Laser cutting equipment for automobile lamp lens machining
By designing the lens fixing mechanism of adsorption fixing components installed in distributed arrays, the problem of unstable fixation of laser cutting equipment when cutting the light lens is solved, uniform stress and stable fixation are achieved, cutting quality is improved and application scope is expanded.
Patent Information
- Application Number
- CN202510336405.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The existing laser cutting equipment is unstable when cutting the light lens, resulting in uneven stress, affecting the cutting quality, and it is difficult to adapt to different models of light lenses.
A lens fixing mechanism including a lens bracket and a distributed array mounted adsorption fixing member is designed. The adsorption fixing member realizes multi-point distributed fixing of the vehicle lamp lens through a support column, a suction cup and an electromagnetic control valve, and achieves height adjustment and stable locking through a clamping assembly and a locking cylinder.
It realizes uniform stress and stable fixation of the headlight lens during the cutting process, improves the cutting quality, and makes the equipment suitable for different models of headlight lenses, expands the application range, and reduces control complexity and operating costs.
Smart Images

Figure CN119839480A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of laser cutting, and in particular to laser cutting equipment for processing automobile headlight lenses. Background Art
[0002] As is known, laser cutting is to use a focused high-power density laser beam to irradiate the workpiece, so that the irradiated material quickly melts, vaporizes or reaches the ignition point, and at the same time uses a high-speed airflow coaxial with the beam to blow away the molten material, thereby achieving the workpiece. It is one of the thermal cutting methods for cutting workpieces; For example, the authorization announcement number is CN111805079 B, the authorization announcement date is 2024.07.05, and the name is a laser cutting device, which includes a workbench, a cutting device, a pulling device, a dust extraction device, and a feeding device. The cutting device is arranged above the workbench to cut the pipe, the pulling device is arranged on the workbench and can pull the pipe to the bottom of the cutting device, and the dust extraction device is used to extract the smoke and splash generated during cutting. The feeding device includes a waste slag collection component and a guide plate. The waste slag collection component is provided with a waste slag feeding port, which is located below the cutting device and faces the cutting device...; As in the above application, in the existing laser cutting equipment, during the cutting process, a fixture-like structure is mostly used to clamp the workpiece, or the workpiece is fixed by adsorption through a fixed adsorption device. However, when generating the headlight lens, due to the various shapes and structures of the headlight lens, it is difficult to achieve universal fixation by using a fixed-point fixing method and structure. Therefore, at present, when laser cutting and manufacturing different types of headlight lenses, different cutting equipment is often used for cutting. Otherwise, the fixation will be unstable, affecting the cutting quality. In addition, this fixed-point fixing structure is prone to uneven force on various parts of the headlight lens during cutting, resulting in an increased damage rate of the cut product. Summary of the invention
[0003] 1. Purpose of the invention In view of this, the purpose of the present invention is to propose a laser cutting device for processing automobile headlight lenses, which can ensure that during the cutting process of different models of headlight lenses, the force on the entire headlight lens is relatively uniform and the fixation is more stable, thereby ensuring the cutting quality.
[0004] (II) Technical solution In order to achieve the above technical objectives, the present invention provides a laser cutting device for processing automobile headlight lenses, which includes a device body and a laser cutting head arranged above the inside of the device body for cutting the headlight lens, and a lens fixing mechanism for fixing the headlight lens is installed in the area below the laser cutting head in the device body, wherein the lens fixing mechanism includes: A lens support, which is fixed inside the device body; There are several adsorption and fixing components, which are installed on the lens support in a distributed array. Several of the adsorption and fixing components can perform distributed multi-point fixation on the bottom of the headlight lens. The adsorption and fixing components have a first state and a second state under external constraints. The first state is an adjustable state in which the adsorption and fixing components can be raised and lowered, and the second state is a locked state in which the adsorption and fixing components are fixed. The adsorption and fixing components can be controlled to transform from the first form to the second form.
