wall of the cabinet top, and the wind scoop is provided with a plurality of air inlets distributed at equal distances, a fan blade shaft is installed inside the wind scoop and at the top of the cabinet for rotation together, a horizontal plate is fixedly connected to the bottom end of the wind scoop, and a folding plate is connected to one side of the bottom of the horizontal plate by a hinge, both ends of the folding plate are slidably connected to the inner wall of the cabinet, a corrugated membrane is fixedly connected between one end of the folding plate and the horizontal plate, a plurality of air outlets distributed at equal distances are provided on the folding plate, an end cavity plate is fixedly connected to one side of the folding plate, and a ball head rod is fixedly connected to one surface of the rotating tube at the top.
[0009] Preferably, the supporting mechanism comprises two groups of end tubes respectively fixedly mounted on the inner walls of the upper and lower ends of the cabinet, and a plurality of strip-shaped through grooves are provided at one end of the end tube away from the inner main body, and a plurality of through holes equally distributed are provided at one end of the end tube close to the inner main body, a plurality of piston rods are fixedly mounted on the upper and lower ends of the inner main body, and the piston rods are slidably fitted with the inner walls of the end tubes, and return springs are fixedly connected between the plurality of piston rods and the inner wall of the cabinet.
[0010] Preferably, one end of each of the plurality of rotating tubes 1 and 2 movably passes through the cabinet and extends to the outside, and gears are fixedly mounted on the outer peripheral walls of the ends of the rotating tubes 1 and 2.
[0011] Preferably, a rack is slidably mounted on one side outer wall of the cabinet in the vertical direction, and convex teeth are arranged on both sides of the rack, and the rack is meshed with the adjacent gear.
[0012] Preferably, a top column is fixedly installed on the top of the inner main body, and the top column is slidably connected to the cabinet in the vertical direction, a conduction frame is fixedly installed on one end of the outer peripheral wall of the top column, and a support spring is fixedly connected between the conduction frame and the cabinet, the end of the conduction frame is fixedly connected to the top of two racks, and a pair of reinforcing oblique frames are fixedly connected between the top of the cross plate and the wind scoop.
[0013] Preferably, a driving motor is fixedly installed on the top of the cabinet, and mutually meshing transmission conical teeth are fixedly installed between the middle end of the output shaft of the driving motor and the fan blade shaft, a rotating wheel is fixedly installed on the end of the output shaft of the driving motor, and a convex column is fixedly installed on one side of the rotating wheel, a folding connecting rod is fixedly installed on the top of the top column, and a long round groove rod is fixedly installed on the end of the folding connecting rod, and the long round groove rod is slidably matched with the convex column.
[0014] Preferably, a top cover is fixedly installed on the top of the cabinet near the driving motor, one end of the folding connecting rod is slidably connected to the top cover in the vertical direction, a side cover is fixedly installed on one side of the cabinet, and the side cover is slidably connected to the two racks in the vertical direction.
[0015] Preferably, a curved cavity plate is fixedly installed on one side of the inner bottom of the cabinet, and a horizontal axis is rotatably installed inside the cabinet, one end of the horizontal axis is located on the outside of the cabinet and is fixedly installed with a driven gear plate, and a plurality of equally spaced arc scrapers are fixedly installed on the outer peripheral wall of the horizontal axis, and one end of the rotating tube located at the lowest end is sleeved with a transmission gear ring, and the transmission gear ring and the driven gear plate are meshed with each other.
[0016] Preferably, a plurality of equally spaced triangular cavities are provided on the inner circumferential wall of the transmission gear ring, a plurality of equally spaced receiving grooves are provided on the rotating tube on which the transmission gear ring is sleeved, and a tensioning spring is fixedly installed on the inner bottom of the receiving groove, and a trapezoidal block that slides with the receiving groove is fixedly installed on the end of the tensioning spring, and the end of the trapezoidal block is adapted to the triangular cavities.
