PERC cell silicon substrate texturing equipment

By designing the feeding mechanism and material collection mechanism of PERC cell silicon substrate fleece making equipment, the problem of difficulty in stably collecting materials in existing equipment is solved, and double-sided fleece making is achieved through the flip mechanism, which improves processing efficiency and product quality.

CN119836037APending Publication Date: 2025-04-15JIANGSU JINGWANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411984944.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing PERC cell silicon substrate velvet making equipment is difficult to take material stably, and can only carry out velvet making processing on one side, which affects the economic benefits of processing and product quality.

Method used

A PERC cell silicon substrate fleece making equipment is designed, including a feeding mechanism and multiple sets of feeding mechanisms. Through the cooperation of motor, gear and pulley, the rapid material extraction and stable material feeding of stacked PERC cell pieces are achieved. In addition, the equipment is also equipped with a flip mechanism, which can flip the PERC battery cells and realize double-sided fleece processing.

Benefits of technology

By setting up a feeding mechanism and a feeding mechanism, stable and rapid feeding of PERC battery cells stacked together is achieved, and the stability and efficiency of fleece are improved. The use of the flip mechanism ensures double-sided fleece making, improving the economic benefits of overall processing and product quality.

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Abstract

The invention discloses PERC battery piece silicon substrate texturing equipment in the technical field of PERC battery piece silicon substrate texturing, which comprises texturing equipment, a conveying device matched with the texturing equipment is arranged on the left side of the texturing equipment, an alarm is arranged at the top of the texturing equipment, a feeding mechanism is arranged on the front side wall of the conveying device, and a plurality of groups of material taking mechanisms are arranged at the top of the conveying device. By arranging the feeding mechanism and the taking mechanism, the PERC battery pieces stacked together can be quickly taken in sequence, displacement of the PERC battery pieces on the lower layer cannot be caused, and the taking stability is improved, so that the PERC battery pieces are conveyed into the texturing equipment for texturing under the action of the conveying device, the PERC battery pieces can be quickly and stably fed, and the working efficiency of the PERC battery pieces is improved. And by arranging the turnover mechanism, the PERC battery piece can be turned over, so that the PERC battery piece can be turned over after single-side processing is completed, processing is completed at a time, the overall processing economic benefit and the product quality are improved, and the actual processing requirement is met.
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Description

Technical Field

[0001] The invention relates to the technical field of texturing of silicon substrates of PERC cell slices, and in particular to a texturing device for silicon substrates of PERC cell slices. Background Art

[0002] With the continuous development of PERC cell technology, the requirements for silicon substrate texturing technology are becoming higher and higher. By forming a velvet structure on the surface of the silicon substrate, the reflectivity of the silicon wafer surface to sunlight can be effectively reduced, thereby increasing light absorption and improving the photoelectric conversion efficiency of the cell. Generally, the reflectivity can be reduced from about 30% of the flat silicon wafer surface to less than 10%. In the future, the texturing process will pay more attention to improving the uniformity of the velvet surface, reducing the reflectivity and reducing surface damage.

[0003] The existing PERC cell silicon substrate texturing equipment cannot stably take out materials, because most of the PERC cells are now stacked together. When taking the upper PERC cell, it is easy to cause the lower PERC cell to shift, which will affect the next material taking, making it difficult to quickly and stably feed the PERC cell. Secondly, only one side of the PERC cell can be texturized, and secondary processing is required, which affects the overall processing economic benefits and product quality, and it is difficult to meet actual processing needs. Therefore, we propose a PERC cell silicon substrate texturing equipment. Summary of the invention

[0004] The object of the present invention is to provide a PERC cell silicon substrate texturing device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a PERC cell silicon substrate texturing device, comprising a texturing device, a conveying device matching the texturing device is provided on the left side of the texturing device, an alarm is provided on the top of the texturing device, a feeding mechanism is provided on the front side wall of the conveying device, and a plurality of material picking mechanisms are provided on the top of the conveying device.

