Prefabricated module for intersection part of power cable and control cable

By designing prefabricated modules at the intersection of power cables and control cables, the problems of complex construction, difficulty in drainage and poor flexibility in the fixed structure in the prior art are solved, and the safety channels and flexible adjustment of the cables are realized, reducing construction costs and cable damage risks.

CN119834151APending Publication Date: 2025-04-15DEHONG POWER SUPPLY BUREAU OF YUNNAN POWER GRID CO LTD
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Patent Information

Application Number
CN202411823976.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

At the intersection of power cables and control cables, the prior art has problems such as complex construction, difficulty in drainage, trouble in laying cables, poor flexibility in fixed structures, and high concrete pouring costs.

Method used

A prefabricated module at the intersection of the power cable and the control cable is designed to form the respective channels of the power cable and the control cable through the frame to avoid cross-over effects, and the height difference can be adjusted to prevent the cable from soaking in rainwater. The module uses stainless steel L-shaped angle steel and three-layer structural bakery board, which has good waterproof, insulation, wear resistance and economical characteristics.

Benefits of technology

It realizes flexible disassembly and height adjustment of the intersection of power cables and control cables, avoids the risks of cable corrosion and bursting, and reduces construction complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of cable erection, and particularly relates to a power cable and control cable crossing part prefabricating module which comprises a frame body. The frame body is composed of a first supporting frame, a second supporting frame, a third supporting frame, a fourth supporting frame, a first supporting bakelite plate, a second supporting bakelite plate, an upper control cable supporting assembly and a lower power cable supporting assembly, and a plurality of control cables are arranged above the control cable supporting assembly; a plurality of power cables are arranged above the power cable supporting assembly, channels for the power cables and channels for the control cables are formed in the frame body, cross influences can be avoided through the channels, the height difference of the frame body can be adjusted, and the cables are prevented from being soaked by rainwater.
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Description

Technical Field

[0001] The invention relates to the technical field of cable installation, in particular to a prefabricated module for the intersection of a power cable and a control cable. Background Art

[0002] Cable trenches are underground pipes used to place and protect cable facilities. They are essential infrastructure in power plants, substations, municipal projects, and large factories and mines. However, due to terrain or design factors, water easily accumulates in cable trenches during heavy rain or rainy seasons. If the water level is too high, the cables in the trenches will be immersed in water for a long time, causing corrosion. This will not only damage the insulation of the cables and affect their lifespan, but also cause bursting of the cables due to water ingress in severe cases. This is particularly true when two different cable trenches, the power cable and the control cable, intersect.

[0003] Existing technical solutions: For this situation, the deeper cable trench is usually passed through the bottom of the shallower cable trench in the form of a drainage pipe or culvert at the intersection node, but such an arrangement structure still has the disadvantages of complex construction, difficult drainage, and troublesome cable laying in the deeper cable trench. There are also concrete cast cross structure arrangements. Although this structure solves the problem of cable cross wiring to a certain extent, it uses a fixed structure with poor flexibility. If there are changes in subsequent cable wiring, it will be difficult to implement. In addition, the cost of concrete casting is too high and the construction is complicated. For this reason, it is necessary to develop a prefabricated module for the intersection of power cables and control cables to solve this problem. The module needs to be easy to disassemble and assemble, and the height of the cable trough can be adjusted according to actual conditions. At the same time, the preparation material must also take into account the characteristics of waterproofing, insulation, wear resistance, and economy. We propose a prefabricated module for the intersection of power cables and control cables. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a prefabricated module for the intersection of power cables and control cables. The frame forms separate channels for the power cables and the control cables, which can avoid cross-influence through their respective channels. The height difference of the frame can be adjusted to prevent the cables from being soaked by rainwater, thus solving the background problem.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A prefabricated module for the intersection of a power cable and a control cable, comprising a frame, wherein the frame consists of a first support frame, a second support frame, a third support frame, a fourth support frame, a first support bakelite board, a second support bakelite board, an upper control cable support assembly and a lower power cable support assembly, a plurality of control cables are arranged above the control cable support assembly, a plurality of power cables are arranged above the power cable support assembly, the control cable support assembly consists of a control bakelite board, a first connecting piece, a second connecting piece, a third connecting piece and a fourth connecting piece, and the power cable support assembly consists of a power bakelite board, a first mounting piece, a second mounting piece, a third mounting piece and a fourth mounting piece.

