An impurity removal and purification device for sucralose mother liquor and its operation method
By designing a sucralose mother liquor removal and purification device that automatically adds impurity removal agents, the problem of inconsistent addition of medicinal agents in existing devices is solved, the stability and consistency of the impurity removal process is achieved, and the effect of impurity removal is improved.
Patent Information
- Application Number
- CN202510343182.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The existing sucralose mother liquor removal and purification device lacks the function of automatically adding impurity removal agents, which leads to inconsistent addition of the agents, affecting the impurity removal effect and product quality stability.
A decontamination and purification device including a stirring structure, a suction structure, a control structure, a regulating structure and a driving structure is designed. Through the cooperation of the slide plug and a check valve, the automatic addition and uniform distribution of the decontamination agent are achieved.
The automatic addition of impurity removal agents is realized, which reduces manual intervention and operation time, improves the stability and consistency of impurity removal processes, and ensures improvement of impurity removal effects.
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Figure CN119838309B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of purification of sucralose mother liquor, and particularly relates to an impurity removal and purification device for sucralose mother liquor and an operation method thereof. Background Art
[0002] Sucralose mother liquor may contain some impurities during the production process and needs to be subjected to impurity removal treatment. These impurities may include unreacted starting materials, by-products, solvent residues, etc.
[0003] After retrieval, a Chinese patent with the publication number CN219051308U discloses a purification device for sucralose aqueous solution, including a reaction tank with a heating function. The top surface of the reaction tank is sealed and a discharge valve is provided at the lower part. A rotating shaft is vertically arranged in the reaction tank, and a stirring rod is fixedly arranged on the rotating shaft. The upper end of the rotating shaft passes through the reaction tank and is rotatably connected to the top surface of the reaction tank through a bearing. The rotating shaft is driven by a driving device to rotate along its axial line; a feed channel is opened downward on the top surface of the rotating shaft, and a discharge hole communicating with the feed channel is opened on the side surface of the rotating shaft. The feed channel is closed by a valve arranged on the rotating shaft. In the above solution, when feeding materials, due to the sealed top surface, it can play a heat preservation effect. At the same time, since the discharge hole is located on the rotating shaft and at the middle position of the reaction tank, the materials can be evenly scattered, so that the materials can be quickly stirred evenly. However, when the above solution is actually used, there are still the following deficiencies:
[0004] The impurity removal and purification device for sucralose mother liquor proposed in the above solution does not have the function of automatically adding impurity removal agents. The addition of impurity removal agents needs to be manually completed. Manual addition may lead to fluctuations and inconsistencies in the dosage of the agents, which may affect the impurity removal effect and the quality stability of the final product. In addition, manual addition requires additional manpower and time investment, especially in large-scale production, which may increase the production cycle and cost.
[0005] Therefore, it is necessary to design an impurity removal and purification device for sucralose mother liquor and an operation method thereof to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to solve the deficiencies existing in the prior art and to propose an impurity removal and purification device for sucralose mother liquor and an operation method thereof.
[0007] To achieve the above purpose, the present invention adopts the following technical solutions:
[0008] An impurity removal and purification device for sucralose mother liquor, comprising:
[0009] A frame;
[0010] A cylinder, rotatably installed on the frame, and both the upper and lower ends of the cylinder are open;
[0011] Two cylinder covers, respectively placed at the upper and lower ends of the cylinder body;
[0012] A storage tank, fixed on the cylinder body at the upper end;
[0013] A stirring structure, arranged on the cylinder body and the upper cylinder cover;
[0014] A suction structure, arranged on the outer peripheral surface of the cylinder body;
[0015] A control structure, arranged directly above the suction structure;
[0016] An adjusting structure, arranged on the outer peripheral surface of the cylinder body;
[0017] A driving structure, arranged on the outer peripheral surface of the cylinder body.
[0018] As a preferred technical solution of the present invention, the stirring structure includes:
[0019] A bracket, fixed on the upper cylinder cover;
[0020] A motor, installed on the bracket;
[0021] A stirring shaft, one end of which is rotatably installed on the bracket, and the other end extends to the bottom of the cylinder body. The stirring shaft is in transmission connection with the output shaft of the motor, and the stirring shaft is of a hollow structure;
[0022] A number of stirring rods, all fixed on the stirring shaft, and each stirring rod is placed inside the cylinder body;
[0023] A number of spray holes, evenly opened on the stirring shaft, and each spray hole is communicated with the inside of the stirring shaft.
[0024] As a preferred technical solution of the present invention, the suction structure includes:
[0025] A first mounting bracket, fixed on the outer peripheral surface of the cylinder body;
[0026] Two connecting rods, respectively fixed at the upper and lower ends of the first mounting bracket;
[0027] A sealing cylinder, fixed at one end of the two connecting rods away from the first mounting bracket;
[0028] A sliding plug, hermetically and slidably connected to the inner surface of the sealing cylinder;
[0029] A connecting rod, one end of which is fixedly connected to the sliding plug, and the other end extends to the outside of the sealing cylinder;
[0030] A spring, one end of which is connected to the inner surface of the sealing cylinder, and the other end is connected to the sliding plug;
[0031] Two installation pipes, one end of each is connected to the sealing cylinder. The other end of one of the installation pipes is connected to the storage tank, and the other end of the other installation pipe is connected to the inside of the stirring shaft through a rotary joint;
[0032] Two one-way valves are respectively installed on the two installation pipes.