[0017] Preferably, a cooling box is fixedly installed on one side of the top outer wall of the base, and a circulating pump is fixedly connected to one side of the cooling box, a liquid extraction pipe is fixedly connected between the input end of the circulating pump and the cabinet, and a circulating pipe is fixedly connected to the output end of the circulating pump, and the circulating pipe fixedly passes through the interior of the cooling box, a refrigerator is fixedly installed on one side of the cooling box, the refrigerator is used to cool the heat exchange medium inside the cooling box, the ends of the circulating pipe are fixedly connected to a main pipe, and the ends of the main pipe are fixedly connected to a pair of branch pipes, and the branch pipes are rotatably connected to rotating pipe one and rotating pipe two.
[0018] The present invention provides a server cabinet with a spray liquid cooling function through improvement, which has the following improvements and advantages compared with the prior art:
[0019] First, the first transfer tube and the second transfer tube in the present invention can swing back and forth, so that the insulating cooling medium can be sprayed onto the inner body more evenly, thereby improving the cooling effect on the inner body; when the second transfer tube equipped with the rubber scraper rotates, the rubber scraper can be driven to turn over synchronously, so that the end of the rubber scraper can be used to scrape the heat-conducting back plate, so that the insulating cooling medium on the heat-conducting back plate can be quickly separated after heat exchange, so that the heat-conducting back plate can continue to exchange heat with the low-temperature insulating cooling medium;
[0020] Second, the blast mechanism of the present invention can accelerate the air to blow toward one side of the inner body, thereby accelerating the heat dissipation of the inner body, and promoting the falling speed of the insulating cooling medium on the surface where the electrical components are installed, reducing the retention time, so that the low-temperature insulating cooling medium sprayed out later can contact the surface more quickly to ensure the cooling effect; at the same time, when the rotating tube is flipped back and forth, the ball head rod can be used to contact the end cavity plate, thereby pushing the folding plate with the air outlet to swing back and forth, so as to achieve the purpose of increasing the air outlet range of the blast mechanism;
[0021] Thirdly, the driving motor in the present invention can drive the rotating wheel to rotate, and through the cooperation of the convex column and the long circular groove rod, it can drive the folded connecting rod to move back in the vertical direction, thereby cooperating with the support spring and the top column to drive the inner body to reciprocate in the vertical direction; and when the top column moves up and down, the conductive frame can be used to drive the two racks to move synchronously, thereby realizing the swing drive of the rotating tube one and the rotating tube two; when the inner body moves back and forth vertically, on the one hand, it can indirectly increase the scope of action of the insulating cooling medium and improve the cooling effect, and on the other hand, it can utilize the inertia effect to throw off the insulating cooling medium that has undergone heat exchange on the surface of the inner body, so that the inner body can always be in rapid contact with the ejected insulating cooling medium, so as to achieve the purpose of further improving the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the overall first-view stereoscopic structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the overall second viewing angle stereoscopic structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the internal structure of the cabinet of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the arc scraper of the present invention;
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the rotating tube 1 and the rotating tube 2 of the present invention;
[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the circulation pipe and the main pipe of the present invention;
[0029] Figure 7 For the present invention Figure 6 The enlarged structural diagram at A in the middle;
[0030] Figure 8 It is a schematic diagram of the transmission gear ring structure of the present invention;
[0031] Fig. 9 For the present invention Figure 8 The enlarged structural diagram at B in the middle;
[0032] Fig.10It is a schematic diagram of the local structure of the transmission gear ring of the present invention;
[0033] Fig.11 It is a schematic diagram of the three-dimensional structure of the inner body of the present invention;
[0034] Fig.12 For the present invention Fig.11 The enlarged structural diagram at C in the middle;
[0035] Fig.13 It is a schematic diagram of the three-dimensional structure of the wind scoop of the present invention;
[0036] Fig.14 For the present invention Fig.13 Enlarged structural diagram at D in the middle.