[0007] As a further feature of the present application, the first support frame, the second support frame, the third support frame, the fourth support frame, the first connecting piece, the second connecting piece, the third connecting piece, the fourth connecting piece, the first mounting piece, the second mounting piece, the third mounting piece and the fourth mounting piece are all made of stainless steel L-shaped angle steel, and a number of bolt through holes are opened on the first support frame, the second support frame, the third support frame, the fourth support frame, the first connecting piece, the second connecting piece, the third connecting piece, the fourth connecting piece, the first mounting piece, the second mounting piece, the third mounting piece and the fourth mounting piece.

[0008] As a further feature of the present application, the first supporting bakelite board is fixedly installed between the first supporting frame and the fourth supporting frame by bolts, the second supporting bakelite board is fixedly installed between the second supporting frame and the third supporting frame by bolts, the first connecting member and the first mounting member are both fixedly installed between the second supporting frame and the third supporting frame by bolts, the second connecting member and the second mounting member are both fixedly installed between the first supporting frame and the fourth supporting frame by bolts, the third connecting member and the third mounting member are both fixedly installed between the first supporting frame and the second supporting frame by bolts, the fourth connecting member and the fourth mounting member are both fixedly installed between the third supporting frame and the fourth supporting frame by bolts, the control bakelite board is fixed to the first connecting member, the second connecting member, the third connecting member and the fourth connecting member by screws respectively, the power bakelite board is fixed to the first mounting member, the second mounting member, the third mounting member and the fourth mounting member by screws respectively, and the power bakelite board is arranged below the control bakelite board.

[0009] As a further feature of the present application, the frame also includes a first isolating bakelite board and a second isolating bakelite board. The first isolating bakelite board is fixedly installed between the first support frame and the second support frame by bolts, and the second isolating bakelite board is fixedly installed between the third support frame and the fourth support frame by bolts.

[0010] As a further feature of the present application, the first supporting bakelite board, the second supporting bakelite board, the control bakelite board, the power bakelite board, the first isolating bakelite board and the second isolating bakelite board all adopt a three-layer structure, which is an inner and outer layer of bakelite boards and a middle layer of phenolic laminated paperboard.

[0011] As a further feature of the present application, a plurality of water holes are provided on the outer surfaces of the first insulating bakelite board and the second insulating bakelite board.

[0012] As a further feature of the present application, the control bakelite board and the power bakelite board are both fixed with an isolation wire clamp body by bolts, and the isolation wire frame body includes a wire clamp plate, and the wire clamp plate is provided with a first wire clamp channel, a second wire clamp channel and a third wire clamp channel.

[0013] As a further feature of the present application, a cavity is formed in the inner middle portion of the wire clamp plate, and a sleeve is fixedly installed inside the cavity, two groups of first clamp plates are arranged on the first wire clamping channel, two groups of second clamp plates are arranged on the second wire clamping channel, and two groups of third clamp plates are arranged on the third wire clamping channel, and the inner sides of the first clamp plate, the second clamp plate and the third clamp plate are fixedly connected with connecting columns, and the connecting columns slide into the interior of the sleeve, and the outer surface of the connecting columns is covered with a reset spring, and the end of the reset spring is fixedly connected to the cavity, and the end of the reset spring away from the cavity is fixedly connected to the outer surface of the sleeve, and both ends of the sleeve are threaded with matching bolts, and the end of the matching bolt is rotatably connected to a conical component, and the end of the matching bolt away from the conical component is fixedly connected to a hexagonal cap.

[0014] As a further aspect of this application,.