[0033] As a preferred technical solution of the present invention, the control structure includes:
[0034] A fixed block is fixed to the end of the connecting rod outside the sealing cylinder;
[0035] A first slideway is opened on the side surface of the fixed block;
[0036] A first slide plate is slidably arranged in the first slideway, and the first slide plate is made of a magnetic material;
[0037] A first opening is opened on the top surface of the fixed block and is connected to the first slideway;
[0038] A first slider is fixed to the top surface of the first slide plate and is slidably arranged in the first opening;
[0039] A convex block is fixed to the side surface of the fixed block.
[0040] As a preferred technical solution of the present invention, the adjustment structure includes:
[0041] A second mounting bracket is fixed to the side surface of the first mounting bracket;
[0042] A first limiting rod is fixed to the second mounting bracket;
[0043] A first reciprocating lead screw is rotatably installed on the second mounting bracket;
[0044] A first sliding seat is threadedly sleeved on the first reciprocating lead screw, and the first sliding seat is slidably sleeved on the first limiting rod;
[0045] A first magnetic block is fixed to the side surface of the first sliding seat.
[0046] As a preferred technical solution of the present invention, the driving structure includes:
[0047] A third mounting bracket is fixed to the outer peripheral surface of the cylinder body;
[0048] A second reciprocating lead screw is rotatably installed on the third mounting bracket;
[0049] A second limiting rod is fixed to the third mounting bracket;
[0050] The second sliding seat is threadedly sleeved on the second reciprocating lead screw, and the second sliding seat is slidably sleeved on the second limiting rod;
[0051] The second slideway is opened on the side surface of the second sliding seat;
[0052] The second sliding plate is slidably arranged in the second slideway, and the second sliding plate is made of a magnetic material;
[0053] The second opening is opened on the top surface of the second sliding seat and communicates with the second slideway;
[0054] The second slider is fixed on the top surface of the second sliding plate and is slidably arranged in the second opening;
[0055] The second magnetic block is fixed on the third mounting bracket;
[0056] The transmission rod is fixed at the top end of the second reciprocating lead screw;
[0057] The transmission member, the transmission rod and the stirring shaft are in transmission connection through the transmission member.
[0058] As a preferred technical solution of the present invention, a floating structure is arranged on the stirring shaft, and the floating structure includes:
[0059] The magnetic sliding seat is slidably arranged on the stirring shaft;
[0060] The guiding rod is fixed on the stirring shaft, and the magnetic sliding seat is slidably sleeved on the guiding rod;
[0061] The floating bladder is fixed on the side surface of the magnetic sliding seat;
[0062] The magnetic slider is slidably arranged inside the stirring shaft, and the outer peripheral surface of the magnetic slider is in mutual fit with the inner surface of the stirring shaft.
[0063] As a preferred technical solution of the present invention, an impurity removing structure is arranged inside the cylinder body, and the impurity removing structure includes:
[0064] The sieve plate is placed inside the cylinder body;
[0065] A plurality of sieve holes are uniformly opened on the sieve plate;
[0066] The guide cover is fixed at the top position of the cylinder body, and the guide cover is arranged opposite to the sieve plate;
[0067] The mounting plate is fixed on the guide cover;
[0068] The sleeve is rotatably mounted on the mounting plate;
[0069] A plurality of axial flow blades are all fixed on the sleeve;
[0070] A scraper is fixed to one end of the sleeve, and the scraper is in contact with the surface of the sieve plate.
[0071] As a preferred technical solution of the present invention, the cylinder body is rotatably installed on the frame through two rotating shafts. A servo motor is installed on the frame, and the output shaft of the servo motor is in transmission connection with one of the rotating shafts.
[0072] An operation method of an impurity removal and purification device for sucralose mother liquor includes the following steps:
[0073] S1. Input the sucralose mother liquor: The staff inputs the sucralose mother liquor into the vertical cylinder body.
[0074] S2. Start the stirring device: Start the motor to drive the stirring shaft to rotate, and the stirring rods on the stirring shaft start to uniformly stir the sucralose mother liquor.
[0075] S3. Reciprocating movement of the transmission rod: The rotation of the stirring shaft drives the transmission rod through the transmission part, so that the reciprocating screw rod II makes a reciprocating movement under the action of the limiting rod II.
[0076] S4. Up and down movement of the sliding seat II: The movement of the reciprocating screw rod II drives the sliding seat II to reciprocate on the upper part of the third mounting frame.
[0077] S5. Action of magnetic attraction: During the movement of the sliding seat II, according to the positions of the magnetic block I and the magnetic block II, the magnetic sliding seat and the magnetic sliding block move under the influence of magnetic attraction, so that the magnetic sliding block is located at the parallel position of the liquid level of the sucralose mother liquor.