[0005] As a further description of the above technical solution: the adsorption and fixing component includes a support column with an air intake duct inside, the top of the support column is provided with a suction cup for adsorbing the headlight lens, the bottom of the support column is provided with an air intake pipe joint that can be connected to an external negative pressure air intake device, and an electromagnetic control valve that can control the opening and closing of the air intake duct in the support column is installed on the air intake pipe joint.
[0006] As a further description of the above technical solution: a clamping assembly is installed at the position of each support column below the lens holder, and the support column is locked and unlocked by clamping and releasing the clamping assembly. When the clamping assembly clamps the support column, the adsorption and fixing component is in the second locked state, and when the clamping assembly releases the support column, the adsorption and fixing component is in the first movable state.
[0007] As a further description of the above technical solution: the clamping assembly includes: A ring body, which is fixed below the lens support and is sleeved on the outside of the support column, and an assembly cavity is provided inside the ring body, and the assembly cavity is communicated with the inner side of the ring body; A movable clamping body, which is movably installed in the assembly cavity and connected to the inner wall of the assembly cavity through a spring; A push control member is installed in the assembly cavity and is used to control the movement of the movable clamp body to achieve clamping, fixing and releasing the support column. When the spring is in a natural state, the movable clamp body is completely accommodated in the assembly cavity. When the push control member pushes the movable clamp body to move gradually outward, the spring is gradually stretched, and the movable clamp body can gradually clamp the support column when moving outward.
[0008] As a further description of the above technical solution: the push control member is located below one side of the movable clamping body, and a wedge-shaped surface B is provided on the side in contact with the movable clamping body; A wedge-shaped surface A is provided below the side of the movable clamping body in contact with the push control member, wherein the wedge-shaped surface A is adapted to the wedge-shaped surface B so that the push control member can push the movable clamping body to move toward the center of the ring body along the radial direction of the assembly cavity when moving upward.
[0009] As a further description of the above technical solution: a limit groove is provided on the side surface of the movable clamp in the horizontal direction, and a limit block is provided on the inner wall of the assembly cavity at the position of the limit groove, the limit block is engaged in the limit groove and can slide in the limit groove.
[0010] As a further description of the above technical solution: a friction pad is embedded and installed on the side of the movable clamping body that contacts the support column, and the friction pad is elastic.
[0011] As a further description of the above technical solution: a frame plate is provided below the lens support platform, and a plurality of locking cylinders for controlling the lifting of the frame plate are installed on the lens support platform; A cross control piece is provided at the corresponding position of each of the adsorption and fixing components. The cross control piece is sleeved on the outside of the support column in the corresponding adsorption and fixing component. A locking top rod that can be extended and inserted into the assembly cavity is provided on the top of the cross control piece. Two adjacent cross control pieces are connected to each other, and the cross control piece located at the outermost position is connected to the frame plate.
[0012] As a further description of the above technical solution: a three-dimensional control mechanism for controlling the laser cutting head to move in three-dimensional space is installed inside the device body, and the three-dimensional control mechanism includes an X-axis control component, a Y-axis control component and a Z-axis control component, wherein the Y-axis control component is installed above both sides inside the device body, both ends of the X-axis control component are slidably installed above the Y-axis control component, the Z-axis control component is movably installed on the X-axis control component, and the laser cutting head is installed on the Z-axis control component.
[0013] As a further description of the above technical solution: the Y-axis control assembly includes a Y-axis slide rail, a Y-axis slide table slidably mounted on the Y-axis slide rail, a Y-axis toothed belt for controlling the Y-axis slide table to slide on the Y-axis slide rail, and a Y-axis drive motor installed in the device body for controlling the Y-axis toothed belt transmission; The X-axis control assembly includes an X-axis slide rail with both ends fixed on the Y-axis slide, an X-axis slide slidably mounted on the X-axis slide rail, an X-axis toothed belt for controlling the X-axis slide to slide on the X-axis slide rail, and an X-axis drive motor for controlling the transmission of the X-axis toothed belt; The Z-axis control assembly includes a Z-axis track column fixed on the X-axis slide, a Z-axis slide slidably mounted on the Z-axis track column, and a Z-axis electric push rod fixedly mounted above the Z-axis track column, the piston rod of the Z-axis electric push rod is connected to the top of the Z-axis slide, and the laser cutting head is fixedly mounted on the Z-axis slide.