[0015] The present invention provides a prefabricated module for the intersection of power cables and control cables. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The prefabricated mold for the intersection of the power cable and the control cable. The prefabricated module for the intersection of the power cable and the control cable is composed of a first support frame, a second support frame, a third support frame, a fourth support frame, a first support bakelite board, a second support bakelite board, an upper control cable support assembly and a lower power cable support assembly during assembly. The control cable support assembly is composed of a control bakelite board, a first connector, a second connector, a third connector and a fourth connector. The power cable support assembly is composed of a power bakelite board, a first mounting member, a second mounting member, a third mounting member and a fourth mounting member assembled with bolts to form respective channels for the power cable and the control cable, and the respective channels can avoid cross influence;

[0017] 2. The intersection of the power cable and the control cable is prefabricated, in which each plate and the angle steel frame are fixed by through bolts. If disassembly is required later, only the bolts need to be unscrewed. The first supporting bakelite board and the second supporting bakelite board only play a supporting and isolating role, so that the first supporting bakelite board, the second supporting bakelite board and the formed cable trench have a certain height difference, which is convenient for water drainage in the cable trench, avoiding the power cable and the control cable from being immersed in rainwater, and avoiding the cable from being immersed in water for a long time and corrosion. It will not only not damage the insulation of the cable and affect its life, but also will not cause bursting due to water ingress into the cable.

[0018] 3. The intersection of the power cable and the control cable is prefabricated. At the same time, since there are multiple fixing grooves on the L-shaped angle steel, the height of the control bakelite board or the power bakelite board can be freely adjusted according to needs during on-site installation, which is convenient for adaptation and adjustment. In addition, the control bakelite board or the power bakelite board can be appropriately tilted and positioned and fixed according to the actual slope of the cable trench. This can effectively prevent rainwater from accumulating in the power cable and the control cable, thereby causing corrosion to the cables.

[0019] 4. The intersection of the power cable and the control cable is prefabricated in a mold, and a group of three-phase electrical cables can be separated through the first wire clamping channel, the second wire clamping channel and the third wire clamping channel to avoid entanglement of adjacent wires and avoid contact between adjacent wires to affect the heat dissipation of the wires. The first wire clamping channel, the second wire clamping channel and the third wire clamping channel are used for clamping and positioning, which is convenient for personnel to manage three-phase electrical cables or other cables. When it is necessary to increase the clamping effect of the cable, the hexagonal cap will drive the matching bolt to rotate when it rotates, and the first clamping plate, the second clamping plate and the third clamping plate will all move into their corresponding clamping channels, thereby cooperating to position and clamp the corresponding cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of Embodiment 1 of the present invention;

[0021] Figure 2 It is a schematic top view of the frame structure of the first embodiment of the present invention;

[0022] Figure 3 It is a bottom view schematic diagram of the frame structure of the first embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the frame disassembly structure of the first embodiment of the present invention;

[0024] Figure 5 It is a schematic diagram of another viewing angle of the frame structure of the second embodiment of the present invention;

[0025] Figure 6 This is a schematic diagram of the structure of the first supporting bakelite board according to the second embodiment of the present invention;

[0026] Figure 7 This is a schematic diagram of the frame structure of the third embodiment of the present invention;

[0027] Figure 8 This is a schematic diagram of the structure of the isolation wire clamp body according to the third embodiment of the present invention;

[0028] Fig. 9 It is a schematic cross-sectional view of the isolation wire clamp structure according to the third embodiment of the present invention;

[0029] Fig.10 This is a schematic diagram of the structure of the isolation wire clamp body of the third embodiment of the present invention.

[0030] In the figure: 101, frame; 201, control cable; 301, power cable; 401, water hole; 501, isolation wire clamp; 1011, first support frame; 1012, second support frame; 1013, third support frame; 1014, fourth support frame; 1021, first support bakelite board; 1022, second support bakelite board; 1023, first isolation bakelite board; 1024, second isolation bakelite board; 1031, control bakelite board; 1032, first connecting piece; 1033, third connecting piece; 1034, second connecting piece; 1035 , fourth connecting member; 1041, power bakelite; 1042, fourth mounting member; 1043, second mounting member; 1044, third mounting member; 1045, first mounting member; 5011, first wire clamping channel; 5012, second wire clamping channel; 5013, third wire clamping channel; 5015, wire clamping plate; 5017, cavity; 5018, sleeve; 5019, matching bolt; 5020, third clamping plate; 5021, connecting column; 5022, return spring; 5023, second clamping plate; 5024, conical component; 5025, first clamping plate. DETAILED DESCRIPTION

[0031] In the present invention, the terms "disposed", "provided with", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] The orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "radial", "circumferential", etc. are based on the orientation or position relationship shown in the drawings and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0034] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in the present invention can be understood according to specific circumstances.

