Stator winding machine
By designing a wire feeding structure combining the Y-axis, X-axis and Z-axis motion mechanism of the stator winding machine and the clamping mechanism in the fixing fixture, automatic wire hanging, winding and wire cutting are realized, solving the problems of low accuracy and efficiency caused by manual winding in the prior art, and improving production quality.
Patent Information
- Application Number
- CN202411790860.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-04-15
AI Technical Summary
Existing stator winding machines have manually completed the winding, resulting in low machining accuracy and low production efficiency.
A stator winding machine is designed, adopting a wire feeding structure combining Y-axis, X-axis and Z-axis motion mechanisms, and is combined with the clamping mechanism and rotary installation structure in the fixed fixture to realize automatic wire hanging, winding and cutting.
It improves processing accuracy and production efficiency, realizes an automated winding process, reduces manual intervention, and improves the overall production quality.
Smart Images

Figure CN119834557A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor manufacturing, and in particular to a stator winding machine. Background Art
[0002] A motor is an electromagnetic device that converts or transmits electrical energy based on electromagnetic induction. Its main function is to generate driving torque as a power source for electrical appliances or various machines. Electromagnetic DC motors are generally composed of stators, rotors, commutators, brushes, housings, bearings and other components.
[0003] During the stator production process, the coils need to be wound into the wire slots of the stator core. Currently, the winding process is generally completed manually, with low processing accuracy and low production efficiency. Summary of the invention
[0004] The main purpose of the present invention is to provide a stator winding machine, aiming to solve the technical problem that the existing stator winding machine completes winding manually, resulting in low processing accuracy and low production efficiency.
[0005] To achieve the above object, the present invention provides a stator winding machine, the stator winding machine comprises a frame, and the frame is provided with a workbench;
[0006] A winding device, the winding device comprising a wire feeding structure, an X-axis motion mechanism for left-right reciprocating motion, a Y-axis motion mechanism for front-back reciprocating motion, a Z-axis motion mechanism for up-and-down reciprocating motion, and a clamping and shearing structure, the Y-axis motion mechanism is slidably arranged on the workbench, the X-axis motion mechanism is slidably arranged on the Y-axis motion mechanism, the Z-axis motion mechanism is slidably arranged on the X-axis motion mechanism, the wire feeding structure is slidably arranged on the Z-axis motion mechanism, the wire feeding structure is provided with a wire nozzle, and the clamping and shearing structure is arranged on the Z-axis motion mechanism and is located on one side of the wire outlet of the wire nozzle;
[0007] A fixing fixture, the fixing fixture comprises a clamping mechanism and a rotating mounting structure provided with a mounting groove for placing a stator core, the rotating mounting structure can be rotatably set on the workbench, the clamping mechanism can be swingably set on the rotating mounting structure, and the clamping mouth of the clamping mechanism is set toward the mounting groove, the rotating mounting structure is provided with a wire hanging column, and the wire hanging column is located on one side of the mounting groove.
[0008] Optionally, in one embodiment, the wire feeding structure includes a fixed frame, a first wire passing wheel, a second wire passing wheel, a first porcelain eye, a second porcelain eye and a third wire passing wheel, the fixed frame is arranged on the Z-axis motion mechanism, the first wire passing wheel and the second wire passing wheel are both arranged on the fixed frame, and are respectively located on opposite sides of the Z-axis motion mechanism, the first porcelain eye, the second porcelain eye and the third wire passing wheel are all arranged on the fixed frame, and the first porcelain eye, the second porcelain eye and the third wire passing wheel are all located on the same center line, and the wire nozzle is arranged on the fixed frame and is located at the wire outlet of the third wire passing wheel.
[0009] Optionally, in one embodiment, the wire feeding structure further includes a tension wheel, and the tension wheel is disposed on the workbench and located on one side of the first wire passing wheel.
[0010] Optionally, in one embodiment, the clamping and shearing structure includes a first driving member, a shearing member and a wire clamping member, the first driving member is arranged on the Z-axis motion mechanism, the shearing member is arranged on the output end of the first driving member, and the wire clamping member is arranged on the first driving member and is located on one side of the shearing member.