[0078] S6. Control of the spray holes: According to the position of the magnetic sliding block, control the flow direction of the impurity removal agent through the spray holes to ensure that only the spray holes below the magnetic sliding block can release the impurity removal agent, so as to ensure the uniform distribution of the agent in the mother liquor.
[0079] S7. Operation of the sealing cylinder: The up and down movement of the sliding seat II also drives the sliding plug to move up and down inside the sealing cylinder, and uses two one-way valves to control the liquid flow direction to realize the automatic addition and mixing of the impurity removal agent.
[0080] S8. Action of the scraper and the sieve plate: When it is necessary to separate the liquid in the cylinder body, start the servo motor on the frame to rotate the cylinder body by 180°, and the liquid separates the precipitate through the sieve holes of the sieve plate.
[0081] S9. Maintenance and cleaning: After the reaction or operation is completed, clean and maintain the device as needed to ensure the effect and safety of the next use.
[0082] The present invention has the following beneficial effects:
[0083] 1. When the sliding plug moves upward, it can draw the impurity removal agent in the storage tank into the sealing cylinder, and when it moves downward, it can press the agent into the inside of the stirring shaft and evenly distribute it through the spray holes. This mechanical device realizes the automatic addition of impurity removal agents. Compared with manual addition, this automated design reduces manual intervention and operation time, reduces labor costs, and improves stability and consistency throughout the production process, reducing possible human errors;
[0084] 2. The uniform distribution of the spray holes ensures that the impurity removal agent can be evenly distributed throughout the cylinder and fully mixed with the sucralose mother liquor, which can avoid the situation where the local agent concentration is too high or too low, and ensure the uniformity and stability of the impurity removal process. Due to the uniform mixing of the impurity removal agent and the mother liquor, the agent distribution around each spray hole is more uniform, which effectively increases the contact area and reaction efficiency between the impurity removal agent and the target substance, thereby improving the impurity removal effect;
[0085] 3. The up and down movement of the slide seat 2 is driven by the motor in the stirring structure, and no additional power source is required. The absence of an additional power source means a simpler design and a more convenient installation process, which reduces the complexity of the mechanical system and the coupling between components, simplifies the layout and installation steps of the production line, and achieves a linkage effect;
[0086] 4. The staff can accurately control the up and down movement of the slide seat 1 by adjusting the knob on the reciprocating screw 1, thereby adjusting the position of the magnetic block 1, so that the stop position of the fixed block can be accurately controlled, and then the movement stroke of the slide plug and the amount of impurity removal agent added can be controlled. This flexibility allows the operator to make precise adjustments according to the specific amount and needs of the sucralose mother liquor. Since the movement of the slide seat and the position of the fixed block can be accurately controlled, the amount of impurity removal agent added can be accurately controlled, which is crucial for quality control in the production process and can ensure the quality and impurity removal effect of each batch of products;
[0087] 5. The floating structure controls the position of the magnetic slider by floating the float on the liquid surface, ensuring that the magnetic slider is flush with the liquid surface. This design allows the impurity removal agent to flow out only through the spray hole below the magnetic slider, while the spray hole above is blocked, thereby ensuring that the agent is evenly distributed below the liquid surface, avoiding premature mixing or uneven concentration of the agent. Due to the uniform distribution and precise control of the agent, there will be no waste or unnecessary agent addition in the production process, reducing production costs and resource waste, while also improving production efficiency;
[0088] 5. Through the 180° rotation of the cylinder body and the design of the deflector, the liquid and sediment can be effectively separated during the rotation process. The liquid flows out through the sieve holes on the sieve plate, while the sediment remains on the sieve plate and deposits. By utilizing the effects of gravity and centrifugal force, a rapid and effective separation process is achieved. The effective liquid-sediment separation process ensures the smooth progress of the subsequent treatment stage, reduces the impact of sediment on the equipment and process, and thus improves the production efficiency and the stability of product quality.