[0006] Further, the material picking mechanism includes a fixed plate provided on the top of the conveying device, a first rotating shaft is penetrated by the right side wall of the fixed plate, a driven gear is provided at one end of the first rotating shaft, a motor is provided on the right side wall of the fixed plate, a driving gear meshing with the driven gear is connected to the output end of the motor, a driving pulley is sleeved and installed on the outer wall of the first rotating shaft, a second rotating shaft is connected to the left side wall of the fixed plate through a bearing, a driven pulley is installed on the outer wall of the second rotating shaft, a belt is sleeved on the outer walls of the driven pulley and the driving pulley, a second connecting rod is hingedly provided at the other end of the first rotating shaft, a third connecting rod is hingedly provided at one end of the second rotating shaft, a first connecting rod is hingedly provided on the left side walls of the second connecting rod and the third connecting rod, a flipping mechanism is provided on the outer side wall of the first connecting rod, and a clamping piece is provided on the left side of the first connecting rod.

[0007] Furthermore, the flipping mechanism includes a connecting plate provided on the left side wall of the first connecting rod, a third rotating shaft is penetrated through the left side wall of the connecting plate, one end of the third rotating shaft is connected to the outer side wall of the clamping member, the other end of the third rotating shaft is provided with a gear, a mounting plate is provided on the top of the connecting plate, a second electric telescopic rod is provided on the top of the mounting plate, and one end of the second electric telescopic rod is provided with a rack meshing with the gear.

[0008] Furthermore, a slide bar is fixedly provided through the top of the mounting plate, a slide block is sleeved on the outer wall of the slide bar, and the outer wall of the slide block is connected to the outer wall of the rack.

[0009] Furthermore, a through hole is opened on the left side wall of the connecting plate, and a bearing 1 is sleeved and installed on the outer wall of the third rotating shaft, and the bearing 1 matches the inner wall of the through hole.

[0010] Furthermore, a through hole 1 is opened on the left side wall of the fixing plate, and a bearing 2 is sleeved and installed on the outer wall of the first rotating shaft, and the bearing 2 matches the through hole 1.

[0011] Furthermore, the feeding mechanism includes a fixed block provided on the front side wall of the conveying device, a first electric telescopic rod is provided on the top of the fixed block, and a placement plate is provided at one end of the first electric telescopic rod.

[0012] Furthermore, the mounting plate and the connecting plate are both arranged in an L shape.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention provides a feeding mechanism and a taking-up mechanism, which can quickly take-up the stacked PERC cells in sequence without causing displacement of the lower PERC cells, thereby improving the stability of taking-up, and thus conveying them to the texturing equipment for texturing under the action of the conveying device, which can quickly and stably feed the PERC cells and improve the texturing effect;

[0015] 2. The present invention can flip the PERC cell by setting a flipping mechanism, so that it can be flipped after single-side processing is completed, and the processing can be completed in one time, thereby improving the overall processing economic benefits and product quality and meeting actual processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the material taking mechanism of the present invention;

[0018] Figure 3 It is a left view of the material taking mechanism structure of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure B of the present invention;

[0020] Figure 5 It is a schematic diagram of the structure A of the present invention.

[0021] In the figure: 1. Velveting equipment; 2. Conveying device; 3. Material taking mechanism; 30. Fixed plate; 31. Motor; 32. Driving gear; 33. Driven gear; 34. First rotating shaft; 35. First connecting rod; 36. Second connecting rod; 37. Driving pulley; 38. Belt; 39. Driven pulley; 300. Second rotating shaft; 301. Third connecting rod; 302. Clamping piece; 4. Material feeding mechanism; 40. Fixed block; 41. First electric telescopic rod; 42. Placement plate; 5. Alarm; 6. Flipping mechanism; 60. Mounting plate; 61. Second electric telescopic rod; 62. Sliding rod; 63. Rack; 64. Sliding block; 65. Gear; 66. Third rotating shaft; 67. Connecting plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Embodiment 1:

[0024] See also Figure 1 The present invention provides a technical solution: a PERC cell silicon substrate texturing device, comprising a texturing device 1, a conveying device 2 matching the texturing device 1 is provided on the left side of the texturing device 1, an alarm 5 is provided on the top of the texturing device 1, a feeding mechanism 4 is provided on the front side wall of the conveying device 2, and a plurality of groups of material taking mechanisms 3 are provided on the top of the conveying device 2.