[0011] Optionally, in one embodiment, the clamping mechanism includes a clamping structure and a driving structure, the clamping structure can be swingably set on the rotating mounting structure, and the clamping mouth of the clamping structure is set toward the mounting groove; the driving structure can be raised and lowered on the side of the workbench facing the mounting groove, the clamping structure is located between the rotating mounting structure and the driving structure, and the driving structure is provided with a driving surface at the position corresponding to the clamping structure.
[0012] Optionally, in one embodiment, one end of the clamping structure can be telescopically disposed on an end of the rotating mounting structure away from the mounting slot, and the other end of the clamping structure can be swingably disposed on the other end of the rotating mounting structure, and the clamping mouth of the clamping structure is disposed toward the mounting slot, and the telescopic direction of the clamping structure is opposite to the swinging direction.
[0013] Optionally, in one embodiment, the clamping structure includes at least two clamping components, and the at least two clamping components are evenly distributed on the outer side wall of the rotating mounting structure.
[0014] Optionally, in one embodiment, the clamping assembly includes a clamping member, a connecting rod and a reset elastic member, one end of the clamping member is arranged toward the mounting groove, the other end of the clamping member is arranged on the swinging end of the connecting rod, and both ends of the reset elastic member are respectively horizontally arranged on the rotating mounting structure and the retractable end of the connecting rod, and the tension of the reset elastic member drives the retractable end of the connecting rod to move in a direction away from the stator core while driving the swinging end of the connecting rod to move toward the stator core to clamp the stator core.
[0015] Optionally, in one embodiment, the driving structure includes a second driving member and a pressure ring, one end of the second driving member is arranged on the fixed plate, the output end of the second driving member is arranged on the pressure ring, and the driving surface is arranged on the inner side wall of the pressure ring.
[0016] Optionally, in one embodiment, the driving surface is an inclined surface, the inclined surface is arranged on the inner side wall of the pressure ring, and the distance between the center line of the pressure ring and the inclined surface gradually decreases with the insertion depth of the clamping structure.
[0017] In the technical solution provided by the present invention, the Y-axis motion mechanism is slidably arranged on the workbench, the X-axis motion mechanism is slidably arranged on the Y-axis motion mechanism, the Z-axis motion mechanism is slidably arranged on the X-axis motion mechanism, and the wire feeding structure is slidably arranged on the Z-axis motion mechanism, so that the wire feeding structure can realize up and down, left and right, and front and back reciprocating motions, the fixed fixture includes a clamping mechanism and a rotating mounting structure provided with a mounting groove for placing the stator core, the rotating mounting structure can be rotatably arranged on the workbench, the clamping mechanism can be swingably arranged on the rotating mounting structure, and the clamping opening of the clamping mechanism faces the The installation groove is arranged so that the clamping mechanism can clamp the stator core for winding. The rotating installation structure is provided with a wire hanging column, which is located at one side of the installation groove. The wire feeding structure is provided with a wire nozzle. The clamping and shearing structure is arranged on the Z-axis motion mechanism and is located at one side of the wire outlet of the wire nozzle, so that the clamping and shearing structure can clamp the wire passing through the wire feeding structure and hang the clamped wire on the terminal. The wire enters the stator core for winding. The stator core rotates to cooperate with the up and down movement of the winding device to complete the winding, thereby realizing automatic wire hanging, winding and shearing, and improving the processing accuracy and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] One or more embodiments are exemplarily described by corresponding drawings, which do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and the figures in the drawings do not constitute proportional limitations unless otherwise stated.