[0037] Reference numerals:
[0038] 1. Base; 2. Cabinet; 201. Side cover; 202. Top cover; 203. Arc cavity plate; 3. Cooling box; 301. Refrigerator; 302. Circulation pipe; 303. Circulation pump; 304. Mother pipe; 305. Branch pipe; 306. Extraction pipe; 4. Top column; 5. Conducting frame; 501. Rack; 502. Support spring; 6. Inner body; 601. Heat-conducting back plate; 602. Piston rod; 603. End tube; 604. Strip groove; 605. Reset spring; 606. Through hole; 7. Rotating pipe 1; 701. Rotating pipe 2; 702. Gear; 703. Spray head; 7 04, rubber scraper; 8, driving motor; 801, transmission conical teeth; 802, fan shaft; 803, rotating wheel; 804, boss; 805, oblong groove rod; 806, folded connecting rod; 9, transmission gear ring; 901, driven gear plate; 902, horizontal axis; 903, arc scraper; 904, triangular cavity groove; 10, wind scoop; 11, air inlet; 12, horizontal plate; 121, reinforced inclined frame; 13, corrugated membrane; 14, folded plate; 141, air outlet; 142, end cavity plate; 15, ball head rod; 16, storage groove; 161, trapezoidal block; 162, tension spring. DETAILED DESCRIPTION
[0039] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] The present invention provides a spray-type liquid-cooled power cabinet through improvement. The technical solution of the present invention is:
[0041] like Figures 1 to 14As shown, an embodiment of the present invention provides a spray-type liquid-cooled power cabinet, including a base 1, a cabinet body 2 is fixedly installed on the top of the base 1, an inner body 6 is arranged inside the cabinet body 2, and a heat-conducting back plate 601 is fixedly installed on one side of the inner body 6, and also includes a reciprocating spray mechanism, a supporting mechanism and a blowing mechanism; wherein the reciprocating spray mechanism is used to spray the insulating cooling medium onto the inner body 6 to achieve cooling and temperature reduction of the inner body 6; the provided supporting mechanism is used to support the inner body 6.
[0042] The reciprocating spray mechanism includes two groups of rotating tubes 1 7 and 701 rotatably installed inside the cabinet 2, and the rotating tubes 1 7 and 701 are fixedly connected to a plurality of nozzles 703 distributed at equal distances on one side facing the inner main body 6, and each group of rotating tubes 1 7 and 701 are vertically staggered, and a rubber scraper 704 is fixedly connected to one side of the plurality of rotating tubes 2 701 close to the heat-conducting back plate 601, and the rubber scraper 704 is used to scrape the surface of the heat-conducting back plate 601; specifically, under the transmission action of the subsequent rack 501 and the gear 702, the rotating tubes 1 7 and 701 can be made to swing back and forth, so that the insulating cooling medium is sprayed onto the inner main body 6 more evenly, thereby improving the cooling effect on the inner main body 6;
[0043] When the rotating tube 2 701 equipped with the rubber scraper 704 rotates, it can drive the rubber scraper 704 to flip synchronously, so that the end of the rubber scraper 704 can be used to scrape the thermal conductive back plate 601, so that the insulating cooling medium on the thermal conductive back plate 601 can be quickly detached after heat exchange, so that the thermal conductive back plate 601 can continue to exchange heat with the low-temperature insulating cooling medium. At the same time, when the rubber scraper 704 is flipped to the bottom, the insulating cooling medium on its surface can be thrown to the bottom of the cabinet 2 under the action of inertia.
[0044] The blowing mechanism includes a wind scoop 10 fixedly mounted on the inner wall of the top of the cabinet 2, and a plurality of air inlets 11 distributed at equal distances are provided on the wind scoop 10, a fan shaft 802 is installed inside the wind scoop 10 and the top of the cabinet 2 to rotate together, a horizontal plate 12 is fixedly connected to the bottom end of the wind scoop 10, and a folding plate 14 is connected to the bottom side of the horizontal plate 12 through a hinge, both ends of the folding plate 14 are slidably connected to the inner wall of the cabinet 2, a corrugated membrane 13 is fixedly connected between one end of the folding plate 14 and the horizontal plate 12, a plurality of air outlet holes 141 distributed at equal distances are provided on the folding plate 14, and an end cavity plate 142 is fixedly connected to one side of the folding plate 14, which is located at the top A ball head rod 15 is fixedly connected to the surface of the rotating tube 7 at the end; the blowing mechanism is set to accelerate the air to one side of the inner main body 6, thereby accelerating the heat dissipation of the inner main body 6, while promoting the falling speed of the insulating cooling medium on the surface where the electrical components are installed, reducing the residence time, so that the subsequently ejected low-temperature insulating cooling medium can contact its surface more quickly to ensure the cooling effect; at the same time, when the rotating tube 7 is flipped back and forth, the ball head rod 15 can be used to contact the end cavity plate 142, thereby pushing the folding plate 14 with the air outlet 141 to swing back and forth, so as to achieve the purpose of increasing the air outlet range of the blowing mechanism.