[0035] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0036] Example 1: Please refer to Figure 1-5 The present invention provides a technical solution: a prefabricated module for the intersection of a power cable and a control cable, comprising a frame 101, wherein the frame 101 comprises a first support frame 1011, a second support frame 1012, a third support frame 1013, a fourth support frame 1014, a first support bakelite board 1021, a second support bakelite board 1022, an upper control cable support assembly and a lower power cable support assembly, a plurality of control cables 201 are arranged above the control cable support assembly, a plurality of power cables 301 are arranged above the power cable support assembly, the control cable support assembly comprises a control bakelite board 1031, a first connector 1032, a second connector 1034, a third connector 1033 and a fourth connector 1035, and the power cable support assembly comprises a power bakelite board 1041, a first mounting member 1045, a second mounting member 1043, a third mounting member 1044 and a fourth mounting member 1042.

[0037] Reference Figure 1-5The first support frame 1011, the second support frame 1012, the third support frame 1013, the fourth support frame 1014, the first connecting piece 1032, the second connecting piece 1034, the third connecting piece 1033, the fourth connecting piece 1035, the first mounting piece 1045, the second mounting piece 1043, the third mounting piece 1044 and the fourth mounting piece 1042 are all made of stainless steel L-shaped angle steel, and the first support frame 1011, the second support frame 1012, the third support frame 1013, the fourth support frame 1014, the first connecting piece 1032, the second connecting piece 1034, the third connecting piece 1033, the fourth connecting piece 1035, the first mounting piece 1045, the second mounting piece 1043, the third mounting piece 1044 and the fourth mounting piece 1042 are all provided with a plurality of bolt through holes.

[0038] Reference Figure 1-5 The first supporting bakelite board 1021 is fixedly installed between the first supporting frame 1011 and the fourth supporting frame 1014 by bolts, the second supporting bakelite board 1022 is fixedly installed between the second supporting frame 1012 and the third supporting frame 1013 by bolts, the first connecting member 1032 and the first mounting member 1045 are fixedly installed between the second supporting frame 1012 and the third supporting frame 1013 by bolts, the second connecting member 1034 and the second mounting member 1043 are fixedly installed between the first supporting frame 1011 and the fourth supporting frame 1014 by bolts, and the third connecting member 1033 and the third mounting member 1044 are fixedly installed by bolts Installed between the first support frame 1011 and the second support frame 1012, the fourth connecting member 1035 and the fourth mounting member 1042 are fixedly installed between the third support frame 1013 and the fourth support frame 1014 by bolts, the control bakelite board 1031 is fixed to the first connecting member 1032, the second connecting member 1034, the third connecting member 1033 and the fourth connecting member 1035 by screws respectively, the power bakelite board 1041 is fixed to the first mounting member 1045, the second mounting member 1043, the third mounting member 1044 and the fourth mounting member 1042 by screws respectively, and the power bakelite board 1041 is arranged below the control bakelite board 1031.

[0039] This prefabricated module for the intersection of power cables and control cables is assembled by a first support frame 1011, a second support frame 1012, a third support frame 1013, a fourth support frame 1014, a first support bakelite board 1021, a second support bakelite board 1022, an upper control cable support assembly and a lower power cable support assembly, the control cable support assembly is composed of a control bakelite board 1031, a first connector 1032, a second connector 1034, a third connector 1033 and a fourth connector 1035, and the power cable support assembly is composed of a power bakelite board 1041, a first mounting member 1045, a second mounting member 1043, a third mounting member 1044 and a fourth mounting member 1042, which are assembled by bolts to form respective channels for the power cable 301 and the control cable 201, and the cross influence can be avoided through the respective channels;