[0089] 6. The sediment deposited on the sieve plate can be removed by driving the rotation of the cylinder body by the servo motor on the frame and then combining with the rotation of the scraper to scrape the sediment flat and remove it centrally. This can avoid the problem of sediment clogging the sieve holes, ensure the smooth flow of the liquid through the sieve plate, and keep the sieve plate clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0090] Figure 1 Structural schematic diagram of an impurity removal and purification device for sucralose mother liquor proposed by the present invention;
[0091] Figure 2 Structural schematic diagram of another perspective of an impurity removal and purification device for sucralose mother liquor proposed by the present invention;
[0092] Figure 3 Structural schematic diagram of the stirring structure;
[0093] Figure 4 Cross-sectional structural schematic diagram of the stirring structure;
[0094] Figure 5 Cross-sectional structural schematic diagram of the suction structure;
[0095] Figure 6 For Figure 1 Enlarged view of the structure at position A of
[0096] Figure 7 For Figure 1 Enlarged view of the structure at position B of
[0097] Figure 8 For Figure 2 Enlarged view of the structure at position C of
[0098] Figure 9 For Figure 4 Enlarged view of the structure at position D of
[0099] Figure 10 Structural schematic diagram of the cylinder body and the sieve plate;
[0100] Figure 11 Cross-sectional structural schematic diagram of the cylinder body;
[0101] Figure 12 Explosion structural schematic diagram inside the cylinder body;
[0102] Figure 13 For Figure 12 the enlarged view of the structure at position F of
[0103] In the figure: 1 frame, 2 cylinder body, 3 cylinder cover, 4 storage tank, 51 support, 52 motor, 53 stirring shaft, 54 stirring rod, 55 spray hole, 61 magnetic sliding seat, 62 guide rod, 63 floating bladder, 64 magnetic slider, 71 first mounting bracket, 72 connecting rod, 73 sealing cylinder, 74 sliding plug, 75 connecting rod, 76 spring, 77 mounting pipe, 78 one-way valve, 81 fixing block, 82 first slideway, 83 first slide plate, 84 first opening, 85 first slider, 86 convex block, 91 second mounting bracket, 92 first limiting rod, 93 first reciprocating lead screw, 94 first sliding seat, 95 first magnetic block, 101 third mounting bracket, 102 second reciprocating lead screw, 103 second limiting rod, 104 second sliding seat, 105 second slideway, 106 second slide plate, 107 second opening, 108 second slider, 109 second magnetic block, 1010 transmission rod, 1011 transmission part, 111 sieve plate, 112 sieve hole, 113 diversion cover, 114 mounting plate, 115 sleeve, 116 axial flow blade, 117 scraper. Specific embodiments
[0104] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0105] Refer to Figure 1-13 , an impurity removal and purification device for sucralose mother liquor, comprising: a frame 1; a cylinder body 2 rotatably installed on the frame 1, the cylinder body 2 is rotatably installed on the frame 1 through two rotating shafts, a servo motor is installed on the frame 1, and the output shaft of the servo motor is in transmission connection with one of the rotating shafts, both the upper and lower ends of the cylinder body 2 are open; two cylinder covers 3 respectively placed at the upper and lower ends of the cylinder body 2; a storage tank 4 fixed on the upper cylinder body 2;
[0106] The impurity removal and purification device further includes a stirring structure, which is arranged on the cylinder body 2 and the upper cylinder cover 3. The stirring structure includes: a bracket 51, which is fixed on the upper cylinder cover 3; a motor 52, which is installed on the bracket 51; a stirring shaft 53, one end of which is rotatably installed on the bracket 51, and the other end extends to the bottom of the cylinder body 2. The stirring shaft 53 is drivingly connected to the output shaft of the motor 52, and the stirring shaft 53 is of a hollow structure; a plurality of stirring rods 54, which are all fixed on the stirring shaft 53, and each stirring rod 54 is placed inside the cylinder body 2; a plurality of spray holes 55, which are evenly opened on the stirring shaft 53, and each spray hole 55 is communicated with the inside of the stirring shaft 53. When the motor 52 operates, it can drive the stirring shaft 53 to rotate. During the rotation of the stirring shaft 53, a plurality of stirring rods 54 thereon can stir the sucralose mother liquor in the cylinder body 2;
[0107] The impurity removal and purification device further includes a suction structure, which is arranged on the outer peripheral surface of the cylinder body 2. The suction structure includes: a first mounting bracket 71, which is fixed on the outer peripheral surface of the cylinder body 2; two connecting rods 72, which are respectively fixed at the upper and lower ends of the first mounting bracket 71; a sealing cylinder 73, which is fixed at one end of the two connecting rods 72 away from the first mounting bracket 71; a sliding plug 74, which is hermetically slidably connected to the inner surface of the sealing cylinder 73; a connecting rod 75, one end of which is fixedly connected to the sliding plug 74, and the other end extends to the outside of the sealing cylinder 73; a spring 76, one end of which is connected to the inner surface of the sealing cylinder 73, and the other end is connected to the sliding plug 74; two mounting pipes 77, one end of each of which is communicated with the sealing cylinder 73. The other end of one of the mounting pipes 77 is communicated with the storage tank 4, and the other end of the other mounting pipe 77 is communicated with the inside of the stirring shaft 53 through a rotary joint; two one-way valves 78, which are respectively installed on the two mounting pipes 77;
[0108] The impurity removal and purification device further includes a control structure, which is arranged directly above the suction structure. The control structure includes: a fixed block 81, which is fixed at one end of the connecting rod 75 outside the sealing cylinder 73; a first slideway 82, which is opened on the side surface of the fixed block 81; a first slide plate 83, which is slidably arranged in the first slideway 82, and the first slide plate 83 is made of a magnetic material; a first opening 84, which is opened on the top surface of the fixed block 81 and is communicated with the first slideway 82; a first slider 85, which is fixed on the top surface of the first slide plate 83 and is slidably arranged in the first opening 84; a convex block 86, which is fixed on the side surface of the fixed block 81;
[0109] The impurity removal and purification device also includes an adjustment structure, which is arranged on the outer peripheral surface of the cylinder 2, and the adjustment structure includes: a second mounting frame 91, fixed to the side of the first mounting frame 71; a limit rod 92, fixed to the second mounting frame 91; a reciprocating screw rod 93, rotatably mounted on the second mounting frame 91; a slide 94, threadedly sleeved on the reciprocating screw rod 93, and the slide 94 is slidably sleeved on the limit rod 92; a magnetic block 95, fixed to the side of the slide 94, and the staff can adjust the slide by adjusting the slide The amount of impurity-removing agent added is controlled by a method of rotating the reciprocating screw 93. Specifically, the staff rotates the knob at the upper end of the reciprocating screw 93 to rotate the reciprocating screw 93. When the reciprocating screw 93 rotates, under the limiting action of the limiting rod 92, the reciprocating screw 93 can drive the slide 94 to move up and down, and the magnetic block 95 will also move up and down accordingly. This design can control the stop position of the fixed block 81, thereby controlling the moving stroke of the slide plug 74. Therefore, the staff can flexibly control the amount of impurity-removing agent added according to the amount of sucralose mother liquor.