[0019] Figure 1 It is a structural schematic diagram of a stator winding machine according to an embodiment of the present invention;
[0020] Figure 2 for Figure 1 A partial enlarged view of the middle A;
[0021] Figure 3 A schematic structural diagram of a winding device according to an embodiment of the present invention;
[0022] Figure 4 This is a schematic structural diagram of a state in which a second driving member of a fixing fixture lifts a pressure ring according to an embodiment of the present invention;
[0023] Figure 5 This is a schematic structural diagram of a state in which a second driving member of a fixing fixture presses down a pressing ring according to an embodiment of the present invention;
[0024] Figure 6 A schematic structural diagram of a clamping structure according to an embodiment of the present invention;
[0025] Figure 7 This is a schematic structural diagram of a state in which a second driving member lifts a pressure ring according to an embodiment of the present invention;
[0026] Figure 8 A cross-sectional view of a pressure ring according to an embodiment of the present invention;
[0027] Among them, 100, stator winding machine; 1, frame; 10, workbench; 2, winding device; 20, wire feeding structure; 201, wire nozzle; 202, fixed frame; 203, first wire wheel; 204, second wire wheel; 205, first porcelain eye; 206, second porcelain eye; 207, third wire wheel; 208, tension wheel; 21, X-axis motion mechanism; 211, second slide rail; 212, second slider; 213, second connecting plate; 22, Y-axis motion mechanism; 221, first slide rail; 222, first slider; 223, first connecting plate; 23, Z-axis motion mechanism; 231, third slide rail; 232, third slider; 2 34. Third connecting plate; 24. Clamping and shearing structure; 3. Fixing fixture; 31. Fixing plate; 311. Guide rod; 32. Rotating mounting structure; 321. Mounting groove; 322. Third driving member; 323. Mounting seat; 324. Mounting seat body; 325. Fixing ring; 326. Terminal; 33. Clamping structure; 331. Clamping assembly; 332. Clamping member; 333. Connecting rod; 334. Elastic member; 335. Connecting assembly; 336. Pin; 337. Rotating member; 34. Driving structure; 341. Driving surface; 342. Second driving member; 343. Pressing ring; 4. Stator; 40. Stator core; 41. Wire. DETAILED DESCRIPTION
[0028] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on another element, or there can be one or more centered elements therebetween. When an element is described as "connected" to another element, it can be directly connected to another element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right", "inside", "outside" and similar expressions used in this specification are only for illustrative purposes. In the description of the present invention, the terms "first" and "second" are used only for descriptive purposes and cannot be understood as indicating relative importance or implicitly indicating the number of technical features indicated. Therefore, unless otherwise specified, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; the meaning of "multiple" is two or more. The term "include" and any variation thereof means non-exclusive inclusion, and one or more other features, integers, steps, operations, units, components and / or combinations thereof may be present or added.
[0029] In addition, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or a connection between two components. All technical and scientific terms used in this specification have the same meaning as those generally understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more related listed items.
[0030] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0031] Please refer to Figures 1 to 8 , an embodiment of the present invention discloses a stator winding machine 100 .
[0032] In one embodiment, if Figure 1 As shown, the stator winding machine 100 includes a frame 1, a winding device 22 and a fixing fixture 3.
[0033] The frame 1 is provided with a workbench 10 , and the workbench 10 is used to carry the winding device 22 and the fixing fixture 3 so that the winding device 22 and the fixing fixture 3 cooperate with each other to automatically complete the winding 41 .
[0034] The winding device 22 includes a wire feeding structure 20, an X-axis motion mechanism 21 for left and right reciprocating motion, a Y-axis motion mechanism 22 for front and back reciprocating motion, a Z-axis motion mechanism 23 for up and down reciprocating motion and a clamping structure 24. The Y-axis motion mechanism 22 includes a first slide rail 221, a first slider 222 and a first connecting plate 223. The first slide rail 221 is fixed on the workbench 10 along the front and back direction, the first slider 222 is arranged on the first connecting plate 223, and the first slider 222 is slidably arranged on the first slide rail 221, so that the Y-axis motion mechanism 22 can move along the front and back direction.
[0035] The X-axis motion mechanism 21 comprises a second slide rail 211, a second slider 212 and a second connecting plate 213. The second slide rail 211 is fixed on the first connecting plate 223 along the left-right direction. The second slider 212 is arranged on the second connecting plate 213. The second slider 212 is slidably arranged on the second slide rail 211, so that the X-axis motion mechanism 21 can move along the left-right direction.