[0045] Furthermore, the supporting mechanism includes two groups of end tubes 603 respectively fixedly mounted on the inner walls of the upper and lower ends of the cabinet 2, and a plurality of strip-shaped through grooves 604 are provided at the end of the end tube 603 away from the inner main body 6, and a plurality of through holes 606 distributed at equal distances are provided at the end of the end tube 603 close to the inner main body 6, and a plurality of piston rods 602 are fixedly mounted on the upper and lower ends of the inner main body 6, and the piston rods 602 are slidably matched with the inner wall of the end tube 603, and a return spring 605 is fixedly connected between the plurality of piston rods 602 and the inner wall of the cabinet 2; through the above structure, the piston rods 602 and the return springs 605 cooperate with each other to provide flexible support for the inner main body 6; at the same time, the piston rods 602 cooperate with the end tube 603 to limit the inner main body 6, ensuring that it can only move slightly in the vertical direction;
[0046] When the piston rod 602 moves to the position area of the strip groove 604, the air or insulating cooling medium on the outside can enter between the piston rod 602 and the end tube 603. When the piston rod 602 moves toward the through hole 606, the air or insulating cooling medium can be sprayed toward the upper and lower ends of the inner body 6, thereby achieving a certain auxiliary and cooling effect.
[0047] As a further solution of the present invention, one end of the plurality of rotating tubes 1 7 and 701 are movable through the cabinet 2 and extend to the outside, and gears 702 are fixedly installed on the outer peripheral walls of the ends of the rotating tubes 1 7 and 701.
[0048] Furthermore, a rack 501 is slidably installed on the outer wall of one side of the cabinet 2 in the vertical direction, and convex teeth are provided on both sides of the rack 501, and the rack 501 is meshed with the adjacent gear 702; through the above structure, when the rack 501 moves back and forth in the vertical direction, it can drive the rotating tube 1 7 and the rotating tube 2 701 to rotate back and forth slightly through the transmission action of the gear 702.
[0049] As a further solution of the present invention, a top column 4 is fixedly installed on the top of the inner main body 6, and the top column 4 is slidably connected to the cabinet body 2 in the vertical direction, a conductive frame 5 is fixedly installed on one end of the outer peripheral wall of the top column 4, and a support spring 502 is fixedly connected between the conductive frame 5 and the cabinet body 2, and the end of the conductive frame 5 is fixedly connected to the top of the two racks 501, and a pair of reinforced oblique frames 121 are fixedly connected between the top of the horizontal plate 12 and the wind scoop 10; the provided reinforced oblique frames 121 can improve the structural stability of the horizontal plate 12.
[0050] Furthermore, a driving motor 8 is fixedly installed on the top of the cabinet 2, and mutually meshing transmission conical teeth 801 are fixedly installed between the middle end of the output shaft of the driving motor 8 and the fan shaft 802, a rotating wheel 803 is fixedly installed on the end of the output shaft of the driving motor 8, and a boss 804 is fixedly installed on one side of the rotating wheel 803, a folding connecting rod 806 is fixedly installed on the top of the top column 4, and a long circular groove rod 805 is fixedly installed on the end of the folding connecting rod 806, and the long circular groove rod 805 is slidably matched with the boss 804.
