Camshaft detection and classification working method
Through the automated camshaft detection classification method, the design of stepping components and discharge step feeding paths, combined with the function of vertical moving parts, the problems of low camshaft detection efficiency and low accuracy in the prior art are solved, and efficient and accurate detection and classification are achieved.
Patent Information
- Application Number
- CN202411969962.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-18
AI Technical Summary
The existing camshaft detection methods mainly rely on manual manual, are inefficient and have manual errors, resulting in inaccurate and efficient detection.
A camshaft detection classification working method is adopted, by setting up stepping components and at least two layers of upper and lower aligned discharge step feeding channels, combined with the use of vertical moving parts, automatic detection and classification of the camshaft is achieved, ensuring the accuracy and efficiency of the detection results.
Automatic detection and classification of camshafts is realized, manpower is saved, detection efficiency and accuracy are improved, and the quality and operation safety of engine components are ensured.
Smart Images

Figure CN119838885A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of camshaft measurement, and in particular to a camshaft detection and classification working method. Background Art
[0002] The camshaft is a component in a piston engine. Its function is to control the opening and closing of the valve. As a key component of the engine, the accuracy and durability of the camshaft are directly related to the engine performance, fuel efficiency and even the operation safety of the whole vehicle. The processing of the camshaft generally includes machining, testing, cleaning and finally oiling, packaging and storage. The importance of camshaft testing lies in ensuring the performance of the engine, improving fuel efficiency, reducing emission pollution and ensuring driving safety. The current camshafts are often removed manually if they fail the test, which is inefficient and prone to human errors. Summary of the invention
[0003] The present invention aims to at least solve the technical problems existing in the prior art, and in particular innovatively proposes a camshaft detection and classification working method, which can automatically complete the detection and classification of the camshaft, save manpower and have a high classification accuracy.
[0004] In order to achieve the above-mentioned object of the present invention, the present invention provides a camshaft detection and classification working method, comprising the following steps:
[0005] S1, there is at least one camshaft to be detected on the feeding path of the feeding step;
[0006] S2, conveying the camshaft to be inspected on the feeding step feeding channel to the vertical moving part;
[0007] S3, the test piece is used to test the camshaft to be tested:
[0008] If the camshaft is found to be qualified after the test, step S4 is executed;
[0009] If the camshaft is found to be unqualified after detection, step S5 is executed;
[0010] S4, conveying by the upper discharging step feeding channel;
[0011] S5, the vertical moving part moves the unqualified camshaft to the lower discharge step feed channel, and is transported by the lower discharge step feed channel.
[0012] In a preferred embodiment of the present invention, step S2 includes the following steps:
[0013] S21, the controller sends a control signal to the lifting cylinder on the feeding channel side of the feeding step, and the control signal is used to control the moving bracket on the feeding channel side of the feeding step to lift upward;
[0014] After the lifting cylinder on the feeding channel side of the feeding step receives the control signal sent by the controller to control the moving bracket on the feeding channel side of the feeding step to lift upward, the telescopic shaft of the lifting cylinder on the feeding channel side of the feeding step is extended to lift the moving bracket on the feeding channel side of the feeding step upward;
[0015] S22, when the extension length of the telescopic shaft of the lifting cylinder on the feeding channel side of the feeding step is equal to the preset first extension length threshold, at this time, the height of the movable bracket on the feeding channel side of the feeding step is higher than the fixed bracket on the feeding channel side of the feeding step, and the camshaft is lifted by the movable bracket on the feeding channel side of the feeding step and is located on the corresponding groove;
[0016] S23, the controller sends a control signal to the propulsion cylinder on the feeding channel side of the feeding step, and the control signal controls the moving bracket on the feeding channel side of the feeding step to move forward;
[0017] After the propulsion cylinder on the feeding channel side of the feeding step receives the control signal sent by the controller to control the moving bracket on the feeding channel side of the feeding step to move forward, the telescopic shaft of the propulsion cylinder on the feeding channel side of the feeding step is extended to make the moving bracket on the feeding channel side of the feeding step move forward;
[0018] S24, when the extension length of the telescopic shaft of the propulsion cylinder on the feeding channel side of the feeding step is equal to the preset second extension length threshold, the camshaft on the movable bracket on the feeding channel side of the feeding step is just above the camshaft bracket; that is, the groove of the movable bracket on the feeding channel side of the feeding step moves forward by an adjacent distance of a groove;
[0019] S25, the controller sends a control signal to the lifting cylinder on the feeding channel side of the feeding step, and the control signal controls the moving bracket on the feeding channel side of the feeding step to move downward;
[0020] After the lifting cylinder on the feeding channel side of the feeding step receives the control signal sent by the controller to control the downward movement of the movable bracket on the feeding channel side of the feeding step, the telescopic shaft of the lifting cylinder on the feeding channel side of the feeding step is shortened, so that the movable bracket on the feeding channel side of the feeding step moves downward;
[0021] S26, when the shortening length of the telescopic shaft of the lifting cylinder on the feeding channel side of the feeding step is equal to the preset first shortening length threshold, at this time, the height of the moving bracket on the feeding channel side of the feeding step is lower than the camshaft bracket, and the camshaft is supported by the camshaft bracket and is located on the corresponding groove;
[0022] S27, the controller sends a control signal to the propulsion cylinder on the feeding channel side of the feeding step, and the control signal controls the movable bracket on the feeding channel side of the feeding step to move backward;
[0023] After the propulsion cylinder on the feeding channel side of the feeding step receives the control signal sent by the controller to control the mobile bracket on the feeding channel side of the feeding step to move backward, the telescopic shaft of the propulsion cylinder on the feeding channel side of the feeding step is shortened, so that the mobile bracket on the feeding channel side of the feeding step moves backward;
[0024] S28, when the shortening length of the telescopic shaft of the propulsion cylinder on the feed channel side of the feed step is equal to the preset second shortening length threshold, the movable bracket on the feed channel side of the feed step is in a reset state, that is, the groove of the movable bracket on the feed channel side of the feed step moves backward by an adjacent distance of a groove.