[0036] The Z-axis motion mechanism 23 includes a third slide rail 231, a third slider 232 and a third connecting plate 234. The third connecting plate 234 is disposed on the second connecting plate 213. The third slide rail 231 is disposed on the third connecting plate 234. The third slider 232 is slidably disposed on the third slide rail 231, so that the Z-axis motion mechanism 23 can move in the up and down direction. The wire feeding structure 20 is disposed on the third sliding block, so that the wire feeding structure 20 can realize up and down, left and right, and front and back reciprocating motion.
[0037] The fixed fixture 3 includes a fixed plate 31, a rotating mounting structure 32 and a clamping mechanism. The fixed plate 31 is used to support and carry the entire fixed fixture 3, so that the fixed fixture 3 can be subsequently installed on the stator winding machine 100 through the fixed plate 31. A first through hole is provided at the center of the fixed plate 31. The other end of the rotating mounting structure 32 passes through the first through hole of the fixed plate 31, and there is a gap between the rotating mounting structure 32 and the side wall of the first through hole, so that the rotating mounting structure 32 can be rotatably fixed on the fixed plate 31. The rotating mounting structure 32 is provided with a mounting groove 321, and the mounting groove 321 is used to place the stator core 40.
[0038] Among them, the clamping mechanism includes a clamping structure 33 and a driving structure 34. One end of the rotating mounting structure 32 is arranged on one end surface of the fixed plate 31. The clamping structure 33 is used to clamp the stator core 40 so that the stator core 40 is fixed. The clamping structure 33 can be swingably arranged on the rotating mounting structure 32, and the clamping mouth of the clamping structure 33 is arranged toward the mounting groove 321, so that the clamping mouth can clamp the stator core 40.
[0039] The driving structure 34 is used to drive the clamping mouth of the clamping structure 33 to open, so as to facilitate the stator core 40 to be placed in the installation groove 321, or to remove the stator core 40 after the wire 41 is wound. The driving structure 34 can be raised and lowered and arranged on the side of the fixed plate 31 facing the installation groove 321. The clamping structure 33 is located between the rotating installation structure 32 and the driving structure 34. When the driving structure 34 is in a descending state and is separated from the driving structure 34, the clamping structure 33 and the driving structure 34 are staggered in the working state, so that the clamping mouth can clamp the stator core 40; the driving structure 34 is provided with a driving surface 341 at a position corresponding to the clamping structure 33. When it is not in a working state, the driving structure 34 rises so that the clamping structure 33 is pressed against the driving surface 341, thereby opening the clamping mouth of the clamping structure 33, so as to facilitate the stator core 40 to be placed in the installation groove 321, or to remove the stator core 40 after the wire 41 is wound. The structure design of the fixed fixture 3 is compact, simple and low in cost; and the rotating installation structure 32 is provided with a wire hanging column 326, which is located on one side of the installation groove 321, and the fixed fixture 3 is located on the side of the wire feeding structure 20 provided with the wire nozzle 201, and the clamping and shearing structure 24 is arranged on the Z-axis motion mechanism 23 and is located on one side of the outlet 41 of the wire nozzle 201, so that the clamping and shearing structure 24 can hang the wire 41 coming out of the wire nozzle 201 on the terminal 41 column 326. When winding the wire 41, the wire 41 head located on the terminal 41 column 326 enters the stator core 40, and the rotating installation structure 32 is rotated at an angle to cooperate with the up and down movement of the winding device 22 to complete the winding 41. After the winding 41 is completed, the clamping and shearing structure 24 cuts the wire. Automatic wire hanging, automatic winding and automatic wire cutting are realized, and processing accuracy and production efficiency are improved.