[0110] The impurity removal and purification device also includes a driving structure, which is arranged on the outer circumference of the cylinder 2, and the driving structure includes: a third mounting frame 101, fixed on the outer circumference of the cylinder 2; a reciprocating screw rod 102, rotatably mounted on the third mounting frame 101; a limiting rod 103, fixed on the third mounting frame 101; a slide seat 104, threadedly sleeved on the reciprocating screw rod 102, and the slide seat 104 is slidably sleeved on the limiting rod 103; a second slideway 105, which is opened on the slide The second slide 106 is slidably disposed in the second slideway 105, and the second slide 106 is made of a magnetic material; a second opening 107 is provided on the top surface of the second slide 104 and is connected to the second slideway 105; a second slider 108 is fixed on the top surface of the second slide 106 and slidably disposed in the second opening 107; a second magnetic block 109 is fixed on the third mounting frame 101; a transmission rod 1010 is fixed on the reciprocating screw rod 10 2; transmission member 1011, the transmission rod 1010 and the stirring shaft 53 are connected by the transmission member 1011, and the sliding seat 104 can drive the sliding plug 74 to move up and down inside the sealing cylinder 73 during the up and down movement. Since the limiting directions of the two one-way valves 78 are opposite, specifically, one of the one-way valves 78 limits the liquid to only enter the sealing cylinder 73, and the other one-way valve 78 limits the liquid to only flow out of the sealing cylinder 73. Therefore, when the sliding plug 74 moves up, the sliding plug 74 can The impurity-removing agent in the storage tank 4 is drawn into the sealing cylinder 73. When the sliding plug 74 moves downward, the sliding plug 74 can press the drawn impurity-removing agent into the interior of the stirring shaft 53, so that the impurity-removing agent flows out through the plurality of spray holes 55. This design can realize the automatic addition of the impurity-removing agent. In addition, the plurality of spray holes 55 are evenly distributed on the stirring shaft 53, so that the impurity-removing agent can be evenly distributed inside the cylinder 2, ensuring that the impurity-removing agent is fully and comprehensively mixed with the sucralose mother liquor, and ensuring the impurity-removing effect of the impurity-removing agent on the sucralose mother liquor;
[0111] A floating structure is provided on the stirring shaft 53. The floating structure includes: a magnetic sliding seat 61, slidably arranged on the stirring shaft 53; a guide rod 62, fixed on the stirring shaft 53, and the magnetic sliding seat 61 is slidably sleeved on the guide rod 62; a floating bladder 63, fixed on the side of the magnetic sliding seat 61; a magnetic slider 64, slidably arranged inside the stirring shaft 53, and the outer peripheral surface of the magnetic slider 64 is in close contact with the inner surface of the stirring shaft 53. When the staff adds the sucralose mother liquor into the cylinder body 2, with the increase of the liquid level of the sucralose mother liquor, the floating bladder 63 can float on the liquid surface of the sucralose mother liquor. When the floating bladder 63 moves, it can drive the magnetic sliding seat 61 to move. When the magnetic sliding seat 61 moves, it can drive the magnetic slider 64 to move under the action of magnetic attraction, so that the magnetic slider 64 is located at a position flush with the liquid surface of the sucralose mother liquor. In this case, the impurity removal agent can only flow out through a plurality of spray holes 55 located below the magnetic slider 64, and cannot flow out through a plurality of spray holes 55 located above the magnetic slider 64. This design can further ensure the uniformity of the distribution of the impurity removal agent in the sucralose mother liquor;
[0112] An impurity removal structure is provided inside the cylinder body 2. The impurity removal structure includes: a sieve plate 111, placed inside the cylinder body 2; a plurality of sieve holes 112, evenly opened on the sieve plate 111; a diversion hood 113, fixed at the top position of the cylinder body 2, and the diversion hood 113 is arranged opposite to the sieve plate 111; a mounting plate 114, fixed on the diversion hood 113; a sleeve 115, rotatably installed on the mounting plate 114; a plurality of axial flow blades 116, all fixed on the sleeve 115; a scraper 117, fixed at one end of the sleeve 115, and the scraper 117 is in close contact with the surface of the sieve plate 111. After the reaction is completed, the staff can start the servo motor on the frame 1 and use the servo motor to drive the cylinder body 2 to rotate, so that the cylinder body 2 rotates by 180°. When the cylinder body 2 rotates by 180°, the liquid and sediment in the cylinder body 2 will flow through the diversion hood 113 and the sieve plate 111. The liquid will pass through a plurality of sieve holes 112 on the sieve plate 111, while the sediment will be deposited on the sieve plate 111. The plurality of sieve plates 112 can separate the liquid and the sediment, facilitating the staff to remove the sediment doped in the liquid. In addition, during the process of the liquid flowing through the diversion hood 113, it can drive the sleeve 115 to rotate through a plurality of axial flow blades 116. When the sleeve 115 rotates, it can drive the scraper 17 to rotate. During the rotation of the scraper 117, it can scrape the sediment deposited on the sieve plate 111 flat, avoiding the phenomenon that the sediment blocks the sieve holes 112 and ensuring that the liquid can smoothly pass through a plurality of sieve holes 112.