[0025] In a preferred embodiment of the present invention, step S4 includes the following steps:
[0026] S41, the controller sends a control signal to the propulsion cylinder on the upper discharging step feeding channel side, and the control signal controls the moving bracket on the upper discharging step feeding channel side to move backward;
[0027] After the propulsion cylinder on the upper discharging step feeding channel side receives the control signal sent by the controller to control the mobile bracket on the upper discharging step feeding channel side to move backward, the telescopic shaft of the propulsion cylinder on the upper discharging step feeding channel side is extended to make the mobile bracket on the upper discharging step feeding channel side move backward;
[0028] S42, when the extension length of the telescopic shaft of the propulsion cylinder on the upper discharging step feeding channel side is equal to the preset third extension length threshold, at this time, the groove on the movable bracket on the upper discharging step feeding channel side is just below the cam shaft; that is, the groove of the movable bracket on the upper discharging step feeding channel side moves backward by an adjacent distance of a groove;
[0029] S43, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel side, and the control signal is used to control the moving bracket on the upper discharging step feeding channel side to lift upward;
[0030] After the lifting cylinder on the upper discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the upper discharging step feeding channel side to lift upward, the telescopic shaft of the lifting cylinder on the upper discharging step feeding channel side is extended to lift the moving bracket on the upper discharging step feeding channel side upward;
[0031] S44, when the extension length of the telescopic shaft of the lifting cylinder on the upper discharging step feeding channel side is equal to the preset fourth extension length threshold, at this time, the height of the movable bracket on the upper discharging step feeding channel side is higher than the camshaft bracket, and the camshaft is lifted by the movable bracket on the upper discharging step feeding channel side and is located on the corresponding groove;
[0032] S45, the controller sends a control signal to the propulsion cylinder on the upper discharging step feeding channel side, and the control signal controls the moving bracket on the upper discharging step feeding channel side to move forward;
[0033] After the propulsion cylinder on the upper discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the upper discharging step feeding channel side to move forward, the telescopic shaft of the propulsion cylinder on the upper discharging step feeding channel side is shortened, so that the moving bracket on the upper discharging step feeding channel side moves forward;
[0034] S46, when the shortening length of the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel side is equal to the preset fourth shortening length threshold, the cam shaft on the movable bracket on the upper discharging step feed channel side is just above the corresponding groove of the fixed bracket on the upper discharging step feed channel side; that is, the groove of the movable bracket on the upper discharging step feed channel side moves forward by an adjacent distance of a groove;
[0035] S47, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel side, and the control signal controls the moving bracket on the upper discharging step feeding channel side to move downward;
[0036] After the lifting cylinder on the upper discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the upper discharging step feeding channel side to move downward, the telescopic shaft of the lifting cylinder on the upper discharging step feeding channel side is shortened, so that the moving bracket on the upper discharging step feeding channel side moves downward;
[0037] S48, when the shortening length of the telescopic shaft of the lifting cylinder on the upper discharging step feed channel side is equal to the preset fourth shortening length threshold, the height of the movable bracket on the upper discharging step feed channel side is lower than the fixed bracket on the upper discharging step feed channel side, and the movable bracket on the upper discharging step feed channel side is in a reset state; the cam shaft is lifted by the fixed bracket on the upper discharging step feed channel side and is located on the corresponding groove.
[0038] In a preferred embodiment of the present invention, the method of conveying by the lower layer discharge step feeding channel in step S5 comprises the following steps:
[0039] S51, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel, and the control signal controls the moving bracket on the side of the lower layer discharging step feeding channel to move backward;
[0040] After the propulsion cylinder on the lower discharging step feeding channel side receives the control signal sent by the controller to control the mobile bracket on the lower discharging step feeding channel side to move backward, the telescopic shaft of the propulsion cylinder on the lower discharging step feeding channel side is extended to make the mobile bracket on the lower discharging step feeding channel side move backward;
[0041] S52, when the extension length of the telescopic shaft of the propulsion cylinder on the side of the lower discharge step feed channel is equal to the preset fifth extension length threshold, the groove on the movable bracket on the side of the lower discharge step feed channel is directly below the cam shaft; that is, the groove of the movable bracket on the side of the lower discharge step feed channel moves backward by an adjacent distance of a groove;
[0042] S53, the controller sends a control signal to the lifting cylinder on the side of the lower layer discharging step feeding channel, and the control signal is used to control the moving bracket on the side of the lower layer discharging step feeding channel to lift upward;
[0043] After the lifting cylinder on the lower discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the lower discharging step feeding channel side to lift upward, the telescopic shaft of the lifting cylinder on the lower discharging step feeding channel side is extended to lift the moving bracket on the lower discharging step feeding channel side upward;
[0044] S54, when the extension length of the telescopic shaft of the lifting cylinder on the side of the lower discharge step feed channel is equal to the preset sixth extension length threshold, the height of the movable bracket on the side of the lower discharge step feed channel is higher than the camshaft bracket, and the camshaft is lifted by the movable bracket on the side of the lower discharge step feed channel and is located on the corresponding groove;
[0045] S55, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel, and the control signal controls the moving bracket on the side of the lower layer discharging step feeding channel to move forward;
[0046] After the propulsion cylinder on the lower discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the lower discharging step feeding channel side to move forward, the telescopic shaft of the propulsion cylinder on the lower discharging step feeding channel side is shortened, so that the moving bracket on the lower discharging step feeding channel side moves forward;
[0047] S56, when the shortening length of the telescopic shaft of the propulsion cylinder on the side of the lower discharging step feed channel is equal to the preset fifth shortening length threshold, the cam shaft on the movable bracket on the side of the lower discharging step feed channel is just above the corresponding groove of the fixed bracket on the side of the lower discharging step feed channel; that is, the groove of the movable bracket on the side of the lower discharging step feed channel moves forward by an adjacent distance of one groove;
[0048] S57, the controller sends a control signal to the lifting cylinder on the side of the lower layer discharge step feeding channel, and the control signal controls the moving bracket on the side of the lower layer discharge step feeding channel to move downward;
[0049] After the lifting cylinder on the lower discharging step feeding channel side receives the control signal sent by the controller to control the moving bracket on the lower discharging step feeding channel side to move downward, the telescopic shaft of the lifting cylinder on the lower discharging step feeding channel side is shortened, so that the moving bracket on the lower discharging step feeding channel side moves downward;
[0050] S58, when the shortening length of the telescopic shaft of the lifting cylinder on the side of the lower-level discharging step feed channel is equal to the preset sixth shortening length threshold, the height of the movable bracket on the side of the lower-level discharging step feed channel is lower than the fixed bracket on the side of the lower-level discharging step feed channel, and the movable bracket on the side of the lower-level discharging step feed channel is in a reset state; the cam shaft is lifted by the fixed bracket on the side of the lower-level discharging step feed channel and is located on the corresponding groove.
[0051] In a preferred embodiment of the present invention, the method in which the vertical moving member moves the unqualified camshaft to the lower discharge step feed channel in step S5 comprises the following steps:
[0052] S5-1, the controller sends a control signal to the servo motor, and the control signal is used to control the camshaft bracket to move downward;
[0053] After the servo motor receives the control signal from the controller to move the camshaft bracket downward, the servo motor rotates forward to move the camshaft bracket downward;
[0054] S5-2, when the number of positive rotations of the servo motor is equal to the preset positive rotation number threshold, the height of the camshaft bracket is equal to the fixed bracket on the side of the lower discharge step feed channel;
[0055] S5-3, after the camshaft on the camshaft bracket is transported away by the lower discharging step feeding channel, the next step is executed;
[0056] S5-4, the controller sends a control signal to the servo motor, and the control signal is used to control the camshaft bracket to move upward;
[0057] After the servo motor receives the control signal from the controller to move the camshaft bracket upward, the servo motor reverses to make the camshaft bracket move upward;
[0058] S5-2, when the number of positive rotations of the servo motor is equal to the preset reverse rotation threshold, the height of the camshaft bracket is equal to the fixed bracket on the side of the upper discharge step feed channel, and the camshaft bracket is in a reset state.
[0059] The present invention also discloses a camshaft detection and classification working device, comprising a main body frame and a stepping assembly, wherein the stepping assembly comprises a vertical moving part, a feed stepping feed channel and at least two layers of discharging stepping feed channels arranged in parallel up and down, the feed stepping feed channel and the upper layer discharging stepping feed channel are arranged on the top of the main body frame, and the lower layer discharging stepping feed channel is arranged inside the main body frame; the detection part and the vertical moving part are arranged between the feed stepping feed channel and the upper layer discharging stepping feed channel, the detection part is used to detect whether the camshaft is qualified, and the vertical moving part is used to move the unqualified / qualified camshafts after detection to the lower layer discharging stepping feed channel, and the remaining qualified / unqualified camshafts are transported by the upper layer discharging stepping feed channel.