[0040] In one embodiment, the wire feeding structure 20 includes a fixed frame 202, a first wire passing wheel 203, a second wire passing wheel 204, a first porcelain eye 205, a second porcelain eye 206 and a third wire passing wheel 207. The fixed frame 202 is arranged on the Z-axis motion mechanism 23, and the first wire passing wheel 203, the second wire passing wheel 204, the first porcelain eye 205, the second porcelain eye 206 and the third wire passing wheel 207 are then arranged on the fixed frame 202, so that the wire feeding structure 20 can realize reciprocating motion up and down, left and right, and front and back. The first wire-passing wheel 203 and the second wire-passing wheel 204 are respectively located on opposite sides of the Z-axis motion mechanism 23, the first porcelain eye 205, the second porcelain eye 206 and the third wire-passing wheel 207 are all located on the same center line 41, and the wire nozzle 201 is arranged on the fixed frame 202 and is located at the wire outlet 41 of the third wire-passing wheel 207, so that the wire 41 passes through the first wire-passing wheel 203, the second wire-passing wheel 204, the first porcelain eye 205, the second porcelain eye 206 and the third wire-passing wheel 207 in sequence and passes through the wire nozzle 201, thereby realizing automatic wire feeding 41, saving time and improving production efficiency.
[0041] Furthermore, the wire feeding structure 20 also includes a tension wheel 208, which is arranged on the workbench 10 and is located on one side of the first wire passing wheel 203. The wire 41 first passes through the tension wheel 208 and then passes through the first wire passing wheel 203. The tension wheel 208 can ensure that the transported wire 41 is in a tensioned state, avoiding the wire 41 from being in a loose state and affecting the winding effect of 41.
[0042] In one embodiment, the shearing structure 24 includes a first driving member, a shearing member and a wire clamping member. The first driving member is arranged on the Z-axis motion mechanism 23, the shearing member is arranged on the output end of the first driving member, and the wire clamping member is arranged on the first driving member and is located on one side of the shearing member, so that the shearing structure 24 can realize shearing and clamping at the same time, thereby reducing the structure.
[0043] In one embodiment, if Figure 4-Figure 8 As shown, the rotating mounting structure 32 includes a third driving member 322 and a mounting seat 323. One end of the third driving member 322 is arranged on the fixed plate 31. The output end of the third driving member 322 passes through the first through hole of the fixed plate 31 and is connected to the mounting seat 323. The end face of the mounting seat 323 is provided with a mounting groove 321. The third driving member 322 can be a rotating motor, so that the rotating mounting structure 32 can rotate, and then during the winding 41 process, the mounting seat 323 can drive the stator core 40 to rotate at an angle, and cooperate with the winding device 22 to complete the winding 41. The mounting seat 323 is a hollow cylindrical structure, which can specifically be a hollow regular cylinder or a hollow cylinder, preferably a hollow cylinder, with a simple structure and easy assembly.
[0044] Furthermore, the mounting seat 323 includes a mounting seat body 324 and a fixing ring 325. The fixing ring 325 is inserted into the mounting groove 321 on the mounting seat body 324. The inner ring diameter of the fixing ring 325 can be designed according to the stator core 40 of different specifications and sizes. That is, when it is necessary to fix the stator core 40 of different sizes, the fixing ring 325 with the corresponding inner ring diameter can be replaced to achieve preliminary fixation of the stator core 40, thereby avoiding the inner ring size of the fixing ring 325 being too large, and the stator core 40 being placed on the fixing ring 325 with too large a gap, causing the stator core 40 to be displaced during the winding 41 process.
[0045] In one embodiment, one end of the clamping structure 33 can be telescopically arranged on the end of the rotating mounting structure 32 away from the mounting groove 321, and the other end of the clamping structure 33 can be swingably arranged on the other end of the rotating mounting structure 32, and the clamping mouth of the clamping structure 33 is arranged toward the mounting groove 321, and the telescopic direction of the clamping structure 33 is opposite to the swinging direction of the clamping structure 33, so that when one end of the clamping structure 33 extends, the other end of the clamping structure 33 moves toward the mounting groove 321, so that the clamping mouth of the clamping structure 33 clamps the stator core 40, and when one end of the clamping structure 33 retracts, the other end of the clamping structure 33 moves away from the mounting groove 321, so that the clamping mouth of the clamping structure 33 opens, so that the stator core 40 is placed in the mounting groove 321, or the stator core 40 after the wire 41 is wound is removed.