[0113] The specific working principle of the present invention is as follows:
[0114] When the impurity removal and purification device for sucralose mother liquor proposed by the present invention is in use, in the initial state, the cylinder body 2 is in a vertical state. When removing impurities and purifying the sucralose mother liquor, the staff puts the sucralose mother liquor into the interior of the cylinder body 2, and then starts the motor 52. When the motor 52 operates, it can drive the stirring shaft 53 to rotate. During the rotation of the stirring shaft 53, a plurality of stirring rods 54 thereon can stir the sucralose mother liquor in the cylinder body 2. In addition, when the stirring shaft 53 rotates, it can also drive the transmission rod 1010 to rotate through the transmission member 1011, so that the transmission rod 1010 drives the reciprocating lead screw two 102 to rotate. Under the limiting action of the limiting rod two 103, when the reciprocating lead screw two 102 rotates, it can drive the sliding seat two 104 to move from the lower end of the third mounting frame 101 towards the upper end of the third mounting frame 101. In the initial state, one end of the first sliding plate 83 close to the sliding seat two 104 extends outside the first slideway 82, and one end of the second sliding plate 106 close to the fixed block 81 extends outside the second slideway 105, and one end of the second sliding plate 106 close to the fixed block 81 is located between the first sliding plate 83 and the convex block 86. In this case, when the sliding seat two 104 drives the second sliding plate 106 to move upward, the second sliding plate 106 can push the first sliding plate 83, so that the first sliding plate 83 drives the fixed block 81 to move upward. When the fixed block 81 moves upward, it can drive the sliding plug 74 to move upward through the connecting rod 75. During the upward movement of the fixed block 81, when the first sliding plate 83 moves to a position directly opposite to the first magnetic block 95, the first magnetic block 95 will exert a magnetic attraction force on the first sliding plate 83, so that the first sliding plate 83 is adsorbed on the first magnetic block 95, and then the first sliding plate 83 moves. When the first sliding plate 83 moves, one end of the first sliding plate 83 close to the sliding seat two 104 will shrink into the first slideway 82 and be separated from the second sliding plate 106. In this case, the second sliding plate 106 will not drive the fixed block 81 to continue to move upward through the first sliding plate 83. When the sliding seat two 104 moves to the top position of the reciprocating lead screw two 102, the sliding seat two 104 will move downward. During the downward movement of the sliding seat two 104, the second sliding plate 106 will contact the convex block 86 and push the fixed block 81 to move downward through the convex block 86. When the fixed block 81 moves to a position close to the sealing cylinder 73, the second sliding plate 106 just moves to a position directly opposite to the second magnetic block 109. At this time, the second magnetic block 109 will exert a magnetic attraction force on the second sliding plate 106, so that the second sliding plate 106 is adsorbed on the second magnetic block 109, and then the second sliding plate 106 moves. When the second sliding plate 106 moves, one end of the second sliding plate 106 close to the fixed block 81 will shrink into the second slideway 105 and be separated from the convex block 86. In this case, the convex block 86 will not hinder the movement of the sliding seat two 104, avoiding the phenomenon of movement interference between the convex block 86 and the sliding seat two 104. When the second sliding plate 106 is adsorbed on the second magnetic block 109, the position of the second sliding plate 106 in the second slideway 105 will be fixed. In this case,During the reciprocating movement of the second sliding seat 104 and the second sliding plate 106, they will no longer contact the bump 86, avoiding the phenomenon of movement interference between the bump 86 and the second sliding seat 104;
[0115] Based on the above process, during the up and down movement of the second sliding seat 104, it can drive the sliding plug 74 to move up and down inside the sealing cylinder 73. Since the current limiting directions of the two one-way valves 78 are opposite, specifically, one of the one-way valves 78 restricts the liquid to only enter the sealing cylinder 73, and the other one-way valve 78 restricts the liquid to only flow out of the sealing cylinder 73. Therefore, when the sliding plug 74 moves upward, the sliding plug 74 can suck the impurity removal agent in the storage tank 4 into the sealing cylinder 73. When the sliding plug 74 moves downward, the sliding plug 74 can press the sucked impurity removal agent into the inside of the stirring shaft 53, so that the impurity removal agent flows out through a plurality of spray holes 55. This design can realize the automatic addition of the impurity removal agent. In addition, the plurality of spray holes 55 are evenly distributed on the stirring shaft 53, which enables the impurity removal agent to be evenly distributed inside the cylinder body 2, ensuring that the impurity removal agent is fully and comprehensively mixed with the sucralose mother liquor, and ensuring the impurity removal effect of the impurity removal agent on the sucralose mother liquor;