[0060] In a preferred embodiment of the present invention, the feed stepping feed channel and the discharging stepping feed channel both include a fixed bracket, a movable bracket and a lifting stepping member. The top of the fixed bracket and the movable bracket are both provided with a plurality of grooves for placing the camshaft. The fixed bracket and the lifting stepping member are both fixedly arranged on the main body frame. The movable bracket is arranged on the lifting stepping member, and can lift the camshaft up and down and perform up and down stepping and forward and backward stepping reciprocating motions.
[0061] In a preferred embodiment of the present invention, each of the movable brackets is arranged inside the fixed bracket and is connected to the lifting stepping member via a lifting plate arranged at the bottom.
[0062] In a preferred embodiment of the present invention, the lifting stepping member includes a propulsion cylinder and a lifting cylinder, and the movable bracket is driven to lift up and down by the lifting cylinder, and is reciprocated by stepping forward and backward by the propulsion cylinder.
[0063] In a preferred embodiment of the present invention, the vertical moving member includes a vertical mounting plate, a vertical slide rail, a camshaft bracket and a servo motor, the vertical slide rail is mounted on the vertical mounting plate, the camshaft bracket is mounted on the vertical slide rail, and is driven by the servo motor.
[0064] In a preferred embodiment of the present invention, the discharging step feed channel is aligned up and down and has two layers, the upper discharging step feed channel is used to transport camshafts that pass the inspection, and the lower discharging step feed channel is used for unqualified camshafts.
[0065] In a preferred embodiment of the present invention, moving wheels are provided at the bottom of the main body frame.
[0066] To sum up, due to the adoption of the above-mentioned technical scheme, the present invention can realize the stepping of the camshaft by setting a stepping assembly to make the camshaft move up and down and back and forth, and there are at least two layers of discharge stepping material channels aligned vertically and the vertical moving parts move the unqualified / qualified camshafts after inspection to the discharge stepping material channels of the corresponding layers, thereby completing the inspection and classification of the camshafts, saving manpower and achieving high classification accuracy.
[0067] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0069] Figure 1 It is a structural schematic diagram of the present invention.
[0070] Figure 2 It is a structural schematic diagram of the present invention.
[0071] Figure 3 It is a structural diagram of the stepper component.
[0072] Figure 4 It is a schematic diagram of the upper structure of the present invention.
[0073] In the figure: A-feed stepping feed channel, B-upper layer discharging stepping feed channel, C-lower layer discharging stepping feed channel, 1-camshaft, 2-detection part, 3-main body frame, 4-fixed bracket, 5-movable bracket, 6-moving wheel, 7-camshaft bracket, 8-lifting stepping part, 9-vertical moving part. DETAILED DESCRIPTION
[0074] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0075] The present invention discloses a camshaft detection and classification working method, such as Figures 1 to 4 As shown, the following steps are included:
[0076] S1, there is at least one camshaft 1 to be detected on the feed step feed path A; the camshaft 1 may be placed on the groove of the fixed bracket 4 of the feed step feed path A by a staff member, or the camshaft 1 may be placed on the groove of the fixed bracket 4 of the feed step feed path A by a robot;
[0077] S2, conveying the camshaft 1 to be inspected on the feeding channel A of the feeding step to the vertical moving member 9;
[0078] S3, the testing part 2 tests the camshaft 1 to be tested:
[0079] If the camshaft 1 is found to be qualified after the test, step S4 is executed;
[0080] If the camshaft 1 is found to be unqualified after the test, step S5 is executed;
[0081] In this embodiment, the method in which the detection member 2 detects the camshaft 1 to be detected is:
[0082] S31, performing image processing on the image data of the camshaft to be detected photographed by the detection member 2, and obtaining a processed image after performing image processing on the image data of the camshaft to be detected photographed by the detection member 2;
[0083] S32, determining the contrast between the processed image and the reference image:
[0084] If the contrast between the processed image and the reference image is greater than or equal to the preset contrast threshold, it means that the camshaft to be tested is qualified;
[0085] If the contrast between the processed image and the reference image is less than the preset shaft body contrast threshold, it means that the camshaft to be inspected is unqualified.
[0086] In a preferred embodiment of the present invention, the calculation method of the contrast between the processed image and the reference image in step S32 is:
[0087]
[0088] Among them, comp represents the contrast between the processed image and the reference image;
[0089] C represents the number of horizontal pixels in the camshaft image to be detected;
[0090] K represents the number of longitudinal pixels in the camshaft image to be detected;
[0091] θ ij Represents the pixel comparison value; if |Gray(i,j)-Re(i,j)|≤τ, then the pixel comparison value θ ij =1; otherwise the pixel comparison value θ ij =0;
[0092] Gray(i,j) represents the pixel value of the camshaft image to be detected at pixel point (i,j);
[0093] Re(i,j) represents the pixel value of the reference image at pixel point (i,j);
[0094] τ represents the preset pixel value difference threshold.
[0095] In a preferred embodiment of the present invention, in step S31, image processing is performed on the image data of the camshaft to be detected photographed by the detection member 2, and a method for obtaining a processed image after image processing is performed on the image data of the camshaft to be detected photographed by the detection member 2 is:
[0096] Gray(X,Y)=η Red *Red(X,Y)+η Green *Green(X,Y)+η Blue *Blue(X,Y),
[0097] Wherein, Gray(X,Y) represents the pixel value of the camshaft image to be detected at the pixel point (X,Y);
[0098] Red(X,Y) represents the red pixel value of the camshaft image to be detected at the pixel point (X,Y);
[0099] Green(X,Y) represents the green pixel value of the camshaft image to be detected at the pixel point (X,Y);
[0100] Blue(X,Y) represents the blue pixel value at the pixel point (X,Y) of the camshaft image to be detected;
[0101] ηRed Represents the proportional adjustment coefficient of Red(X,Y); its value range is (0,1];
[0102] η Green Represents the proportional adjustment coefficient of Green(X,Y); its value range is (0,1];
[0103] η Blue Indicates the proportional adjustment coefficient of Blue (X, Y); its value range is (0,1];
[0104] η Red +η Green +η Blue =1;
[0105] X=1, 2, 3, ..., C, where C represents the number of horizontal pixels in the camshaft image to be detected;
[0106] Y=1, 2, 3, ..., K, where K represents the number of longitudinal pixels in the camshaft image to be detected.
[0107] S4, conveying from the upper discharging step feed channel B;
[0108] S5, the vertical moving member 9 moves the unqualified camshaft 1 to the lower discharge step feed channel C, and is transported by the lower discharge step feed channel C.
[0109] In a preferred embodiment of the present invention, step S0 is also included before step S1, the movable bracket 5 on the feed channel A side of the feed step is in a reset state, the movable bracket 5 on the upper discharge step feed channel B side is in a reset state, the movable bracket 5 on the lower discharge step feed channel C side is in a reset state, and the camshaft bracket 7 is in a reset state.