[0014] In the above technical scheme, the present invention provides a laser cutting device for processing automobile headlight lenses. The lens fixing mechanism for fixing the headlight lens in the cutting device is mainly composed of a number of adsorption and fixing components that can adsorb the bottom surface of the headlight lens, and each adsorption and fixing component is relatively independent. According to the fixing requirements of the headlight lens, the height of each adsorption and fixing component can be independently adjusted accordingly so that it can be adapted to the shape and structure of the headlight lens. In this way, during the cutting of the headlight lens, the force on the entire headlight lens is more uniform and the fixation is more stable, thereby ensuring the cutting quality. Moreover, the setting of this distributed controllable fixing structure enables the cutting device to adjust the position of each adsorption and fixing component according to the actual headlight lens model. Therefore, the cutting device can be suitable for cutting different headlight lenses and has a wider range of applications. Moreover, the various adsorption and fixing components in the lens fixing mechanism are uniformly controlled by the same mechanism, thereby reducing the length and complexity of the control system and reducing the operating cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0016] Figure 1 A schematic diagram of the overall structure of a laser cutting device for processing automobile headlight lenses provided by the present invention; Figure 2 A schematic structural diagram of another viewing angle of a laser cutting device for processing a car lamp lens provided by the present invention; Figure 3 A schematic diagram of the installation structure of a three-dimensional control mechanism in a laser cutting device for processing a car lamp lens provided by the present invention; Figure 4 A schematic diagram of a lens fixing mechanism in a laser cutting device for processing a car lamp lens provided by the present invention; Figure 5 A bottom view of a lens fixing mechanism in a laser cutting device for processing a car lamp lens provided by the present invention; Figure 6A schematic diagram of the installation structure of the adsorption and fixing components in the laser cutting equipment for processing the automobile headlight lens provided by the present invention Figure 1 ; Figure 7 A schematic diagram of the installation structure of the adsorption and fixing components in the laser cutting equipment for processing the automobile headlight lens provided by the present invention Figure 2 ; Figure 8 A schematic diagram of the structure of a laser cutting device for processing a car lamp lens provided by the present invention when the adsorption and fixing components are disassembled; Fig. 9 A schematic diagram of the structure of a clamping assembly in a laser cutting device for processing a car lamp lens provided by the present invention; Fig.10 The present invention provides a schematic diagram of the installation structure of a movable clamp in a laser cutting device for processing an automobile lamp lens.