[0025] See also Figure 2-4 The material taking mechanism 3 includes a fixed plate 30 provided on the top of the conveying device 2, a first rotating shaft 34 is penetrated through the right wall of the fixed plate 30, a through hole 1 is opened on the left wall of the fixed plate 30, a bearing 2 is sleeved and installed on the outer wall of the first rotating shaft 34, the bearing 2 matches the through hole 1, and the first rotating shaft 34 rotates more stably under the action of the bearing 2, a driven gear 33 is provided at one end of the first rotating shaft 34, a motor 31 is provided on the right wall of the fixed plate 30, and a driving gear 32 meshing with the driven gear 33 is connected to the output end of the motor 31, and a bearing 33 is sleeved and installed on the outer wall of the first rotating shaft 34 There is a driving pulley 37, and the left side wall of the fixed plate 30 is connected with a second rotating shaft 300 through a bearing, the outer wall of the second rotating shaft 300 is installed with a driven pulley 39, and the outer walls of the driven pulley 39 and the driving pulley 37 are sleeved with a belt 38, the other end of the first rotating shaft 34 is hinged with a second connecting rod 36, and one end of the second rotating shaft 300 is hinged with a third connecting rod 301, the left side walls of the second connecting rod 36 and the third connecting rod 301 are hinged with a first connecting rod 35, the outer side wall of the first connecting rod 35 is provided with a flip mechanism 6, and the left side of the first connecting rod 35 is provided with a clamping member 302.

[0026] See also Figure 4 The flip mechanism 6 includes a connecting plate 67 provided on the left side wall of the first connecting rod 35, a third rotating shaft 66 is penetrated through the left side wall of the connecting plate 67, a through hole is opened on the left side wall of the connecting plate 67, and a bearing 1 is sleeved and installed on the outer wall of the third rotating shaft 66, and the bearing 1 matches the inner wall of the through hole. Under the action of the bearing 1, the third rotating shaft 66 rotates more stably, one end of the third rotating shaft 66 is connected to the outer side wall of the clamping member 302, and the other end of the third rotating shaft 66 is provided with a gear 65. A mounting plate 60 is provided on the top of the connecting plate 67, and the mounting plate 60 and the connecting plate 67 are both arranged in an L shape. A second electric telescopic rod 61 is provided on the top of the mounting plate 60, and a rack 63 meshing with the gear 65 is provided at one end of the second electric telescopic rod 61. A sliding rod 62 is fixedly provided on the top of the mounting plate 60, and a slider 64 is sleeved on the outer wall of the sliding rod 62. The outer wall of the slider 64 is connected to the outer wall of the rack 63. Under the action of the slider 64 and the sliding rod 62, the rack 63 moves up and down more stably.

[0027] See also Figure 5 The feeding mechanism 4 includes a fixed block 40 provided on the front side wall of the conveying device 2, a first electric telescopic rod 41 is provided on the top of the fixed block 40, and a placement plate 42 is provided at one end of the first electric telescopic rod 41. The stacked PERC battery cells are placed on the placement plate 42, and the first electric telescopic rod 41 can drive the PERC battery cells to move upward to a suitable position.