[0110] In a preferred embodiment of the present invention, step S2 includes the following steps:
[0111] S21, the controller sends a control signal to the lifting cylinder on the side of the feeding channel A of the feeding step, and the control signal is used to control the moving bracket 5 on the side of the feeding channel A of the feeding step to lift upward;
[0112] After the lifting cylinder on the side of the feed step feed channel A receives the control signal sent by the controller to control the moving bracket 5 on the side of the feed step feed channel A to lift upward, the telescopic shaft of the lifting cylinder on the side of the feed step feed channel A extends, so that the moving bracket 5 on the side of the feed step feed channel A is lifted upward;
[0113] S22, when the extension length of the telescopic shaft of the lifting cylinder on the side of the feed channel A of the feed step is equal to the preset first extension length threshold, at this time, the height of the movable bracket 5 on the side of the feed channel A of the feed step is higher than the fixed bracket 4 on the side of the feed channel A of the feed step, and the camshaft 1 is lifted by the movable bracket 5 on the side of the feed channel A of the feed step and is located on the corresponding groove;
[0114] S23, the controller sends a control signal to the propulsion cylinder on the side of the feed channel A of the feed step, and the control signal controls the moving bracket 5 on the side of the feed channel A of the feed step to move forward;
[0115] After the propulsion cylinder on the side of the feed step feed channel A receives the control signal sent by the controller to control the moving bracket 5 on the side of the feed step feed channel A to move forward, the telescopic shaft of the propulsion cylinder on the side of the feed step feed channel A extends, so that the moving bracket 5 on the side of the feed step feed channel A moves forward;
[0116] S24, when the extension length of the telescopic shaft of the propulsion cylinder on the side of the feed channel A of the feed step is equal to the preset second extension length threshold, the camshaft 1 on the movable bracket 5 on the side of the feed channel A of the feed step is just above the camshaft bracket 7; that is, the groove of the movable bracket 5 on the side of the feed channel A of the feed step moves forward by an adjacent distance of one groove;
[0117] S25, the controller sends a control signal to the lifting cylinder on the side of the feeding channel A of the feeding step, and the control signal controls the moving bracket 5 on the side of the feeding channel A of the feeding step to move downward;
[0118] After the lifting cylinder on the feeding step feed channel A side receives the control signal sent by the controller to control the moving bracket 5 on the feeding step feed channel A side to move downward, the telescopic shaft of the lifting cylinder on the feeding step feed channel A side is shortened, so that the moving bracket 5 on the feeding step feed channel A side moves downward;
[0119] S26, when the shortening length of the telescopic shaft of the lifting cylinder on the feeding channel A side of the feeding step is equal to the preset first shortening length threshold, at this time, the height of the moving bracket 5 on the feeding channel A side of the feeding step is lower than the camshaft bracket 7, and the camshaft 1 is lifted by the camshaft bracket 7 and is located on the corresponding groove;
[0120] S27, the controller sends a control signal to the propulsion cylinder on the side of the feed channel A of the feed step, and the control signal controls the movable bracket 5 on the side of the feed channel A of the feed step to move backward;
[0121] After the propulsion cylinder on the side of the feed step feed channel A receives the control signal sent by the controller to control the mobile bracket 5 on the side of the feed step feed channel A to move backward, the telescopic shaft of the propulsion cylinder on the side of the feed step feed channel A is shortened, so that the mobile bracket 5 on the side of the feed step feed channel A moves backward;
[0122] S24, when the shortening length of the telescopic shaft of the propulsion cylinder on the A side of the feed step feed channel is equal to the preset second shortening length threshold, the movable bracket 5 on the A side of the feed step feed channel is in a reset state, that is, the groove of the movable bracket 5 on the A side of the feed step feed channel moves backward by an adjacent distance of a groove.
[0123] In a preferred embodiment of the present invention, step S4 includes the following steps:
[0124] S41, the controller sends a control signal to the propulsion cylinder on the upper discharging step feeding channel B, and the control signal controls the movable bracket 5 on the upper discharging step feeding channel B to move backward;
[0125] After the propulsion cylinder on the upper discharging step feed channel B side receives the control signal sent by the controller to control the mobile bracket 5 on the upper discharging step feed channel B side to move backward, the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel B side is extended to make the mobile bracket 5 on the upper discharging step feed channel B side move backward;
[0126] S42, when the extension length of the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel B side is equal to the preset third extension length threshold, at this time, the groove on the movable bracket 5 on the upper discharging step feed channel B side is just below the camshaft 1; that is, the groove of the movable bracket 5 on the upper discharging step feed channel B side moves backward by an adjacent distance of a groove;
[0127] S43, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel B side, and the control signal is used to control the moving bracket 5 on the upper discharging step feeding channel B to lift upward;
[0128] After the lifting cylinder on the upper discharging step feed channel B side receives the control signal sent by the controller to control the moving bracket 5 on the upper discharging step feed channel B side to lift upward, the telescopic shaft of the lifting cylinder on the upper discharging step feed channel B side extends, so that the moving bracket 5 on the upper discharging step feed channel B side is lifted upward;
[0129] S44, when the extension length of the telescopic shaft of the lifting cylinder on the upper discharging step feed channel B side is equal to the preset fourth extension length threshold, at this time, the height of the movable bracket 5 on the upper discharging step feed channel B side is higher than the camshaft bracket 7, and the camshaft 1 is lifted by the movable bracket 5 on the upper discharging step feed channel B side and is located on the corresponding groove;
[0130] S45, the controller sends a control signal to the propulsion cylinder on the upper discharging step feeding channel B, and the control signal controls the moving bracket 5 on the upper discharging step feeding channel B to move forward;
[0131] After the propulsion cylinder on the upper discharging step feed channel B side receives the control signal sent by the controller to control the moving bracket 5 on the upper discharging step feed channel B side to move forward, the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel B side is shortened, so that the moving bracket 5 on the upper discharging step feed channel B side moves forward;
[0132] S46, when the shortening length of the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel B side is equal to the preset fourth shortening length threshold, at this time, the cam shaft 1 on the movable bracket 5 on the upper discharging step feed channel B side is just above the corresponding groove of the fixed bracket 4 on the upper discharging step feed channel B side; that is, the groove of the movable bracket 5 on the upper discharging step feed channel B side moves forward by an adjacent distance of a groove;
[0133] S47, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel B side, and the control signal controls the moving bracket 5 on the upper discharging step feeding channel B side to move downward;
[0134] After the lifting cylinder on the upper discharging step feed channel B side receives the control signal sent by the controller to control the moving bracket 5 on the upper discharging step feed channel B side to move downward, the telescopic shaft of the lifting cylinder on the upper discharging step feed channel B side is shortened, so that the moving bracket 5 on the upper discharging step feed channel B side moves downward;
[0135] S48, when the shortening length of the telescopic shaft of the lifting cylinder on the side of the upper discharging step feed channel B is equal to the preset fourth shortening length threshold, the height of the movable bracket 5 on the side of the upper discharging step feed channel B is lower than the fixed bracket 4 on the side of the upper discharging step feed channel B, and the movable bracket 5 on the side of the upper discharging step feed channel B is in a reset state; the camshaft 1 is lifted by the fixed bracket 4 on the side of the upper discharging step feed channel B and is located on the corresponding groove.