[0017] Description of the drawings: 1. Equipment body; 2. Lens fixing mechanism; 20. Adsorption fixing component; 201. Suction cup; 202. Support column; 203. Anti-rotation edge plate; 204. Suction pipe joint; 205. Solenoid control valve; 21. Lens support platform; 210. Locking cylinder; 211. Cutting material recovery port; 22. Frame plate; 23. Clamping assembly; 230. Ring body; 2300. Assembly cavity; 231. Movable clamping body; 2310. Limiting groove; 2311. Wedge surface A; 2312. Limiting block; 232. Friction pad; 233. Spring; 234. Push control member; 2341. Wedge Surface B; 2342, give way groove; 24, cross control piece; 240, combined sub-end; 241, combined female end; 242, locking push rod; 3, laser cutting head; 4, three-dimensional control mechanism; 40, X-axis control assembly; 400, X-axis slide rail; 401, X-axis slide; 402, X-axis toothed belt; 403, X-axis drive motor; 41, Y-axis control assembly; 410, Y-axis slide rail; 411, Y-axis slide; 412, Y-axis toothed belt; 413, Y-axis drive motor; 42, Z-axis control assembly; 420, Z-axis electric push rod; 421, Z-axis track column; 422, Z-axis slide. DETAILED DESCRIPTION
[0018] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0019] Example 1, reference Figure 1-10: This embodiment provides a technical solution: a laser cutting device for processing automobile headlight lenses, comprising an equipment body 1, and a laser cutting head 3 arranged above the inside of the equipment body 1 for cutting the headlight lens, a lens fixing mechanism 2 for fixing the headlight lens is installed in the area below the laser cutting head 3 in the equipment body 1, the lens fixing mechanism 2 comprises a lens support 21 and an adsorption and fixing component 20, wherein the lens support 21 is fixed inside the equipment body 1, and a total of a plurality of adsorption and fixing components 20 are provided, which are installed on the lens support 21 in a distributed array, and a plurality of adsorption and fixing components 20 can perform distributed multi-point fixation on the bottom of the headlight lens, and the adsorption and fixing component 20 has a first state and a second state under external constraints, the first state is an adjustment state in which the adsorption and fixing component 20 can be lifted and lowered, and the second state is a locked state in which the adsorption and fixing component 20 is fixed, and the adsorption and fixing component 20 can be controlled to change from the first form to the second form, and a cutting material recovery port 211 is provided on the lens support 21, so that the cutting waste can enter the collection tank at the lower part of the equipment body 1 through the cutting material recovery port 211 (not shown in the figure).
[0020] Working principle: When the equipment is actually used, the headlight lens to be cut is first placed above the lens support 21 and fixed by the lens fixing mechanism 2, and then the headlight lens is cut by controlling the laser cutting head 3. The lens fixing mechanism 2 for fixing the headlight lens in the cutting equipment is mainly composed of a plurality of adsorption and fixing components 20 that can adsorb the bottom surface of the headlight lens, and each adsorption and fixing component 20 is relatively independent. The height of each adsorption and fixing component 20 can be independently adjusted according to the fixing requirements of the headlight lens so that it can adapt to the shape and structure of the headlight lens. In this way, during the cutting process of the headlight lens, the force on the entire headlight lens is more stable, thereby ensuring the cutting quality. Moreover, the setting of this distributed controllable fixing structure enables the cutting equipment to adjust the position of each adsorption and fixing component 20 according to the actual headlight lens model. Therefore, the cutting equipment can be suitable for cutting different headlight lenses and has a wider range of applications.
[0021] Specifically, Figure 4 - Figure 8As shown, in order to achieve the fixation of the headlight lens, in this embodiment, the adsorption and fixing component 20 includes a support column 202 with an air suction duct inside, a suction cup 201 for adsorbing the headlight lens is provided on the top of the support column 202, and an air suction pipe joint 204 that can be connected to an external negative pressure suction device is provided at the bottom of the support column 202, and an electromagnetic control valve 205 that can control the on-off of the air suction duct in the support column 202 is installed on the air suction pipe joint 204. When in use, the air suction pipe joint 204 is first connected to the external negative pressure suction device (such as a negative pressure pump) through an air pipe. After the headlight lens is placed, the electromagnetic control valve 205 at the bottom of the support column 202 that contacts the bottom of the headlight lens is opened to connect the internal air duct, and then the suction cup 201 is sucked by the negative pressure suction device to form a negative pressure inside it to fix the bottom of the headlight lens.
[0022] Specifically, Figure 4 - Figure 8 As shown, in order to achieve the free adjustment of the height of the adsorption and fixing component 20, in this embodiment, a clamping assembly 23 is installed at the position of each support column 202 below the lens support 21. The support column 202 is locked and unlocked by clamping and releasing the clamping assembly 23. When the clamping assembly 23 clamps and fixes the support column 202, the adsorption and fixing component 20 is in the second locked state. When the clamping assembly 23 releases the support column 202, the adsorption and fixing component 20 is in the first movable state.