[0046] Further, such as Figure 6 As shown, the clamping structure 33 includes at least two clamping components 331, and at least two clamping components 331 are evenly distributed on the outer wall of the mounting seat 323. The clamping components 331 can be 2, 3, 4, 5, 6, etc. In this embodiment, the number of the clamping components 331 is not specifically limited, and a suitable number can be selected according to actual conditions. For example, when the number of the clamping components 331 is 3, the three clamping components 331 are arranged on the outer wall of the mounting seat 323 and are evenly distributed on the outer circumference of the mounting seat 323, so that the clamping force on the stator core 40 is uniform, thereby avoiding the stator core 40 from tilting.
[0047] Furthermore, the clamping assembly 331 includes a clamping member 332, a connecting rod 333 and an elastic member 334. The clamping end of the clamping member 332 is arranged toward the mounting groove 321, so that multiple clamping members 332 can be combined to form a clamping opening to clamp the stator core 40. The other end of the clamping member 332 is connected to the swinging end of the connecting rod 333, so that when the connection swings, it can drive the clamping member 332 to swing, thereby realizing the opening of the clamping opening. One end of the elastic member 334 is fixed to the outer wall of the mounting seat 323, and the other end of the elastic member 334 is fixed to the telescopic end of the connecting rod 333, that is, the elastic member 334 is arranged between the mounting seat 323 and the connecting rod 333, and the mounting seat 323 is fixed on the fixing plate 31, and the connecting rod 333 is connected to the mounting seat 323 through the elastic member 334, so that the tension of the elastic member 334 can push the connecting rod 333 to extend away from the mounting seat 323, and because the swing end of the connecting rod 333 is fixed to the mounting seat 323 by a fulcrum design, the telescopic end of the connecting rod 333 drives the swing end of the connecting rod 333 to move toward the mounting groove 321 when extending away from the mounting seat 323, thereby causing the clamping end of the clamping member 332 to move toward the mounting groove 321, so that the clamping member 332 can clamp the stator core 40. The stator core 40 can be clamped only by the tension of the elastic member 334, and the clamping is achieved without the need for motor drive, thereby reducing the design of motor drive parts. This not only makes the structural design of the fixing fixture 3 compact and small, simple in structure, and easy to assemble, but also reduces the cost. Moreover, the greater the tension of the elastic member 334, the greater the distance that the telescopic end of the connecting rod 333 is driven away from the mounting seat 323, so that the swing end of the connecting rod 333 is closer to the mounting groove 321, thereby making the clamping opening smaller. The smaller the tension of the elastic member 334, the smaller the distance that the telescopic end of the connecting rod 333 is driven away from the mounting seat 323, so that the swing end of the connecting rod 333 is further away from the mounting groove 321, thereby making the clamping opening larger. Therefore, within the tension range of the elastic member 334, the fixing fixture 3 can clamp stator cores 40 of different specifications within a certain range, thereby improving the versatility of the fixing fixture 3.
[0048] Specifically, the clamping piece 332 is a strip plate structure, and the clamping end is set as an arc protrusion. The arc protrusion not only increases the contact area between the clamping piece 332 and the stator core 40 to improve the clamping force, but also avoids the area of the clamping end being too large. When clamping, the clamping end cannot be completely in contact with the surface of the stator core 40, resulting in insufficient clamping force.
[0049] Furthermore, the clamping assembly 331 also includes a connecting assembly 335 and a pin 336. The connecting assembly 335 includes two connecting blocks, one end of each of the two connecting blocks is fixed on the mounting base 323, and the other ends of the two connecting blocks are provided with a second through hole, and the swinging end of the connecting rod 333 is located between the two connecting blocks, and a third through hole is provided at the position of the swinging end of the connecting rod 333 corresponding to the second through hole, and the pin 336 passes through a second through hole, a third through hole and another second through hole in sequence for active connection, so that the connecting rod 333 can swing, and the swinging direction of the swinging end of the connecting rod 333 is exactly opposite to the telescopic direction of the telescopic end of the connecting rod 333, so that the connecting rod 333 can drive the clamping member 332 to clamp the stator core 40 only by the tension of the elastic member 334.