[0136] In a preferred embodiment of the present invention, the method of conveying by the lower layer discharge step feed channel C in step S5 comprises the following steps:
[0137] S51, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel C, and the control signal controls the moving bracket 5 on the side of the lower layer discharging step feeding channel C to move backward;
[0138] After the propulsion cylinder on the side of the lower discharging step feeding channel C receives the control signal sent by the controller to control the mobile bracket 5 on the side of the lower discharging step feeding channel C to move backward, the telescopic shaft of the propulsion cylinder on the side of the lower discharging step feeding channel C is extended, so that the mobile bracket 5 on the side of the lower discharging step feeding channel C moves backward;
[0139] S52, when the extension length of the telescopic shaft of the propulsion cylinder on the side of the lower discharging step feed channel C is equal to the preset fifth extension length threshold, at this time, the groove on the movable bracket 5 on the side of the lower discharging step feed channel C is just below the camshaft 1; that is, the groove of the movable bracket 5 on the side of the lower discharging step feed channel C moves backward by an adjacent distance of a groove;
[0140] S53, the controller sends a control signal to the lifting cylinder on the side of the lower discharging step feeding channel C, and the control signal controls the moving bracket 5 on the side of the lower discharging step feeding channel C to lift upward;
[0141] After the lifting cylinder on the side of the lower discharging step feeding channel C receives the control signal sent by the controller to control the moving bracket 5 on the side of the lower discharging step feeding channel C to lift upward, the telescopic shaft of the lifting cylinder on the side of the lower discharging step feeding channel C is extended to lift the moving bracket 5 on the side of the lower discharging step feeding channel C upward;
[0142] S54, when the extension length of the telescopic shaft of the lifting cylinder on the side of the lower discharging step feeding channel C is equal to the preset sixth extension length threshold, at this time, the height of the movable bracket 5 on the side of the lower discharging step feeding channel C is higher than the camshaft bracket 7, and the camshaft 1 is lifted by the movable bracket 5 on the side of the lower discharging step feeding channel C and is located on the corresponding groove;
[0143] S55, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel C, and the control signal controls the moving bracket 5 on the side of the lower layer discharging step feeding channel C to move forward;
[0144] After the propulsion cylinder on the side of the lower discharging step feeding channel C receives the control signal sent by the controller to control the moving bracket 5 on the side of the lower discharging step feeding channel C to move forward, the telescopic shaft of the propulsion cylinder on the side of the lower discharging step feeding channel C is shortened, so that the moving bracket 5 on the side of the lower discharging step feeding channel C moves forward;
[0145] S56, when the shortening length of the telescopic shaft of the propulsion cylinder on the side of the lower discharging step feed channel C is equal to the preset fifth shortening length threshold, the cam shaft 1 on the movable bracket 5 on the side of the lower discharging step feed channel C is just above the corresponding groove of the fixed bracket 4 on the side of the lower discharging step feed channel C; that is, the groove of the movable bracket 5 on the side of the lower discharging step feed channel C moves forward by an adjacent distance of one groove;
[0146] S57, the controller sends a control signal to the lifting cylinder on the side of the lower discharging step feeding channel C, and the control signal controls the moving bracket 5 on the side of the lower discharging step feeding channel C to move downward;
[0147] After the lifting cylinder on the side of the lower discharging step feeding channel C receives the control signal sent by the controller to control the downward movement of the movable bracket 5 on the side of the lower discharging step feeding channel C, the telescopic shaft of the lifting cylinder on the side of the lower discharging step feeding channel C is shortened, so that the movable bracket 5 on the side of the lower discharging step feeding channel C moves downward;
[0148] S58, when the shortening length of the telescopic shaft of the lifting cylinder on the side of the lower-level discharging step feed channel C is equal to the preset sixth shortening length threshold, the height of the movable bracket 5 on the side of the lower-level discharging step feed channel C is lower than the fixed bracket 4 on the side of the lower-level discharging step feed channel C, and the movable bracket 5 on the side of the lower-level discharging step feed channel C is in a reset state; the camshaft 1 is lifted by the fixed bracket 4 on the side of the lower-level discharging step feed channel C and is located on the corresponding groove.
[0149] In a preferred embodiment of the present invention, the method in which the vertical moving member 9 moves the unqualified camshaft 1 to the lower discharge step feed channel C in step S5 comprises the following steps:
[0150] S5-1, the controller sends a control signal to the servo motor, and the control signal is used to control the camshaft bracket 7 to move downward;
[0151] After the servo motor receives the control signal from the controller to move the camshaft bracket 7 downward, the servo motor rotates forward to move the camshaft bracket 7 downward;
[0152] S5-2, when the number of forward rotations of the servo motor is equal to the preset forward rotation number threshold, the height of the camshaft bracket 7 is equal to the fixed bracket 4 on the side of the lower discharge step feed channel C;
[0153] S5-3, after the camshaft 1 on the camshaft bracket 7 is transported away by the lower discharge step feed channel C, the next step is executed;
[0154] S5-4, the controller sends a control signal to the servo motor, and the control signal is used to control the camshaft bracket 7 to move upward;
[0155] After the servo motor receives the control signal from the controller to move the camshaft bracket 7 upward, the servo motor reverses to make the camshaft bracket 7 move upward;
[0156] S5-2, when the number of positive rotations of the servo motor is equal to the preset threshold value of the number of reverse rotations, the height of the camshaft bracket 7 is equal to the fixed bracket 4 on the side of the upper discharge step feed channel B, and the camshaft bracket 7 is in a reset state.
[0157] In a preferred embodiment of the present invention, the method in which the vertical moving member 9 moves the unqualified camshaft 1 to the lower discharge step feed channel C in step S5 comprises the following steps:
[0158] S5-1, the controller sends a control signal to the lifting cylinder, and the control signal is to control the camshaft bracket 7 to move downward;
[0159] After the lifting cylinder receives the control signal from the controller to move the camshaft bracket 7 downward, the telescopic shaft of the lifting cylinder is shortened to make the camshaft bracket 7 move downward;
[0160] S5-2, when the shortened length of the telescopic shaft of the lifting cylinder is equal to the preset seventh shortened length threshold, the height of the camshaft bracket 7 is equal to the fixed bracket 4 on the side of the lower discharge step feed channel C;
[0161] S5-3, after the camshaft 1 on the camshaft bracket 7 is transported away by the lower discharge step feed channel C, the next step is executed;
[0162] S5-4, the controller sends a control signal to the lifting cylinder, and the control signal is to control the camshaft bracket 7 to move upward;
[0163] After the lifting cylinder receives the control signal from the controller to move the camshaft bracket 7 upward, the telescopic shaft of the lifting cylinder is extended to make the camshaft bracket 7 move upward;
[0164] S5-5, when the extension length of the telescopic shaft of the lifting cylinder is equal to the preset seventh extension length threshold, the height of the camshaft bracket 7 is equal to the fixed bracket 4 on the side of the upper discharge step feed channel B, and the camshaft bracket 7 is in a reset state.
[0165] The present invention discloses a camshaft detection and classification working device, such as Figures 2 to 4 As shown, it is mainly composed of a main body frame 3 and a stepping assembly, wherein the stepping assembly is mainly composed of a vertical moving part 9, a feeding stepping material channel A and at least two layers of discharging stepping material channels arranged in parallel up and down, so as to realize the classified transmission of the camshaft 1, and a moving wheel 6 is provided at the bottom of the main body frame 3, so that the device is easy to move.