[0023] Furthermore, if Fig. 9 - Fig.10 As shown, in this embodiment, the clamping assembly 23 includes a ring body 230, a movable clamp body 231 and a push control member 234, wherein the ring body 230 is fixed below the lens support 21 and is sleeved on the outside of the support column 202, an assembly cavity 2300 is provided inside the ring body 230, and the assembly cavity 2300 is communicated with the inner side of the ring body 230, the movable clamp body 231 is movably installed in the assembly cavity 2300, and is connected to the inner wall of the assembly cavity 2300 through a spring 233, The push control member 234 is installed in the assembly cavity 2300, and is used to control the movement of the movable clamp body 231 to achieve clamping and releasing of the support column 202. When the spring 233 is in a natural state, the movable clamp body 231 is completely accommodated in the assembly cavity 2300. When the push control member 234 pushes the movable clamp body 231 to gradually move outward, the spring 233 is gradually stretched, and the movable clamp body 231 can gradually clamp the support column 202 when moving outward.
[0024] Specifically, Fig. 9 - Fig.10As shown, in order to realize the control of the movable clamping body 231 by the push control member 234, in this embodiment, the push control member 234 is located below one side of the movable clamping body 231, and a wedge-shaped surface B2341 is provided on the side in contact with the movable clamping body 231; A wedge surface A2311 is provided below the side where the movable clamp body 231 contacts the push control member 234, wherein the wedge surface A2311 is matched with the wedge surface B2341, so that the push control member 234 can push the movable clamp body 231 to move radially toward the center of the ring body 230 along the assembly cavity 2300 when moving upward, thereby clamping the support column 202. When the push control member 234 moves downward, under the elastic pulling action of the spring 233, the movable clamp body 231 moves radially inside the assembly cavity 2300 along the assembly cavity 2300, thereby relaxing the support column 202.
[0025] Specifically, Fig.10 As shown, in order to ensure that the movable clamp body 231 does not separate from the assembly cavity 2300 when moving, in this embodiment, a limit groove 2310 is provided on the side of the movable clamp body 231 in the horizontal direction, and a limit block 2312 is provided on the inner wall of the assembly cavity 2300 at the position of the limit groove 2310. The limit block 2312 is engaged in the limit groove 2310 and can slide in the limit groove 2310, so as to ensure that the movable clamp body 231 does not fall off when moving. Specifically, in order to ensure the resetting effect of the spring 233, a plurality of springs 233 are provided, and the plurality of springs 233 are distributed in a rectangular array. In order to prevent the spring 233 from blocking the movement of the push control member 234, a makeshift groove 2342 capable of accommodating the spring 233 is provided at the bottom of the push control member 234.
[0026] Specifically, Fig. 9 As shown, in order to ensure the clamping effect of the movable clamp 231 on the support column 202, in this embodiment, a friction pad 232 is embedded and installed on the side of the movable clamp 231 that contacts the support column 202. The friction pad 232 is elastic. Therefore, when the movable clamp 231 clamps and fixes the support column 202, the friction force between the movable clamp 231 and the support column 202 is greater, so that the fixation of the support column 202 is more stable, and the setting of the friction pad 232 can still generate a certain extrusion friction force on the support column 202 when the movable clamp 231 is relaxed. The extrusion friction force can enable the support column 202 to overcome its own gravity and maintain a suspended state, avoiding the situation where the support column 202 directly falls to the lowest point after the movable clamp 231 is relaxed. On the one hand, it avoids the damage problem caused by the falling of the device structure, and on the other hand, it is convenient to adjust the position of the support column 202 later. Specifically, in order to prevent the support column 202 from rotating during use, which would cause the pipeline below to be scattered and blocked, the outer wall of the support column 202 is provided with at least one anti-rotation edge plate 203, and the hole on the lens support platform 21 for inserting the support column 202 is provided with a groove adapted to the anti-rotation edge plate 203.