[0116] A first sliding seat 94 that can move up and down is provided on the second mounting bracket 91. A first magnetic block 95 is fixed on the first sliding seat 94. The staff can control the addition amount of the impurity removal agent by adjusting the first sliding seat 94. Specifically, the staff rotates the knob at the upper end of the reciprocating lead screw 93 to make the reciprocating lead screw 93 rotate. When the reciprocating lead screw 93 rotates, under the limiting action of the first limiting rod 92, the reciprocating lead screw 93 can drive the first sliding seat 94 to move up and down, and the first magnetic block 95 will also move up and down accordingly. This design can control the staying position of the fixed block 81, thereby controlling the moving stroke of the sliding plug 74. Therefore, the staff can flexibly control the amount of the added impurity removal agent according to the amount of the sucralose mother liquor;
[0117] A floating structure is provided on the stirring shaft 53. When the staff adds the sucralose mother liquor into the cylinder body 2, as the liquid level of the sucralose mother liquor increases, the floating bladder 63 can float on the liquid surface of the sucralose mother liquor. When the floating bladder 63 moves, it can drive the magnetic sliding seat 61 to move. When the magnetic sliding seat 61 moves, it can drive the magnetic sliding block 64 to move under the action of magnetic attraction, so that the magnetic sliding block 64 is located at a position flush with the liquid surface of the sucralose mother liquor. In this case, the impurity removal agent can only flow out through a plurality of spray holes 55 located below the magnetic sliding block 64, and cannot flow out through a plurality of spray holes 55 located above the magnetic sliding block 64. This design can further ensure the evenness of the distribution of the impurity removal agent in the sucralose mother liquor;
[0118] A impurity removal structure is also arranged inside the cylinder body 2. After the reaction is completed, the staff can start the servo motor on the frame 1, and use the servo motor to drive the cylinder body 2 to rotate, so that the cylinder body 2 rotates by 180°. When the cylinder body 2 rotates by 180°, the liquid and sediment in the cylinder body 2 will flow through the flow guide cover 113 and the sieve plate 111. The liquid will pass through several sieve holes 112 on the sieve plate 111, while the sediment will be deposited on the sieve plate 111. The several sieve plates 112 can separate the liquid and the sediment, facilitating the staff to remove the sediment doped in the liquid. In addition, when the liquid flows through the flow guide cover 113, it can drive the sleeve 115 to rotate through several axial flow blades 116. When the sleeve 115 rotates, it can drive the scraper 17 to rotate. During the rotation process, the scraper 117 can scrape the sediment deposited on the sieve plate 111 flat, avoiding the phenomenon that the sediment blocks the sieve holes 112, and ensuring that the liquid can smoothly pass through several sieve holes 112.
[0119] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A sucralose mother liquor impurity removal and purification device, characterized in that: include: frame; A cylinder body is rotatably mounted on the frame, and both upper and lower ends of the cylinder body are open; Two cylinder covers are respectively placed at the upper and lower ends of the cylinder; A storage tank, fixed to the cylinder at the upper end; A stirring structure is arranged on the cylinder and the cylinder cover at the upper end, and the stirring structure comprises: a bracket fixed on the cylinder cover at the upper end; a motor installed on the bracket; a stirring shaft, one end of which is rotatably installed on the bracket and the other end extends to the bottom of the cylinder, the stirring shaft is transmission-connected to the output shaft of the motor, and the stirring shaft is a hollow structure; a plurality of stirring rods are fixed on the stirring shaft, and each of the stirring rods is placed inside the cylinder; a plurality of spray holes are evenly arranged on the stirring shaft, and each of the spray holes is connected to the inside of the stirring shaft; A suction structure is arranged on the outer peripheral surface of the cylinder; A control structure, disposed directly above the suction structure; An adjusting structure is arranged on the outer peripheral surface of the cylinder; The driving structure is arranged on the outer circumferential surface of the cylinder, and the driving structure includes: a third mounting frame fixed on the outer circumferential surface of the cylinder; a reciprocating screw rod 2, rotatably mounted on the third mounting frame; a limiting rod 2, fixed on the third mounting frame; a slide seat 2, threadedly sleeved on the reciprocating screw rod 2, and the slide seat 2 is slidably sleeved on the limiting rod 2; a second slideway is opened on the side of the slide seat 2; a second slide plate is slidably set in the second slideway, and the second slide plate is made of magnetic material; a second opening is opened on the top surface of the slide seat 2 and is connected to the second slideway; a second sliding block is fixed on the top surface of the second slide plate and is slidably set in the second opening; a magnetic block 2 is fixed on the third mounting frame; a transmission rod is fixed on the top end of the reciprocating screw rod 2; a transmission member, and the transmission rod and the stirring shaft are connected through the transmission member.