[0166] The feeding step feed channel and the discharging step feed channel are both composed of a fixed bracket 4, a movable bracket 5 and a lifting stepping member 8, and each movable bracket 5 is arranged on the inner side of the fixed bracket 4, and the movable bracket 5 is arranged on the lifting stepping member 8. The top of the fixed bracket 4 and the movable bracket 5 are both provided with a plurality of grooves for placing the camshaft, and the adjacent distances of these grooves are the same. The fixed bracket 4 and the lifting stepping member 8 are both fixedly arranged on the main body frame 3, and the movable bracket 5 is connected to the lifting stepping member 8 through a lifting plate arranged at the bottom, and can lift the camshaft 1 up and down and perform up and down stepping and forward and backward stepping reciprocating motion. Among them, the lifting stepping member 8 is mainly composed of a propulsion cylinder and a lifting cylinder. The movable bracket 5 is driven to lift up and down by the lifting cylinder, and performs forward and backward stepping reciprocating motion through the propulsion cylinder.
[0167] The vertical moving member 9 is mainly composed of a vertical mounting plate, a vertical slide rail, a camshaft bracket 7 and a servo motor, wherein the vertical slide rail is mounted on the vertical mounting plate, and the camshaft bracket 7 is mounted on the vertical slide rail and driven by the servo motor. The vertical moving member 9 can also be composed of a camshaft bracket 7 and a lifting cylinder, wherein the camshaft bracket 7 is mounted on the telescopic shaft of the lifting cylinder, and the camshaft bracket 7 is driven to move up and down by the lifting cylinder.
[0168] The feed step feed channel A and the upper layer discharge step feed channel B are arranged on the top of the main body frame 3, the lower layer discharge step feed channel C is arranged inside the main body frame 3, and the detection member 2 and the vertical moving member 9 are arranged between the feed step feed channel and the upper layer discharge step feed channel. The detection member 2 is used to detect whether the camshaft is qualified. The detection member is a camera. The vertical moving member 9 is used to move the unqualified / qualified camshaft 1 after detection to the lower layer discharge step feed channel C, and the remaining qualified / unqualified ones are transported by the upper layer discharge step feed channel A. The discharge step feed channel is preferably aligned up and down and has two layers. The upper layer discharge step feed channel B is used to transport the qualified camshaft 1, and the lower layer discharge step feed channel C is used for the unqualified camshaft 1.
[0169] It also includes a controller, which is connected to the driving control end of each lifting cylinder, propulsion cylinder, lifting cylinder, and servo motor. The controller sends control signals to the corresponding lifting cylinder, propulsion cylinder, lifting cylinder, and servo motor, so that the corresponding telescopic shaft of the lifting cylinder is extended and shortened, the telescopic shaft of the propulsion cylinder is extended and shortened, the telescopic shaft of the lifting cylinder is extended and shortened, and the driving shaft of the servo motor is forward and reversed. And there is also an in-place detector, which includes the first in-place detector, the second in-place detector, the third in-place detector, the fourth in-place detector, the fifth in-place detector, the sixth in-place detector, the seventh in-place detector, the eighth in-place detector, the ninth in-place detector, the tenth in-place detector, the eleventh in-place detector, the twelfth in-place detector, the thirteenth in-place detector, and the fourteenth in-place detector; the controller is connected to the data output end of the first to fourteenth in-place detectors and the detection member 2;
[0170] The first in-position detector is used to detect whether the movable bracket 5 on the feeding step feeding channel A side is in a reset state; that is, to detect whether the shortened length of the telescopic shaft of the propulsion cylinder on the feeding step feeding channel A side is equal to the preset second shortened length threshold;
[0171] The second in-position detector is used to detect whether the movable bracket 5 on the upper discharging step feeding channel B side is in a reset state; that is, to detect whether the shortened length of the telescopic shaft of the lifting cylinder on the upper discharging step feeding channel B side is equal to the preset fourth shortened length threshold;
[0172] The third in-position detector is used to detect whether the movable bracket 5 on the side of the lower discharging step feeding channel C is in a reset state; that is, to detect whether the shortened length of the telescopic shaft of the lifting cylinder on the side of the lower discharging step feeding channel C is equal to the preset sixth shortened length threshold;
[0173] The fourth in-position detector is used to detect whether the camshaft bracket 7 is in a reset state; that is, to detect whether the extension length of the telescopic shaft of the lifting cylinder is equal to the preset seventh extension length threshold;
[0174] The fifth in-position detector is used to detect whether the extension length of the telescopic shaft of the lifting cylinder on the feeding channel A side of the feeding step is equal to the preset first extension length threshold;
[0175] The sixth in-position detector is used to detect whether the extension length of the telescopic shaft of the propulsion cylinder on the feeding channel A side of the feeding step is equal to a preset second extension length threshold; wherein the preset second extension length threshold is equal to the preset second shortening length threshold;
[0176] The seventh in-position detector is used to detect whether the shortened length of the telescopic shaft of the lifting cylinder on the feeding channel A side of the feeding step is equal to a preset first shortened length threshold; wherein the preset first shortened length threshold is equal to the preset first extended length threshold;
[0177] The eighth in-position detector is used to detect whether the extension length of the telescopic shaft of the propulsion cylinder on the side of the upper discharging step feeding channel B is equal to the preset third extension length threshold;
[0178] The ninth in-position detector is used to detect whether the extension length of the telescopic shaft of the lifting cylinder on the side of the upper discharging step feeding channel B is equal to the preset fourth extension length threshold; wherein the preset fourth extension length threshold is equal to the preset fourth shortening length threshold;
[0179] The 10th in-position detector is used to detect whether the shortened length of the telescopic shaft of the propulsion cylinder on the upper discharging step feeding channel B side is equal to a preset fourth shortened length threshold; wherein the preset fourth shortened length threshold is equal to the preset third extended length threshold;
[0180] The 11th in-position detector is used to detect whether the extension length of the telescopic shaft of the propulsion cylinder on the side of the lower layer discharge step feeding channel C is equal to the preset fifth extension length threshold;
[0181] The 12th in-position detector is used to detect whether the extension length of the telescopic shaft of the lifting cylinder on the side of the lower layer discharge step feeding channel C is equal to the preset sixth extension length threshold; wherein the preset sixth extension length threshold is equal to the preset sixth shortening length threshold;
[0182] The 13th in-position detector is used to detect whether the shortened length of the telescopic shaft of the propulsion cylinder on the side of the lower layer discharge step feed channel C is equal to the preset fifth shortened length threshold; wherein the preset fifth shortened length threshold is equal to the preset fifth extended length threshold;
[0183] The 14th in-position detector is used to detect whether the shortened length of the telescopic shaft of the lifting cylinder is equal to the preset seventh shortened length threshold; wherein the preset seventh shortened length threshold is equal to the preset seventh extended length threshold;
[0184] Among them, when the arrival detector is an infrared receiver:
[0185] A first infrared transmitter is arranged on the fixed bracket 4 on the side of the feeding channel A of the feeding step, and a first infrared receiver, a fifth infrared receiver, a sixth infrared receiver, and a seventh infrared receiver are all arranged on the movable bracket 5 on the side of the feeding channel A of the feeding step;
[0186] A second infrared transmitter is arranged on the fixed bracket 4 on the side of the upper discharging step feeding channel B, and a second infrared receiver, an eighth infrared receiver, a ninth infrared receiver, and a tenth infrared receiver are all arranged on the movable bracket 5 on the side of the upper discharging step feeding channel B;
[0187] A third infrared transmitter is arranged on the fixed bracket 4 on the side of the lower discharging step feeding channel C, and a third infrared receiver, an eleventh infrared receiver, a twelfth infrared receiver, and a thirteenth infrared receiver are all arranged on the movable bracket 5 on the side of the lower discharging step feeding channel C;
[0188] A fourth infrared transmitter is arranged on the camshaft bracket 7, and a fourth infrared receiver and a fourteenth infrared receiver are arranged on the vertical support plate respectively;
[0189] When in use, the staff first places the camshaft 1 on the fixed bracket 4 of the feed step feed channel A, and then the lifting cylinder on the side of the feed step feed channel A drives the mobile bracket 5 to lift upward. When the height of the mobile bracket 5 is higher than the fixed bracket 4, the camshaft 1 is lifted by the mobile bracket 5 and fixed by the corresponding groove on the mobile bracket 5, and the propulsion cylinder drives the mobile bracket 5 to move forward. After the camshaft 1 steps one groove relative to the fixed bracket 4 (i.e., the distance between two adjacent grooves), the mobile bracket 5 slowly falls back under the action of the lifting cylinder so that the camshaft 1 is placed on the fixed bracket 4, and the mobile bracket 5 is placed under the fixed bracket. At this time, the mobile bracket 5 returns to the position under the action of the propulsion cylinder to complete a stepping movement. Until the camshaft 1 is transferred to the camshaft bracket 7 and detected by the detection member 2, the camshaft 1 is driven by the vertical moving member 9 to move to the corresponding discharge step feed channel according to the detection of qualified / unqualified, and the mobile bracket 5 of the discharge step feed channel is moved and lifted to complete the transmission of the camshaft 1.