[0051] Through the above structure, when the driving motor 8 is controlled to start, the transmission effect of the transmission cone teeth 801 can drive the fan shaft 802 to rotate, thereby realizing the operation of the blowing mechanism; at the same time, the driving motor 8 can drive the rotating wheel 803 to rotate, and through the cooperation of the protruding column 804 and the long round groove rod 805, it can drive the folded connecting rod 806 to move back and forth in the vertical direction, thereby cooperating with the support spring 502 and the top column 4, driving the inner body 6 to reciprocate in the vertical direction; and when the top column 4 moves up and down, the two racks 501 can be driven by the conductive frame 5 to move synchronously, thereby realizing the swing drive of the rotating tube 1 7 and the rotating tube 2 701;
[0052] When the inner body 6 moves back and forth vertically, on the one hand, it can indirectly increase the effective range of the insulating cooling medium and improve the cooling effect. On the other hand, it can utilize the inertia effect to throw off the insulating cooling medium that has undergone heat exchange on the surface of the inner body 6, so that the inner body 6 can always be in rapid contact with the ejected insulating cooling medium, so as to further improve the cooling effect.
[0053] Furthermore, a top cover 202 is fixedly installed on the top of the cabinet 2 near the driving motor 8, one end of the folded connecting rod 806 is slidably connected to the top cover 202 in the vertical direction, and a side cover 201 is fixedly installed on one side of the cabinet 2, and the side cover 201 is slidably connected to the two racks 501 in the vertical direction; the side cover 201 is provided to protect the internal racks 501 and gears 702.
[0054] As a further solution of the present invention, in order to quickly discharge the insulating cooling medium accumulated at the bottom of the cabinet 2, a curved cavity plate 203 is fixedly installed on one side of the inner bottom of the cabinet 2, and a horizontal shaft 902 is rotatably installed inside the cabinet 2, one end of the horizontal shaft 902 is located on the outside of the cabinet 2 and is fixedly installed with a driven gear disk 901, and a plurality of equally spaced arc scrapers 903 are fixedly installed on the outer peripheral wall of the horizontal shaft 902, and a transmission gear ring 9 is sleeved on one end of the rotating tube 7 located at the lowest end, and the transmission gear ring 9 is meshed with the driven gear disk 901.
[0055] Furthermore, a plurality of equally spaced triangular cavities 904 are provided on the inner circumferential wall of the transmission gear ring 9, a plurality of equally spaced receiving grooves 16 are provided on the rotating tube 7 on which the transmission gear ring 9 is sleeved, and a tensioning spring 162 is fixedly installed on the inner bottom of the receiving groove 16, and a trapezoidal block 161 that slides with the receiving groove 16 is fixedly installed at the end of the tensioning spring 162, and the end of the trapezoidal block 161 is adapted to the triangular cavities 904.
[0056] Through the above structure, as shown in the attached Figure 8-Figure 9 As shown in the figure, when the rotating tube 7 rotates clockwise, the trapezoidal block 161 will form a snap fit with the triangular cavity groove 904, so that the rotating tube 7 can drive the transmission gear ring 9 to rotate, and through the transmission action of the driven gear plate 901, drive the horizontal shaft 902 and the arc scraper 903 to rotate; when the rotating tube 7 rotates counterclockwise, the inclined surface of the trapezoidal block 161 and the triangular cavity groove 904 generate a force. At this time, as shown in the attached Fig.10 As shown, the trapezoidal block 161 will be recovered into the storage groove 16. At this time, the rotating tube 7 will not be able to drive the transmission gear ring 9 to rotate. In summary, although the rotating tube 7 in the present application rotates back and forth, it can only drive the horizontal axis 902 and the arc scraper 903 to rotate in one direction, thereby driving the insulating cooling medium at the bottom of the cabinet 2 to flow in one direction, so as to avoid the situation where part of the insulating cooling medium remains inside the cabinet 2 for a long time.