[0040] Each plate is fixed to the frame 101 of the angle steel by through bolts. If it is necessary to disassemble it later, just unscrew the bolts. The prefabricated module is based on the height difference between the power cable trench (400*400) and the control cable trench (800*800). The power cable trench is taken as the reference trench, and the channels of the power and control cables are designed to form a channel frame that does not intersect and touch each other, providing a corresponding safe routing channel for the cable. Due to the height difference of the cable trench of the two cables, the space left below is not used for routing, that is, the first supporting bakelite board 1021 and the second supporting bakelite board 1022 only play a supporting and isolating role, so that the first supporting bakelite board 1021 and the second supporting bakelite board 1022 have a certain height difference with the formed cable trench, which is convenient for the cable trench to run water, avoid the power cable 301 and the control cable 201 from being immersed in rainwater, and avoid the cable from being immersed in water for a long time and corroded. It will not only not damage the insulation of the cable and affect its life, but also will not cause bursting due to water ingress. This is particularly true when two different cable trenches, the power cable and the control cable, intersect;

[0041] At the same time, since there are multiple fixing grooves on the L-shaped angle steel, the height of the control bakelite board 1031 or the power bakelite board 1041 can be freely adjusted as needed during on-site installation, which is convenient for adaptation and adjustment. In addition, the control bakelite board 1031 or the power bakelite board 1041 can be appropriately tilted and positioned and fixed according to the actual slope of the cable trench. This can effectively prevent rainwater from accumulating in the power cable 301 and the control cable 201, thereby causing corrosion to the cables.

[0042] Reference Figure 4-5The frame 101 also includes a first isolating bakelite board 1023 and a second isolating bakelite board 1024. The first isolating bakelite board 1023 is fixedly installed between the first support frame 1011 and the second support frame 1012 by bolts, and the second isolating bakelite board 1024 is fixedly installed between the third support frame 1013 and the fourth support frame 1014 by bolts.

[0043] The first insulating bakelite board 1023 and the second insulating bakelite board 1024 can improve the connection strength of the frame 101, and the first insulating bakelite board 1023 and the second insulating bakelite board 1024 can block the control cable 201 to prevent the control cable 201 from detaching from the frame 101.

[0044] Reference Figure 4-5 The first supporting bakelite board 1021, the second supporting bakelite board 1022, the control bakelite board 1031, the power bakelite board 1041, the first isolating bakelite board 1023 and the second isolating bakelite board 1024 all adopt a three-layer structure, which includes bakelite boards of inner and outer layers and phenolic laminated paperboard of the middle layer.

[0045] The first supporting bakelite board 1021, the second supporting bakelite board 1022, the control bakelite board 1031, the power bakelite board 1041, the first isolating bakelite board 1023 and the second isolating bakelite board 1024 on the frame 101 all adopt a three-layer structure, which is a bakelite board with inner and outer layers and a phenolic laminated paperboard in the middle layer. The phenolic laminated paperboard is a bakelite board made of high-quality bleached wood building paper and cotton linter paper as reinforcements, and a phenolic resin made by reacting high-purity, fully synthetic petrochemical raw materials as a resin adhesive. The bakelite board made of this material has good electrical properties at room temperature, good mechanical processing performance, a specific gravity of about 1.45, and a warpage of ≤3‰. Once heated and formed, it solidifies and cannot be molded into other things. Therefore, it has the characteristics of non-absorbent, non-conductive, high temperature resistant, high strength, and wear resistance. At the same time, the raw material price of the bakelite board is low, only half the price of ABS plastic board, and the cost is even lower.

[0046] Example 2, refer to Figure 6 The difference between this embodiment and the first embodiment is that the outer surfaces of the first isolating bakelite board 1023 and the second isolating bakelite board 1024 are both provided with a plurality of water holes 401, and the water holes 401 provided can facilitate the drainage of the control cable groove of the control cable 201, thereby preventing the first isolating bakelite board 1023 and the second isolating bakelite board 1024 from affecting the drainage operation of the control cable groove, thereby improving the practicality of the present device.

[0047] Example 3, refer to Figure 7-10The difference between this embodiment 3 and the embodiments 1 and 2 is that the control bakelite board 1031 and the power bakelite board 1041 are both fixed with an isolation wire clamp body 501 by bolts, and the isolation wire frame body 501 includes a wire clamp plate 5015, and the wire clamp plate 5015 is provided with a first wire clamp channel 5011, a second wire clamp channel 5012 and a third wire clamp channel 5013.