[0190] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A camshaft detection and classification working method, characterized in that: The following steps are involved: S1, there is at least one camshaft (1) to be detected on the feeding path (A); S2, conveying the camshaft (1) to be inspected on the feeding channel (A) to the vertical moving member (9); S3, the testing part (2) tests the camshaft (1) to be tested: If the camshaft (1) is found to be qualified after the test, step S4 is executed; If the camshaft (1) is found to be unqualified after the test, step S5 is executed; S4, conveying by the upper discharging step feeding channel (B); S5, the vertical moving member (9) moves the unqualified camshaft (1) to the lower discharge step feed channel (C), and is transported by the lower discharge step feed channel (C).
2. The camshaft detection and classification working method according to claim 1 is characterized in that: Step S2 includes the following steps: S21, the controller sends a control signal to the lifting cylinder on the feeding channel (A) side of the feeding step, and the control signal is used to control the moving bracket (5) on the feeding channel (A) side of the feeding step to lift upward; After the lifting cylinder on the feeding step feeding channel (A) side receives the control signal sent by the controller to control the moving bracket (5) on the feeding step feeding channel (A) side to lift upward, the telescopic shaft of the lifting cylinder on the feeding step feeding channel (A) side is extended, so that the moving bracket (5) on the feeding step feeding channel (A) side is lifted upward; S22, when the extension length of the telescopic shaft of the lifting cylinder on the side of the feed step feed channel (A) is equal to the preset first extension length threshold, at this time, the height of the movable bracket (5) on the side of the feed step feed channel (A) is higher than the fixed bracket (4) on the side of the feed step feed channel (A), and the cam shaft (1) is lifted by the movable bracket (5) on the side of the feed step feed channel (A) and is located on the corresponding groove; S23, the controller sends a control signal to the propulsion cylinder on the feeding channel (A) side of the feeding step, and the control signal controls the moving bracket (5) on the feeding channel (A) side of the feeding step to move forward; After the propulsion cylinder on the feeding step feeding channel (A) side receives the control signal sent by the controller to control the moving bracket (5) on the feeding step feeding channel (A) side to move forward, the telescopic shaft of the propulsion cylinder on the feeding step feeding channel (A) side is extended, so that the moving bracket (5) on the feeding step feeding channel (A) side moves forward; S24, when the extension length of the telescopic shaft of the propulsion cylinder on the feeding step feeding channel (A) side is equal to the preset second extension length threshold, the camshaft (1) on the movable bracket (5) on the feeding step feeding channel (A) side is just above the camshaft bracket (7); that is, the groove of the movable bracket (5) on the feeding step feeding channel (A) side moves forward by an adjacent distance of one groove; S25, the controller sends a control signal to the lifting cylinder on the feeding channel (A) side of the feeding step, and the control signal is used to control the moving bracket (5) on the feeding channel (A) side of the feeding step to move downward; After the lifting cylinder on the feeding step feeding channel (A) side receives the control signal sent by the controller to control the moving bracket (5) on the feeding step feeding channel (A) side to move downward, the telescopic shaft of the lifting cylinder on the feeding step feeding channel (A) side is shortened, so that the moving bracket (5) on the feeding step feeding channel (A) side moves downward; S26, when the shortening length of the telescopic shaft of the lifting cylinder on the feeding step feeding channel (A) side is equal to the preset first shortening length threshold, the height of the movable bracket (5) on the feeding step feeding channel (A) side is lower than the camshaft bracket (7), and the camshaft (1) is lifted by the camshaft bracket (7) and is located on the corresponding groove; S27, the controller sends a control signal to the propulsion cylinder on the feeding channel (A) side of the feeding step, and the control signal is used to control the movable bracket (5) on the feeding channel (A) side of the feeding step to move backward; After the propulsion cylinder on the feeding step feeding channel (A) side receives the control signal sent by the controller to control the movable bracket (5) on the feeding step feeding channel (A) side to move backward, the telescopic shaft of the propulsion cylinder on the feeding step feeding channel (A) side shortens, so that the movable bracket (5) on the feeding step feeding channel (A) side moves backward; S28, when the shortening length of the telescopic shaft of the propulsion cylinder on the feed step feed channel (A) side is equal to the preset second shortening length threshold, the movable bracket (5) on the feed step feed channel (A) side is in a reset state, that is, the groove of the movable bracket (5) on the feed step feed channel (A) side moves backward by an adjacent distance of a groove.