[0027] Specifically, Figure 4 - Fig.10 As shown, in order to realize the control of the push control members 234 in all the adsorption fixing components 20 at one time, thereby ensuring the fixation stability of all the adsorption fixing components 20 in use, in this embodiment, a frame plate 22 is provided below the lens support 21, and a plurality of locking cylinders 210 for controlling the lifting of the frame plate 22 are installed on the lens support 21; A cross control piece 24 is provided at the corresponding position of each adsorption and fixing component 20, and the cross control piece 24 is sleeved on the outside of the support column 202 in the corresponding adsorption and fixing component 20. A locking push rod 242 that can extend and insert into the assembly cavity 2300 is provided on the top of the cross control piece 24. Two adjacent cross control pieces 24 are connected to each other, and the cross control piece 24 located at the outermost position is connected to the frame plate 22. Such a structural setting enables all the cross control pieces 24 to form a whole. When the locking cylinder 210 controls the frame plate 22 to rise, all the cross control pieces 24 rise uniformly, and the locking push rod 242 pushes the push control piece 234 to move upward, so that the movable clamp 231 can clamp the support column 202. When the frame plate 22 is controlled to move downward, all the cross control pieces 24 descend uniformly. Under the elastic pulling action of the spring 233, the movable clamp 231 gradually returns to its original position, so as to relax the support column 202.
[0028] Specifically, in order to allow the adsorption and fixing component 20 to be independently replaced when damaged and reduce maintenance costs, in this embodiment, the cross control member 24 is installed in a detachable manner, and the four ends of the cross control member 24 are grouped in pairs, respectively adopting a combined sub-end 240 and a combined female end 241 that can cooperate with each other, wherein the combined sub-end 240 and the combined female end 241 can be plugged into each other and fixedly connected by a pin, and the inner side of the frame plate 22 is also provided with a groove that can correspond to the combined sub-end 240 and the combined female end 241, and a pin rod for locking it is inserted from the outside of the frame plate 22.
[0029] Embodiment 2, this embodiment provides a technical solution: Figure 1 - Figure 3As shown, in order to realize the three-dimensional position control of the laser cutting head 3, in this embodiment, a three-dimensional control mechanism 4 for controlling the three-dimensional spatial movement of the laser cutting head 3 is installed inside the equipment body 1, and the three-dimensional control mechanism 4 includes an X-axis control component 40, a Y-axis control component 41 and a Z-axis control component 42, wherein the Y-axis control component 41 is installed above both sides inside the equipment body 1, and both ends of the X-axis control component 40 are slidably installed above the Y-axis control component 41, and the Z-axis control component 42 is movably installed on the X-axis control component 40, and the laser cutting head 3 is installed on the Z-axis control component 42. Therefore, through the cooperation of the X-axis control component 40, the Y-axis control component 41 and the Z-axis control component 42, the position control of the laser cutting head 3 in three-dimensional control is realized.
[0030] Specifically, Figure 1 - Figure 3 As shown, in this embodiment, the Y-axis control assembly 41 includes a Y-axis slide rail 410, a Y-axis slide table 411 slidably mounted on the Y-axis slide rail 410, a Y-axis toothed belt 412 for controlling the Y-axis slide table 411 to slide on the Y-axis slide rail 410, and a Y-axis drive motor 413 installed in the device body 1 for controlling the transmission of the Y-axis toothed belt 412; The X-axis control assembly 40 includes an X-axis slide rail 400 fixed at both ends on a Y-axis slide 411, an X-axis slide 401 slidably mounted on the X-axis slide rail 400, an X-axis toothed belt 402 for controlling the X-axis slide 401 to slide on the X-axis slide rail 400, and an X-axis drive motor 403 for controlling the transmission of the X-axis toothed belt 402; The Z-axis control assembly 42 includes a Z-axis rail column 421 fixed on the X-axis slide 401, a Z-axis slide 422 slidably mounted on the Z-axis rail column 421, and a Z-axis electric push rod 420 fixedly mounted above the Z-axis rail column 421. The piston rod of the Z-axis electric push rod 420 is connected to the top of the Z-axis slide 422. The laser cutting head 3 is fixedly mounted on the Z-axis slide 422. When in use, the Y-axis drive motor 413 drives the Y-axis slide 411 to move on the Y-axis slide rail 410 through the Y-axis toothed belt 412, so that the laser cutting head 3 is fixedly mounted on the Z-axis slide 422. The X-axis slide 400 and the X-axis slide table 401 in the X-axis control component 40 move along the Y-axis direction, and the X-axis drive motor 403 drives the X-axis slide table 401 to move on the X-axis slide 400 through the X-axis toothed belt 402, so that the Z-axis control component 42 moves as a whole along the X-axis direction. Finally, the Z-axis electric push rod 420 pushes the Z-axis slide 422 to move in the vertical direction of the Z-axis track column 421, so that the laser cutting head 3 installed on the Z-axis slide 422 moves synchronously, thereby realizing the three-dimensional position control of the laser cutting head 3.