[0057] As a further solution of the present invention, a cooling box 3 is fixedly installed on one side of the top outer wall of the base 1, and a circulating pump 303 is fixedly connected to one side of the cooling box 3, a liquid extraction pipe 306 is fixedly connected between the input end of the circulating pump 303 and the cabinet 2, a circulating pipe 302 is fixedly connected to the output end of the circulating pump 303, and the circulating pipe 302 is fixedly passed through the interior of the cooling box 3, a refrigerator 301 is fixedly installed on one side of the cooling box 3, and the refrigerator 301 is used to cool the heat exchange medium inside the cooling box 3, and the end of the circulating pipe 302 is fixedly connected to a mother pipe 304, and the ends of the main pipe 304 are fixedly connected with a pair of branch pipes 305, and the branch pipes 305 are rotatably connected with the rotating pipe 1 7 and the rotating pipe 2 701; through the above structure, when the circulating pump 303 is in operation, the insulating cooling medium at the bottom of the cabinet 2 can be drawn out nearby and sent into the circulating pipe 302, and the insulating cooling medium is restored to a low-temperature state by exchanging heat with the heat exchange medium in the cooling box 3. Finally, the insulating cooling medium is transported to the main pipe 304, the branch pipe 305, the rotating pipe 1 7 and the rotating pipe 2 701 in sequence through the circulating pipe 302.
[0058] The specific working method is: when in use, the driving motor 8 and the circulating pump 303 are running, and when the driving motor 8 is started, the transmission cone gear 801 drives the fan shaft 802 to rotate, thereby realizing the operation of the blowing mechanism; at the same time, the driving motor 8 drives the rotating wheel 803 to rotate, and through the cooperation of the convex column 804 and the long circular groove rod 805, drives the folded connecting rod 806 to move back and forth in the vertical direction, thereby cooperating with the support spring 502 and the top column 4, driving the inner body 6 to reciprocate in the vertical direction; and when the top column 4 moves up and down, the conductive frame 5 can be used to drive the two racks 501 to move synchronously, and under the transmission action of the rack 501 and the gear 702, the rotating tube 1 7 and the rotating tube 2 701 are reciprocatingly swung, so that the insulating cooling medium is sprayed onto the inner body 6 more evenly, thereby improving the cooling effect of the inner body 6;
[0059] When the rotating tube 2 701 equipped with the rubber scraper 704 rotates, the rubber scraper 704 is driven to turn synchronously, so that the end of the rubber scraper 704 is used to scrape the heat-conducting back plate 601, so that the insulating cooling medium on the heat-conducting back plate 601 can be quickly separated after heat exchange, so that the heat-conducting back plate 601 can continue to exchange heat with the low-temperature insulating cooling medium. At the same time, when the rubber scraper 704 is turned to the bottom, the insulating cooling medium on its surface can be thrown to the bottom of the cabinet 2 under the action of inertia;
[0060] When the inner body 6 moves back and forth vertically, on the one hand, the scope of action of the insulating cooling medium can be indirectly increased, and the cooling effect can be improved. On the other hand, the insulating cooling medium that has undergone heat exchange on the surface of the inner body 6 can be thrown off by inertia, so that the inner body 6 is always in rapid contact with the ejected insulating cooling medium, so as to further improve the cooling effect. When the circulating pump 303 is running, the insulating cooling medium at the bottom of the cabinet 2 can be drawn out nearby and sent into the circulating pipe 302. By exchanging heat with the heat exchange medium in the cooling box 3, the insulating cooling medium is put into a low-temperature state again. Finally, the insulating cooling medium is transported to the main pipe 304, the branch pipe 305, the rotating pipe 1 7 and the rotating pipe 2 701 in sequence through the circulating pipe 302, and finally ejected from the set nozzle 703.