[0050] Furthermore, a rotating member 337 is provided at the other end of the connecting rod 333, that is, a rotating member 337 is provided at one end of the connecting rod 333 close to the telescopic end. The rotating member 337 enables the clamping structure 33 to be inserted into the driving surface 341 of the driving structure 34 more smoothly. The rotating member 337 is a bearing with a simple structure and high movement accuracy.
[0051] In one embodiment, the driving structure 34 includes a second driving member 342 and a pressing ring 343. One end of the second driving member 342 is fixed on the surface of the fixing plate 31 facing the mounting groove 321. The output end of the second driving member 342 is arranged on the pressing ring 343. The driving surface 341 is arranged on the inner side wall of the pressing ring 343, so that the second driving member 342 can drive the pressing ring 343 to move upward or downward. When in a non-working state, the second driving member 342 drives the pressing ring 343 to move upward, so that the pressing ring 343 gradually approaches one end of the connecting rod 333 provided with a rotating member 337. As the height increases, the rotating member 337 moves downward. 337 contacts with the driving surface 341, and the driving surface 341 gives an inward squeezing force to the rotating member 337 at this time. The inward squeezing force pushes the elastic member 334 to retract, so that the swinging end of the connecting rod 333 moves away from the mounting groove 321, thereby driving the clamping member 332 to move away from the mounting groove 321, and then the clamping member 332 opens, which makes it easy to place the stator core 40 in the mounting groove 321, or to remove the stator core 40 after the wire 41 is wound. The clamping structure 33 can be driven to open through a driving member and a pressure ring 343. The structural design is compact and small, the structure is simple, the movement accuracy is high and the cost is low.
[0052] Specifically, the second driving member 342 may be a motor.
[0053] Further, such as Figure 7 and Figure 8As shown, the driving surface 341 is an inclined surface, which is arranged on the inner side wall of the position of the pressing ring 343 corresponding to the connecting rod 333, and the distance between the center line 41 of the pressing ring 343 and the inclined surface gradually decreases as the insertion depth of the clamping structure 33 becomes deeper, so that the clamping structure 33 can be smoothly inserted into the pressing ring 343 when the pressing ring 343 rises, and the telescopic end of the connecting rod 333 is gradually compressed as the pressing ring 343 rises, so that the elastic member 334 continues to retract, so that the swing end of the connecting rod 333 drives the clamping member 332 to gradually move away from the installation groove 321, thereby opening the clamping opening. The end of the inclined surface facing the fixed plate 31 is set as an arc protrusion, which plays a limiting role on the rotating member 337, preventing the rotating member 337 from directly carrying the connecting rod 333 through the pressing ring 343, resulting in the clamping structure 33 being unable to reset.
[0054] Furthermore, a guide rod 311 is provided on the fixing plate 31, one end of the guide rod 311 is provided on the fixing plate 31, and the pressure ring 343 can be movably sleeved on the guide rod 311, and the guide rod 311 improves the stability of the pressure ring 343 when performing an ascending or descending movement. The number of guide rods 311 can be 1, 2, 3, 4, 5, 6, etc., and a suitable number can be selected according to actual conditions. Preferably, the number of guide rods 311 is 2, which can improve the stability of the movement of the pressure ring 343 and avoid too many guide rods 311 resulting in a complex and bulky structure.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may also be combined, the steps may be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Although the present invention has been described in detail with reference to the above embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the above embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A stator winding machine for winding a stator, wherein the stator comprises a stator core, characterized in that: Stator winding machine includes: A frame, wherein the frame is provided with a workbench; A winding device, the winding device comprising a wire feeding structure, an X-axis motion mechanism for left-right reciprocating motion, a Y-axis motion mechanism for front-back reciprocating motion, a Z-axis motion mechanism for up-and-down reciprocating motion, and a clamping and shearing structure, the Y-axis motion mechanism is slidably arranged on the workbench, the X-axis motion mechanism is slidably arranged on the Y-axis motion mechanism, the Z-axis motion mechanism is slidably arranged on the X-axis motion mechanism, the wire feeding structure is slidably arranged on the Z-axis motion mechanism, the wire feeding structure is provided with a wire nozzle, and the clamping and shearing structure is arranged on the Z-axis motion mechanism and is located on one side of the wire outlet of the wire nozzle; A fixing fixture, the fixing fixture comprises a clamping mechanism and a rotating mounting structure provided with a mounting groove for placing a stator core, the rotating mounting structure can be rotatably set on the workbench, the clamping mechanism can be swingably set on the rotating mounting structure, and the clamping mouth of the clamping mechanism is set toward the mounting groove, the rotating mounting structure is provided with a wire hanging column, and the wire hanging column is located on one side of the mounting groove.