[0031] The exemplary implementation scheme of the present disclosure is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the protection scope of the present disclosure, which is determined by the attached claims.
Claims
1. A laser cutting device for processing a car headlight lens, comprising a device body (1) and a laser cutting head (3) arranged above the inside of the device body (1) for cutting the headlight lens, characterized in that: A lens fixing mechanism (2) for fixing the headlight lens is installed in the device body (1) in an area below the laser cutting head (3), wherein the lens fixing mechanism (2) comprises: A lens support (21) fixed inside the device body (1); A plurality of adsorption and fixing components (20) are provided and are installed on the lens support (21) in a distributed array. The plurality of adsorption and fixing components (20) can perform distributed multi-point fixation on the bottom of the headlight lens. The adsorption and fixing components (20) have a first state and a second state under external constraints. The first state is an adjustable state in which the adsorption and fixing components (20) can be lifted and lowered. The second state is a locked state in which the adsorption and fixing components (20) are fixed. The adsorption and fixing components (20) can be controlled to transform from the first state to the second state.
2. The laser cutting equipment for automobile lamp lens processing according to claim 1 is characterized in that: The adsorption and fixing component (20) comprises a support column (202) having an internal air intake passage, a suction cup (201) for adsorbing a headlight lens is provided at the top of the support column (202), an air intake pipe joint (204) capable of being connected to an external negative pressure air intake device is provided at the bottom of the support column (202), and an electromagnetic control valve (205) capable of controlling the on / off of the air intake passage in the support column (202) is installed on the air intake pipe joint (204).
3. The laser cutting equipment for automobile headlight lens processing according to claim 2 is characterized in that: A clamping assembly (23) is installed at a position corresponding to each support column (202) below the lens support (21). The support column (202) is locked and unlocked by clamping and releasing the clamping assembly (23). When the clamping assembly (23) clamps and fixes the support column (202), the adsorption and fixing component (20) is in a locked second state. When the clamping assembly (23) releases the support column (202), the adsorption and fixing component (20) is in a movable first state.
4. The laser cutting equipment for automobile headlight lens processing according to claim 3 is characterized in that: The clamping assembly (23) comprises: A ring body (230) is fixed below the lens support platform (21) and is sleeved on the outside of the support column (202); an assembly cavity (2300) is provided inside the ring body (230); and the assembly cavity (2300) is communicated with the inner side of the ring body (230); A movable clamping body (231) is movably mounted in the assembly cavity (2300) and connected to the inner wall of the assembly cavity (2300) via a spring (233); A push control member (234) is installed in the assembly cavity (2300) and is used to control the movement of the movable clamp (231) to achieve clamping, fixing and releasing of the support column (202), wherein when the spring (233) is in a natural state, the movable clamp (231) is completely accommodated in the assembly cavity (2300), and when the push control member (234) pushes the movable clamp (231) to gradually move outward, the spring (233) is gradually stretched, and the movable clamp (231) can gradually clamp the support column (202) when moving outward.