[0061] The purpose of the blower mechanism is to accelerate the air to one side of the inner body 6, thereby accelerating the heat dissipation of the inner body 6, and promoting the falling speed of the insulating cooling medium on the surface where the electrical components are installed, reducing the retention time, so that the low-temperature insulating cooling medium sprayed out later can contact the surface more quickly to ensure the cooling effect; at the same time, when the rotating tube 7 is turned back and forth, the ball head rod 15 is used to contact the end cavity plate 142, thereby pushing the folding plate 14 with the air outlet 141 to swing back and forth, so as to achieve the purpose of increasing the air outlet range of the blower mechanism;
[0062] In order to quickly discharge the insulating cooling medium accumulated at the bottom of the cabinet 2, as shown in the attached Figure 8 - Fig. 9 As shown in the figure, when the rotating tube 7 rotates clockwise, the trapezoidal block 161 will form a snap fit with the triangular cavity groove 904, so that the rotating tube 7 can drive the transmission gear ring 9 to rotate, and through the transmission action of the driven gear plate 901, drive the horizontal shaft 902 and the arc scraper 903 to rotate; when the rotating tube 7 rotates counterclockwise, the inclined surface of the trapezoidal block 161 and the triangular cavity groove 904 generate a force. At this time, as shown in the attached Fig.10 As shown, the trapezoidal block 161 will be recovered into the storage groove 16. At this time, the rotating tube 7 will not be able to drive the transmission gear ring 9 to rotate. In summary, although the rotating tube 7 in the present application rotates back and forth, it only drives the horizontal axis 902 and the arc scraper 903 to rotate in one direction, thereby driving the insulating cooling medium at the bottom of the cabinet 2 to flow in one direction, so as to avoid the situation where part of the insulating cooling medium remains inside the cabinet 2 for a long time.
[0063] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A spray-type liquid-cooled power cabinet, comprising a base (1), a cabinet body (2) fixedly mounted on the top of the base (1), an inner body (6) disposed inside the cabinet body (2), and a heat-conducting back plate (601) fixedly mounted on one side of the inner body (6), characterized in that: Also includes: a reciprocating spray mechanism, a supporting mechanism and a blast mechanism; The reciprocating spray mechanism comprises two groups of rotating tubes 1 (7) and 2 (701) rotatably mounted inside the cabinet (2), and the sides of the rotating tubes 1 (7) and 2 (701) facing the inner main body (6) are fixedly connected to a plurality of spray heads (703) distributed at equal distances, and each group of the rotating tubes 1 (7) and 2 (701) are vertically staggered, and the sides of the plurality of rotating tubes 2 (701) close to the heat-conducting back plate (601) are fixedly connected to a rubber scraper (704), and the rubber scraper (704) is used to scrape the surface of the heat-conducting back plate (601); The blowing mechanism comprises a wind scoop (10) fixedly mounted on the inner wall of the top of the cabinet (2), and the wind scoop (10) is provided with a plurality of air inlets (11) distributed at equal distances, a fan shaft (802) is installed inside the wind scoop (10) and the top of the cabinet (2) for rotation together, the bottom end of the wind scoop (10) is fixedly connected to a horizontal plate (12), and the bottom side of the horizontal plate (12) is connected to a folding plate (14) by a hinge, the two ends of the folding plate (14) are slidably connected to the inner wall of the cabinet (2), a corrugated membrane (13) is fixedly connected between one end of the folding plate (14) and the horizontal plate (12), the folding plate (14) is provided with a plurality of air outlet holes (141) distributed at equal distances, one side of the folding plate (14) is fixedly connected to an end cavity plate (142), and a ball head rod (15) is fixedly connected to the surface of the rotating tube (7) at the top.
2. A spray-type liquid-cooled power cabinet according to claim 1, characterized in that: The support mechanism comprises two groups of end tubes (603) respectively fixedly mounted on the inner walls of the upper and lower ends of the cabinet (2), and a plurality of strip-shaped through grooves (604) are provided at one end of the end tube (603) away from the inner body (6), and a plurality of through holes (606) distributed at equal distances are provided at one end of the end tube (603) close to the inner body (6). A plurality of piston rods (602) are fixedly mounted on the upper and lower ends of the inner body (6), and the piston rods (602) are slidably matched with the inner wall of the end tube (603), and a return spring (605) is fixedly connected between the plurality of piston rods (602) and the inner wall of the cabinet (2).
3. The spray-type liquid-cooled power cabinet according to claim 1, characterized in that: One end of each of the plurality of rotating tubes one (7) and two (701) is movably connected through the cabinet (2) and extends to the outside, and a gear (702) is fixedly mounted on the outer peripheral wall of the end of each of the rotating tubes one (7) and two (701).
4. The spray-type liquid-cooled power cabinet according to claim 3, characterized in that: A rack (501) is slidably mounted on one side of the cabinet (2) in the vertical direction, and convex teeth are arranged on both sides of the rack (501). The rack (501) is meshed with the adjacent gear (702).