[0048] In order to facilitate the wiring operation and avoid the entanglement of adjacent cables, an isolation wire clamp body 501 is added. The isolation wire frame body 501 includes a wire clamp plate 5015, and the wire clamp plate 5015 is provided with a first wire clamping channel 5011, a second wire clamping channel 5012 and a third wire clamping channel 5013. The first wire clamping channel 5011, the second wire clamping channel 5012 and the third wire clamping channel 5013 can separate a group of three-phase electrical cables to avoid the entanglement of adjacent wires and the contact of adjacent wires to affect the heat dissipation of the wires. The first wire clamping channel 5011, the second wire clamping channel 5012 and the third wire clamping channel 5013 are used to clamp and position the wires, which is convenient for personnel to organize three-phase electrical cables or other cables.

[0049] Reference Figure 7-10 In order to increase the clamping effect of the isolation wire frame 501 on the cable, the present structure is proposed. Specifically, a cavity 5017 is formed in the inner middle of the wire clamp plate 5015, and a sleeve 5018 is fixedly installed inside the cavity 5017. Two groups of first clamp plates 5025 are arranged on the first clamping channel 5011, and two groups of second clamp plates 5023 are arranged on the second clamping channel 5012. Two groups of third clamp plates 5020 are arranged on the third clamping channel 5013. The inner sides of the first clamp plate 5025, the second clamp plate 5023 and the third clamp plate 5020 are all fixedly connected with a connecting rod. The connecting column 5021 slides into the interior of the sleeve 5018, and the outer surface of the connecting column 5021 is covered with a return spring 5022, the end of the return spring 5022 is fixedly connected to the cavity 5017, and the end of the return spring 5022 away from the cavity 5017 is fixedly connected to the outer surface of the sleeve 5018, both ends of the sleeve 5018 are threaded with matching bolts 5019, the end of the matching bolt 5019 is rotatably connected to a conical component 5024, and the end of the matching bolt 5019 away from the conical component 5024 is fixedly connected to a hexagonal cap.

[0050] When it is necessary to increase the clamping effect of the cable, first clamp the cable into the first clamping channel 5011, the second clamping channel 5012 and the third clamping channel 5013, and then rotate the hexagonal cap with an external tool, which will drive the matching bolt 5019 to rotate, and the matching bolt 5019 will drive its tapered part 5024 to move inwardly of the wire clamp plate 5015, and the tapered part 5024 will squeeze the corresponding three groups of connecting columns 5021, and the three groups of connecting columns 5021 will move outward at the same time, and the reset spring 5024 will be pressed against the corresponding three groups of connecting columns 5021. 022 will be compressed, and the first clamping plate 5025, the second clamping plate 5023 and the third clamping plate 5020 will all move into their corresponding wire clamping channels, thereby cooperating to position and clamp the corresponding cable. When it is necessary to contact the positioning of the cable, the matching bolt 5019 can be rotated outward, and the conical part 5024 will be separated from the current connecting column 5021. Under the action of the reset spring 5022, the first clamping plate 5025, the second clamping plate 5023 and the third clamping plate 5020 will be separated from the current wire clamping channel, thereby releasing the positioning of the cable.

[0051] Working principle: This prefabricated module for the intersection of power cable and control cable is assembled by first support frame 1011, second support frame 1012, third support frame 1013, fourth support frame 1014, first support bakelite board 1021, second support bakelite board 1022, upper control cable support assembly and lower power cable support assembly, control cable support assembly is composed of control bakelite board 1031, first connector 1032, second connector 1034, third connector 1033 and fourth connector 1035, power cable support assembly is composed of power bakelite board 1041, first mounting member 1045, second mounting member 1043, third mounting member 1044 and fourth mounting member 1042 which are assembled by bolts to form respective channels of power cable 301 and control cable 201, and cross influence can be avoided through respective channels;