5. The laser cutting equipment for automobile lamp lens processing according to claim 4 is characterized in that: The push control member (234) is located below one side of the movable clamping body (231), and a wedge-shaped surface B (2341) is provided on a side in contact with the movable clamping body (231); A wedge-shaped surface A (2311) is provided below a surface of the movable clamping body (231) that contacts the push control member (234), wherein: The wedge surface A (2311) is adapted to the wedge surface B (2341) so that when the push control member (234) moves upward, it can push the movable clamping body (231) to move toward the center of the ring body (230) along the radial direction of the assembly cavity (2300).
6. The laser cutting equipment for automobile lamp lens processing according to claim 5, characterized in that: A limiting groove (2310) is provided on the side surface of the movable clamp (231) in the horizontal direction, and a limiting block (2312) is provided on the inner wall of the assembly cavity (2300) at the position of the limiting groove (2310); the limiting block (2312) is engaged in the limiting groove (2310) and is capable of sliding in the limiting groove (2310).
7. The laser cutting equipment for automobile lamp lens processing according to claim 5, characterized in that: A friction pad (232) is embedded and installed on a surface of the movable clamping body (231) that contacts the support column (202), and the friction pad (232) is elastic.
8. A laser cutting device for processing automobile headlight lenses according to any one of claims 5 to 7, characterized in that: A frame plate (22) is provided below the lens support platform (21), and a plurality of locking cylinders (210) for controlling the lifting and lowering of the frame plate (22) are installed on the lens support platform (21); A cross control member (24) is provided at a corresponding position of each adsorption fixing member (20), the cross control member (24) being sleeved on the outside of a support column (202) in the corresponding adsorption fixing member (20), a locking top rod (242) capable of extending and inserting into the assembly cavity (2300) being provided at the top of the cross control member (24), two adjacent cross control members (24) being connected to each other, and the cross control member (24) at the outermost position being connected to the frame plate (22).
9. The laser cutting equipment for automobile lamp lens processing according to claim 1, characterized in that: A three-dimensional control mechanism (4) for controlling the laser cutting head (3) to move in three-dimensional space is installed inside the device body (1), and the three-dimensional control mechanism (4) includes an X-axis control component (40), a Y-axis control component (41), and a Z-axis control component (42), wherein the Y-axis control component (41) is installed above both sides inside the device body (1), both ends of the X-axis control component (40) are slidably installed above the Y-axis control component (41), the Z-axis control component (42) is movably installed on the X-axis control component (40), and the laser cutting head (3) is installed on the Z-axis control component (42).
10. The laser cutting equipment for automobile lamp lens processing according to claim 9, characterized in that: The Y-axis control component (41) comprises a Y-axis slide rail (410), a Y-axis slide table (411) slidably mounted on the Y-axis slide rail (410), a Y-axis toothed belt (412) for controlling the Y-axis slide table (411) to slide on the Y-axis slide rail (410), and a Y-axis drive motor (413) installed in the device body (1) for controlling the transmission of the Y-axis toothed belt (412); The X-axis control assembly (40) comprises an X-axis slide rail (400) with both ends fixed on the Y-axis slide table (411), an X-axis slide table (401) slidably mounted on the X-axis slide rail (400), an X-axis toothed belt (402) for controlling the X-axis slide table (401) to slide on the X-axis slide rail (400), and an X-axis drive motor (403) for controlling the transmission of the X-axis toothed belt (402); The Z-axis control assembly (42) comprises a Z-axis rail column (421) fixed on the X-axis slide (401), a Z-axis slide seat (422) slidably mounted on the Z-axis rail column (421), and a Z-axis electric push rod (420) fixedly mounted above the Z-axis rail column (421), wherein the piston rod of the Z-axis electric push rod (420) is connected to the top of the Z-axis slide seat (422), and the laser cutting head (3) is fixedly mounted on the Z-axis slide seat (422).
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