2. The stator winding machine according to claim 1, characterized in that: The wire feeding structure includes a fixed frame, a first wire passing wheel, a second wire passing wheel, a first porcelain eye, a second porcelain eye and a third wire passing wheel. The fixed frame is arranged on the Z-axis motion mechanism. The first wire passing wheel and the second wire passing wheel are both arranged on the fixed frame and are respectively located on opposite sides of the Z-axis motion mechanism. The first porcelain eye, the second porcelain eye and the third wire passing wheel are all arranged on the fixed frame, and the first porcelain eye, the second porcelain eye and the third wire passing wheel are all located on the same center line. The wire nozzle is arranged on the fixed frame and is located at the wire outlet of the third wire passing wheel.
3. The stator winding machine according to claim 1, characterized in that: The wire feeding structure also includes a tension wheel, which is arranged on the workbench and located on one side of the first wire passing wheel.
4. The stator winding machine according to claim 1, characterized in that: The clamping and shearing structure includes a first driving member, a shearing member and a wire clamping member. The first driving member is arranged on the Z-axis motion mechanism, the shearing member is arranged on the output end of the first driving member, and the wire clamping member is arranged on the first driving member and is located on one side of the shearing member.
5. The stator winding machine according to claim 1, characterized in that: The clamping mechanism includes a clamping structure and a driving structure. The clamping structure can be swingably arranged on the rotating mounting structure, and the clamping mouth of the clamping structure is arranged toward the mounting groove; the driving structure can be raised and lowered on the side of the workbench facing the mounting groove, the clamping structure is located between the rotating mounting structure and the driving structure, and the driving structure is provided with a driving surface corresponding to the position of the clamping structure.
6. The stator winding machine according to claim 5, characterized in that: One end of the clamping structure can be telescopically arranged on an end of the rotating mounting structure away from the mounting slot, and the other end of the clamping structure can be swingably arranged on the other end of the rotating mounting structure, and the clamping mouth of the clamping structure is arranged toward the mounting slot, and the telescopic direction of the clamping structure is opposite to the swinging direction.
7. The stator winding machine according to claim 5, characterized in that: The clamping structure includes at least two clamping components, and the at least two clamping components are evenly distributed on the outer side wall of the rotating installation structure.
8. The stator winding machine according to claim 7, characterized in that: The clamping assembly includes a clamping member, a connecting rod and a reset elastic member, one end of the clamping member is arranged toward the mounting groove, the other end of the clamping member is arranged on the swinging end of the connecting rod, and the two ends of the reset elastic member are respectively horizontally arranged on the rotating mounting structure and the telescopic end of the connecting rod, and the tension of the reset elastic member drives the telescopic end of the connecting rod to move in a direction away from the stator core, while driving the swinging end of the connecting rod to move toward the stator core to clamp the stator core.
9. The stator winding machine according to claim 1, characterized in that: The driving structure includes a second driving member and a pressure ring, one end of the second driving member is arranged on the fixed plate, the output end of the second driving member is arranged on the pressure ring, and the driving surface is arranged on the inner side wall of the pressure ring.
10. The stator winding machine according to claim 9, characterized in that: The driving surface is an inclined surface, which is arranged on the inner side wall of the pressure ring, and the distance between the center line of the pressure ring and the inclined surface gradually decreases with the insertion depth of the clamping structure.
Citation Information
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