3. The camshaft detection and classification working method according to claim 1 is characterized in that: Step S4 includes the following steps: S41, the controller sends a control signal to the propulsion cylinder on the upper discharging step feed channel (B), and the control signal controls the movable bracket (5) on the upper discharging step feed channel (B) to move backward; After the propulsion cylinder on the upper discharging step feed channel (B) side receives the control signal sent by the controller to control the backward movement of the movable bracket (5) on the upper discharging step feed channel (B), the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel (B) side is extended, so that the movable bracket (5) on the upper discharging step feed channel (B) side moves backward; S42, when the extension length of the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel (B) side is equal to the preset third extension length threshold, at this time, the groove on the movable bracket (5) on the upper discharging step feed channel (B) side is just below the cam shaft (1); that is, the groove of the movable bracket (5) on the upper discharging step feed channel (B) side moves backward by an adjacent distance of one groove; S43, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel (B), and the control signal is used to control the moving bracket (5) on the upper discharging step feeding channel (B) to lift upward; After the lifting cylinder on the upper discharging step feed channel (B) side receives the control signal sent by the controller to control the moving bracket (5) on the upper discharging step feed channel (B) side to lift upward, the telescopic shaft of the lifting cylinder on the upper discharging step feed channel (B) side is extended, so that the moving bracket (5) on the upper discharging step feed channel (B) side is lifted upward; S44, when the extension length of the telescopic shaft of the lifting cylinder on the upper discharging step feed channel (B) side is equal to the preset fourth extension length threshold, at this time, the height of the movable bracket (5) on the upper discharging step feed channel (B) side is higher than the camshaft bracket (7), and the camshaft (1) is lifted by the movable bracket (5) on the upper discharging step feed channel (B) side and is located on the corresponding groove; S45, the controller sends a control signal to the propulsion cylinder on the upper discharging step feed channel (B), and the control signal controls the moving bracket (5) on the upper discharging step feed channel (B) to move forward; After the propulsion cylinder on the upper discharging step feed channel (B) side receives the control signal sent by the controller to control the moving bracket (5) on the upper discharging step feed channel (B) side to move forward, the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel (B) side is shortened, so that the moving bracket (5) on the upper discharging step feed channel (B) side moves forward; S46, when the shortening length of the telescopic shaft of the propulsion cylinder on the upper discharging step feed channel (B) side is equal to the preset fourth shortening length threshold, the cam shaft (1) on the movable bracket (5) on the upper discharging step feed channel (B) side is just above the corresponding groove of the fixed bracket (4) on the upper discharging step feed channel (B); that is, the groove of the movable bracket (5) on the upper discharging step feed channel (B) side moves forward by an adjacent distance of one groove; S47, the controller sends a control signal to the lifting cylinder on the upper discharging step feeding channel (B), and the control signal controls the moving bracket (5) on the upper discharging step feeding channel (B) to move downward; After the lifting cylinder on the upper discharging step feed channel (B) side receives the control signal sent by the controller to control the downward movement of the movable bracket (5) on the upper discharging step feed channel (B), the telescopic shaft of the lifting cylinder on the upper discharging step feed channel (B) side is shortened, so that the movable bracket (5) on the upper discharging step feed channel (B) side moves downward; S48, when the shortening length of the telescopic shaft of the lifting cylinder on the upper discharging step feed channel (B) side is equal to the preset fourth shortening length threshold, the height of the movable bracket (5) on the upper discharging step feed channel (B) side is lower than the fixed bracket (4) on the upper discharging step feed channel (B) side, and the movable bracket (5) on the upper discharging step feed channel (B) side is in a reset state; the cam shaft (1) is lifted by the fixed bracket (4) on the upper discharging step feed channel (B) side and is located on the corresponding groove.
4. The camshaft detection and classification working method according to claim 1 is characterized in that: The method of conveying by the lower layer discharge step feeding channel (C) in step S5 comprises the following steps: S51, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel (C), and the control signal controls the moving bracket (5) on the side of the lower layer discharging step feeding channel (C) to move backward; After the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) receives the control signal sent by the controller to control the backward movement of the movable bracket (5) on the side of the lower-layer discharging step feed channel (C), the telescopic shaft of the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) is extended, so that the movable bracket (5) on the side of the lower-layer discharging step feed channel (C) moves backward; S52, when the extension length of the telescopic shaft of the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) is equal to the preset fifth extension length threshold, at this time, the groove on the movable bracket (5) on the side of the lower-layer discharging step feed channel (C) is directly below the cam shaft (1); that is, the groove of the movable bracket (5) on the side of the lower-layer discharging step feed channel (C) moves backward by an adjacent distance of one groove; S53, the controller sends a control signal to the lifting cylinder on the side of the lower layer discharging step feeding channel (C), and the control signal is used to control the moving bracket (5) on the side of the lower layer discharging step feeding channel (C) to lift upward; After the lifting cylinder on the side of the lower-layer discharging step feeding channel (C) receives the control signal sent by the controller to control the moving bracket (5) on the side of the lower-layer discharging step feeding channel (C) to lift upward, the telescopic shaft of the lifting cylinder on the side of the lower-layer discharging step feeding channel (C) is extended, so that the moving bracket (5) on the side of the lower-layer discharging step feeding channel (C) is lifted upward; S54, when the extension length of the telescopic shaft of the lifting cylinder on the side of the lower discharging step feeding channel (C) is equal to the preset sixth extension length threshold, the height of the movable bracket (5) on the side of the lower discharging step feeding channel (C) is higher than the camshaft bracket (7), and the camshaft (1) is lifted by the movable bracket (5) on the side of the lower discharging step feeding channel (C) and is located on the corresponding groove; S55, the controller sends a control signal to the propulsion cylinder on the side of the lower layer discharging step feeding channel (C), and the control signal controls the moving bracket (5) on the side of the lower layer discharging step feeding channel (C) to move forward; After the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) receives the control signal sent by the controller to control the moving bracket (5) on the side of the lower-layer discharging step feed channel (C) to move forward, the telescopic shaft of the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) is shortened, so that the moving bracket (5) on the side of the lower-layer discharging step feed channel (C) moves forward; S56, when the shortening length of the telescopic shaft of the propulsion cylinder on the side of the lower-layer discharging step feed channel (C) is equal to the preset fifth shortening length threshold, the cam shaft (1) on the movable bracket (5) on the side of the lower-layer discharging step feed channel (C) is just above the corresponding groove of the fixed bracket (4) on the side of the lower-layer discharging step feed channel (C); that is, the groove of the movable bracket (5) on the side of the lower-layer discharging step feed channel (C) moves forward by an adjacent distance of one groove; S57, the controller sends a control signal to the lifting cylinder on the side of the lower layer discharging step feeding channel (C), and the control signal controls the moving bracket (5) on the side of the lower layer discharging step feeding channel (C) to move downward; After the lifting cylinder on the side of the lower-layer discharging step feeding channel (C) receives the control signal sent by the controller to control the downward movement of the movable bracket (5) on the side of the lower-layer discharging step feeding channel (C), the telescopic shaft of the lifting cylinder on the side of the lower-layer discharging step feeding channel (C) is shortened, so that the movable bracket (5) on the side of the lower-layer discharging step feeding channel (C) moves downward; S58, when the shortening length of the telescopic shaft of the lifting cylinder on the side of the lower-level discharging step feed channel (C) is equal to the preset sixth shortening length threshold, the height of the movable bracket (5) on the side of the lower-level discharging step feed channel (C) is lower than the fixed bracket (4) on the side of the lower-level discharging step feed channel (C), and the movable bracket (5) on the side of the lower-level discharging step feed channel (C) is in a reset state; the cam shaft (1) is lifted by the fixed bracket (4) on the side of the lower-level discharging step feed channel (C) and is located on the corresponding groove.
5. The camshaft detection and classification working method according to claim 1, characterized in that: The method in which the vertical moving member (9) moves the unqualified camshaft (1) to the lower discharge step feed channel (C) in step S5 comprises the following steps: S5-1, the controller sends a control signal to the servo motor, the control signal is for controlling the camshaft bracket (7) to move downward; After the servo motor receives the control signal from the controller to cause the camshaft bracket (7) to move downward, the servo motor rotates forward to cause the camshaft bracket (7) to move downward; S5-2, when the number of forward rotations of the servo motor is equal to the preset forward rotation number threshold, the height of the camshaft bracket (7) is equal to the fixed bracket (4) on the side of the lower discharge step feed channel (C); S5-3, after the camshaft (1) on the camshaft bracket (7) is transported away by the lower discharge step feed channel (C), the next step is executed; S5-4, the controller sends a control signal to the servo motor, the control signal is used to control the camshaft bracket (7) to move upward; After the servo motor receives the control signal from the controller to control the camshaft bracket (7) to move upward, the servo motor reverses to cause the camshaft bracket (7) to move upward; S5-2, when the number of positive rotations of the servo motor is equal to the preset threshold value of the number of reverse rotations, the height of the camshaft bracket (7) is equal to the fixed bracket (4) on the side of the upper discharge step feed channel (B), and the camshaft bracket (7) is in a reset state.
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