2. The impurity removal and purification device for sucralose mother liquor according to claim 1, characterized in that: The suction structure comprises: A first mounting frame is fixed on the outer peripheral surface of the cylinder; Two connecting rods are respectively fixed at the upper and lower ends of the first mounting frame; A sealing cylinder, fixed to one end of the two connecting rods away from the first mounting frame; A sliding plug, sealingly and slidingly connected to the inner surface of the sealing cylinder; A connecting rod, one end of which is fixedly connected to the sliding plug and the other end of which extends to the sealing cylinder; A spring, one end of which is connected to the inner surface of the sealing cylinder, and the other end of which is connected to the sliding plug; Two installation tubes, one end of each of which is connected to the sealing cylinder, the other end of one of the installation tubes is connected to the storage tank, and the other end of the other installation tube is connected to the interior of the stirring shaft through a rotating joint; Two one-way valves are respectively installed on the two installation pipes.
3. The impurity removal and purification device for sucralose mother liquor according to claim 2, characterized in that: The control structure includes: A fixed block, fixed to one end of the connecting rod located outside the sealing cylinder; A first slideway is provided on a side of the fixing block; A first slide plate is slidably disposed in the first slideway, and the first slide plate is made of a magnetic material; A first opening is provided on the top surface of the fixing block and is connected to the first slideway; A first sliding block is fixed to the top surface of the first sliding block and is slidably disposed in the first opening; The protrusion is fixed on the side of the fixing block.
4. The impurity removal and purification device for sucralose mother liquor according to claim 3, characterized in that: The regulatory structure comprises: A second mounting frame, fixed to a side of the first mounting frame; A first limiting rod, fixed on the second mounting frame; A reciprocating screw rod 1, rotatably mounted on the second mounting frame; A slide seat 1 is threadedly sleeved on a reciprocating screw rod 1, and the slide seat 1 is slidably sleeved on a limiting rod 1; The magnetic block 1 is fixed on the side surface of the sliding seat 1.
5. The impurity removal and purification device for sucralose mother liquor according to claim 1, characterized in that: The stirring shaft is provided with a floating structure, and the floating structure comprises: A magnetic sliding seat, slidably arranged on the stirring shaft; A guide rod is fixed on the stirring shaft, and the magnetic slide seat is slidably sleeved on the guide rod; A float bag, fixed on the side of the magnetic slide seat; The magnetic slider is slidably arranged inside the stirring shaft, and the outer peripheral surface of the magnetic slider and the inner surface of the stirring shaft are in contact with each other.
6. The impurity removal and purification device for sucralose mother liquor according to claim 1, characterized in that: The cylinder is provided with an impurity removal structure inside, and the impurity removal structure comprises: A sieve plate is placed inside the cylinder; A plurality of sieve holes are evenly arranged on the sieve plate; A flow guide cover is fixed at the top of the cylinder, and the flow guide cover is arranged directly opposite to the screen plate; A mounting plate, fixed on the deflector cover; A sleeve, rotatably mounted on the mounting plate; A plurality of axial flow blades are fixed on the sleeve; The scraper is fixed at one end of the sleeve, and the scraper is in contact with the surface of the screen plate.
7. The impurity removal and purification device for sucralose mother liquor according to claim 1, characterized in that: The cylinder is rotatably mounted on a frame via two rotating shafts. A servo motor is mounted on the frame, and an output shaft of the servo motor is transmission-connected to one of the rotating shafts.
8. An operating method of a sucralose mother liquor impurity removal and purification device, based on the sucralose mother liquor impurity removal and purification device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. Adding sucralose mother liquid: The staff puts the sucralose mother liquid into the vertical cylinder; S2. Start the stirring device: Start the motor to drive the stirring shaft to rotate, and the stirring rod on the stirring shaft starts to evenly stir the sucralose mother solution; S3, reciprocating motion of the transmission rod: The rotation of the stirring shaft drives the transmission rod through the transmission member, so that the reciprocating screw rod 2 reciprocates under the action of the limiting rod 2; S4, up and down movement of the slide 2: the movement of the reciprocating screw rod 2 drives the slide 2 to reciprocate on the upper part of the third mounting frame; S5. Effect of magnetic attraction: During the movement of the second slide, according to the positions of the first and second magnetic blocks, the magnetic slide and the magnetic slider are moved under the influence of the magnetic attraction, so that the magnetic slider is located in a parallel position to the liquid surface of the sucralose mother solution; S6. Control of the spray holes: According to the position of the magnetic slider, the flow direction of the impurity removal agent through the spray holes is controlled to ensure that only the spray holes located below the magnetic slider can release the impurity removal agent, thereby ensuring uniform distribution of the agent in the mother liquor; S7, Operation of the sealing cylinder: The up and down movement of the slide seat 2 also drives the sliding plug to move up and down inside the sealing cylinder, and two one-way valves are used to control the flow direction of the liquid to achieve automatic addition and mixing of the impurity removal agent; S8. Functions of scraper and sieve plate: When the liquid in the cylinder needs to be separated, the servo motor on the frame is started to rotate the cylinder 180 degrees, and the liquid passes through the mesh of the sieve plate to separate the sediment; S9. Maintenance and cleaning: After completing the reaction or operation, clean and maintain the device as needed to ensure the effectiveness and safety of the next use.
Citation Information
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