[0028] Working principle: The stacked PERC cells are placed on the placement plate 42, and then the motor 31 drives the driving gear 32 to rotate, the driving gear 32 drives the driven gear 33 and the first rotating shaft 34 to rotate, the first rotating shaft 34 drives the driving pulley 37 to rotate, and the second rotating shaft 300 rotates with the cooperation of the belt 38 and the driven pulley 39, so that the first rotating shaft 34 and the second rotating shaft 300 drive the second connecting rod 36 and the third connecting rod 301 to make a circular motion, and the second connecting rod 36 and the third connecting rod 301 drive the first connecting rod 35 to rotate to the top of the PERC cell (such as Figure 1 Position), then the first electric telescopic rod 41 drives the PERC cell to move upward into the clamp 302 (with a distance sensor for sensing, which can be controlled by a PLC controller to match the top PERC cell with the clamp 302, which is the prior art), and then the clamp 302 can clamp and fix it, and then move the clamp 302 to a vertical position (the opposite of the above operation), and then under the action of the conveying device 2, the PERC cell is moved to the texturing equipment 1 for texturing. After the texturing of one side is completed, the second electric telescopic rod 61 drives the rack 63 to move downward, the rack 63 drives the gear 65 and the third shaft 66 to rotate, and the third shaft 66 drives the clamp 302 to flip, so as to complete the texturing of the other side.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PERC cell silicon substrate texturing device, comprising a texturing device (1), wherein a conveying device (2) matching the texturing device (1) is provided on the left side thereof, and wherein: The top of the texturing device (1) is provided with an alarm (5), the front side wall of the conveying device (2) is provided with a feeding mechanism (4), and the top of the conveying device (2) is provided with multiple groups of material taking mechanisms (3).

2. A PERC cell silicon substrate texturing device according to claim 1, characterized in that: The material taking mechanism (3) comprises a fixed plate (30) provided on the top of the conveying device (2), a first rotating shaft (34) passing through the right side wall of the fixed plate (30), a driven gear (33) being provided at one end of the first rotating shaft (34), a motor (31) being provided on the right side wall of the fixed plate (30), a driving gear (32) meshing with the driven gear (33) being connected to the output end of the motor (31), a driving pulley (37) being sleeved and mounted on the outer wall of the first rotating shaft (34), and a second rotating shaft (300) being connected to the left side wall of the fixed plate (30) via a bearing, A driven pulley (39) is installed on the outer wall of the second rotating shaft (300), and a belt (38) is sleeved on the outer walls of the driven pulley (39) and the driving pulley (37). A second connecting rod (36) is hingedly provided at the other end of the first rotating shaft (34), and a third connecting rod (301) is hingedly provided at one end of the second rotating shaft (300). A first connecting rod (35) is hingedly provided on the left side walls of the second connecting rod (36) and the third connecting rod (301), and a flip mechanism (6) is provided on the outer side wall of the first connecting rod (35), and a clamping member (302) is provided on the left side of the first connecting rod (35).

3. A PERC cell silicon substrate texturing device according to claim 2, characterized in that: The flip mechanism (6) comprises a connecting plate (67) provided on the left side wall of the first connecting rod (35); a third rotating shaft (66) is provided through the left side wall of the connecting plate (67); one end of the third rotating shaft (66) is connected to the outer side wall of the clamping member (302); a gear (65) is provided at the other end of the third rotating shaft (66); a mounting plate (60) is provided on the top of the connecting plate (67); a second electric telescopic rod (61) is provided on the top of the mounting plate (60); and a rack (63) meshing with the gear (65) is provided on one end of the second electric telescopic rod (61).

4. A PERC cell silicon substrate texturing device according to claim 3, characterized in that: A slide bar (62) is fixedly provided through the top of the mounting plate (60), a slide block (64) is sleeved on the outer wall of the slide bar (62), and the outer wall of the slide block (64) is connected to the outer wall of the rack (63).

5. The PERC cell silicon substrate texturing equipment according to claim 3, characterized in that: A through hole is formed on the left side wall of the connecting plate (67), and a bearing 1 is sleeved and mounted on the outer wall of the third rotating shaft (66), wherein the bearing 1 matches the inner wall of the through hole.

6. The PERC cell silicon substrate texturing equipment according to claim 2, characterized in that: A through hole 1 is formed on the left side wall of the fixing plate (30), and a bearing 2 is sleeved and mounted on the outer wall of the first rotating shaft (34), and the bearing 2 matches the through hole 1.

7. The PERC cell silicon substrate texturing equipment according to claim 1, characterized in that: The feeding mechanism (4) comprises a fixed block (40) provided on the front side wall of the conveying device (2), a first electric telescopic rod (41) being provided on the top of the fixed block (40), and a placement plate (42) being provided at one end of the first electric telescopic rod (41).

8. The PERC cell silicon substrate texturing equipment according to claim 3, characterized in that: The mounting plate (60) and the connecting plate (67) are both arranged in an L shape.