[0052] Each plate is fixed to the frame 101 of the angle steel by through bolts. If it is necessary to disassemble it later, just unscrew the bolts. The prefabricated module is based on the height difference between the power cable trench (400*400) and the control cable trench (800*800). The power cable trench is taken as the reference trench, and the channels of the power and control cables are designed to form a channel frame that does not intersect and touch each other, providing a corresponding safe routing channel for the cable. Due to the height difference of the cable trench of the two cables, the space left below is not used for routing, that is, the first supporting bakelite board 1021 and the second supporting bakelite board 1022 only play a supporting and isolating role, so that the first supporting bakelite board 1021 and the second supporting bakelite board 1022 have a certain height difference with the formed cable trench, which is convenient for the cable trench to run water, avoid the power cable 301 and the control cable 201 from being immersed in rainwater, and avoid the cable from being immersed in water for a long time and corroded. It will not only not damage the insulation of the cable and affect its life, but also will not cause bursting due to water ingress. This is particularly true when two different cable trenches, the power cable and the control cable, intersect;

[0053] At the same time, since there are multiple fixing grooves on the L-shaped angle steel, the height of the control bakelite board 1031 or the power bakelite board 1041 can be freely adjusted as needed during on-site installation, which is convenient for adaptation and adjustment. In addition, the control bakelite board 1031 or the power bakelite board 1041 can be appropriately tilted and positioned and fixed according to the actual slope of the cable trench, which can effectively prevent rainwater from accumulating in the power cable line 301 and the control cable line 201, thereby causing corrosion to the cables;

[0054] A group of three-phase electrical cables can be separated by the first wire clamping channel 5011, the second wire clamping channel 5012 and the third wire clamping channel 5013 to avoid entanglement of adjacent wires and avoid contact between adjacent wires that affects the heat dissipation of the wires. The first wire clamping channel 5011, the second wire clamping channel 5012 and the third wire clamping channel 5013 are used to clamp and position the cables, which is convenient for personnel to manage three-phase electrical cables or other cables. When it is necessary to increase the clamping effect of the cable, first insert the cable into the first wire clamping channel 5011, the second wire clamping channel 5012 and the third wire clamping channel 5013, and then rotate the hexagonal cap through an external tool. When the hexagonal cap rotates, it will drive the matching bolt 5019 to rotate, and when the matching bolt 5019 rotates, it will drive its cone The conical part 5024 moves toward the inside of the wire clamp plate 5015. At this time, the conical part 5024 will squeeze the corresponding three groups of connecting columns 5021, and the three groups of connecting columns 5021 will move outward at the same time. The reset spring 5022 will be compressed, and the first clamp plate 5025, the second clamp plate 5023 and the third clamp plate 5020 will all move toward their corresponding wire clamping channels, thereby cooperating to position and clamp the corresponding cable. When it is necessary to contact the positioning of the cable, the matching bolt 5019 can be rotated outward, and the conical part 5024 will be separated from the current connecting column 5021. Under the action of the reset spring 5022, the first clamp plate 5025, the second clamp plate 5023 and the third clamp plate 5020 will be separated from the current wire clamping channel, thereby releasing the positioning of the cable.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A prefabricated module for the intersection of a power cable and a control cable, comprising a frame (101), characterized in that: The frame (101) comprises a first support frame (1011), a second support frame (1012), a third support frame (1013), a fourth support frame (1014), a first support bakelite board (1021), a second support bakelite board (1022), an upper control cable support assembly and a lower power cable support assembly; a plurality of control cables (201) are arranged above the control cable support assembly; a plurality of power cables (301) are arranged above the power cable support assembly; the control cable support assembly comprises a control bakelite board (1031), a first connecting piece (1032), a second connecting piece (1034), a third connecting piece (1033) and a fourth connecting piece (1035); and the power cable support assembly comprises a power bakelite board (1041), a first mounting piece (1045), a second mounting piece (1043), a third mounting piece (1044) and a fourth mounting piece (1042).

2. A prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The first support frame (1011), the second support frame (1012), the third support frame (1013), the fourth support frame (1014), the first connecting piece (1032), the second connecting piece (1034), the third connecting piece (1033), the fourth connecting piece (1035), the first mounting piece (1045), the second mounting piece (1043), the third mounting piece (1044) and the fourth mounting piece (1042) are all made of stainless steel L-shaped angle steel.