5. The spray-type liquid-cooled power cabinet according to claim 4, characterized in that: A top column (4) is fixedly mounted on the top of the inner body (6), and the top column (4) is slidably connected to the cabinet (2) in the vertical direction; a conductive frame (5) is fixedly mounted on one end of the outer peripheral wall of the top column (4), and a supporting spring (502) is fixedly connected between the conductive frame (5) and the cabinet (2); an end of the conductive frame (5) is fixedly connected to the top of two racks (501); and a pair of reinforcing oblique frames (121) are fixedly connected between the top of the horizontal plate (12) and the wind scoop (10).
6. The spray-type liquid-cooled power cabinet according to claim 5, characterized in that: A driving motor (8) is fixedly mounted on the top of the cabinet (2); mutually meshing transmission conical teeth (801) are fixedly mounted between the middle end of the output shaft of the driving motor (8) and the fan shaft (802); a rotating wheel (803) is fixedly mounted on the end of the output shaft of the driving motor (8); a convex column (804) is fixedly mounted on one side of the rotating wheel (803); a folding connecting rod (806) is fixedly mounted on the top of the top column (4); and a long round groove rod (805) is fixedly mounted on the end of the folding connecting rod (806); and the long round groove rod (805) is slidably matched with the convex column (804).
7. The spray-type liquid-cooled power cabinet according to claim 6, characterized in that: A top cover (202) is fixedly installed at the top of the cabinet (2) near the position of the drive motor (8), one end of the folding connecting rod (806) is slidably connected to the top cover (202) in the vertical direction, and a side cover (201) is fixedly installed on one side of the cabinet (2), and the side cover (201) is slidably connected to the two racks (501) in the vertical direction.
8. The spray-type liquid-cooled power cabinet according to claim 1, characterized in that: A curved cavity plate (203) is fixedly mounted on one side of the inner bottom of the cabinet (2), and a transverse shaft (902) is rotatably mounted inside the cabinet (2), one end of the transverse shaft (902) is located outside the cabinet (2) and is fixedly mounted with a driven gear disc (901), a plurality of arc-shaped scrapers (903) distributed at equal distances are fixedly mounted on the outer peripheral wall of the transverse shaft (902), and a transmission gear ring (9) is sleeved on one end of the rotating tube (7) located at the lowest end, and the transmission gear ring (9) and the driven gear disc (901) are meshed with each other.
9. The spray-type liquid-cooled power cabinet according to claim 8, characterized in that: The inner peripheral wall of the transmission gear ring (9) is provided with a plurality of equally spaced triangular cavities (904); the rotating tube (7) on which the transmission gear ring (9) is sleeved is provided with a plurality of equally spaced receiving grooves (16); and the inner bottom of each receiving groove (16) is fixedly mounted with a tensioning spring (162); the ends of each tensioning spring (162) are fixedly mounted with a trapezoidal clamping block (161) that is slidably matched with the receiving groove (16); and the ends of the trapezoidal clamping block (161) are matched with the triangular cavities (904).
10. The spray-type liquid-cooled power cabinet according to claim 1, characterized in that: A cooling box (3) is fixedly mounted on one side of the top outer wall of the base (1), and a circulation pump (303) is fixedly connected to one side of the cooling box (3); a liquid extraction pipe (306) is fixedly connected between the input end of the circulation pump (303) and the cabinet (2); a circulation pipe (302) is fixedly connected to the output end of the circulation pump (303), and the circulation pipe (302) is fixedly passed through the interior of the cooling box (3); a refrigerator (301) is fixedly mounted on one side of the cooling box (3), and the refrigerator (301) is used to cool the heat exchange medium inside the cooling box (3); the ends of the circulation pipe (302) are fixedly connected to a main pipe (304), and the ends of the main pipe (304) are fixedly connected to a pair of branch pipes (305); the branch pipes (305) are rotatably connected to the rotating pipe 1 (7) and the rotating pipe 2 (701).
Citation Information
Patent Citations
Spraying type liquid cooling server cabinet
CN220693615U