3. According to a prefabricated module for the intersection of a power cable and a control cable according to claim 1, a plurality of bolt through holes are provided on the first support frame (1011), the second support frame (1012), the third support frame (1013), the fourth support frame (1014), the first connecting member (1032), the second connecting member (1034), the third connecting member (1033), the fourth connecting member (1035), the first mounting member (1045), the second mounting member (1043), the third mounting member (1044) and the fourth mounting member (1042).

4. The prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The first supporting bakelite (1021) is fixedly installed between the first supporting frame (1011) and the fourth supporting frame (1014) by means of bolts, the second supporting bakelite (1022) is fixedly installed between the second supporting frame (1012) and the third supporting frame (1013) by means of bolts, the first connecting member (1032) and the first mounting member (1045) are both fixedly installed between the second supporting frame (1012) and the third supporting frame (1013) by means of bolts, the second connecting member (1034) and the second mounting member (1043) are both fixedly installed between the first supporting frame (1011) and the fourth supporting frame (1014) by means of bolts, the third connecting member (1033) and the third mounting member (1044) are both fixedly installed between the second supporting frame (1012) and the third supporting frame (1013) by means of bolts. The fourth connecting member (1035) and the fourth mounting member (1042) are both fixedly mounted between the third supporting frame (1013) and the fourth supporting frame (1014) by bolts. The control bakelite board (1031) is respectively fixed to the first connecting member (1032), the second connecting member (1034), the third connecting member (1033) and the fourth connecting member (1035) by screws. The power bakelite board (1041) is respectively fixed to the first mounting member (1045), the second mounting member (1043), the third mounting member (1044) and the fourth mounting member (1042) by screws. The power bakelite board (1041) is arranged below the control bakelite board (1031).

5. The prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The frame (101) also includes a first isolating bakelite board (1023) and a second isolating bakelite board (1024); the first isolating bakelite board (1023) is fixedly installed between the first support frame (1011) and the second support frame (1012) by bolts, and the second isolating bakelite board (1024) is fixedly installed between the third support frame (1013) and the fourth support frame (1014) by bolts.

6. The prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The first supporting bakelite board (1021), the second supporting bakelite board (1022), the control bakelite board (1031), the power bakelite board (1041), the first isolating bakelite board (1023) and the second isolating bakelite board (1024) all adopt a three-layer structure, which comprises bakelite boards of inner and outer layers and a phenolic laminated paperboard in the middle layer.

7. The prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The outer surfaces of the first insulating bakelite board (1023) and the second insulating bakelite board (1024) are both provided with a plurality of water holes (401).

8. The prefabricated module for the intersection of power cables and control cables according to claim 1, characterized in that: The control bakelite board (1031) and the power bakelite board (1041) are both fixedly mounted with an isolation wire clamp body (501) by means of bolts. The isolation wire frame body (501) comprises a wire clamp plate (5015). The wire clamp plate (5015) is provided with a first wire clamp channel (5011), a second wire clamp channel (5012) and a third wire clamp channel (5013).

9. A prefabricated module for the intersection of power cables and control cables according to claim 8, characterized in that: A cavity (5017) is formed in the inner middle of the wire clamping plate (5015), and a sleeve (5018) is fixedly installed inside the cavity (5017). Two groups of first clamping plates (5025) are arranged on the first clamping channel (5011), two groups of second clamping plates (5023) are arranged on the second clamping channel (5012), and two groups of third clamping plates (5020) are arranged on the third clamping channel (5013). The inner sides of the first clamping plate (5025), the second clamping plate (5023) and the third clamping plate (5020) are all fixedly connected with connecting columns. (5021), the connecting column (5021) slides into the interior of the sleeve (5018), and the outer surface of the connecting column (5021) is covered with a reset spring (5022), the end of the reset spring (5022) is fixedly connected to the cavity (5017), and the end of the reset spring (5022) away from the cavity (5017) is fixedly connected to the outer surface of the sleeve (5018), and both ends of the sleeve (5018) are threaded with matching bolts (5019), and the end of the matching bolt (5019) is rotatably connected with a conical component (5024).

10. A prefabricated module for the intersection of power cables and control cables according to claim 9, characterized in that: One end of the matching bolt (5019) away from the conical component (5024) is fixedly connected with a hexagonal cap, and the conical component (5024) is slidably connected to the inner wall of the sleeve (5018).